WO2016061961A1 - 阵列基板及其制作方法、显示装置 - Google Patents
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- WO2016061961A1 WO2016061961A1 PCT/CN2015/072901 CN2015072901W WO2016061961A1 WO 2016061961 A1 WO2016061961 A1 WO 2016061961A1 CN 2015072901 W CN2015072901 W CN 2015072901W WO 2016061961 A1 WO2016061961 A1 WO 2016061961A1
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- H10D30/67—Thin-film transistors [TFT]
- H10D30/6704—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device
- H10D30/6706—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device for preventing leakage current
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- H10D30/6704—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device
- H10D30/6713—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device characterised by the properties of the source or drain regions, e.g. compositions or sectional shapes
- H10D30/6715—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device characterised by the properties of the source or drain regions, e.g. compositions or sectional shapes characterised by the doping profiles, e.g. having lightly-doped source or drain extensions
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- H10D30/6704—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device
- H10D30/6713—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device characterised by the properties of the source or drain regions, e.g. compositions or sectional shapes
- H10D30/6715—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device characterised by the properties of the source or drain regions, e.g. compositions or sectional shapes characterised by the doping profiles, e.g. having lightly-doped source or drain extensions
- H10D30/6719—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device characterised by the properties of the source or drain regions, e.g. compositions or sectional shapes characterised by the doping profiles, e.g. having lightly-doped source or drain extensions having significant overlap between the lightly-doped drains and the gate electrodes, e.g. gate-overlapped LDD [GOLDD] TFTs
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- H10D30/6729—Thin-film transistors [TFT] characterised by the electrodes
- H10D30/673—Thin-film transistors [TFT] characterised by the electrodes characterised by the shapes, relative sizes or dispositions of the gate electrodes
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- H10D30/674—Thin-film transistors [TFT] characterised by the active materials
- H10D30/6741—Group IV materials, e.g. germanium or silicon carbide
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- H10D62/103—Constructional design considerations for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse-biased devices
- H10D62/105—Constructional design considerations for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse-biased devices by having particular doping profiles, shapes or arrangements of PN junctions; by having supplementary regions, e.g. junction termination extension [JTE]
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- H10D62/17—Semiconductor regions connected to electrodes not carrying current to be rectified, amplified or switched, e.g. channel regions
- H10D62/213—Channel regions of field-effect devices
- H10D62/221—Channel regions of field-effect devices of FETs
- H10D62/235—Channel regions of field-effect devices of FETs of IGFETs
- H10D62/299—Channel regions of field-effect devices of FETs of IGFETs having lateral doping variations
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- H10D30/6704—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device
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- H10D30/6713—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device characterised by the properties of the source or drain regions, e.g. compositions or sectional shapes
- H10D30/6715—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device characterised by the properties of the source or drain regions, e.g. compositions or sectional shapes characterised by the doping profiles, e.g. having lightly-doped source or drain extensions
- H10D30/6721—Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device characterised by the properties of the source or drain regions, e.g. compositions or sectional shapes characterised by the doping profiles, e.g. having lightly-doped source or drain extensions having lightly-doped extensions consisting of multiple lightly doped zones or having non-homogeneous dopant distributions, e.g. graded LDD
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- H10D30/6729—Thin-film transistors [TFT] characterised by the electrodes
- H10D30/673—Thin-film transistors [TFT] characterised by the electrodes characterised by the shapes, relative sizes or dispositions of the gate electrodes
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- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
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- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/60—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
Definitions
- the present disclosure relates to the field of display technologies, and in particular, to an array substrate, a method for fabricating the same, and a display device.
- LTPS Low Temperature Poly-Silicon
- TFT Thin Film Transistor
- LTPS TFTs Although LTPS technology has been vigorously developed, LTPS TFTs still have problems in that leakage current cannot be effectively suppressed and excessive heat is generated. Among them, the problem that the LTPS TFT generates excessive heat is caused by the large electric field in the horizontal direction of the LTPS TFT and the collision ionization caused by the acceleration of the electron under the action of the electric field.
- the excessive heat generated by the LTPS TFT causes the following effects: excessive heat causes lattice scattering, causing diffusion of sodium metal into the active region in the glass substrate, thereby affecting the threshold voltage (Vth) of the LTPS TFT;
- Vth threshold voltage
- the negative resistance phenomenon causes the carrier mobility and the conduction current to decrease; the long-term influence will cause the LTPS TFT characteristics to deteriorate and affect the product quality.
- the active region of the LTPS TFT adopts a lightly doped drain (LDD) structure, which can effectively reduce the heat generation of the LTPS TFT, and the leakage current of the LTPS TFT also decreases.
- LDD lightly doped drain
- the resistance of the LDD is relatively high, it is equivalent to connecting a resistor with a large resistance value in series, thereby reducing the electric field strength in the horizontal direction of the LTPS TFT, improving the electric field distribution of the LTPS TFT channel, thereby reducing the electric field acceleration.
- the probability of causing hot carriers generated by impact ionization while effectively suppressing the generation of leakage current.
- the present disclosure provides an array substrate, a manufacturing method thereof, and a display device, thereby effectively reducing heat generation of a low-temperature polysilicon thin film transistor and effectively suppressing leakage current of the polysilicon thin film transistor under the premise of ensuring an aperture ratio.
- An embodiment of the first aspect of the present disclosure provides an array substrate, including:
- An active layer, a gate insulating layer, and a gate electrode layer are sequentially disposed on the substrate, wherein the active layer is sequentially disposed with a first heavily doped region, a first low doped region, and a first undoped layer in a horizontal direction a region, a second low doped region, a second undoped region, a third lowly doped region, and a second heavily doped region.
- the second low doped region is disposed at an intermediate position in a horizontal direction of the active layer.
- a projection area of the gate electrode layer on the array substrate covers the first low doped region, the first undoped region, the second low doped region, a projection area of the second undoped region and the third lowly doped region on the array substrate.
- the pattern of the gate electrode layer includes a pattern of the first gate electrode and a pattern of the second gate electrode, wherein
- a projection area of the second gate electrode on the array substrate covers a projection area of the second undoped area on the array substrate.
- the array substrate further includes:
- a first insulating layer disposed between the substrate and the active layer.
- the array substrate further includes:
- a source/drain electrode layer disposed on the second insulating layer, wherein the source/drain electrode layer includes a source electrode line and a drain electrode line, wherein the source electrode line passes through the second insulating layer and the gate a first via hole in the insulating layer is electrically connected to the first heavily doped region, the drain electrode line via a second via hole penetrating the second insulating layer and the gate insulating layer, and the second weight Doped region electrical connection;
- a pixel electrode layer disposed on the passivation layer, the pixel electrode layer being electrically connected to the drain electrode line via a third via provided in the passivation layer.
- the array substrate further includes:
- a common electrode layer disposed over the protective layer.
- the first low doped region, the second low doped region, and the third low doped region have lengths of about 1 micrometer to about 3 micrometers, respectively; the first low doped region
- the ion implantation concentration of the second low doped region and the third low doped region is about 5 ions/cm 2 to about 30 ions/cm 2 .
- the first heavily doped region and the second heavily doped region have an ion implantation concentration of about 10 ions/cm 2 to about 15 ions/cm 2 ; the first heavily doped region and the first The length of the double doped region is from about 2 microns to about 5 microns, respectively.
- An embodiment of the second aspect of the present disclosure further provides a method of fabricating an array substrate, comprising the steps of:
- an active layer, a gate insulating layer, and a gate electrode layer pattern on the substrate wherein the active layer is sequentially provided with a first heavily doped region, a first low doped region, and a first undoped layer in the horizontal direction. a hetero region, a second low doped region, a second undoped region, a third low doped region, and a second heavily doped region.
- the second low doped region is formed at an intermediate position in a horizontal direction of the active layer.
- Coating a photoresist on the silicon island forming a plurality of notches in the photoresist by a patterning process, the plurality of notches being located in the first low doped region in the silicon island, Above the position where the second low doped region and the third low doped region are located;
- a gate insulating layer film and a gate layer film on the silicon island Forming a gate insulating layer film and a gate layer film on the silicon island, and forming a pattern of the gate insulating layer and a pattern of the gate electrode layer by a patterning process, wherein a pattern of the gate electrode layer is a projection area on the array substrate covering the first low doped region, the first undoped region, the second low doped region, and the second undoped region in the active layer a projection area of the third low doped region on the array substrate;
- the method of sequentially forming an active layer, a gate insulating layer, and a gate electrode layer on the substrate also include:
- the pattern of the gate electrode layer includes the first a pattern of a gate electrode and a pattern of a second gate electrode, a pattern of the first gate electrode on a projection area on the array substrate, covering the first undoped region in the active layer on the array substrate a projection area on the upper surface, a projection area of the second gate electrode on the array substrate, and a projection area of the second undoped area on the array substrate in the active layer;
- the step of sequentially forming the patterns of the active layer, the gate insulating layer and the gate electrode layer on the substrate before the photoresist is coated on the silicon island further comprises:
- Ion implantation is performed on the silicon island.
- the method further includes:
- a pattern of a first insulating layer is formed over the substrate, and a pattern of the active layer is disposed over the first insulating layer.
- the method further includes:
- first via and a second via in the second insulating layer and the gate insulating layer, the first via being located above the first heavily doped region, the second via being located Above the second heavily doped region;
- the source-drain electrode layer including a source electrode line and a drain electrode line, wherein the source electrode line and the first weight via the first via hole
- the doped region is electrically connected, and the drain electrode line is electrically connected to the second heavily doped region via the second via hole;
- a pattern of a pixel electrode layer is formed over the passivation layer, and the pixel electrode layer is electrically connected to the drain electrode line via the third via.
- the method further includes:
- a pattern of a common electrode layer is formed over the protective layer.
- the first low doped region, the second low doped region, and the third low doped region have lengths of about 1 micrometer to about 3 micrometers, respectively; the first low doped region
- the ion implantation concentration of the second low doped region and the third low doped region is about 5 ions/cm 2 to about 30 ions/cm 2 .
- the first heavily doped region and the second heavily doped region have an ion implantation concentration of about 10 ions/cm 2 to about 15 ions/cm 2 ; the first heavily doped region and the first The length of the double doped region is from about 2 microns to about 5 microns, respectively.
- the embodiment of the third aspect of the present disclosure further provides a display device, which may specifically include the array substrate provided by the embodiment of the present disclosure.
- the array substrate provided by the present disclosure, the manufacturing method thereof, and the display device are provided with an active layer, a gate insulating layer and a gate electrode layer, which are sequentially disposed on the substrate of the array substrate.
- the first heavily doped region, the first low doped region, the first undoped region, the second low doped region, the second undoped region, and the third lowly doped region are sequentially disposed in the horizontal direction. Double doped area. Therefore, under the premise of ensuring the aperture ratio, the heat generation of the low-temperature polysilicon thin film transistor can be effectively reduced and the leakage current of the polysilicon thin film transistor can be effectively suppressed.
- FIG. 1 is a schematic structural diagram of an array substrate according to an embodiment of the present disclosure
- FIG. 2 is a schematic structural diagram of an array substrate according to an embodiment of the present disclosure
- FIG. 3 is a schematic structural diagram of an array substrate according to an embodiment of the present disclosure.
- FIG. 4 is a schematic flow chart of a method for fabricating an array substrate according to an embodiment of the present disclosure
- FIG. 5 is a schematic flow chart of a method for fabricating an array substrate according to an embodiment of the present disclosure
- FIG. 6 is a schematic diagram of a state of an array substrate in an implementation process of an array substrate according to an embodiment of the present disclosure
- FIG. 7 is a schematic diagram of a state of an array substrate during implementation of an array substrate manufacturing method according to an embodiment of the present disclosure
- FIG. 9 is a schematic diagram of a state of an array substrate during implementation of an array substrate manufacturing method according to an embodiment of the present disclosure.
- FIG. 10 is a schematic diagram of a state of an array substrate during implementation of an array substrate manufacturing method according to an embodiment of the present disclosure
- FIG. 11 is a schematic flow chart of a method for fabricating an array substrate according to an embodiment of the present disclosure
- FIG. 12 is a schematic diagram of a state of an array substrate during implementation of an array substrate manufacturing method according to an embodiment of the present disclosure
- FIG. 13 is a schematic diagram of a state of an array substrate in an implementation process of an array substrate manufacturing method according to an embodiment of the present disclosure
- FIG. 14 is a schematic diagram of a state of an array substrate in an implementation process of an array substrate manufacturing method according to an embodiment of the present disclosure
- FIG. 15 is a schematic diagram of a state of an array substrate during implementation of an array substrate manufacturing method according to an embodiment of the present disclosure.
- an array substrate As shown in FIG. 1 , the array substrate may specifically include:
- the active layer, the gate insulating layer 3, and the gate electrode layer 4 of the substrate 1 are sequentially disposed, wherein the active layer
- the first heavily doped region 21, the first low doped region 22, the first undoped region 23, the second low doped region 24, the second undoped region 25, and the third low are sequentially disposed in the horizontal direction.
- a plurality of low-doped regions having high resistance values are disposed at a position in the middle of the communication region of the thin film transistor and at predetermined positions on both sides, thereby reducing the acceleration distance of the electron under the electric field. Therefore, the kinetic energy of the electron and the probability of colliding with the hot carrier generated by the ion are reduced, which can effectively reduce the heat generation of the low temperature polysilicon thin film transistor and effectively suppress the leakage current.
- the second low doping region 24 may be specifically disposed at an intermediate position of the active layer in a horizontal direction, such that when electrons are transmitted in two undoped regions, It is inevitably passed through the second low-doped region 24, so that the speed of electron transport and kinetic energy can be reduced to achieve the purpose of reducing heat and suppressing leakage current.
- the second low doping region 24 may also be disposed at a preset position near the first low doping region 22 or the third low doping region 26.
- the length of the low-doped region is controlled so that the aperture ratio can be improved while satisfying the characteristics of the channel region characteristics of the thin film transistor.
- control of the length of the low doped region can also be achieved by adjusting the ion implantation type and concentration.
- the channel region structure in the array substrate provided by the embodiment of the present disclosure may be an NMOS structure or a PMOS structure.
- an NMOS is taken as an example to provide an array according to an embodiment of the present disclosure.
- the structure of the substrate will be described in detail.
- the array substrate provided by the embodiment of the present disclosure may specifically be a single gate array substrate or a double gate array substrate.
- the projection area of the gate electrode layer 4 (ie, the gate) on the array substrate can cover the first low.
- the doped region 22, the first undoped region 23, the second lowly doped region 24, the second undoped region 25, and the third lowly doped region 26 are projected on the array substrate, thereby achieving low leakage current
- the feature of small graphic area is beneficial to enhance the design of the product and achieve higher resolution (PPI).
- the pattern of the gate electrode layer 4 may specifically include a pattern of the first gate electrode 41 (ie, the first gate) and a second A pattern of gate electrode 42 (ie, the second gate).
- the projection area of the pattern of the first gate electrode 41 on the array substrate may cover the projection area of the first undoped area 23 on the array substrate; the projection area of the pattern of the second gate electrode 42 on the array substrate may A projection area of the second undoped region 25 on the array substrate is covered.
- the three low-doped regions are respectively located on the two sides and the middle of the two undoped regions. Therefore, the pattern of the gate electrode layer 4 is used to block the structural arrangement of the undoped regions, which is beneficial in the manufacturing process. The length of the position of the low doped region is precisely controlled.
- the array substrate provided by the embodiment of the present disclosure may further include:
- the first insulating layer 5 is disposed between the substrate 1 and the active layer.
- the arrangement of the first insulating layer 5 can serve the purpose of isolating the substrate 1 from the active layer.
- the array substrate provided by the embodiment of the present disclosure may further include:
- a second insulating layer 6 disposed on the gate insulating layer 3 and the gate electrode layer 4;
- the source/drain electrode layer disposed on the second insulating layer 6 specifically includes a source electrode line 71 (ie, a source) and a drain electrode line 72 (ie, a drain), wherein the source electrode line 71 passes through The first via 61 of the second insulating layer 6 and the gate insulating layer 3 is electrically connected to the first heavily doped region 21, and the drain electrode line 72 passes through the second via 62 penetrating the second insulating layer 6 and the gate insulating layer 3. It is electrically connected to the second heavily doped region 27.
- the positions at which the source electrode line 71 and the drain electrode line 72 are disposed are interchangeable.
- the array substrate provided by the embodiment of the present disclosure may further include:
- a passivation layer 8 disposed on the source/drain electrode layer, and a third via 81 disposed in the passivation layer 8;
- the pixel electrode layer 9 is disposed on the passivation layer 8, and the pixel electrode layer 9 is electrically connected to the drain electrode line 72 via a third via 81 provided in the passivation layer 8.
- the array substrate provided by the embodiment of the present disclosure, as shown in FIG. 2 or 3, may further include:
- a protective layer 10 disposed over the passivation layer 8 and the pixel electrode layer 9;
- the common electrode layer 11 is disposed on the protective layer 10.
- the lengths of the low doped regions may specifically be about 1 micrometer to about 3 micrometers, respectively.
- the ion implantation concentration of the first low doped region 22, the second low doped region 24, and the third low doped region 26 may specifically be about 5 ions/cm 2 to about 30 ions/cm 2 , for example, about 10ions/cm 2 .
- the ion implantation concentration of the first heavily doped region 21 and the second heavily doped region 27 may specifically range from about 10 ions/cm 2 to about 15 ions/cm 2 , which belongs to the heavy doping category and the length thereof. Specifically, they may be from about 2 microns to about 5 microns, respectively.
- the embodiment of the second aspect of the present disclosure further provides a method for fabricating an array substrate. As shown in FIG. 4, the method may specifically include:
- a pattern of an active layer, a gate insulating layer 3, and a gate electrode layer 4 are sequentially formed, wherein the active layer is sequentially provided with a first heavily doped region 21 and a first lowly doped region 22 in the horizontal direction. a first undoped region 23, a second lowly doped region 24, a second undoped region 25, a third lowly doped region 26, and a second heavily doped region 27.
- the method for fabricating an array substrate may further include:
- a pattern of the first insulating layer 5 is formed on the substrate 1.
- the method for fabricating an array substrate may further include:
- a first via 61 and a second via 62 are formed in the second insulating layer 6 and the gate insulating layer 3, the first via 61 is located above the first heavily doped region 21, and the second via 62 is located at the second weight Above the doped region 27;
- a source/drain electrode layer is formed over the second insulating layer 6, and the source and drain electrode layers include a source electrode line 71 and a drain electrode line 72, wherein the source electrode line 71 passes through the first via 61 and the first heavily doped region 21 Electrically connected, the drain electrode line 72 is electrically connected to the second heavily doped region 27 via the second via 62;
- the passivation layer 8 includes a third via 81;
- a pattern of the pixel electrode layer 9 is formed on the passivation layer 8, and the pixel electrode layer 9 is electrically connected to the drain electrode line 72 via the third via 81.
- the method for fabricating the array substrate provided by the embodiment of the present disclosure may further include:
- a pattern of the common electrode layer 11 is formed over the protective layer 10.
- the array substrate provided by the embodiment of the present disclosure may be a single gate type array substrate or a double gate type array substrate. Therefore, the fabrication of the array provided by the embodiments of the present disclosure is exemplified below by taking a single gate type and a double gate type array substrate as an example. The method of the substrate will be described in detail.
- the method may specifically include:
- step 51 a pattern of the first insulating layer 5 is formed on the substrate 1.
- the first insulating layer 5 and the second insulating layer 6 involved in the embodiments of the present disclosure are generally made of a SiNx/SiO 2 film combination or a SiO 2 film, and are subjected to high temperature treatment for dehydrogenation after deposition is completed, so as not to affect The semiconductor characteristics of the active layer formed thereon.
- Step 52 depositing an amorphous silicon film on the first insulating layer 5, and after crystallization of the amorphous silicon film, forming a silicon island 2 of the active layer by a patterning process.
- an amorphous silicon film layer may be deposited on the first insulating layer 5, and after the laser annealing and crystallization, a polysilicon film layer is formed, and the polysilicon film layer is patterned (including coating, exposure, and development of the photoresist). And an etching process) forming the silicon island 2 of the active layer.
- the schematic diagram of the state of the array substrate after this step can be specifically as shown in FIG. 6.
- Step 53 coating a photoresist (PR) on the silicon island 2, and forming a plurality of notches in the photoresist by a patterning process, the plurality of notches being located in the first low doping region 22 of the active layer
- the second low doped region 24 and the third low doped region 26 are located above.
- Step 54 performing ion implantation into the first low doped region 22, the second low doped region 24, and the third low doped region 26 of the silicon island 2 through a plurality of gaps to form an active layer.
- the lengths of the low doped regions may specifically be about 1 micrometer to about 3 micrometers, respectively. For example about 1.5 microns.
- the ion implantation concentration of the low doping region may specifically be about 5 ions/cm 2 to about 30 ions/cm 2 , for example, about 10 ions/cm 2 .
- the ion to which the embodiment of the present disclosure relates may specifically be a phosphine (PH 3 ) ion or the like.
- the low-doped region and the undoped region are spaced apart, and the non-doped region does not need to be ion-implanted, that is, the material of the undoped region is the material of the silicon island 2, so when the first low-doping After the fabrication of the second region 22, the second lowly doped region 24, and the third lowly doped region 26 is completed, the first undoped region 23 and the second undoped region 25 are also simultaneously completed.
- the schematic diagram of the state of the array substrate after this step can be specifically as shown in FIG. 7.
- step 55 a thin film of the gate insulating layer 3 and a thin film of the gate layer 5 are sequentially deposited on the silicon island 2, and a pattern of the gate insulating layer 3 and a pattern of the gate electrode layer 4 are formed by a patterning process.
- the projection area of the gate electrode layer 4 on the array substrate covers the first low doped region 22, the first undoped region 23, the second low doped region 24, and the second undoped layer in the active layer.
- this step may adopt a conventional patterning process to form a pattern of the gate insulating layer 3 and the gate electrode layer 4 by a process such as gluing, exposure, development, etching, lift-off, or the like.
- the schematic diagram of the state of the array substrate after this step can be specifically as shown in FIG. 8.
- Step 56 performing ion implantation at a position of the first heavily doped region 21 and the second heavily doped region 27 in the silicon island 2 to form a first heavily doped region 21 and a second heavily doped region in the active layer 27.
- the ion implantation concentration of the heavily doped region may specifically range from about 10 ions/cm 2 to about 15 ions/cm 2 , which belongs to the heavy doping category.
- the length of the heavily doped region can be the same as in the prior art.
- FIG. 1 A schematic diagram of the state of the array substrate after this step can be specifically shown in FIG.
- step 57 the patterns of the second insulating layer 6, the source/drain electrode layer, the passivation layer 8, and the pixel electrode layer 9 are sequentially formed.
- the specific steps in this step may include:
- a first via 61 and a second via 62 are formed in the second insulating layer 6 and the gate insulating layer 3, the first via 61 is located above the first heavily doped region 21, and the second via 62 is located at the second weight Above the doped region 27;
- a source/drain electrode layer is formed over the second insulating layer 6, and the source and drain electrode layers include a source electrode line 71 and a drain electrode line 72, wherein the source electrode line 71 passes through the first via 61 and the first heavily doped region 21 Electrically connected, the drain electrode line 72 is electrically connected to the second heavily doped region 27 via the second via 62.
- the state of the array substrate can be as shown in FIG. 10 (top view);
- the passivation layer 8 includes a third via 81;
- a pattern of the pixel electrode layer 9 is formed on the passivation layer 8, and the pixel electrode layer 9 is electrically connected to the drain electrode line 72 via the third via 81.
- each layer in step 57 can be completed by a conventional patterning process.
- step 58 a pattern of the protective layer 10 and the common electrode layer 11 is formed.
- This step may specifically include:
- a pattern of the common electrode layer 11 is formed over the protective layer 10.
- each layer in step 58 can be accomplished using a conventional patterning process.
- the single-gate array substrate provided by the embodiment of the present disclosure can be fabricated by the above-mentioned fabrication process.
- the specific structure of the array substrate can be as shown in FIG. 2 .
- the method may specifically include:
- step 111 a pattern of the first insulating layer 5 is formed on the substrate 1.
- Step 112 depositing an amorphous silicon film on the first insulating layer 5, after crystallization of the amorphous silicon film,
- the silicon island 2 of the active layer is formed by a patterning process.
- a schematic diagram of the state of the array substrate after this step can be as shown in FIG. 6.
- step 113 a photoresist is coated on the silicon island 2, and the photoresist above the first heavily doped region 21 and the second heavily doped region 27 in the silicon island 2 is etched away by a patterning process.
- Step 114 performing ion implantation on the first heavily doped region 21 and the second heavily doped region 27 in the silicon island 2 to form a first heavily doped region 21 and a second heavily doped region in the active layer. 27.
- the phosphine (PH 3 ) ions may be implanted into the silicon island 2 at the position of the first heavily doped region 21 and the second heavily doped region 27 to form the first heavily doped region 21 (N + SI) and a second heavily doped region 27 (N + SI).
- step 115 a thin film of the gate insulating layer 3 and a thin film of the gate electrode layer 4 are sequentially deposited on the silicon island 2, and a pattern of the gate insulating layer 3 and a pattern of the gate electrode layer 4 are formed by a patterning process.
- the pattern of the gate electrode layer 4 includes a pattern of the first gate electrode 41 and a pattern of the second gate electrode 42, wherein the pattern of the first gate electrode 41 on the array substrate may cover the first undoped region 23 at a projection area on the array substrate; a projection area of the pattern of the second gate electrode 42 on the array substrate may cover a projection area of the second undoped area 25 on the array substrate.
- the three low-doped regions are respectively located on the two sides and the middle of the two undoped regions, so that the structure of the undoped region is blocked by the gate electrode pattern, which is favorable for precise control in the subsequent manufacturing process.
- the position and width of the low doped region are respectively located on the two sides and the middle of the two undoped regions, so that the structure of the undoped region is blocked by the gate electrode pattern, which is favorable for precise control in the subsequent manufacturing process.
- this step may adopt a conventional patterning process to form a pattern of the gate insulating layer 3 and the gate electrode layer 4 by a process such as gluing, exposure, development, etching, lift-off, or the like.
- the etching process involved in this step can be specifically performed by a dry etching process.
- High resolution photoresists can be used on photoresist material selection in mask pattern selection.
- a phase mask technique or a Wing Pattern Mask technique can be used, or a combination of the above mask techniques can be used, so that the position and width of the pattern of the gate layer 4 can be precisely controlled, thereby facilitating precise control of low The position and width of the doped region.
- the schematic diagram of the state of the array substrate after this step can be specifically as shown in FIG.
- Step 116 performing ion implantation at a position of the first low doping region 22, the second low doping region 24, and the third low doping region 26 in the silicon island 2 to form a first low doping region in the active layer 22.
- the pattern of the first gate electrode 41 is located above the first undoped region 23 and covers the first undoped layer
- the pattern of the second gate electrode 42 is located above the second undoped region 25 and covers the second undoped region 25. Therefore, in this step, the pattern of the gate electrode layer 4 that has been completed can be used as a reference. From the pattern of the first gate electrode 41 and the two sides of the pattern of the second gate electrode 42 and intermediate positions, ions are implanted into the silicon island 2, thereby forming a first low doped region 22 in the active layer, and a second low doping Region 24, third low doped region 26.
- the schematic diagram of the state of the array substrate after this step can be specifically as shown in FIG.
- This step may be the same as or similar to step 57, but after the source electrode line 71 and the drain electrode line 72 are formed over the second insulating layer 6, the state of the array substrate may be as shown in FIG. 15 (top view).
- Step 118 forming a pattern of the protective layer 10 and the common electrode layer 11.
- This step may specifically include:
- a pattern of the common electrode layer 11 is formed over the protective layer 10.
- each layer in step 118 can be accomplished using a conventional patterning process.
- the double-gate array substrate provided by the embodiment of the present disclosure can be fabricated by the above-mentioned fabrication process.
- the specific structure of the array substrate can be as shown in FIG. 3 .
- the array substrate channel region ie, thin film transistor TFT
- threshold voltage (Vth) doping Vth
- the Doping process is to achieve the purpose of adjusting the threshold voltage setting of the channel region of the array substrate by injecting ions of the corresponding type and number of levels of concentration into the active layer silicon island 2 that has been formed.
- the display device may specifically be a display device such as a liquid crystal panel, a liquid crystal television, a liquid crystal display, an OLED panel, an OLED display, a plasma display, or an electronic paper.
- a display device such as a liquid crystal panel, a liquid crystal television, a liquid crystal display, an OLED panel, an OLED display, a plasma display, or an electronic paper.
- the array substrate provided by the present disclosure, the manufacturing method thereof, and the display device are provided with an active layer, a gate insulating layer and a gate electrode layer, which are sequentially disposed on the substrate of the array substrate.
- the first heavily doped region, the first low doped region, the first undoped region, the second low doped region, the second undoped region, and the third lowly doped region are sequentially disposed in the horizontal direction. Double doped area. Therefore, under the premise of ensuring the aperture ratio, the heat generation of the low-temperature polysilicon thin film transistor can be effectively reduced and the leakage current of the polysilicon thin film transistor can be effectively suppressed.
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Abstract
Description
Claims (20)
- 一种阵列基板,包括:依次设置在基板上的有源层、栅绝缘层以及栅电极层,其中所述有源层在水平方向上依次设置有第一重掺杂区、第一低掺杂区、第一非掺杂区、第二低掺杂区、第二非掺杂区、第三低掺杂区、第二重掺杂区。
- 如权利要求1所述的阵列基板,其中所述第二低掺杂区设置于所述有源层水平方向上的中间位置。
- 如权利要求1或2所述的阵列基板,其中所述栅电极层的图案在所述阵列基板上的投影区域,覆盖于所述第一低掺杂区、所述第一非掺杂区、所述第二低掺杂区、所述第二非掺杂区、所述第三低掺杂区在所述阵列基板上的投影区域。
- 如权利要求1-3任一项所述的阵列基板,其中所述栅电极层的图案包括第一栅电极的图案和第二栅电极的图案,其中所述第一栅电极的图案在所述阵列基板上的投影区域,覆盖所述第一非掺杂区在所述阵列基板上的投影区域;所述第二栅电极的图案在所述阵列基板上的投影区域,覆盖所述第二非掺杂区在所述阵列基板上的投影区域。
- 如权利要求1-4任一项所述的阵列基板,还包括:设置于所述基板与所述有源层之间的第一绝缘层。
- 如权利要求1-5任一项所述的阵列基板,还包括:设置于所述栅绝缘层以及所述栅电极层之上的第二绝缘层;设置于所述第二绝缘层之上的源漏电极层,所述源漏电极层中包括源电极线和漏电极线,其中所述源电极线经由贯穿所述第二绝缘层和所述栅绝缘层中的第一过孔与所述第一重掺杂区电连接,所述漏电极线经由贯穿所述第二绝缘层和所述栅绝缘层的第二过孔与所述第二重掺杂区电连接;设置于所述源漏电极层之上的钝化层;和设置于所述钝化层之上的像素电极层,所述像素电极层经由设置于所述钝化层中的第三过孔与所述漏电极线电连接。
- 如权利要求6所述的阵列基板,还包括:设置于所述钝化层和所述像素电极层之上的保护层;和设置于所述保护层之上的公共电极层。
- 如权利要求1至7任一项所述的阵列基板,其中所述第一低掺杂区、所述第二低掺杂区和所述第三低掺杂区的长度分别为约1微米至约3微米;所述第一低掺杂区、所述第二低掺杂区和所述第三低掺杂区的离子注入浓度为约5ions/厘米2至约30ions/厘米2。
- 如权利要求1至8任一项所述的阵列基板,其中所述第一重掺杂区和所述第二重掺杂区的离子注入浓度为约10ions/厘米2至约15ions/厘米2;所述第一重掺杂区和所述第二重掺杂区的长度分别为约2微米至约5微米。
- 一种制作阵列基板的方法,包括以下步骤:在基板上依次形成有源层、栅绝缘层以及栅电极层的图案,其中所述有源层在水平方向上依次设置有第一重掺杂区、第一低掺杂区、第一非掺杂区、第二低掺杂区、第二非掺杂区、第三低掺杂区、第二重掺杂区。
- 如权利要求10所述的方法,其中所述第二低掺杂区形成于所述有源层水平方向上的中间位置。
- 如权利要求10或11所述的方法,其中所述在基板之上依次形成有源层、栅绝缘层以及栅电极层的图案的步骤包括:在所述基板上沉积非晶硅薄膜,在所述非晶硅薄膜晶化后,通过构图工艺,形成所述有源层的硅岛;在所述硅岛上涂覆光刻胶,通过构图工艺,在所述光刻胶中形成多个缺口,所述多个缺口位于所述硅岛中所述第一低掺杂区、所述第二低掺杂区和所述第三低掺杂区所在位置处的上方;经由所述多个缺口,向所述硅岛中所述第一低掺杂区、所述第二低掺杂区和所述第三低掺杂区所在位置进行离子注入,形成所述有源层中的所述第一低掺杂区、所述第二低掺杂区和所述第三低掺杂区;在所述硅岛之上依次沉积栅绝缘层薄膜和栅极层薄膜,通过构图工艺,形成所述栅绝缘层的图案和所述栅电极层的图案,所述栅电极层的图案在所述阵列基板上的投影区域,覆盖于所述有源层中所述第一低掺杂区、所述第一非掺杂区、所述第二低掺杂区、所述第二非掺杂区、所述第三低掺杂区在所述阵列基板上的投影区域;和向所述硅岛中所述第一重掺杂区和所述第二重掺杂区所在位置处进行离子注入,形成所述有源层中的所述第一重掺杂区和所述第二重掺杂区。
- 如权利要求10或11所述的方法,其中所述在基板之上依次形成有源层、栅绝缘层以及栅电极层的图案的步骤还包括:在所述基板上沉积非晶硅薄膜,在所述非晶硅薄膜晶化后,通过构图工艺,形成所述有源层的硅岛;在所述硅岛上涂覆光刻胶,通过构图工艺,刻蚀掉所述硅岛中所述第一重掺杂区和所述第二重掺杂区所在位置处上方的所述光刻胶;对所述硅岛中所述第一重掺杂区和所述第二重掺杂区所在位置处进行离子注入,形成所述有源层中的所述第一重掺杂区和所述第二重掺杂区;在所述硅岛之上依次沉积栅绝缘层薄膜和栅极层薄膜,通过构图工艺,形成所述栅绝缘层的图案和所述栅电极层的图案,所述栅电极层的图案包括第一栅电极的图案和第二栅电极的图案,所述第一栅电极的图案在所述阵列基板上的投影区域,覆盖所述有源层中所述第一非掺杂区在所述阵列基板上的投影区域,所述第二栅电极的图案在所述阵列基板上的投影区域,覆盖所述有源层中所述第二非掺杂区在所述阵列基板上的投影区域;和透过所述栅绝缘层的图案,向所述硅岛中所述第一低掺杂区、所述第二低掺杂区和所述第三低掺杂区所在位置处进行离子注入,形成所述有源层中的所述第一低掺杂区、所述第二低掺杂区和所述第三低掺杂区。
- 如权利要求12或13所述的方法,其中在所述硅岛上涂覆所述光刻胶之前,所述在基板之上依次形成有源层、栅绝缘层以及栅电极层的图案的步骤还包括:对所述硅岛进行离子注入。
- 如权利要求10-13任一项所述的方法,其中在所述在基板之上依次形成有源层、栅绝缘层以及栅电极层的图案的步骤之前,所述方法还包括:在所述基板之上形成第一绝缘层的图案,所述有源层的图案设置于所述第一绝缘层之上。
- 如权利要求10-15任一项所述的方法,还包括:在所述栅绝缘层以及所述栅电极层之上形成第二绝缘层的图案;在所述第二绝缘层和所述栅绝缘层中形成第一过孔和第二过孔,所述第一过孔位于所述第一重掺杂区之上,所述第二过孔位于所述第二重掺杂区之上;在所述第二绝缘层之上形成源漏电极层,所述源漏电极层中包括源电极线和漏电极线,其中所述源电极线经由所述第一过孔与所述第一重掺杂区电连接,所述漏电极线经由所述第二过孔与所述第二重掺杂区电连接;在所述源漏电极层之上形成钝化层的图案,所述钝化层的图案中包括第 三过孔;和在所述钝化层之上形成像素电极层的图案,所述像素电极层经由所述第三过孔与漏电极线电连接。
- 如权利要求10-16所述的方法,还包括:在所述钝化层和所述像素电极层之上形成保护层的图案;和在所述保护层之上形成公共电极层的图案。
- 如权利要求10至17任一项所述的方法,其中所述第一低掺杂区、所述第二低掺杂区和所述第三低掺杂区的长度分别为约1微米至约3微米;所述第一低掺杂区、所述第二低掺杂区和所述第三低掺杂区的离子注入浓度为约5ions/厘米2至约30ions/厘米2。
- 如权利要求10至18任一项所述的方法,其中所述第一重掺杂区和所述第二重掺杂区的离子注入浓度为约10ions/厘米2至约15ions/厘米2;所述第一重掺杂区和所述第二重掺杂区的长度分别为约2微米至约5微米。
- 一种显示装置,包括如权利要求1-9任一项所述的阵列基板。
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CN105161503B (zh) * | 2015-09-15 | 2018-07-10 | 深圳市华星光电技术有限公司 | 非晶硅半导体tft背板结构 |
CN107134496B (zh) | 2016-02-29 | 2019-05-31 | 昆山工研院新型平板显示技术中心有限公司 | 薄膜晶体管及其制造方法、显示面板及显示装置 |
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US20160260840A1 (en) | 2016-09-08 |
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