CN108576644A - Bean dregs foodstuff processing production system - Google Patents

Abstract

The present invention relates to a kind of food processing machinery technical field more particularly to bean dregs foodstuff processing production systems, including bulking machine, molding machine, dryer, spreading-and-cooling machine, Fryer, oil remover and flavoring machine；The bulking machine is for the mixture high temperature puffing after stirring at crisp chip；The molding machine is used to crisp chip carrying out tabletting, is sliced to obtain embryo piece；The dryer is used for embryo piece drying and processing；The spreading-and-cooling machine is used for embryo piece cooling treatment；The Fryer is used to carry out fried processing to embryo piece；The oil remover is used for fried embryo material deoiling treatment；Seasoning for being attached to the embryo on piece after de-oiling by the flavoring machine, this production line operation automation simple in structure, it solves the problems, such as bean dregs there are workability poor, difficult forming by the cooperation of each device, can be used for bean dregs being processed into various tastes and meet public desired flavor pot foods.

Description

Okara food production system

technical field

The invention relates to the technical field of food processing machinery, in particular to a bean dregs food production system.

Background technique

Okara is a by-product in the process of producing food such as soybean milk or tofu, and the global output of okara is very large every year. China is the birthplace of tofu production and has a long history of tofu production. The production and sales of tofu are relatively large, and the corresponding output of bean dregs is also large. With the development of science and the improvement of human cultural quality, people have begun to re-understand bean dregs from the perspective of nutrition. Studies have proved that because some nutrients in soybeans are retained in bean dregs, bean dregs contain about 9.7% carbohydrates (cellulose, polysaccharides, etc.), about 4.8% protein, about 3.6% lipids, and a large amount of dietary fiber. In addition, it also contains minerals such as calcium, phosphorus, and iron. Therefore, eating bean dregs can reduce blood cholesterol levels and reduce the consumption of insulin by diabetics; the rich dietary fiber in bean dregs has the effect of preventing colon cancer and losing weight. Okara is regarded as a new source of health food.

Potato chips are a popular snack food that is processed from potatoes and is currently a popular snack food. However, due to many reasons such as low dietary fiber content, low protein content, and high sugar content in potatoes, potato chips are not suitable for people with diabetes, the elderly, children, and women who are prone to obesity. Therefore, changing or adjusting the raw materials of potato chips The formula or composition is the main effective means to overcome the existing defects of potato chips to satisfy the consumption of most people and become potato chips in the future. And preparing "potato chips" from bean dregs with health-care functions can not only overcome many defects of potato chips, such as low dietary fiber content, low protein content, and high sugar content, but also avoid waste of resources and save production costs. It meets people's living needs and improves people's health. However, due to the high dietary fiber content in bean dregs, the bean dregs have problems of poor workability and difficult molding. Therefore, when bean dregs are used for processing and producing food, not only the amount is small, but also the obtained product has weak health care function, rough taste, and beany flavor. The strong taste limits the large-scale addition and application of bean dregs in food processing.

In summary, there is an urgent need for a production line that can process bean dregs into bean dregs products.

Contents of the invention

In view of the above problems, the object of the present invention is to provide a production line for processing bean dregs into bean dregs products.

To achieve the above object, the technical solution adopted in the present invention is:

The bean dregs food production system includes a mixer, an extruder, a molding machine, a dryer, a cooling machine, a fryer, a deoiler and a seasoning machine; the mixer is used for stirring the mixture; the extruder The machine is used to puff the stirred mixture into crisp chips at high temperature; the forming machine is used to press and slice the crisp chips to obtain embryo chips; the dryer is used for drying processing of embryo chips; the cooling The frying machine is used for cooling the embryo slices; the fryer is used for frying the embryo slices; the deoiler is used for deoiling the embryos after frying; the seasoning machine is used for attaching seasonings On the deoiled germ slices.

Through the high-temperature extrusion of the extruder, the bean dregs mixture is puffed into crisp chips, and the crisp chips are pressed or sliced by the forming machine to obtain semi-finished embryo chips of bean dregs products, which are dried by the dryer And after being cooled to room temperature by a cooling machine, it is beneficial to the storage of the semi-finished embryo slices. The embryo slices are fried by a fryer, which can effectively prevent the water-soluble nutrients in the embryo slices from being lost during processing, and have a negative impact on the color, aroma, shape and appearance of the embryo slices. It has a good effect. After frying, the deoiler can remove the residual oil on the surface of the embryo and prolong the shelf life of the product. Finally, the seasoning is evenly attached to the embryo by the seasoning machine, thereby producing a variety of Flavored bean dregs products, this production line has a simple structure and automatic operation. Through the cooperation of various devices, the problems of poor workability, difficult molding, rough taste and strong bean flavor of bean dregs are solved. It can be used to process bean dregs into various flavors to satisfy the public Delicious snacks on request.

Preferably, the extruder includes a feed hopper one, a shed body and an extruder frame body, the outlet of the feed hopper one is arranged above the feed port of the puff body, and the shed body includes a cabinet, A heating sheet and a discharge die head, a twin-screw extruding mechanism is provided in the cabinet, one end of the twin-screw extruding mechanism is provided with a discharge die head, and the other end is electrically connected to the motor, and the heating sheet is arranged along the casing The inner wall is arranged axially in sections. For the evenly stirred bean dregs mixture, the first feed hopper is set at the lower end of the discharge port of the screw feeding device, and the discharge port of the first feed hopper is set above the feed port of the extruder body. The bean dregs mixture is arranged along the As soon as the feed hopper enters the puffing body, the shed body includes a casing, which is equipped with a twin-screw extruding mechanism and a heating sheet is installed on the inner wall of the casing, and the bean dregs mixture is extruded by the extrusion of the twin-screw and the heating of the heating sheet. And the material is discharged along the discharge touch head. This device can achieve the effect of segmental heating of the material by setting the heating plate on the inner wall of the machine in the axial direction, so that the material can achieve the best puffing effect.

Preferably, the discharge die head includes a matching flange and an extrusion head, the extrusion head is clamped in the cavity of the matching flange, and the discharge die head is detachably connected to the chassis through the matching flange, so The extrusion head includes a feed hole, a manifold and a die nozzle; the feed hole is used to connect the twin-screw extrusion mechanism with the manifold so that the material is released under uniform pressure; the manifold is used for temporarily Store the material entering through the feed hole; the discharge annular seam formed by the cooperation between the die nozzle and the flange neck, the discharge annular seam is connected with the manifold, and is used to extrude the material under greater pressure into The mixture of chips and bean dregs enters the manifold through the extrusion of the twin-screw extrusion mechanism along the feed hole on the extrusion head. The discharge annular seam, the manifold and the discharge annular seam are connected, so that the puffed material flows from the manifold along the discharge annular seam and becomes crisp under the extrusion of the discharge annular seam, so that it can be processed into slices or embryos for subsequent processing. Prepare the material.

Preferably, the forming machine includes a forming machine frame, a traction idler, an upper roll, a lower roll, a forming idler and a brush roller, and the upper roll, the lower roll, the forming idler and the brush roller are respectively connected with the electric motor connection; the traction idler is used to guide the chips to enter between the upper and lower rolling rollers for extrusion, and the surface of the forming idler is provided with a number of mold cavities, and the chips are squeezed by the upper and lower rollers along the forming support The roller is rolled into the mold cavity for forming. The bristle roller is used to make the formed embryo in the mold cavity fall off. The lower end of the bristle roller is provided with a material receiving plate for the embryo to slide down. The traction roller is used to guide the chip into the Between the upper and lower rollers, after being squeezed by the upper and lower rollers, they rotate along the forming roller and under the action of the centrifugal force of the rotating forming roller, the chips are rolled into the mold cavity on the outer surface of the forming roller to form green chips , The bristle roller contacts with the forming idler roller, so as to sweep off the green sheet in the mold cavity and complete the green sheet forming process.

Preferably, the dryer includes a dryer feed chain plate body, a dryer frame, a hot air blower and several layers of dryer annular drive chain plate bodies, and the feed chain plate body of the dryer The material end is docked with the outlet end of the material receiving plate, and the outlet end of the feed chain plate body of the dryer is docked with the inlet end of the circular drive chain plate body of the dryer; the feed chain plate body of the dryer and the The circular drive chain plate body of the dryer is composed of several long chain plate strips connected in series along the width direction and spliced with each other. Any adjacent circular drive chain plate body of the dryer is equipped with a material guide plate , the hot air blower is arranged at both ends of the circular transmission chain plate body of the dryer, an exhaust machine is also arranged at the upper end of the dryer, the feed end of the feed chain plate body of the dryer and the outlet of the receiving plate The outlet end of the feed chain plate of the dryer is docked with the inlet end of the circular drive chain plate of the dryer, and several layers of the circular drive plate of the dryer are set on the dryer frame, and the green sheets are dried During the multi-layer transportation process on the circular transmission plate of the dryer, the hot air generated by the hot air blower can act on the embryo sheets in layers, sublimating the water in the embryo sheets, so as to achieve the purpose of fully drying the embryo sheets.

Preferably, the cooling machine includes a cooling machine frame, a cooling machine feed chain plate body, several layers of cooling machine annular transmission chain plates and a cooling machine discharge chain plate body, any adjacent to form a dryer The circular transmission chain plate body is equipped with a material guide plate, and the surface temperature of the dried embryos is high. During the transportation process on the annular transmission chain plate of the cooling machine, it is helpful for the uniform heat dissipation of the embryos, which is beneficial to the follow-up of the embryos. processing or storage.

Preferably, the fryer includes a feed hopper 2, a feed chain plate body of the fryer, a frame provided with an oil tank, and a material transport device arranged in the oil tank, and the material transport device includes a fixed frame and is connected to The conveyor belt of the fixed frame, the fixed frame rests on the inner wall of the oil tank, the upper end of the oil tank is provided with a fume hood, the oil inlet end and the oil outlet end of the oil tank are respectively communicated with the circulating oil heating device through pipelines; the feed hopper The feed port of No. 2 is located at the lower end of the outlet of the discharge chain plate body of the cooling machine. The feed hopper 2 is connected with the feed chain plate body of the fryer, and the feed chain plate body of the fryer machine is connected with the material The transportation device is docked, and the embryo flakes enter the second feed hopper along the discharge port of the discharge chain plate body of the beach cooler, and the second feed hopper is connected with the feed chain plate body of the fryer, so that the embryo flakes enter the second feed hopper Then enter the material transportation device in the oil tank along the feeding chain plate of the fryer. The material transportation device includes a fixed frame and a conveyor belt connected to the fixed frame. The embryos are fried in the oil tank under the transmission of the conveyor belt. The oil inlet and outlet ends of the oil tank are respectively connected to the circulating oil heating device through the pipeline, and the oil temperature in the oil tank can be kept constant or raised and lowered through the function of the circulating oil heating device, so that the frying temperature can be adjusted according to the need, so as to ensure The frying taste of the green slices, the oil fume generated during the frying of the green slices can be taken away through the fume hood set on the upper end of the oil tank, and the frying operation of the green slices is completed.

Preferably, the deoiler includes a deoiler frame, a conical container deoiler casing, agitator 2, a sealing cone, an inner lifting shaft, a motor device, an oil cylinder, a cylinder rod, a stirring shaft, a switching cylinder, a crankshaft, Stirrer, sealing cone, cone bottom, discharge hole; the conical container is set concentrically with the casing of the deoiler, the second conical container is provided with agitator 2, which is connected to the stirring shaft, and the stirring shaft is provided with an inner The lifting shaft and the stirring shaft are equipped with bearings, the inner lifting shaft is connected with the oil cylinder through the cylinder rod, the oil cylinder is set above the inner lifting shaft, and the oil cylinder is fixed on the frame of the deoiler. The crankshaft is connected through the cylinder rod, the bottom end of the inner lifting shaft is connected with a sealing cone, the upper side of the sealing cone is provided with an oil outlet, and the bottom of the sealing cone is provided with a cone bottom, and the cone bottom communicates with the conical container. The bottom end of the cone bottom is provided with a discharge hole; the side wall of the conical container is uniformly covered with a number of small holes; The feed port of the discharge chain plate body is connected, the discharge end of the material transportation device is set at the upper end of the conical container, and the green sheet enters the conical container of the deoiler, and the agitator 2 is installed in the conical container, and the agitator 2 is connected Stirring shaft, the rotation of the stirring shaft drives the embryonic sheet to rotate. During the rotation of the embryonic sheet, under the action of centrifugal force, the remaining oil on the surface of the embryonic sheet can be arranged along the multiple small holes evenly densely distributed on the side wall of the conical container and the side wall above the sealing cone. The oil outlet leaks out to realize the separation of the remaining oil on the surface of the embryo sheet. The inner lifting shaft is installed inside the stirring shaft, and the bearing is installed outside the stirring shaft. The inner lifting shaft is connected with the oil cylinder through the cylinder rod, and the oil cylinder is set above the inner lifting shaft. The oil cylinder is fixed on the frame of the deoiler, and there is a switching cylinder on the stirring shaft. The crankshaft is connected to the bottom of the switching cylinder through the cylinder rod, and the bottom end of the inner lifting shaft is connected to the sealing cone. The oil cylinder realizes the upward lifting of the inner lifting axis, drives the sealing cone to move upward together, and the deoiled green flakes leak out from the discharge hole on the bottom of the cone and enter the discharge chain plate body of the deoiler to realize the deoiling operation.

Preferably, the seasoning machine includes a seasoning machine frame, and the seasoning machine frame is provided with a batching device. The batching device is used to convey the seasoning; the lower end of the discharge port of the batching device is provided with a chute, and the slide The feed port of the tank is connected to the discharge port of the discharge chain plate body of the deoiler, the discharge port of the chute is connected with the feed port of the mixing agitator, and the embryo slices are moved along the discharge chain plate body of the deoiler. Entering the chute, the upper end of the chute is equipped with a batching device. When the embryo slices slide down the chute, the seasoning that the batching device falls evenly spreads on the surface of the embryo slices, and finally enters the mixing agitator, and is mixed by the mixing agitator. The role is to mix the embryo slices and seasoning evenly, and finally complete the processing of the embryo slices.

Compared with the prior art, the present invention has the advantages of:

The bean dregs food production system of the present invention expands the bean dregs mixture into crisp chips through the high-temperature extrusion of the puffing machine. The drying of the embryo flakes by the drying machine and the cooling to room temperature by the cooling machine are beneficial to the storage of the semi-finished embryo flakes. The frying of the embryo flakes by the frying machine can effectively prevent the water-soluble nutrients in the embryo flakes from being lost during processing. And it has a good effect on the color, aroma and shape of the embryo slices. The fried embryos can remove the residual oil on the surface of the embryos through the deoiler and prolong the shelf life of the products. Finally, the seasonings are evenly attached to the embryos by the seasoning machine. On the chip, so as to produce a variety of flavors of bean dregs products, this production line has a simple structure and automatic operation, through the cooperation of various devices to solve the problems of poor workability, difficult molding, rough taste and strong bean flavor of bean dregs, it can be used to process bean dregs It is produced into flavor snacks with a variety of tastes to meet the requirements of the public.

The beneficial effects of other embodiments of the present application are:

1. The first feeding hopper is set at the lower end of the outlet of the screw feeding device, and the outlet of the first feeding hopper is set above the feeding port of the puffing body. Including the case, the case is equipped with a twin-screw extruding mechanism and the inner wall of the case is equipped with a heating sheet in the axial direction. Through the extrusion of the twin-screw and the heating of the heating sheet, the bean dregs mixture is expanded and discharged along the discharge touch head. The axial section of the inner wall of the cabinet is equipped with heating sheets to achieve the effect of heating the material in sections, so that the material can achieve the best puffing effect.

2. The bean dregs mixture enters the manifold through the extrusion of the twin-screw extrusion mechanism along the feed hole on the extrusion head. The manifold is used to temporarily store the puffed material, and the discharge ring formed by the gap between the die nozzle and the flange neck The manifold and the discharge annular seam are connected, so that the puffed material flows from the manifold along the discharge annular seam and becomes crisp under the extrusion of the discharge annular seam, so that it is ready for subsequent processing into slices or embryos. Material preparation.

3. The traction roller is used to guide the chips into the upper and lower rolls, and then rotate along the forming roller after being squeezed by the upper and lower rollers. Under the action of the rotating centrifugal force of the forming roller, the chips are rolled into the forming The green sheet is formed in the mold cavity on the outer surface of the idler roller, and the bristle roller is in contact with the forming idler roller, thereby sweeping off the green sheet in the mold cavity, and completing the green sheet forming process.

4. The feed end of the feed chain plate body of the dryer is docked with the outlet end of the material receiving plate, and the outlet end of the feed chain plate body of the dryer is docked with the inlet end of the circular drive chain plate body of the dryer. There are several layers of dryer annular transmission plates on the dryer frame. During the multi-layer transportation process of the embryos on the dryer annular transmission plate, the hot air generated by the hot air blower can act on the embryos in layers to make the embryos inside The sublimation of water, so as to achieve the purpose of fully drying the embryo slices.

5. The surface temperature of the dried green flakes is high, which is conducive to the uniform heat dissipation of the green flakes during the transportation process on the circular transmission chain plate of the cooling machine, which is beneficial to the subsequent processing or storage of the green flakes.

6. The embryo flakes enter the feed hopper 2 along the outlet of the discharge chain plate body of the beach cooler, and the feed hopper 2 is connected with the feed chain plate body of the fryer, so that the embryo flakes enter the feed hopper 2 and then go along the oil The feeding chain plate of the frying machine enters the material transportation device in the oil tank. The material transportation device includes a fixed frame and a conveyor belt connected to the fixed frame. The oil end and the oil outlet end are respectively connected with the circulating oil heating device through the pipeline, and the oil temperature in the oil tank is kept constant or raised and lowered through the function of the circulating oil heating device, so that the frying temperature can be adjusted according to the need, thereby ensuring the frying temperature of the embryo slices. Deep-fried taste, the fume hood installed on the upper end of the oil tank can take away the oil fume generated during the frying process to complete the frying operation of the green slices.

7. The discharge end of the material transportation device is set on the upper end of the conical container, and the embryo flakes enter the conical container of the deoiler, and the conical container is equipped with agitator 2, which is connected to the stirring shaft, and the rotation of the stirring shaft drives the embryo flakes to rotate , under the action of centrifugal force during the rotation of the embryo, the remaining oil on the surface of the embryo can leak out along the evenly densely distributed small holes on the side wall of the conical container and the oil outlet on the side wall above the sealing cone, so as to realize the oil on the surface of the embryo. For the separation of residual oil, the inner lifting shaft is installed inside the stirring shaft, and the bearing is installed outside the stirring shaft. The inner lifting shaft is connected with the oil cylinder through the cylinder rod, and the oil cylinder is set above the inner lifting shaft, and the oil cylinder is fixed on the deoiler frame. There is a switching oil cylinder on the stirring shaft, the bottom of the switching oil cylinder is connected to the crankshaft through the cylinder rod, and the bottom end of the inner lifting shaft is connected to the sealing cone. The sealing cones move upward together, and the deoiled embryo flakes leak out from the discharge hole on the bottom of the cone and enter the discharge chain plate of the deoiler to realize the deoiling operation.

8. The flakes enter the chute along the discharge chain plate body of the deoiler, and the upper end of the chute is equipped with a batching device. When the flakes slide down the chute, the seasoning evenly dropped by the batching device is spread on the surface of the flakes, and finally Enter the mixing agitator, through the stirring and mixing action of the mixing agitator, the embryonic slices and seasonings are evenly mixed, and finally the processing of the embryonic slices is completed.

Description of drawings

Fig. 1 is the structural representation of soybean dregs food production system of the present invention;

Fig. 2 is the structure schematic diagram of puffing machine of the present invention;

Fig. 3 is the structural representation of molding machine of the present invention;

Fig. 4 is the structural representation of dryer of the present invention;

Fig. 5 is the structural representation of frying machine of the present invention;

Fig. 6 is the action flowchart of deoiler of the present invention;

Fig. 7 is the action flowchart of seasoning machine of the present invention;

Fig. 8 is the structural representation of the discharge die head of the present invention;

Fig. 9 is a structural schematic diagram of another viewing angle of the discharge die head of the present invention;

Fig. 10 is a schematic structural view of the extrusion head of the present invention.

reference sign

1-extruder, 110-feed hopper 1, 120-sheltered body, 130-expanded machine frame, 140-discharge die, 141-matching flange, 142-extrusion head, 143-feed hole, 144-manifold, 145-die nozzle, 146-discharge annular seam, 147-flange neck, 2-forming machine, 210-forming machine frame, 220-tracting roller, 230-upper roller, 240-bottom Roller, 250-forming roller, 260-cavity, 270-bristle roller, 3-dryer, 410-dryer frame, 320-circular drive chain plate body of dryer, 330-guide plate, 4 - Cooling machine, 5-Frying machine, 510-Oil tank, 520-Fume hood, 530-Material transportation device, 6-Deoiler, 610-Deoiler frame, 620-Conical container, 630-Deoiler Chassis, 640-Agitator II, 650-Sealing Cone, 660-Cone Bottom, 670-Inner Lifting Shaft, 680-Motor Device, 690-Oil Cylinder, 611-Cylinder Rod, 612-Stirring Shaft, 613-Outlet Hole, 614-switch cylinder, 615-crankshaft, 616-oil outlet, 7-seasoning machine, 710-seasoning machine frame, 711-batching device, 712-chute, 713-mixing agitator.

Detailed ways

In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

Example 1

Such as accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, accompanying drawing 5, accompanying drawing 6, accompanying drawing 7, accompanying drawing 8, accompanying drawing 9, accompanying drawing 10, shown present embodiment bean dregs food production system Including extruder 1, feed hopper one 110, shed body 120, extruder frame body 130, discharge die head 140, matching flange 141, extrusion head 142, feed hole 143, manifold 144, die nozzle 145, discharge ring seam 146, flange neck 147, forming machine 2, forming machine frame 210, traction idler 220, upper roll 230, lower roll 240, forming idler 250, mold cavity 260, brush roller 270, drying Dryer 3, dryer frame 310, dryer ring drive chain plate body 320, material guide plate 330, cooler 4, fryer 5, oil tank 510, oil fume hood 520, material transport device 530, deoiling Machine 6, deoiling machine frame 610, conical container 620, deoiling machine casing 630, agitator 2 640, sealing cone 650, cone bottom 660, inner lifting shaft 670, motor device 680, oil cylinder 690, cylinder rod 611, Stirring shaft 612, discharge hole 613, switching oil cylinder 614, crankshaft 615, oil outlet 616, seasoning machine 7, seasoning machine frame 710, batching device 711, chute 712, mixing agitator 713, through the high temperature of extruder 1 The extruding effect expands the bean dregs mixture into crisp chips, and the crisp chips are pressed or sliced by the forming machine 2 to obtain semi-finished embryo chips of bean dregs products. After drying the embryo chips through the dryer 3 and spreading them After cooling machine 4 is cooled to room temperature, it is beneficial to the storage of semi-finished embryo slices. By frying machine 5, the embryo slices are fried, which can effectively prevent the water-soluble nutrients in the embryo slices from being lost during processing, and have an effect on the color, fragrance, and shape of the embryo slices. Good effect, the fried embryos can remove the residual oil on the surface of the embryos through the action of the deoiler 6 and can prolong the shelf life of the product. Finally, the seasonings are evenly attached to the embryos through the action of the seasoning machine 7, thereby producing more This production line has a simple structure and automatic operation. Through the cooperation of various devices, the problems of poor workability, difficulty in forming, rough taste and strong beany flavor of bean dregs are solved. It can be used to process and produce bean dregs into various flavors to satisfy the public. Delicious snacks on request.

The bean dregs mixture after mixing evenly, the outlet of the feeding hopper 110 is set above the feeding port of the extruder body 120, the bean dregs mixture enters the puffing body 120 along the feeding hopper 110, the shed body 120 includes a cabinet, A twin-screw extruding mechanism is provided and a heating sheet is installed axially on the inner wall of the case. Through the extrusion of the twin screws and the heating of the heating sheet, the bean dregs mixture is expanded and discharged along the discharge touch head 140. Setting heating plates in sections can achieve the effect of heating materials in sections, so that the materials can achieve the best puffing effect.

The bean dregs mixture enters the manifold 144 through the extrusion of the twin-screw extrusion mechanism along the feed hole 143 on the extrusion head 142. The manifold 144 is used for temporarily storing the puffed materials. The gap between the die nozzle 145 and the flange neck 147 Cooperate with the formed discharge annular seam 146, the manifold 144 and the discharge annular seam 146 are connected, so that the puffed material flows from the manifold 144 along the discharge annular seam 146 and becomes crisp under the extrusion of the discharge annular seam 146 , so as to prepare materials for subsequent processing into slices or embryos.

The traction idler 220 is used to guide the chips to enter between the upper roll 230 and the lower roll 240, and then rotate along the forming idler 250 after being squeezed by the upper roll 230 and the lower roll 240 and rotate under the centrifugal force of the forming idler 250 Under the action, the chips are rolled into the mold cavity 260 on the outer surface of the forming roller 250 to form a green sheet, and the bristle roller 270 is in contact with the forming roller 250, thereby sweeping off the green sheet in the mold cavity 260 to complete the forming of the green sheet Processing process.

The feed end of the feed chain plate body of the dryer is docked with the outlet end of the receiving plate, and the outlet end of the feed chain plate body of the dryer is docked with the inlet end of the circular drive chain plate body 320 of the dryer. Several layers of dryer annular transmission plates 320 are arranged on the machine frame 310. During the multi-layer transportation process of the embryo sheets on the dryer annular transmission plate body 320, the hot air generated by the hot air blower can act on the embryo sheets in layers, so that the embryo sheets The water in the sheet sublimates, so as to achieve the purpose of fully drying the embryo sheet.

The surface temperature of the dried green flakes is high, which is conducive to the uniform heat dissipation of the green flakes during the transportation process on the circular transmission chain plate of the cooling machine, and is beneficial to the subsequent processing or storage of the green flakes.

The embryo flakes enter the feed hopper 2 along the outlet of the discharge chain plate body of the beach cooler, and the feed hopper 2 is connected with the feed chain plate body of the fryer, so that the embryo flakes enter the feed hopper 2 and then go along the fryer. The feed chain plate body enters in the material transport device 530 in the oil tank 510. The material transport device 530 includes a fixed frame and a conveyor belt connected to the fixed frame. The embryo slices are fried in the oil tank 510 under the transmission of the conveyor belt. The oil inlet end and the oil outlet end of the oil tank are respectively communicated with the circulating oil heating device through pipelines, and the oil temperature in the oil tank 610 is kept constant or raised and lowered through the function of the circulating oil heating device, so that the frying temperature can be adjusted as needed, thereby To ensure the frying taste of the embryo slices, the fume cover 520 provided on the upper end of the oil tank 510 can take away the oil fumes generated during the frying of the embryo slices, and complete the frying operation of the embryo slices.

The discharge end of the material transport device 530 is arranged on the upper end of the conical container 620, and the embryo sheet enters in the conical container 620 of the deoiler 7, and the conical container 620 is provided with a stirrer 2 640, which is connected to the stirring shaft 612, and the stirring The rotation of the shaft 612 drives the embryonic sheet to rotate. During the rotation of the embryonic sheet, under the action of centrifugal force, the remaining oil on the surface of the embryonic sheet can pass along the multiple small holes uniformly densely distributed on the side wall of the conical container 620 and the hole in the side wall above the sealing cone 650. The oil outlet 616 leaks out to realize the separation of the remaining oil on the surface of the embryo sheet. The stirring shaft 612 is provided with an inner lifting shaft 670, and a bearing is installed outside the stirring shaft 612. The inner lifting shaft 670 is connected to the oil cylinder 690 through the cylinder rod 611, and the oil cylinder 690 is set Above the inner lifting shaft 670, the oil cylinder 690 is fixed on the deoiler frame 610, the stirring shaft 612 is provided with a switching oil cylinder 614, and the lower part of the switching oil cylinder 614 is connected with a crankshaft 615 through a cylinder rod 611, and the bottom end of the inner lifting shaft 670 Connected with a sealing cone 650, after the separation of the remaining oil on the surface of the embryo sheet is completed, the inner lifting shaft 670 is lifted upward by switching the oil cylinder 614, and the sealing cone 650 is driven to move upward together, and the deoiled embryo sheet is discharged from the discharge hole on the bottom of the cone 660. Leakage at 613 enters the discharge chain plate body of the deoiler to realize the deoiling operation.

The green flakes enter the chute 712 along the discharge chain plate body of the deoiler, and the upper end of the chute 712 is provided with a batching device 711. When the green flakes slide down the chute 712, the seasonings dropped evenly by the batching device 711 are spread on the green flakes. The surface finally enters the mixing agitator 713, and the embryo slices and seasonings are mixed evenly by the stirring and mixing action of the mixing agitator 713, and finally the processing of the embryo slices is completed.

The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the specification has described the present invention in detail with reference to the above-mentioned embodiments, the present invention is not limited to the above-mentioned specific implementation methods, so Any modification or equivalent replacement of the present invention; and all technical solutions and improvements that do not deviate from the spirit and scope of the invention shall be covered by the claims of the present invention.

Claims (9)

1. bean dregs foodstuff processing production system, it is characterised in that：Including bulking machine（1）, molding machine（2）, dryer（3）, spreading-and-cooling machine （4）, Fryer（5）, oil remover（6）And flavoring machine（7）；

The bulking machine（1）For the mixture high temperature puffing after stirring at crisp chip；

The molding machine（2）For crisp chip to be carried out tabletting, is sliced to obtain embryo piece；

The dryer（3）For embryo piece drying and processing；

The spreading-and-cooling machine（4）For embryo piece cooling treatment；

The Fryer（5）For carrying out fried processing to embryo piece；

The oil remover（6）For fried embryo material deoiling treatment；

The flavoring machine（7）For seasoning to be attached to the embryo on piece after de-oiling.

2. bean dregs foodstuff processing production system according to claim 1, it is characterised in that：The bulking machine（1）Including feed hopper One（110）, canopy body（120）With puffing Rack Body（130）, the feed hopper one（110）Discharge port be set to puffing body （120）The top of feed inlet, the canopy body（120）Including cabinet, heating plate and discharging die head（140）, in the cabinet Equipped with twin-screw extruder mechanism, one end of the twin-screw extruder mechanism is equipped with discharging die head（140）, the other end is electrical with motor Connection, the heating plate are arranged along cabinet inner wall axial segmentation.

3. bean dregs foodstuff processing production system according to claim 2, it is characterised in that：The discharging die head（140）Including matching To flange（141）And extrusion head（142）, the extrusion head（142）It is installed in companion flange（141）Cavity in, the discharging Die head（140）Pass through companion flange（141）It is detachably connected with cabinet, the extrusion head（142）Including feed opening（143）, collection Flow chamber（144）With mould nozzle（145）；

The feed opening（143）For making twin-screw extruder mechanism sum aggregate stream chamber（144）Connection makes material be released under uniform pressure It puts；

The manifold（144）Pass through feed opening for temporary（143）The material of entrance；

The mould nozzle（145）With neck flange（147）Clearance fit forms discharging circumferential weld（146）, the discharging circumferential weld（146）With collection Flow chamber（144）Connection, for making material be squeezed into crisp chip under bigger pressure.

4. bean dregs foodstuff processing production system according to claim 1, it is characterised in that：The molding machine（2）Including including into Type machine rack（210）, traction carrying roller（220）, topping roll (230), bottom roll (240), molding carrying roller（250）With bristle roller （270）, the topping roll（230）, bottom roll（240）, molding carrying roller（250）With bristle roller（270）Electrically connect with motor respectively It connects；The traction carrying roller（220）For guiding crisp chip to enter topping roll（230）With lower bundle roller（240）Between squeezed, it is described It is molded carrying roller（250）Surface is provided with several die cavitys（260）, crisp chip passes through topping roll（230）And snub pulley（240）After extruding along at Type carrying roller（250）It rolls in die cavity（260）Interior molding, the bristle roller（270）For making die cavity（260）Interior shaping block piece is de- It falls, the bristle roller（270）Lower end is equipped with the splicing plate to glide for embryo piece.

5. bean dregs foodstuff processing production system according to claim 1, it is characterised in that：The dryer（3）Including dryer Feeding chain plate body, dryer rack（310）If, air-heater and dried layer dryer gypsy chain plate body（320）, the dryer The feed end of feeding chain plate body is docked with the outlet end of splicing plate, the dryer feeding chain plate body（320）Outlet end and baking Dry machine gypsy chain plate body（320）Input end docking；The dryer feeding chain plate body and dryer gypsy chain Plate body（320）It is sequentially connected in series in the chain lath of strip by several and is mutually spliced in the width direction, arbitrary neighborhood The dryer gypsy chain plate body（320）It is equipped with stock guide（330）, the air-heater is set on dryer gypsy chain Plate body（320）The upper end at both ends, the dryer is additionally provided with air exhauster.

6. bean dregs foodstuff processing production system according to claim 1, it is characterised in that：The spreading-and-cooling machine（4）Including spreading-and-cooling machine The chain plate body if rack, spreading-and-cooling machine feeding chain plate body, dried layer spreading-and-cooling machine endless drive carrier bar and spreading-and-cooling machine discharge, arbitrary neighborhood is at baking Dry machine gypsy chain plate body is equipped with stock guide.

7. bean dregs foodstuff processing production system according to claim 1, it is characterised in that：The Fryer（5）Including feed hopper Two, Fryer feeding chain plate body, offer oil groove（510）Rack and be set to oil groove（510）Interior material conveyor （530）, the material conveyor includes fixed frame and is connected to the transport band of fixed frame, and the fixed frame shelves oil groove （510）On inner wall, the oil groove（510）Upper end is provided with oil smoke cover（520）, the oil groove（510）Oil inlet end and oil outlet end It is connected to respectively with cycle oil heating unit by pipeline, the feed inlet of the feed hopper two is set to spreading-and-cooling machine discharging chain plate body discharging The lower end of mouth, the feed hopper two are connected to Fryer feeding chain plate body, the Fryer feeding chain plate body and material transportation dress It sets and is connected to each other.

8. bean dregs foodstuff processing production system according to claim 1, it is characterised in that：The oil remover（6）Including oil remover Rack（610）, taper container（620）Oil remover casing（630）, blender（640）, sealed taper（650）, inboard lift axis （670）, electric machine（680）, oil cylinder（690）, cylinder rod（611）, agitating shaft（612）, switching oil cylinder（614）, bent axle（615）、 Blender two（640）, sealed taper（650）, cone bottom（660）, discharge hole（613）；The taper container（620）With oil remover casing （610）It is arranged concentrically, the taper container（620）It is interior to be equipped with blender two（640）, blender two（640）Connect agitating shaft （612）, agitating shaft（612）It is interior to be equipped with inboard lift axis（670）, agitating shaft（612）Bearing is installed outside（614）, inboard lift Axis（670）Pass through cylinder rod（611）With oil cylinder（690）It is connected, oil cylinder（690）It is located at inboard lift axis（670）Top, oil cylinder （690）It is fixed on oil remover rack（510）On, agitating shaft（612）It is equipped with switching oil cylinder（614）, switch oil cylinder（614）Under Side passes through cylinder rod（611）It is connected with bent axle（615）, the inboard lift axis（670）Bottom end be connected with sealed taper（650）, institute State sealed taper（650）Top side is equipped with oil outlet（616）, sealed taper（650）Lower section is equipped with cone bottom（660）, the cone bottom （660）With taper container（620）It communicates, bores bottom（660）Bottom end be equipped with discharge hole（613）；The taper container（620）'s Several apertures are uniformly densely covered on side wall；The material conveyor（530）Discharge end be set to taper container（620）Upper end, The discharge hole（613）It is connected to each other with the feed inlet of oil remover discharging chain plate body.

9. bean dregs foodstuff processing production system according to claim 1, it is characterised in that：The flavoring machine（7）Including flavoring machine Rack（710）, the flavoring machine rack（710）It is equipped with proportioner（711）, the proportioner（711）It is adjusted for conveying Material；The proportioner（711）Discharge port lower end be equipped with sliding slot（712）, the sliding slot（712）Feed inlet go out with oil remover The discharge port of material chain plate body connects, the sliding slot（712）Discharge port and mixing agitator（713）Feed inlet connection.