TW529987B - Spattering apparatus - Google Patents
Spattering apparatus Download PDFInfo
- Publication number
- TW529987B TW529987B TW91103844A TW91103844A TW529987B TW 529987 B TW529987 B TW 529987B TW 91103844 A TW91103844 A TW 91103844A TW 91103844 A TW91103844 A TW 91103844A TW 529987 B TW529987 B TW 529987B
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- Taiwan
- Prior art keywords
- patent application
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- 239000002002 slurry Substances 0.000 claims abstract description 30
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- 238000004544 sputter deposition Methods 0.000 claims description 54
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- PCTMTFRHKVHKIS-BMFZQQSSSA-N (1s,3r,4e,6e,8e,10e,12e,14e,16e,18s,19r,20r,21s,25r,27r,30r,31r,33s,35r,37s,38r)-3-[(2r,3s,4s,5s,6r)-4-amino-3,5-dihydroxy-6-methyloxan-2-yl]oxy-19,25,27,30,31,33,35,37-octahydroxy-18,20,21-trimethyl-23-oxo-22,39-dioxabicyclo[33.3.1]nonatriaconta-4,6,8,10 Chemical compound C1C=C2C[C@@H](OS(O)(=O)=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2.O[C@H]1[C@@H](N)[C@H](O)[C@@H](C)O[C@H]1O[C@H]1/C=C/C=C/C=C/C=C/C=C/C=C/C=C/[C@H](C)[C@@H](O)[C@@H](C)[C@H](C)OC(=O)C[C@H](O)C[C@H](O)CC[C@@H](O)[C@H](O)C[C@H](O)C[C@](O)(C[C@H](O)[C@H]2C(O)=O)O[C@H]2C1 PCTMTFRHKVHKIS-BMFZQQSSSA-N 0.000 claims 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/14—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/522—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement for producing multi-layered articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
- B28B7/46—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for humidifying or dehumidifying
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- C—CHEMISTRY; METALLURGY
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
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- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
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- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/12—Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
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- C—CHEMISTRY; METALLURGY
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
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- C—CHEMISTRY; METALLURGY
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10S106/00—Compositions: coating or plastic
- Y10S106/01—Fly ash
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent
- Y10T428/264—Up to 3 mils
- Y10T428/265—1 mil or less
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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- Y10T428/31652—Of asbestos
- Y10T428/31667—Next to addition polymer from unsaturated monomers, or aldehyde or ketone condensation product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Producing Shaped Articles From Materials (AREA)
- Laminated Bodies (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
- Paper (AREA)
- Paints Or Removers (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Aftertreatments Of Artificial And Natural Stones (AREA)
- Manufacturing Of Printed Wiring (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
- Spray Control Apparatus (AREA)
- Reinforced Plastic Materials (AREA)
- Processing Of Solid Wastes (AREA)
- Soil Conditioners And Soil-Stabilizing Materials (AREA)
- Building Environments (AREA)
Description
529987 A7 B7 五、發明説明(1 ) 發明領域 本案主張以下澳洲臨時專利申請案之優先權,其全部 內容因此結合作爲交叉參考。 申請曰期 2001年3月2日 2〇〇1年3月2日 2001年3月2日 2〇〇1年3月2日 2〇〇1年3月2日 (請先閱讀背面之注意事項再填寫本I) 申請案號 案名 PR3474 複合製品 PR3475 濺射裝置 PR3476 用於可脫水泥漿之添加物 PR3477 藉濺射形成疊層片材料之方法及裝置 PR3478 用於營建製品之塗層 本發明係關於一種用於液態物質之施加器,且較佳地 係關於一種用於由濺射施加泥漿至基板之裝置。 本發明已發展主要用來自凝結泥漿形成用於營建工業 之纖維強化水泥(FRC)板,主要將參考本案之說明。然 而,本發明未受限於此特別的使用領域。 發明背景 經濟部智慧財產局員工消費合作社印製 以下習知技術的討論預期地提出本發明於適當的技術 文章中且使其意義被廣泛地應用。除非相反地淸楚顯示, 然而’本說明書中參考任何習知技術不應被解釋爲此種技 術是廣泛地爲人所知,或形成此技術領域中一般知識的一 部份。 用於施加液體至基板之各種裝置是已知的。例如,一 種處理利用噴霧棒,藉此,諸如漆或底漆之液體塗層是經 本紙張尺度適用中國國家標準(CNS ) M規格(21〇>< 297公釐) -4 - 529987 A7 B7 五、發明説明(2 ) (請先閲讀背面之注意•事項再填寫本百〇 由間隔開的噴嘴而噴出且霧化,以塗覆通常逐漸地通過輸 送器上的噴霧棒下方之基板。此類型裝置的一個問題爲, 被要求達到均勻層所需之霧化的程度之相當細的噴嘴是隨 時阻塞,特別是在含有懸浮的固體成份之泥漿的狀況。此 導致不協調的應用,且需要經常淸洗,其對於生產過程是 耗時、高成本且具破壞性。霧化以更稠的液體與泥漿的狀 態亦是問題。 另一個已知的裝置是簾塗覆器,其利用彈性布材料的 板或簾,此板或簾覆蓋在宜動的基板上且藉由直接刮除作 用的塗覆而施加。然而,簾塗覆器是易於不一致應用,不 適於與泥漿之使用,是受限於可有效地操作於量產之速度 的方面,以及不適於應用相當厚的塗覆。 另一個已知形式的施加器一般稱爲注水器,其實質上 操作由形成一池的液體在基板上且以空氣噴射而散佈此池 在表面上。再者,然而,有施加均勻度、可被使用之液體 與泥漿的黏度以及可應用之層或塗覆層的厚度等方面的技 術之限制。 經濟部智慧財產局員工消費合作社印製 通常,因此此些已知形式的裝置受到各種限制,其包 括對阻塞的靈敏度、不一致應用、速度限制、可施加塗覆 之板材料的寬度限制,可被應用之液體或泥漿的一致性之 限制,或以上缺點中之一或數個的結合。其典型地亦是適 於施加相當薄外表面塗覆,其不同於基板厚度的中間層如 疊層板的一部份。此些限制提出通常不適使用於具實質尺 寸在相當高速之板材料及尤其是FRC板的製造之此種習 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -5 _ 529987 A7 B7 五、發明説明(3 ) 知裝置。 (請先閱讀背面之注意•事項再填寫本I) 另一個已知形式的裝置是濺射塗覆器,其利用結合徑 向列的撓性係或硬毛之旋轉輥子,以濺射塗覆在基板上。 濺射塗覆用來例如應用表面塗覆至生產線上的黏土或水泥 時。濺射塗覆能夠克服其它已知形式的塗覆裝置的一些缺 點至某些程度,尤其是阻塞方面。然而,於板材料的生產 的觀點中,已知的濺射塗覆亦受到固有限制。 尤其,已知濺射塗覆不能夠以間歇的方式而準確地停 止或再起動此施加處理,爲了允許精確地控制塗層或疊層 。這是特別地因此具有,通常使用於FRC板的生產之泥 漿的類型,因爲確定”自調高度”所需之相當鬆軟稠度,及 用於過量的滴落在此基板上之結果可能性,即使泥漿供應 被切斷或濺射輥子被暫時地停止。 施加處理的間歇停止或起動上之精確控制於高速量產 是尤其的重要,其中具有不同層、厚度或特性之不同組的 板可要求背對背穿過塗覆裝置,且不準確地轉移控制可能 導致修補應用或一組製品接著下一組製品之塗覆。 經濟部智慧財產局員工消費合作社印製 另一困難的引起是因爲,不希望停止對裝置本身的泥 漿供應於使用凝結泥漿之FRC板或其它製品的製造,因 爲此導致泥漿於裝置或過程的上游部件的停滯或累積。依 次地,可導致溢流、泥漿稠度或濃度的改變、沉澱或沉積 或不希望的其它處理參數中的變化。 已知的濺射裝置不提供於泥漿施加過程的精確的中斷 ’亦不允許中斷而未停止對此裝置之泥漿供應。其因此無 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -6 - 529987 A7 B7 五、發明説明(4 ) 法有效準確地控制間歇施加過程,特別地於用以板材料之 高速量產時。 (請先閱讀背面之注意#項再填寫本瓦) 本發明的目的在於克服或實質地改良習知技術的一或 多個限制,或至少提供有用的替代物。 發明槪述 因此,本發明提供一種用以施加泥漿至基板上之裝置 ’ 5亥裝置包含: 輸送表面,配置以支撐泥漿層; 濺射構件,適於閉合地定位鄰接輸送表面,且可移動 以自輸送表面濺射泥漿至基板上;及 調節構件,用以選擇地改變或中斷泥漿自輸送表面至 基板上的流動。 經濟部智慧財產局員工消費合作社印製 如本文中所使用之用辭”濺射”、”濺射方法”及相似辭 被預期到包含泥漿是以小滴、小珠、粒子或原子的形式而 配置在基板的表面上之任何應用技術,無論是藉由刷毛、 輕彈、旋轉、噴霧、攪拌、霧化或其它擴散構件而產製, 以及無論是藉由機械、靜電、流體靜力、流體動力、重力 或其它構件所推動。 除非本文中不同地淸楚要求,在整個說明及申請專利 範圍中,用辭”包含”、”含有”及相似辭將架構以相反於除 外或耗盡的意義之包括意義,也就是說,”包括但不受限 於”之意義。 較佳地,此裝置,包含容器,用以容納調節構件的上 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -7- 529987 A7 B7 五、發明説明(5 ) 游之泥漿。較佳地,此容器包括直接來自供應源的泥漿之 入口,及與調節構件結合之出口。 (請先閲讀背面之注意-事項再填寫本百〇 調節構件較佳地包括一對的界限元件,其可選擇地移 動以界定改變有效橫截流動面積的中間餘隙空間,藉此允 許界限元件間之泥漿自容器經由出口至輸送表面的選擇性 調整的流率。界限元件是以閉合結構選擇性地適於切斷容 器與輸送表面之間的流動。界限元件中之一個包含可繞著 第一軸而旋轉之第一圓柱形輥子。界限元件中的另一個較 佳地是可繞著第二軸而旋轉之第二圓柱形輥子,其平行至 第一圓柱形輥子。輥子是較佳地架構以旋轉於相反方向。 第一輥子較佳地採用輸送筒的形式,輸送筒的外表面 構成輸送表面。第二輥子較佳地採用計量輥子的形式,計 量輥子可選擇性地移動朝向與遠離輸送筒。 此裝置較佳地包括支撐輸送筒之主框及其上安裝有計 量輥子之第一次框,第一次框可繞著平行且與第二軸隔離 之第三軸而旋轉,因此可調整地移動計量輥子朝向與遠離 輸送筒,同時保持其間的平行方位。 經濟部智慧財產局員工消費合作社印製 於一個較佳實施例中,此裝置,包括延伸在主框與第 一次框之間的第一液壓或氣動起動構件,用以可調整地移 動計量輥子與輸送筒相互朝向或遠離。 較佳地,濺射構件包括數個彈性撓性伸長濺射元件, 其以硬毛形成,自可繞著第四軸旋轉的圓柱體而向外徑向 地延伸。圓柱體與濺射元件一起較佳地形成濺射輥子。 此裝置較佳地另包括第二次框,其上安裝有濺射輥子 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇>< 297公釐) -8- 529987 A7 B7 五、發明説明(6 ) (請先閱讀背面之注意*事項再填寫本瓦) ,第二次框是可繞著實質地平行且與第四軸隔開之第五軸 而旋轉。第二起動器較佳地延伸在主框與第二次框之間, 以獨立地達成濺射$昆子朝向且遠離輸送筒的可調整移動, 以允許濺射處理的選擇性變化或中斷如調節構件的一部份 〇 較佳地,此裝置,另包括用以容納泥漿的供應之桶’ 及用以自此桶經由入口運送泥漿至容器之輸送導管。 於一個實施例中,此容器是藉由位在輸送筒及計量輥 子正上方之桶所界定。於替代地實施例中’此容器是簡單 地界定在鄰接的輥子之間之容納區。較佳地爲輸送筒與對 接的空轉輥子,計量輥子是位在輸送輥子上方。 於較佳實施例中,泥漿是凝結泥漿,且更佳地,是以 水、矽土、水泥及理想的其它添加物混合而形成的。 經濟部智慧財產局員工消費合作社印製 此裝置,是特別適於應用於美觀或功能塗層至現有的 基板。於一個實施例中,泥漿是自調高度的可脫水泥漿, 其具有50%與90%之間的固體含量。此泥漿較佳地包括 足量的可脫水輔助,以允許泥漿較佳地經由基板需或無需 真空輔助而脫水。 圖式簡單說明 現在將參考附圖僅經由例子說明本發明的較佳實施例 圖1是依據本發明的裝置的透視圖; 圖2是圖1的裝置的側視圖; 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -9- 529987 A7 B7 五、發明説明(7 ) 圖3是圖1的裝置的簡要側視圖;及 圖4是顯示本發明的替代實施例的側視之圖。 經濟部智慧財產局員工消費合作社印製 主要元件對照表· 1 裝置 2 基板 3 延伸容器 4 輸送筒 5 外輸送表面 6 調節構件 7 圓柱形計量輥子 8 濺射輥子 9 入口 10 收集槽 11 岐管 12 集管 13 輸送管 14 溢流管 15 第一軸 16 主框 17 出口 18 第一次框 19 第二軸 20 第三軸
(請先閱讀背面之注意事項再填寫本頁W 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) -10- 529987 A7 B7 五、發明説明(8 ) 21 衝柱 22 中間餘隙空間 23 圓柱體 24 硬毛 25 第二次框 26 第四軸 27 第五平行軸 28 衝柱 29 溢流槽 30 上開容納區 32 空轉輥子 34 收集盤
(請先閲讀背面之注意事項再填寫本頁J 經濟部智慧財產局員工消費合作社印製 本發明的較佳實施例 首先參考圖1至3,本發明提供一種用於用於施加凝 結泥漿至基底2之裝置1,以疊層板材料的形式於製造處 理。以廣泛的術語而言,裝置1包括用以容納泥漿之伸長 槽3,及具有外輸送表面5之輸送筒4用以藉由表面拉力 自此容器而供應泥漿的附著層。調節構件6,其包括適於 選擇性地調整泥漿自容器至傳送表面的流率之圓柱形計量 輥子7,及配置自輸送表面濺射泥漿至基底上之濺射輥子 8。本發明的特性是於以下更詳細的說明。 於容器3的頂部,設有數個入口 9自以位於裝置的高 度下方之五百公升的主要泥漿收集槽10 (見圖3 )的形式 本紙張尺度適用中國國家標準(CNS ) Μ規格(210X297公釐) -11 - 529987 A7 B7 五、發明説明(9 ) (請先閱讀背面之注意事項再填寫本I) 的供應源導引泥漿。泥漿是藉由泵(未顯示)自收集槽經 由岐管1 1輸送至容器。岐管包括與主槽1 0流體相通之集 管1 2,及自集管導引之數個平行的輸送管1 3,其經由入 口 9進入容器以輸送泥漿如圖3中之箭頭A所標示。溢 流管14是連接在容器與主槽之間,用於再循環泥漿於容 器中之預定高度上方而回到槽中,如箭頭B所標示,以 防止溢流。 輸送筒4實質上是安裝用於繞著在主框16上的第一 軸1 5而旋轉於箭頭C所標示方向之圓柱形輥子。此筒4 是配置在容器與縱向平行至相關容器的中心線下。此筒是 配置在容器的出口 17下方且因此於自容器向下流之泥漿 的路徑,如箭頭D所標示。因此,泥漿自容器中直接流 入外輸送表面5中。 經濟部智慧財產局員工消費合作社印製 輸送筒4與計量輥子7結合操作以界定出口且形成上 述的調節構件6的一部份。計量輥子7是安裝在第一次框 18上用以繞著平行於第一軸15之第二軸19而旋轉於箭. 頭E所標示的方向。第一次框1 8依次安裝在主框1 6上用 以繞著平行於第二軸1 9的第三軸20而旋轉。輸送筒與計 量輥子是經由馬達、齒輪箱與鏈驅動組合(未顯示)而驅 動於相反方向。輸送筒與計量輥子兩者是鍍鉻以提供希望 的表面硬度。於替代的實施例中,然而,筒與輥子可被附 加或替代地以聚氨酯、碳化物或其它適當表面塗層、處理 及修整而塗覆。 起動機構包括衝柱2 1是配置用以調整使第一次框18 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公慶) -12- 529987 A7 B7 五、發明説明(10 ) (請先閱讀背面之注意事項再填寫本頁、) 旋轉,使得計量輥子7朝向或遠離輸送筒的移動如箭頭F 所標不。因此將領會到,輸送筒與計量輥子作爲一對的調 整界定中間餘隙空間22之界限元件,用於溝通或阻塞之 泥漿自容器至輸送筒的表面的流率。因此,計量輥子的移 動朝向或遠離輸送筒,有效地改變餘隙空間22的橫截面 積’且此移動因此調整的泥漿的流率入輸送表面上。於此 實施例顯示(未顯示),衝柱2 1包括螺絲與藉由旋轉而 起動。於其它實施例(未顯示),衝柱可以是氣動或液壓 的。 濺射廳子4包括圓柱體23及數個以硬毛24的形成之 彈性的撓性伸長濺射元件,其自圓柱體向外徑向地延伸。 濺射輥子是安裝在第二次框25上用以繞著平行於其它軸 的第四軸26。次框25依次安裝在主框1 6上用以繞著第 五軸27。衝柱28,是設置用於使第二次框25繞著其軸 27而旋轉,且因此用以使濺射輥子朝向或遠離輸送筒4 而調整地移動,如箭G所標示方向。濺射輥子8是由馬 達經由V形皮帶驅動組合(未顯示)而旋轉驅動。 經濟部智慧財產局員工消費合作社印製 溢流槽29是配置在裝置的底部且定位以收集來自容 器之溢流泥漿,其自輸送筒與計量輥子或於其間掉落,而 不會被濺射輥子8而拾取。 使用時,此裝置是配置跨過輸送器(未顯示),其形 成用於將形成自之板或結合以此泥獎形成的材料層之生產 線的一部份。此板可以是或不是纖維且疊層的。然而,想 像得到,本發明將理想地被使用於有關疊層的纖維強化水 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -13- 529987 A7 B7 五、發明説明(h ) 泥(FRC )板的製造,且於本文中可結合已知的”哈其克” 處理。
(請先閱讀背面之注意事項再療寫本頁W 當此板通過輸送器的下游時,此裝置被啓動且泥漿被 允許自容器向下流至旋轉的輸送筒4上。濺射輥子8亦旋 轉,使得硬毛24被拖在輸送筒上,以自形成在筒的輸送 表面上之層而收集泥漿。當硬毛自輸送筒移開時,它們輕 彈此泥漿且將其濺射入下方得板上,以施加相當均勻的泥 漿層。 在計量輥子與對轉的輸送筒間之距離決定中間餘隙空 間22的有效橫截流動面積以及筒上的泥漿流率。依次地 ,決定形成在輸送表面上的泥漿層的厚度,其亦藉由濺射 輥子而影響到泥漿的濺射率。此厚度可利用適於所使用的 泥漿的特別配方之衝柱2 1如所希望的調整,以達到濺射 層的希望的厚度。 經濟部智慧財產局員工消費合作社印製 除了調整餘隙空間22的橫截面積之外,濺射特性亦 可由移動濺射輥子8朝向或遠離使用第二衝柱28的輸送 筒而改變。此改變硬毛穿過輸送表面上的泥漿層之程度, 輸送表面上之硬毛24的壓力,及硬毛的彈性變形的程度 ,以提供附加的控制尺寸。更進一步的調整與控制可藉由 改變濺射輥子的速度而達到,於絕對條件及相對於輸送輥 子兩者。藉由變更亦大致地構成調節構件的形態之各種操 作參數,上至約1 0腿或更大之不同厚度可以單一、中間 或表面層而達到。諸如橘皮、灰泥與類似物之不同表面力口 工亦可被達成。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -14- 529987 A7 B7 五、發明説明(彳2 )
(請先閲讀背面之注意事項再填寫本頁W 第二次框25能夠充份地繞著軸27而旋轉以使濺射輥 子自輸送筒移開。能夠實施應用處理的準確停止與起動如 以下更詳細地說明,以及易於淸潔與維護濺射輥子與筒。 其將領會到,流自容器之部份泥漿落在且藉由計量輥 子7而傳佈,而不是在輸送筒上。此泥漿以及未被濺射輥 子拾取之通過出口的其它泥漿自計量輥子如溢流而掉落入 溢流槽29,自進料處,藉由重力回到收集槽10。 此裝置的另一實施例是適於使用在一種生懺線上,其 上具有不同特性與成份的層之板是快速連續地生產。因此 ,這是需要地能中止且重新開始濺射處理,並調整泥漿流 率,以快速且準確地防止有關一種類型的板對於沿著生產 線通過之此類型的板之濺射條件的轉入。 經濟部智慧財產局員工消費合作社印製 爲此目的,流率的調整是由相對於輸送筒而移動計量 輥子,以調整中間餘隙空間22。爲暫時地停止此濺射處 理,濺射輥子是間歇地自輸送輥子移開。於此方式中,濺 射輥子亦形成流調節構件的一部份。附加或替代地,計量 輥子可簡單地被移動直到其直接接合輸送筒,以完全地閉 合餘隙空間22,因此切斷泥漿經由相關出口對輸送表面 的供應。 於此處理中,希望不停止或減少泥漿自主要供應槽 1 0至容器3的輸送率,因爲此可能具有包括溢流、泥漿 稠度或濃度的改變、沉澱或沉積、其它處理參數的攪亂, 或管道的阻塞之不利結果,其依次地可能中斷生產過程, 且需要勞力密集維護及淸楚操作。因此,當濺射處理被中 本紙張尺度適用中國國家標準(CNS M4規格(210X297公釐) 529987 A7 _______B7 五、發明説明(13 ) (請先閱讀背面之注意事項再填寫本頁 止時,導致來自容器之泥漿的流率被完全減少或停止,於 容器中的泥漿的高度可能上升。一但到達溢流管1 4的高 度時,溢流的泥漿是經由此管回到主槽。因此,於中止模 式中,泥漿繼續循環在槽與容器之間,以防止沉澱、阻塞 或溢流直到輸送恢復。 圖4是顯示本發明的另一實施例之簡要圖,其中對應 外形是以對應的參考數目而表示。於此例中,用於容器之 分離槽未被使用。反而,容器簡單採用界定在輸送輥子4 與以輥子接觸及並列關係定位之鄰接空轉輥子32間之上 開容納區30的形成。空轉輥子是以聚氨脂塗覆且未被驅 動。空轉輥子的高度與直徑的架構使得容納區中的泥漿自 然地流入在輸送輥子4與計量輥子7之間之餘隙空間22 ^餘隙空間於此實施例是定位在輸送輕子的正上方。附加 的收集盤34被設置以收集自空轉輥子滴下的任何泥漿, 且使其經由再循環用之溢流導管14送回到主槽1〇。於大 部份的其它方面,此實施例以如先前所述的實質相同方式 而作用。 經濟部智慧財產局員工消費合作社印製 此裝置可定位在沿著處理線上之任何希望的點,且可 選擇性地以間歇的原則在此處理中的任何希望的階段上而 操作,爲了適當地定位濺射的一或數層。例如,濺射層可 首先施加至皮帶作爲第一層或膜,以形成此完成板的外層 。此可被完成例如,於一種情況下,其中外濺射層將包含 易於磨砂及修整的更軟配方,烙印用或排除加色用所需之 著色配方,或達到希望的美觀效果之構造層。相同考量可 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ' -16- 529987 A7 ___B7_ 五、發明説明(14 ) (請先閲讀背面之注秦事項再填寫本I-) 應用於濺射層爲最後層之例子,於此例子中,再次地,其 將形成完成板的外面。替代地,濺射的泥漿可施加在中間 階段以形成內層。此可被完成例如於抗火層、擋水層或用 於結構目的之附加層,其中表面加工或美觀之考量並無直 接相關。應領會到,整個板可由濺射所形成,整個作爲單 一均勻層,或數個相同或不同成份的濺射層。本文中,將 更加領會到,一連串的濺射裝置可使用相同或不同泥漿配 方沿著處理線連續地定位。其應了解到,板材料可包括由 其它處理先前或同時地形成的層。更者,此裝置可用來施 加底漆、刷底、密封劑或其它表面塗層,無論是否凝結於 成份中或其它。 經濟部智慧財產局員工消費合作社印製 本發明提供有效的且用於生產板材料之有效方法與裝 置。於其FRC製造之較佳應用中,其提供準確地生產一 種疊層板材料的構件,.其可隨時合適且最佳化爲了達到性 能的廣泛多樣化與美觀特性。此裝置亦允許隨時替代之應 用特性,其提供相當程度的彈性以流程間的最小設定時間 在有效的連續原則下而產生包括疊置產品之不同產品的範 圍。在所有方面,本發明表現出實際及商業上明顯的改善 超過習知技術。 雖然本發明已參考特定實例而說明,此些熟習此項技 藝者將領會到,其可以任何其它形式而實施。尤其,將領 會到,本發明的方法與裝置可適於與如各種優先權文件中 所說明之複合產品、用於可脫水泥漿之添加物及用於營建 產品之塗層結合使用。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -17-
Claims (1)
- 529987 A8 B8 C8 D8 六、申請專利範圍 彳 1. 一種用以施加泥漿至基板上之裝置,該裝置包含: 輸送表面,配置以支撐泥漿層; (請先閱讀背面之注意事項再填寫本頁) 濺射構件,適於閉合地定位鄰接輸送表面,且可移動 地自輸送表面濺射泥漿至基板上;及 調節構件,用以選擇地改變或中斷泥漿自輸送表面流 至基板上。 2. 如申請專利範圍第1項之裝置,另包含容器,用以 容納調節構件上游之泥漿。 3. 如申請專利範圍第2項之裝置,其中容器包括直接 來自供應源的泥漿之入口,及與調節構件結合之出口。 4. 如申請專利範圍第1項之裝置,其中調節構件包括 一對的界限元件,其可選擇地移動以界定改變有效橫截流 動面積的中間餘隙空間,藉此允許界限元件間之泥漿自容 器經由出口至輸送表面之流率的選擇性調整。 5. 如申請專利範圍第4項之裝置,其中界限元件是以 閉合結構選擇性地適於切斷f輸送表面之間的流動。 6. 如申請專利範圍第4 中界限元件中之 經濟部智慧財產局員工消費合作社印製 一個包含可繞著第一軸而旋轉之第柱形輥子。 7. 如申請專利範圍第6項之裝置,其中界限元件中之 另一個是可繞著第二軸而旋轉之第二圓柱形輥.子,其平行 至第一圓柱形輥子。 8. 如申請專利範圍第7項之裝置,其中第一與第二輥 t是架構以旋轉於相反方向。 9. 如申請專利範圍第8項之裝置,其中第一輥子採用 本f張尺度適用中國國家標準(CNS ) A4規格(210X297公— : "— -18- 529987 8 8 8 8 ABCD 六、申請專利範圍 2 (請先閱讀背面之注意事項再填寫本頁) 輸送筒的形式,輸送筒的外表面構成輸送表面’而第一 _昆 子採用計量輥子的形式,計量輥子可選擇性地移動朝向與 遠離輸送筒。 1 〇如申請專利範圍第9項之裝置,另包括支撐輸送 筒之主框及其上安裝有計量輥子之第一次框,第一次框可 繞著平行且與第二軸隔離之第三軸而旋轉,因此可調整地 移動計量輥子朝向與遠離輸送筒,同時保持其間的平行方 位。 1 1 ·如申請專利範圍第1 0項之裝置,另包括有效地延 伸在主框與第一次框之間的第一起動構件,用以可調整地 移動計量輥子與輸送筒相互朝向或遠離。 12.如申請專利範圍第11項之裝置,其中第一起動構 件包括液壓或氣動缸。 1 3 ·如申請專利範圍第1項之裝置,其中濺射構件包 括數個彈性撓性伸長濺射元件,其以硬毛形成,自可繞著 第四軸旋轉的圓柱體而向外徑向地延伸。 經濟部智慧財產局員工消費合作社印製 14.如申請專利範圍第1〇項之裝置,其中濺射構件包 括數個彈性撓性伸長濺射元件,其以硬毛形成,自可繞著 第四軸旋轉的圓柱體而向外徑向地延伸,且其中第四軸是 平行於第一、第二與第三軸。 · 1 5 ·如申請專利範圍第1 3項之裝置,其中圓柱體與濺 射元件一起形成濺射輥子。 16.如申請專利範圍第15項之裝置,另包括第二次框 ,其上安裝有濺射輥子,第二次框是可繞著實質地平行且 本^張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ' : -- -19- 529987 A8 B8 C8 __ D8 六、申請專利範圍 3 與第四軸隔開之第五軸而旋轉。 (請先間讀背面之注意t項再填寫本頁) 17. 如申請專利範圍第16項之裝置,其中第二起動構 件有效地延伸在主框與第二次框之間,以獨立地達成濺射 輥子朝向且遠離輸送筒的可調整移動,以允許濺射處理的 選擇性變化或中斷如調節構件的一部份。 18. 如申請專利範圍第17項之裝置,其中第二起動構 件包括液壓或氣動缸。 19. 如申請專利範圍第9項之裝置,另包括用以容納 泥漿的供應之桶,及用以自此桶經由入口運送泥漿至容器 之輸送導管。 20. 如申請專利範圍第19項之裝置,其中此容器是藉 由位在輸送筒及計量輥子正上方之桶所界定。 2 1.如申請專利範圍第1 9項之裝置,其中此容器包含 界定在鄰接的輥子之間之容納區。 22.如申請專利範圍第21項之裝置,其中此容納區是 界定在輸送筒與對接的空轉輥子之間,同時計量輥子是位 在輸送輥子上方。 經濟部智慧財產局員工消費合作社印製 23 ·如申請專利範圍第1項之裝置,適用於與以水、 矽土、水泥及理想的其它添加物的混合而形成之凝結泥漿 一起使用。 . 24.如申請專利範圍第23項之裝置,其中凝結泥漿是 自調高度的可脫水泥漿,其具有50%與90%之間的固體 含量。 2 5 .如申請專利範圍第24項之裝置,其中泥漿包括足 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -20- 529987 A8 B8 C8 D8 六、申請專利範圍 4 量的可脫水輔助,以允許泥漿經由基板下方的脫水。 (請先閲讀背面之注意事項再填寫本頁) 、11 f 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -21
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