CN105962201A - Equipment and process for automatically producing sweet potato vermicelli - Google Patents
Equipment and process for automatically producing sweet potato vermicelli Download PDFInfo
- Publication number
- CN105962201A CN105962201A CN201610483921.7A CN201610483921A CN105962201A CN 105962201 A CN105962201 A CN 105962201A CN 201610483921 A CN201610483921 A CN 201610483921A CN 105962201 A CN105962201 A CN 105962201A
- Authority
- CN
- China
- Prior art keywords
- roller
- drying
- sweet potato
- drying baker
- storage tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 244000017020 Ipomoea batatas Species 0.000 title claims abstract description 28
- 235000002678 Ipomoea batatas Nutrition 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 132
- 238000004519 manufacturing process Methods 0.000 claims abstract description 30
- 238000003860 storage Methods 0.000 claims abstract description 29
- 238000005520 cutting process Methods 0.000 claims abstract description 23
- 230000032683 aging Effects 0.000 claims abstract description 20
- 235000012149 noodles Nutrition 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 20
- 229920000715 Mucilage Polymers 0.000 claims description 19
- 239000000853 adhesive Substances 0.000 claims description 19
- 244000046052 Phaseolus vulgaris Species 0.000 claims description 18
- 235000010627 Phaseolus vulgaris Nutrition 0.000 claims description 18
- 235000015110 jellies Nutrition 0.000 claims description 18
- 239000008274 jelly Substances 0.000 claims description 18
- 239000002002 slurry Substances 0.000 claims description 18
- 238000005516 engineering process Methods 0.000 claims description 8
- 238000001556 precipitation Methods 0.000 claims description 7
- 230000000630 rising effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 6
- 241000196324 Embryophyta Species 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 4
- 229920002472 Starch Polymers 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000005276 aerator Methods 0.000 claims description 3
- 238000009792 diffusion process Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 235000019698 starch Nutrition 0.000 claims description 3
- 239000008107 starch Substances 0.000 claims description 3
- 238000010025 steaming Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000000750 progressive effect Effects 0.000 abstract description 2
- 238000005057 refrigeration Methods 0.000 abstract 3
- 230000000694 effects Effects 0.000 description 6
- 230000007812 deficiency Effects 0.000 description 3
- 201000010099 disease Diseases 0.000 description 3
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 210000000952 spleen Anatomy 0.000 description 3
- 210000002784 stomach Anatomy 0.000 description 3
- 206010010774 Constipation Diseases 0.000 description 2
- 239000008280 blood Substances 0.000 description 2
- 210000004369 blood Anatomy 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 210000000936 intestine Anatomy 0.000 description 2
- 210000003734 kidney Anatomy 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 206010030113 Oedema Diseases 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000001093 anti-cancer Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011538 cleaning material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000012041 food component Nutrition 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 241000411851 herbal medicine Species 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000002398 materia medica Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 210000001835 viscera Anatomy 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Drying Of Solid Materials (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention provides equipment for automatically producing sweet potato vermicelli. The equipment comprises a paste manufacturing machine, a vacuum storage tank, a scraper, a steam box, a quick aging device, a refrigeration house, a vermicelli forming device, a circulation drying device and a transverse cutting device which are sequentially connected with one another. The paste manufacturing machine is connected with the vacuum storage tank by a vacuum pump, a discharge outlet of the vacuum storage tank corresponds to the scraper, an outlet of the steam box is connected with a feed end of the quick aging device by an outdoor conveying device, the outdoor conveying device is upwardly obliquely arranged, the quick aging device is positioned above the refrigeration house, and the refrigeration house is positioned right above the circulation drying device. The invention further provides a process for producing the sweet potato vermicelli. The equipment and the process have the advantages that problems of long time consumption and unstable quality of existing vermicelli manufacturing modes can be solved; vermicelli drying procedures are precisely controlled in progressive temperature increasing modes, accordingly, the vermicelli forming quality can be guaranteed, and the appearance and taste of the vermicelli can be enhanced.
Description
Technical field
The present invention relates to a kind of vermicelli and produce equipment, specifically, relate to a kind of sweet potato noodles automated production equipment, further related to the production technology of a kind of sweet potato noodles.
Background technology
Radix Ipomoeae contains multiple nutritional components, is commonly called as " Radix Talini Paniculati ", often eats, and has effect of body-building and diseases prevention.The left DAIWEN of Compendium of Material Medica offers record, and Radix Ipomoeae has the effect of " qi-restoratives is weary, physical strength profiting, strengthening the spleen and stomach, and kidney tonifying is cloudy ", makes people's " long-lived few disease "；The quick supplementary Amplifications of the Compendium of Materia Medica of Qing Dynasty Zhao Wen has the record of " sweet in the mouth put down nontoxic, cure mainly invigorating middle warmer and blood, warming the stomach fertilizer the five internal organs ".Say Radix Ipomoeae " sweet in the mouth, property put down, returns spleen, kidney channel, invigorating middle warmer and blood, and Mi Gu granule, wide the intestines and stomach, relieving constipation are secret " present age " China book on Chinese herbal medicine "；Can cure mainly: edema due to deficiency of the spleen, sore swollen toxin, dryness of the intestine constipation.Modern medicine also demonstrates that, Radix Ipomoeae has effect that anti-cancer is disease-resistant.Therefore, current Radix Ipomoeae based food has become the delicacies that common people's dining table is common.
And sweet potato noodles is due to long shelf-life, liked by consumers in general, but the preparation process of sweet potato noodles time-consumingly length, labor intensive resource are big, requirement for environment is high, the uncertain factor that manpower manufacture is existed is too many, ultimately resulting in vermicelli Forming Quality poor, the situations such as glossiness is the best, mouthfeel is poor, easily broken happen occasionally.
In order to solve with present on problem, people are seeking a kind of preferably technical solution always.
Summary of the invention
It is an object of the invention to for the deficiencies in the prior art, thus a kind of design science, reasonable distribution preparation flow are provided, strictly control preparation process, be greatly shortened the sweet potato noodles automated production equipment of production time.Additionally provide a kind of good forming effect, assurance accurate to temperature so that finished product glossiness is high, mouthfeel is good, the most easily broken sweet potato noodles production technology.
nullTo achieve these goals，The technical solution adopted in the present invention is: a kind of sweet potato noodles automated production equipment，Including pulper、Vacuum canister seals、Scrapper conveyor、Steam box、Quick aging device、Freezer、Vermicelli shaped device、Circulation drying device and infeed set-up，Wherein，Described pulper connects described vacuum storage tank by vacuum pump，The corresponding described scrapper conveyor of the discharging opening of described vacuum storage tank is arranged，The entrance of the corresponding described steam box of the discharging portion of described scrapper conveyor is arranged，The outlet of described steam box connects the feed end of described quick aging device by one section of outdoor conveyer device，Described outdoor conveyer device is inclined upwardly setting，The entrance of the corresponding described freezer of the discharge end of described quick aging device is arranged，Described vermicelli shaped device is installed in the exit of described freezer，The charging aperture of the corresponding described circulation drying device of the discharging opening of described vermicelli shaped device is arranged，The discharge outlet of described circulation drying device installs described infeed set-up，Described quick aging device is positioned at the top of described freezer，Described freezer is positioned at the surface of described circulation drying device.
Described on base, described pulper includes blender, the temperature sensor being arranged in described blender and the display device being arranged on outside described blender, described display device connects described temperature sensor, weighing-appliance is installed in the bottom of described vacuum storage tank, the discharging opening of described vacuum storage tank installs anti-precipitation agitator in installing filter plant, described vacuum storage tank.
Described on base, the scraper on described mucilage roller surface is close in described scrapper conveyor includes stock tank, be arranged in described stock tank mucilage roller and one end, the other end of described scraper abuts the conveyer belt of described steam box, ball-cock assembly is installed in described stock tank, the cursory of described ball-cock assembly is located in stock tank, and the valve of described ball-cock assembly is as the controlled valve of the discharging opening of described vacuum storage tank.
Described on base, conveyer belt in described steam box includes drive shaft, described drive shaft two driving chains driven, two conveyor track supporting two described driving chains respectively and the belt body being arranged between described driving chain, between two described conveyor track, spaced set has some support bars, described belt body is steel mesh structure, is evenly equipped with the water-cooling-sprayer just arranged described belt body bottom described steam box.
Described on base, described vermicelli shaped device includes support, is respectively mounted the roller rotated in opposite directions on the bracket a pair and drives this motor to roller turn, the surface of described roller has the cutting knife of the annular of equidistantly arrangement, gap is formed between adjacent two cutting knifes, the width in described gap is identical with the width of described cutting knife, and wherein the cutting knife on a roller is corresponding with the gap on another roller so that in when two rollers are tangent, the cutting knife on one roller can embed the gap of another roller；On described support, roller described in corresponding a pair installs hairbrush and material slag storehouse.
Described on base, roller described in a pair includes actively roller and driven roller, active roller turn described in described motor-driven, driven roller described in described active roller transmission rotates, described driven roller can move to adjust the gap between two rollers by corresponding described active roller, and described active roller and described driven roller are all installed on the bracket by demountable structure.
Described on base, described circulation drying device includes the drying baker that multistage phase is sequentially communicated and the conveyer belt arranged through multistage described drying baker, multistage described drying baker includes low temperature and low humidity drying baker that some humitures promote successively and the high temperature drying baker that some humitures promote successively, steam heat-exchanging pipeline it is provided with in each drying baker, described steam heat-exchanging pipeline connects aerator, each section of drying baker is all connected with the pipeline that dehumidifies, each described dehumidifying pipeline is respectively connected with air exhauster, each described dehumidifying pipeline discharges steam by unified pipeline, thermometer and drimeter it is respectively mounted in each drying baker.
Described on base, some described low temperature and low humidity drying bakers are that string is arranged, and some described high temperature drying bakers are that string is arranged, and some described low temperature and low humidity drying bakers are set up in parallel with some described high temperature drying bakers；Each described steam heat-exchanging pipeline is by unified main pipeline steam supply, and each steam heat-exchanging pipeline connects installs flow control valve at described main pipeline.
A kind of sweet potato noodles production technology, including slurrying, molding, aging, shredding, baking step,
Described forming process comprises the following steps:
1) open the discharging opening of storage tank, open the anti-precipitation agitator in storage tank simultaneously, make starch enter in the stock tank of scrapper conveyor；
2) the mucilage roller of scrapper conveyor is viscous in rolling process takes a part of slurry, and slurry is uniform to thickness in the diffusion into the surface of mucilage roller；
3) mucilage roller rolls and turns at scraper with slurry, and scraper is close to mucilage roller surface and is scraped by slurry, and enters the conveyer belt of steam box with scraper upper surface；
4) steaming the temperature inside the box and be set to 80-90 degree, slurry is cooked with conveyer belt entrance steam box becomes bean sheet jelly；
5) open the water-cooling-sprayer of steam box, lower the temperature for bean sheet jelly, separate bean sheet jelly and conveyer belt；
Described drying course comprises the following steps: carry out low temperature and low humidity drying successively, high temperature is dried and drying of rising again, wherein, low temperature and low humidity drying course carries out 40-50 degree successively dries and the drying of 50-70 degree, described high temperature drying course carries out 100-105 degree drying successively, 105-110 degree is dried, 110-115 degree is dried and 115-120 degree is dried, described drying course of rising again carries out 115 degree of drying, whole drying course duration 40-45 minute.
Described on base, in drying course, each baking stage is all correspondingly arranged single drying baker, each drying baker is sequentially communicated, wherein, each described low temperature and low humidity drying baker is that string is arranged, and each described high temperature drying baker is that string is arranged, and low temperature and low humidity drying baker described in string is set up in parallel with high temperature drying baker described in string.
Hinge structure of the present invention has prominent substantive distinguishing features and significantly progress, specifically, the invention have the advantages that
1, each process producing sweet potato noodles is all used automated production, it is to avoid the interference of manpower, it is ensured that the stability of production process.
2, function device auxiliary is used, such as quick aging device, vermicelli shaped device, circulation drying plant etc., the problem solving time-consumingly to grow during artificial production, improving production efficiency.
3, the temperature for drying course realizes accurately controlling, progressive solution, it is ensured that it is more comprehensive that vermicelli is dried, and promotes the quality of vermicelli finished product.
4, forming process uses automation equipment, it is ensured that the thickness of bean sheet jelly molding is uniform, and end product quality is more stable.
Accompanying drawing explanation
Fig. 1 is the structural representation of sweet potato noodles automated production equipment in the present invention.
Fig. 2 is the structural representation of pulper in the present invention.
Fig. 3 is the structural representation of middle scraper machine of the present invention.
Fig. 4 is the structural representation of conveyer belt in the present invention.
Fig. 5 is the structural representation of vermicelli shaped device in the present invention.
Fig. 6 is the structural representation of circulation drying device in the present invention.
In figure: 1. pulper；2. vacuum canister seals；3. scrapper conveyor；4. steam box；5. quick aging device；6. freezer；7. vermicelli shaped device；8. circulation drying device；9. infeed set-up；The most outdoor conveyer device；11. blenders；12. temperature sensors；13. weighing-appliances；14. vacuum pumps；31. stock tanks；32. mucilage rollers；33. scrapers；34. ball-cock assemblys；41. drive shafts；42. conveyor track；43. belt bodies；44. support bars；71. supports；72. motors；73. cutting knifes；74. gaps；75. hairbrush；76. material slag storehouses；77. active rollers；78. driven rollers；81.40-50 degree drying baker；82. 50-70 degree drying bakers；83. 100-105 degree drying bakers；84.
105-110 degree drying baker；85. 110-115 degree drying bakers；86. 115-120 degree drying bakers；87. rise again drying baker.
Detailed description of the invention
Below by detailed description of the invention, technical scheme is described in further detail.
As shown in Figure 1, a kind of sweet potato noodles automated production equipment, including pulper 1, vacuum canister seals 2, scrapper conveyor 3, steam box 4, quick aging device 5, freezer 6, vermicelli shaped device 7, circulation drying device 8 and infeed set-up 9, wherein, described pulper 1 connects described vacuum storage tank 2 by vacuum pump 14, vacuum canister seals 2 can reduce the bubble in slurry and produce, it is to avoid produce bubbling after bean sheet jelly molding.The corresponding described scrapper conveyor 3 of the discharging opening of described vacuum storage tank 2 is arranged, the entrance of the corresponding described steam box 4 of the discharging portion of described scrapper conveyor 3 is arranged, the outlet of described steam box 4 connects the feed end of described quick aging device 5 by one section of outdoor conveyer device 10, described outdoor conveyer device 10 is inclined upwardly setting, the entrance of the corresponding described freezer 6 of the discharge end of described quick aging device 5 is arranged, why freezer 6 is arranged below, is because the sedimentation attribute of cold air, it is to avoid cold air overflows；Additionally, top-down motion mode makes that bean sheet jelly is sagging under the effect of self gravitation to be stretched, the part of the deformation of unevenness that will appear from stretches in plane, profile is more smooth, described vermicelli shaped device 7 is installed in the exit of described freezer 6, the charging aperture of the corresponding described circulation drying device 8 of the discharging opening of described vermicelli shaped device 7 is arranged, the discharge outlet of described circulation drying device 8 installs described infeed set-up 9, described quick aging device 5 is positioned at the top of described freezer 6, described freezer 6 is positioned at the surface of described circulation drying device 8, structure is more three-dimensional, area occupied is little, whole flow process can be realized in a Factory Building, facilitate the management of staff.
As shown in Figure 2, described pulper 1 includes blender 11, the temperature sensor 12 being arranged in described blender 11 and the display device being arranged on outside described blender 11, described display device connects described temperature sensor 12, weighing-appliance 13 is installed in the bottom of described vacuum storage tank 2, the discharging opening of described vacuum storage tank 2 installs filter plant, installs anti-precipitation agitator in described vacuum storage tank 2.Mounting temperature sensor 12 in blender 11, shows internal temperature at any time, it is simple to staff's control to temperature, increases and decreases dispensing at any time, controls temperature.Anti-precipitation agitator is installed in vacuum storage tank 2, prevents from standing the deposition caused for a long time.
As shown in Figure 3, described scrapper conveyor 3 includes that the scraper 33 on described mucilage roller 32 surface is close in stock tank 31, the mucilage roller 32 being arranged in described stock tank 31 and one end, the other end of described scraper 33 abuts the conveyer belt of described steam box 3, in described stock tank 31, ball-cock assembly 34 is installed, the cursory of described ball-cock assembly 34 is located in stock tank 31, and the valve of described ball-cock assembly 34 is as the controlled valve of the discharging opening of described vacuum storage tank 2.Scrapper conveyor 3 uses roller turn, through stock tank 31, glues and takes slurry, then the mode blown off via scraper 33 forms the uniform sweet potato powder of thickness, and molding effect is more preferable.Installing ball-cock assembly 34 in stock tank 31, the valve of ball-cock assembly 34, as the controlled valve of vacuum storage tank discharging opening, slurry deficiency automatic feeding, promotes automaticity.
As shown in Figure 4, conveyer belt in described steam box 4 includes drive shaft 41, described drive shaft 41 two driving chains driven, two conveyor track 42 supporting two described driving chains respectively and the belt body 43 being arranged between described driving chain, between two described conveyor track 42, spaced set has some support bars 44, support bar 44 can keep the levelness of conveyer belt, it is to avoid the sweet potato powder flow deformation of emulsus；Described belt body 43 is steel mesh structure, and belt body is netted, facilitates the circulation of gas, and the heats of steam box is more preferable.It is evenly equipped with the water-cooling-sprayer just described belt body arranged bottom described steam box, after by bean sheet jelly ripening, cools down with water-cooling-sprayer, make bean sheet jelly separate with belt body, prevent adhesion.
As shown in Figure 5, described vermicelli shaped device 7 includes support 71, the roller rotated in opposite directions for a pair being separately mounted on described support 71 and drives this motor 72 to roller turn, the surface of described roller has the cutting knife 73 of the annular of equidistantly arrangement, gap 74 is formed between adjacent two cutting knifes 73, the width in described gap 74 is identical with the width of described cutting knife 73, and wherein the cutting knife 73 on a roller is corresponding with the gap 74 on another roller so that the cutting knife 73 when two rollers are tangent on one roller can embed in the gap 74 of another roller；Utilizing the roller rotated in opposite directions to cut a pair, two rollers have cutting knife 73, the cutting knife of a roller is corresponding with the gap of another roller, and gap 74 width is identical with cutting knife 73, and bean sheet jelly, through out-of-date, can be cut by bean sheet jelly uniformly, and width is identical.Cutting knife 73 only contacts with bean sheet jelly, the most easy to wear, is not susceptible to collision.On described support 71, roller described in corresponding a pair installs hairbrush 75 and material slag storehouse 76, hairbrush 75 and the setting in material slag storehouse 76, it is not necessary to cleaning of stopping work frequently, it is only necessary to periodic cleaning material slag storehouse 76.
Roller described in a pair includes actively roller 77 and driven roller 78, described in the transmission of described motor 72, actively roller 77 rotates, driven roller 78 described in the transmission of described active roller 77 rotates, described driven roller 78 can move to adjust the gap between two rollers by corresponding described active roller 77, driven roller 78 position adjustable, and the spacing between active roller 77 is adjustable, in order to the vermicelli of cutting different-thickness.Described active roller 77 and described driven roller 78 are all arranged on described support 71 by demountable structure, and two rollers are detachably installed, and are convenient for changing the cutting knife of different size.
As shown in Figure 6, described circulation drying device includes the drying baker that multistage phase is sequentially communicated and the conveyer belt arranged through multistage described drying baker, multistage described drying baker includes low temperature and low humidity drying baker that some humitures promote successively and the high temperature drying baker that some humitures promote successively, wherein, low temperature and low humidity drying baker includes 40-50 degree drying baker 81 and 50-70 degree drying baker 82, high temperature drying baker includes 100-105 degree drying baker 83, 105-110 degree drying baker 84, 110-115 degree drying baker 85, 115-120 degree drying baker 86, also include the drying baker 87 of rising again of 115 degree, classification is dried, vermicelli Forming Quality is guaranteed, the forming process of vermicelli is also stable, avoid the problem that uncertain factor that lasting drying time length causes is many.Steam heat-exchanging pipeline it is provided with in each drying baker, described steam heat-exchanging pipeline connects aerator, and each section of drying baker is all connected with the pipeline that dehumidifies, and each described dehumidifying pipeline is respectively connected with air exhauster, each described dehumidifying pipeline discharges steam by unified pipeline, is respectively mounted thermometer and drimeter in each drying baker.Each drying baker uses individually heating and dehumidifying pipeline, does not interfere with each other, is only uniformly processed when discharging, rational in infrastructure, it is simple to monitoring.
Some described low temperature and low humidity drying bakers are that string is arranged, some described high temperature drying bakers are that string is arranged, some described low temperature and low humidity drying bakers are set up in parallel with some described high temperature drying bakers, low temperature and low humidity drying baker respectively becomes with high temperature drying baker and is set up in parallel after string again, room for promotion utilization rate, avoid drying line long, not manageability.Each described steam heat-exchanging pipeline is by unified main pipeline steam supply, and each steam heat-exchanging pipeline connects installs flow control valve at described main pipeline, it is simple to the distribution of steam and the temperature of each drying baker control.
A kind of sweet potato noodles production technology, including slurrying, molding, aging, shredding, baking step,
Described forming process comprises the following steps:
1) open the discharging opening of storage tank, open the anti-precipitation agitator in storage tank simultaneously, make starch enter in the stock tank of scrapper conveyor；
2) the mucilage roller of scrapper conveyor is viscous in rolling process takes a part of slurry, and slurry is uniform to thickness in the diffusion into the surface of mucilage roller；
3) mucilage roller rolls and turns at scraper with slurry, and scraper is close to mucilage roller surface and is scraped by slurry, and enters the conveyer belt of steam box with scraper upper surface；
4) steaming the temperature inside the box and be set to 80-90 degree, slurry is cooked with conveyer belt entrance steam box becomes bean sheet jelly；
5) open the water-cooling-sprayer of steam box, lower the temperature for bean sheet jelly, separate bean sheet jelly and conveyer belt.
The bean sheet jelly made by above step, thickness is uniform, and automaticity is high, and Forming Quality is good.
Described drying course comprises the following steps: carry out low temperature and low humidity drying successively, high temperature is dried and drying of rising again, wherein, low temperature and low humidity drying course carries out 40-50 degree successively dries and the drying of 50-70 degree, described high temperature drying course carries out 100-105 degree drying successively, 105-110 degree is dried, 110-115 degree is dried and 115-120 degree is dried, described drying course of rising again carries out 115 degree of drying, whole drying course duration 40-45 minute.
In drying course, each baking stage is all correspondingly arranged single drying baker, and each drying baker is sequentially communicated, wherein, each described low temperature and low humidity drying baker is that string is arranged, and each described high temperature drying baker is that string is arranged, and low temperature and low humidity drying baker described in string is set up in parallel with high temperature drying baker described in string.
Carrying out baking step becoming more meticulous point, to temperature Precise control, though drying time period is long, but stability gets a promotion, it is ensured that stablizing of end product quality.
Finally should be noted that: above example is only in order to illustrate that technical scheme is not intended to limit；Although being described in detail the present invention with reference to preferred embodiment, those of ordinary skill in the field are it is understood that still can modify to the detailed description of the invention of the present invention or portion of techniques feature is carried out equivalent；Without deviating from the spirit of technical solution of the present invention, it all should be contained in the middle of the technical scheme scope that the present invention is claimed.
Claims (10)
- null1. a sweet potato noodles automated production equipment，It is characterized in that: it includes pulper、Vacuum canister seals、Scrapper conveyor、Steam box、Quick aging device、Freezer、Vermicelli shaped device、Circulation drying device and infeed set-up，Wherein，Described pulper connects described vacuum storage tank by vacuum pump，The corresponding described scrapper conveyor of the discharging opening of described vacuum storage tank is arranged，The entrance of the corresponding described steam box of the discharging portion of described scrapper conveyor is arranged，The outlet of described steam box connects the feed end of described quick aging device by one section of outdoor conveyer device，Described outdoor conveyer device is inclined upwardly setting，The entrance of the corresponding described freezer of the discharge end of described quick aging device is arranged，Described vermicelli shaped device is installed in the exit of described freezer，The charging aperture of the corresponding described circulation drying device of the discharging opening of described vermicelli shaped device is arranged，The discharge outlet of described circulation drying device installs described infeed set-up，Described quick aging device is positioned at the top of described freezer，Described freezer is positioned at the surface of described circulation drying device.
- Sweet potato noodles automated production equipment the most according to claim 1, it is characterized in that: described pulper includes blender, the temperature sensor being arranged in described blender and the display device being arranged on outside described blender, described display device connects described temperature sensor, weighing-appliance is installed in the bottom of described vacuum storage tank, the discharging opening of described vacuum storage tank installs anti-precipitation agitator in installing filter plant, described vacuum storage tank.
- Sweet potato noodles automated production equipment the most according to claim 1 and 2, it is characterized in that: described scrapper conveyor includes stock tank, the scraper on described mucilage roller surface is close in the mucilage roller that is arranged in described stock tank and one end, the other end of described scraper abuts the conveyer belt of described steam box, ball-cock assembly is installed in described stock tank, the cursory of described ball-cock assembly is located in stock tank, and the valve of described ball-cock assembly is as the controlled valve of the discharging opening of described vacuum storage tank.
- Sweet potato noodles automated production equipment the most according to claim 3, it is characterized in that: the conveyer belt in described steam box includes drive shaft, described drive shaft two driving chains driven, two conveyor track supporting two described driving chains respectively and the belt body being arranged between described driving chain, between two described conveyor track, spaced set has some support bars, described belt body is steel mesh structure, is evenly equipped with the water-cooling-sprayer just arranged described belt body bottom described steam box.
- Sweet potato noodles automated production equipment the most according to claim 4, it is characterized in that: described vermicelli shaped device includes support, is respectively mounted the roller rotated in opposite directions on the bracket a pair and drives this motor to roller turn, the surface of described roller has the cutting knife of the annular of equidistantly arrangement, gap is formed between adjacent two cutting knifes, the width in described gap is identical with the width of described cutting knife, and wherein the cutting knife on a roller is corresponding with the gap on another roller so that in when two rollers are tangent, the cutting knife on one roller can embed the gap of another roller；On described support, roller described in corresponding a pair installs hairbrush and material slag storehouse.
- Sweet potato noodles automated production equipment the most according to claim 5, it is characterized in that: roller described in a pair includes actively roller and driven roller, active roller turn described in described motor-driven, driven roller described in described active roller transmission rotates, described driven roller can move to adjust the gap between two rollers by corresponding described active roller, and described active roller and described driven roller are all installed on the bracket by demountable structure.
- 7. according to the sweet potato noodles automated production equipment described in claim 5 or 6, it is characterized in that: described circulation drying device includes the drying baker that multistage phase is sequentially communicated and the conveyer belt arranged through multistage described drying baker, multistage described drying baker includes low temperature and low humidity drying baker that some humitures promote successively and the high temperature drying baker that some humitures promote successively, steam heat-exchanging pipeline it is provided with in each drying baker, described steam heat-exchanging pipeline connects aerator, each section of drying baker is all connected with the pipeline that dehumidifies, each described dehumidifying pipeline is respectively connected with air exhauster, each described dehumidifying pipeline discharges steam by unified pipeline, thermometer and drimeter it is respectively mounted in each drying baker.
- Sweet potato noodles automated production equipment the most according to claim 7, it is characterized in that: some described low temperature and low humidity drying bakers are that string is arranged, some described high temperature drying bakers are that string is arranged, and some described low temperature and low humidity drying bakers are set up in parallel with some described high temperature drying bakers；Each described steam heat-exchanging pipeline is by unified main pipeline steam supply, and each steam heat-exchanging pipeline connects installs flow control valve at described main pipeline.
- 9. a sweet potato noodles production technology, including slurrying, molding, aging, shredding, baking step, it is characterised in that:Described forming process comprises the following steps:1) open the discharging opening of storage tank, open the anti-precipitation agitator in storage tank simultaneously, make starch enter in the stock tank of scrapper conveyor；2) the mucilage roller of scrapper conveyor is viscous in rolling process takes a part of slurry, and slurry is uniform to thickness in the diffusion into the surface of mucilage roller；3) mucilage roller rolls and turns at scraper with slurry, and scraper is close to mucilage roller surface and is scraped by slurry, and enters the conveyer belt of steam box with scraper upper surface；4) steaming the temperature inside the box and be set to 80-90 degree, slurry is cooked with conveyer belt entrance steam box becomes bean sheet jelly；5) open the water-cooling-sprayer of steam box, lower the temperature for bean sheet jelly, separate bean sheet jelly and conveyer belt；Described drying course comprises the following steps: carry out low temperature and low humidity drying successively, high temperature is dried and drying of rising again, wherein, low temperature and low humidity drying course carries out 40-50 degree successively dries and the drying of 50-70 degree, described high temperature drying course carries out 100-105 degree drying successively, 105-110 degree is dried, 110-115 degree is dried and 115-120 degree is dried, described drying course of rising again carries out 115 degree of drying, whole drying course duration 40-45 minute.
- Sweet potato noodles production technology the most according to claim 9, it is characterized in that: in drying course, each baking stage is all correspondingly arranged single drying baker, each drying baker is sequentially communicated, wherein, each described low temperature and low humidity drying baker is that string is arranged, and each described high temperature drying baker is that string is arranged, and low temperature and low humidity drying baker described in string is set up in parallel with high temperature drying baker described in string.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610483921.7A CN105962201A (en) | 2016-06-28 | 2016-06-28 | Equipment and process for automatically producing sweet potato vermicelli |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610483921.7A CN105962201A (en) | 2016-06-28 | 2016-06-28 | Equipment and process for automatically producing sweet potato vermicelli |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105962201A true CN105962201A (en) | 2016-09-28 |
Family
ID=57020739
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610483921.7A Pending CN105962201A (en) | 2016-06-28 | 2016-06-28 | Equipment and process for automatically producing sweet potato vermicelli |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105962201A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106669473A (en) * | 2017-02-13 | 2017-05-17 | 湖州光博生物科技有限公司 | System for emulsification of environment-friendly glue |
| CN108244558A (en) * | 2018-01-18 | 2018-07-06 | 广西马山县壮香缘食品有限公司 | A kind of dry lotus root vermicelli continuous process system |
| CN108829054A (en) * | 2018-06-06 | 2018-11-16 | 河南多润实业有限公司 | A kind of artificial intelligence bean-noodle production line |
| CN109170836A (en) * | 2018-10-18 | 2019-01-11 | 赵娟 | A kind of new-type bean sheet jelly rapid shaping processing technology |
| CN112335829A (en) * | 2020-11-13 | 2021-02-09 | 河南斯美特食品有限公司 | Dough sheet production line |
| CN113558225A (en) * | 2021-07-30 | 2021-10-29 | 重庆市官山农业开发有限公司 | Production equipment and production method of canna edulis ker vermicelli |
| CN114009749A (en) * | 2021-11-05 | 2022-02-08 | 程昊 | Sweet potato rice flour preparation system and preparation method thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2338987Y (en) * | 1998-07-20 | 1999-09-22 | 通许县丽星粉皮淀粉设备厂 | Coal-heating type machine for processing sheet to form noodles of bean or sweet potato starch |
| CN201349505Y (en) * | 2009-01-23 | 2009-11-25 | 侍洪雷 | Sweet potato vermicelli sectional type hot air temperature-changing drying process equipment |
| CN102499273A (en) * | 2011-12-30 | 2012-06-20 | 中国包装和食品机械总公司 | Noodle high-temperature drying process |
| CN103404942A (en) * | 2013-07-21 | 2013-11-27 | 安徽锦中工贸有限公司 | Drying process of sweet potato vermicelli |
| CN103750100A (en) * | 2013-12-26 | 2014-04-30 | 河南天豫薯业股份有限公司 | Production process for sweet potato vermicelli |
| CN203785397U (en) * | 2014-03-24 | 2014-08-20 | 高密市康普汇德机械科技有限公司 | Partitioned dryer |
| CN104336432A (en) * | 2014-09-28 | 2015-02-11 | 广元市帆舟食品有限责任公司 | Complete vermicelli processing equipment |
-
2016
- 2016-06-28 CN CN201610483921.7A patent/CN105962201A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2338987Y (en) * | 1998-07-20 | 1999-09-22 | 通许县丽星粉皮淀粉设备厂 | Coal-heating type machine for processing sheet to form noodles of bean or sweet potato starch |
| CN201349505Y (en) * | 2009-01-23 | 2009-11-25 | 侍洪雷 | Sweet potato vermicelli sectional type hot air temperature-changing drying process equipment |
| CN102499273A (en) * | 2011-12-30 | 2012-06-20 | 中国包装和食品机械总公司 | Noodle high-temperature drying process |
| CN103404942A (en) * | 2013-07-21 | 2013-11-27 | 安徽锦中工贸有限公司 | Drying process of sweet potato vermicelli |
| CN103750100A (en) * | 2013-12-26 | 2014-04-30 | 河南天豫薯业股份有限公司 | Production process for sweet potato vermicelli |
| CN203785397U (en) * | 2014-03-24 | 2014-08-20 | 高密市康普汇德机械科技有限公司 | Partitioned dryer |
| CN104336432A (en) * | 2014-09-28 | 2015-02-11 | 广元市帆舟食品有限责任公司 | Complete vermicelli processing equipment |
Non-Patent Citations (1)
| Title |
|---|
| 贺新彬等: "关于米粉条烘烤工艺的改进", 《粮油加工》 * |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106669473A (en) * | 2017-02-13 | 2017-05-17 | 湖州光博生物科技有限公司 | System for emulsification of environment-friendly glue |
| CN108244558A (en) * | 2018-01-18 | 2018-07-06 | 广西马山县壮香缘食品有限公司 | A kind of dry lotus root vermicelli continuous process system |
| CN108829054A (en) * | 2018-06-06 | 2018-11-16 | 河南多润实业有限公司 | A kind of artificial intelligence bean-noodle production line |
| CN109170836A (en) * | 2018-10-18 | 2019-01-11 | 赵娟 | A kind of new-type bean sheet jelly rapid shaping processing technology |
| CN109170836B (en) * | 2018-10-18 | 2022-10-18 | 柳林县沟门前风味食品有限公司 | Novel sheet jelly rapid forming processing technology |
| CN112335829A (en) * | 2020-11-13 | 2021-02-09 | 河南斯美特食品有限公司 | Dough sheet production line |
| CN113558225A (en) * | 2021-07-30 | 2021-10-29 | 重庆市官山农业开发有限公司 | Production equipment and production method of canna edulis ker vermicelli |
| CN114009749A (en) * | 2021-11-05 | 2022-02-08 | 程昊 | Sweet potato rice flour preparation system and preparation method thereof |
| CN114009749B (en) * | 2021-11-05 | 2023-10-27 | 程昊 | Sweet potato rice flour preparation system and preparation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105962201A (en) | Equipment and process for automatically producing sweet potato vermicelli | |
| CN112219980A (en) | A rice flour extrusion device | |
| KR101573284B1 (en) | Auto Doughnut Manufacturing Apparatus | |
| CN205962712U (en) | Sweet potato vermicelli automated production equipment | |
| CN204888647U (en) | Marmalade shaping production line | |
| CN209749665U (en) | Green brick tea production system | |
| CN208676253U (en) | A kind of soybean husk production equipment | |
| CN106722481B (en) | Method for rapidly preparing dried eggplants | |
| KR101774972B1 (en) | A expansion apparatus for manufacturing Korean traditional sweets and cookies | |
| CN108552276A (en) | Dough processes the pre- pressure power and transmission system of the precompressed collating unit of conveying production line | |
| CN108651559A (en) | The pressure roller that dough processes the precompressed collating unit of conveying production line adjusts synchronizing device | |
| CN108684762A (en) | Dough process the precompressed collating unit of conveying production line into face guide plate | |
| CN110360828A (en) | A kind of food air drying apparatus | |
| CN208419520U (en) | A kind of food air drying apparatus | |
| CN209898168U (en) | Green brick tea fermenting installation | |
| CN208850637U (en) | A kind of bamboo shoots drying unit | |
| CN113331343A (en) | Rice frying device with spiral channel | |
| CN220476845U (en) | Steaming, boiling and drying integrated device for bamboo shoots | |
| CN106579119B (en) | Method for rapidly preparing dried green peppers | |
| CN108741007A (en) | Vertical bar Vermicelli processing machine and processing method | |
| CN108552277A (en) | Dough processes the two level noodle press of conveying production line | |
| CN108576104A (en) | Dough processes the two level pressure surface regulating device of the two level noodle press of conveying production line | |
| CN108651558A (en) | Dough processes the three-level noodle press of conveying production line | |
| CN108651556A (en) | Dough processes the precompressed collating unit of conveying production line | |
| CN108552279A (en) | Dough processes the two level flour spreading device of the two level noodle press of conveying production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160928 |
|
| RJ01 | Rejection of invention patent application after publication |