CN104336432A - Complete vermicelli processing equipment - Google Patents
Complete vermicelli processing equipment Download PDFInfo
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- CN104336432A CN104336432A CN201410510591.7A CN201410510591A CN104336432A CN 104336432 A CN104336432 A CN 104336432A CN 201410510591 A CN201410510591 A CN 201410510591A CN 104336432 A CN104336432 A CN 104336432A
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- vermicelli
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- musculus cutaneus
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- 238000012545 processing Methods 0.000 title claims abstract description 43
- 230000032683 aging Effects 0.000 claims abstract description 54
- 238000001035 drying Methods 0.000 claims abstract description 34
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 238000004537 pulping Methods 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229920002472 Starch Polymers 0.000 claims abstract description 10
- 235000019698 starch Nutrition 0.000 claims abstract description 10
- 239000008107 starch Substances 0.000 claims abstract description 10
- 239000002002 slurry Substances 0.000 claims description 45
- 238000005520 cutting process Methods 0.000 claims description 25
- 238000009835 boiling Methods 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 238000012546 transfer Methods 0.000 claims description 14
- 241000719239 Oligoplites altus Species 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 5
- 238000010008 shearing Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 24
- 238000000465 moulding Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 abstract 3
- 239000007787 solid Substances 0.000 abstract 2
- 239000007789 gas Substances 0.000 description 10
- 239000002918 waste heat Substances 0.000 description 9
- 240000007594 Oryza sativa Species 0.000 description 4
- 235000007164 Oryza sativa Nutrition 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 235000009566 rice Nutrition 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 3
- 244000017020 Ipomoea batatas Species 0.000 description 3
- 235000002678 Ipomoea batatas Nutrition 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 235000012149 noodles Nutrition 0.000 description 3
- 244000061456 Solanum tuberosum Species 0.000 description 2
- 235000002595 Solanum tuberosum Nutrition 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- 230000003260 anti-sepsis Effects 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 235000013409 condiments Nutrition 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 235000021404 traditional food Nutrition 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/25—Agglomeration or granulation by extrusion or by pressing, e.g. through small holes, through sieves or between surfaces
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Molecular Biology (AREA)
- Nutrition Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses complete vermicelli processing equipment which comprises a pulping device, a wrapper preparation device, a heating molding device and an aging and drying device, and is characterized in that the pulping device, the wrapper preparation device, the heating molding device and the aging and drying device are connected in sequence; starch and water are mixed according to certain ratio and are stirred to form vermicelli pulp in the pulping device; the pulp is vacuumized to remove air bubbles from the pulp; the vermicelli pulp is conveyed into the wrapper preparation device to be prepared into a continuous pulp type vermicelli wrapper; the continuous pulp type vermicelli wrapper is heated and solidified into a solid vermicelli wrapper by the heating molding device; the solid vermicelli wrapper is aged and dried by the aging and drying device and is finally cut into required vermicelli. According to the complete vermicelli processing equipment disclosed by the invention, the whole production process of the vermicelli is assembly line processing; the industrial effect that edible alums is not added into a starch product is achieved; the artificial interference is low, the production efficiency of vermicelli processing is improved, the labor intensity of a worker is alleviated, and the vermicelli quality is guaranteed.
Description
Technical field
The present invention relates to vermicelli processing unit (plant), particularly relate to a kind of vermicelli whole set of processing equipment.
Background technology
Vermicelli are one of traditional foods of China, are the dry starch goods of the thread or strip be made up of the Raw material processing such as Ipomoea batatas, potato.The features such as vermicelli have instant, quick, nutrition is reasonable and taste is abundant, the kind of vermicelli develops into the multiple new varieties vermicelli adapting to now modern life demand from past single variety.Vermicelli as produced for raw material with various agricultural resource: rice stick, sweet potato vermicelli, corn vermicelli, potato vermicelli etc., based on a kind of raw material, develop the product of seriation, as being the metric system vermicelli processed raw material with rice, vertical bar type vermicelli, ripple type instant rice noodles bar, macaroni, fried rice noodles, volume powder etc. can be divided into product design.
The processing of vermicelli normally by be used for the starch of vermicelli processing and water in proportion condiment configure, then with carrying out stirring and face, then by extruded, or it is shaping through boiling to be laid to musculus cutaneus shape, and, low temperature aging, slitting aging after normal temperature, oven dry form solid-state vermicelli afterwards.
At present, the processing of vermicelli adopts workshop-based making by hand mostly, and this mode of production labour intensity is large, and production environment health can not get ensureing, production efficiency is low, the vermicelli poor quality made.And traditional vermicelli processing structure is simple and crude, only be provided with mixing plant, then be provided with and cook shaped device, but cook shaping after vermicelli need to pass through natural air drying, it is long that production expends the cycle, although adopt this kind of equipment can alleviate some work intensity, production efficiency is still quite low, production environment is also poor, and vermicelli product quality can not get ensureing.Traditional approach produce vermicelli, bean vermicelli under the prerequisite not adding edible alum, not chewiness, non-resistant to cook, not resistance to stir-fry, want muddy soup, mouthfeel bad.
Summary of the invention
The technical assignment of technical problem to be solved by this invention and proposition improves prior art, a kind of vermicelli whole set of processing equipment is provided, the vermicelli production equipment production efficiency solved in current technology is low, produces and expends the problem that the cycle is long, labour intensity is high.
For solving above technical problem, technical scheme of the present invention is:
A kind of vermicelli whole set of processing equipment, comprise pulping device, leather jacket processed is put, hot briquetting device and aging drying unit, it is characterized in that, described pulping device, leather jacket processed is put, hot briquetting device is connected successively with aging drying unit, starch and water are modulated in proportion in pulping device and are stirred into vermicelli slurries, vermicelli slurries are delivered to leather jacket processed and put and make continuous print slurry vermicelli musculus cutaneus, slurry vermicelli musculus cutaneus is heated and cured into solid-state shape vermicelli musculus cutaneus by hot briquetting device again, solid-state shape vermicelli musculus cutaneus is aging and oven dry through overaging drying unit, finally cut into required vermicelli.The manufacturing procedure of whole vermicelli all adopts plant equipment to carry out pipelining by vermicelli whole set of processing equipment of the present invention, production environment is guaranteed, manual intervention is little, greatly improve the production efficiency of vermicelli processing, and effectively reduce intensity of manually working, the vermicelli quality made is guaranteed.
Further, described pulping device comprises agitator tank, vacuum tank and transfer agitator tank, three is connected successively, starch and water are modulated at agitator tank in proportion and fully stir until gelatinization completely, the slurries of gelatinization are sent to vacuum tank and take out bubble in vermicelli slurries, and then being sent to transfer agitator tank, the gelatinization slurries removing bubble are continued stirring and prevent condensation by transfer agitator tank.The present invention utilizes vacuum tank to be removed by the air in the slurries of gelatinization, thus slurry vermicelli musculus cutaneus not easy fracture in the process of follow-up skin processed can be ensured, remove the quality that air can improve vermicelli simultaneously, also play good antiseptic effect, avoid the bacterium in bubble that vermicelli are addled, thus addle without the need to adding anticorrisive agent to prevent in vermicelli slurries, further increase quality and the green environmental protection of vermicelli.
Further, described leather jacket processed is put and is comprised electric control valve, hopper, roller and scraper plate, the entrance of electric control valve connects transfer agitator tank, hopper is aimed in outlet, roller devices is on hopper and can radial freely rotate, and scraper plate is pressed close to vermicelli slurries that its surface when roller rotates by roller is stained with and scraped and make continuous print slurry vermicelli musculus cutaneus.Electric control valve can be stablized by Systematical control and puts in hopper from transfer agitator tank by gelatinization slurries, avoids lacking the phenomenon that material or gelatinization slurries too much overflow and occurs.Gelatinization slurries have certain viscosity, thus the surface of roller can adhere to gelatinization slurries when roller rolls, thus pass through the scraper plate pressed close on roller and gelatinization slurries can be scraped and then form successional slurry vermicelli musculus cutaneus.
Further, described hot briquetting device is boiling shaped device, comprise and transmit steel band and boiling mechanism, boiling mechanism arrangement is transmitting the below of steel band, transmits steel band and receives the slurry vermicelli musculus cutaneus that scraped by scraper plate and slurry vermicelli musculus cutaneus is heating and curing shaping via boiling mechanism by onwards transmission is solid-state shape vermicelli musculus cutaneus.The present invention utilizes and transmits steel band and make being heating and curing of slurry vermicelli musculus cutaneus shapingly become streamline processing mode, the transmission steel band being loaded with slurry vermicelli musculus cutaneus then can be carried out boiling heating above boiling mechanism time thus be reached the object of curing molding, the hot briquetting of slurry vermicelli musculus cutaneus can unremittingly continuously be carried out, substantially increase production efficiency, reduce intensity of manually working.
Further, described boiling mechanism comprises pond and heater, and pond is positioned at the below of transmitting steel band, and heater is heat exchanger tube, passes into high-temperature water vapor and heat in heat exchanger tube.Utilize heat exchanger tube to make it boiling to the water heating in pond, thus reach the object of boiling, it is solid-state for making the slurry vermicelli musculus cutaneus above boiling mechanism be heated and cured into type, and the structure of boiling mechanism is simple, and the efficiency of heating surface is high, and energy consumption is low.The cost of manufacture of high-temperature water vapor is low, and can not pollute the production environment of vermicelli processing, guarantees that vermicelli are pollution-free, ensures vermicelli quality.
Further, also add above described transmission steel band and steam cover, forms a relatively airtight boiling environment, improve boiling temperature and efficiency, improve steam utilization ratio, reduction thermal losses.Steam on cover and be provided with discharge duct, utilize discharge duct by unnecessary vapor discharge to outside factory building, avoid steaming internal mask pressure excessive, and steam can be avoided directly to be dispersed in workshop cause production environment temperature too high, improve the comfort level of circumstance.
Further, described aging drying unit comprises the aging layer of normal temperature, low temperature aging layer, perpendicular slitting device and baking zone, the aging layer of described normal temperature, low temperature aging layer and baking zone from top to bottom successively device be connected, the aging layer of normal temperature, the conveyer belt of some layers is all provided with in low temperature aging layer and each layer of baking zone, adjacent conveyer belt direction of transfer is contrary, musculus cutaneus is transmitted by conveyer belt and falls on the conveyer belt of lower one deck successively, perpendicular slitting device musculus cutaneus being cut into vermicelli is also connected with at low temperature aging layer, vermicelli musculus cutaneus is aging through normal temperature successively, low temperature aging, perpendicular slitting and drying and processing.Aging drying unit of the present invention is by aging for the normal temperature of vermicelli musculus cutaneus, low temperature aging and drying and processing concentrate in the confined space, the conveyer belt utilizing the weight effect of vermicelli musculus cutaneus self to make vermicelli musculus cutaneus automatically fall to once when being sent to the edge of conveyer belt continues conveying, can guarantee because the number of plies of conveyer belt is many that vermicelli musculus cutaneus reaches enough normal temperature aging simultaneously, low temperature aging and drying and processing time, the processing Disposal quality of vermicelli musculus cutaneus is guaranteed, guarantee the mouthfeel quality of vermicelli, finally achieve continuous and automatic to run, thus effectively improve the working (machining) efficiency of glass noodle forming solidification.The present invention utilizes the conveyer belt transmitted back and forth to concentrate in limited length space by originally needing the processing station of very long transmission line, reduces equipment occupation space greatly.
Further, described perpendicular slitting device comprises fixes a cutting tool and bottom tool, fix a cutting tool with bottom tool entirety in cylindric, and fix a cutting tool circumferentially vertically uniform intervals be distributed with several upper slitter grooves, bottom tool circumferentially vertically also uniform intervals be distributed with several lower cutter grooves, fix a cutting tool together with engaging each other with bottom tool, and fix a cutting tool and be also reserved with the preformed groove passed through for vermicelli each other after bottom tool engagement, fix a cutting tool and two end devices of bottom tool on rotating mechanism, fix a cutting tool and bottom tool counter-rotating.Perpendicular slitting device of the present invention by two opposite direction rotatings fix a cutting tool and bottom tool form slitting knife, vermicelli dough sheet is when being transported to slitting knife device, the effect of propelling movement is played in fixing a cutting tool of opposite direction rotating simultaneously with bottom tool, vermicelli dough sheet is fed forward by space between the two, vermicelli dough sheet is being fixed a cutting tool and the cut formation strip that comes of the intermeshing part of bottom tool, finally obtained vermicelli.Owing to fix a cutting tool and bottom tool engages each other and has certain depth of engagement, thus guarantee that vermicelli edge cuts off completely, there will not be the phenomenon of latticing, fix a cutting tool simultaneously and can not rub between bottom tool, thus effectively ensure the service life of slitting knife device.
Further, described baking zone adopts circulation drying device, comprise heater and baking oven, the outlet of heater is connected to the air intake vent of baking oven by delivery pump, the air outlet of baking oven is delivered to the entrance being delivered to heater after dehumidifier dehumidifies again by air pump, in heater, heat-exchange tube is set, in heat-exchange tube, passes into high-temperature vapor, by heated air from the gap of heat-exchange tube by heating.Circulation drying device of the present invention utilizes dehumidifier that the waste heat gas with a large amount of steam is carried out dehumidification treatments, thus obtain dry waste heat gas, again the waste heat gas of drying is passed in heater to heat again and recycles, because waste heat gas itself possesses certain heat energy, thus can only need less energy just can reach desired temperature in heater, therefore waste heat gas is recycled the utilization ratio substantially increasing the energy, reduce energy consumption, energy-conserving and environment-protective
Further, the outlet of described aging drying unit connects the disconnected horizontal shearing device of vermicelli fixed length crosscut, vermicelli after drying through overaging are strip, but length direction is endless, therefore utilize horizontal shearing device vermicelli to be cut into the length of needs, horizontal shearing device can realize the different vermicelli length of cut-off part by length adjustment rotating speed as required.
Compared with prior art, the invention has the advantages that:
Vermicelli whole set of processing equipment of the present invention makes the whole production process of vermicelli become streamline processing, and manual intervention is little, and greatly improve the production efficiency of vermicelli processing, and effectively reduce intensity of manually working, the vermicelli quality made is guaranteed;
Aging drying unit utilizes multilayer conveyer belt to realize long processing line, and device takes up room little, achieves continuous automatic production, improves working (machining) efficiency further;
Effectively utilize the waste heat of waste heat gas, improve the utilization ratio of the energy, reduce energy consumption, energy-conserving and environment-protective;
Structure of the present invention is simple, and cost of manufacture is low, easy to operate, long service life, high financial profit.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of pulping device;
Fig. 3 is the structural representation that leather jacket processed is put;
Fig. 4 is the structural representation of hot briquetting device;
Fig. 5 is the structural representation of aging drying unit;
Fig. 6 is the structural representation of perpendicular slitting device;
Fig. 7 is the structural representation of the circulation drying device of baking zone.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
A kind of vermicelli whole set of processing equipment disclosed in the embodiment of the present invention, the continuous and automatic realizing the production of whole vermicelli carries out, and reduces productive labor intensity, enhances productivity, and shortens the production cycle, improves the quality of products.
As shown in Figures 1 to 7, a kind of vermicelli whole set of processing equipment, comprise pulping device 1, leather jacket processed puts 2, hot briquetting device 3 and aging drying unit 4, pulping device 1, leather jacket processed puts 2, hot briquetting device 3 is connected successively with aging drying unit 4, starch and water are modulated in proportion in pulping device 1 and are stirred into vermicelli slurries, vermicelli slurries are delivered to leather jacket processed and put 2 and make continuous print slurry vermicelli musculus cutaneus, slurry vermicelli musculus cutaneus is heated and cured into solid-state shape vermicelli musculus cutaneus by hot briquetting device 3 again, solid-state shape vermicelli musculus cutaneus is aging and oven dry through overaging drying unit 4, the outlet of aging drying unit 4 connects the disconnected horizontal shearing device 32 of vermicelli fixed length crosscut, finally cut into required vermicelli.
Pulping device 1 comprises agitator tank 5, vacuum tank 6 and transfer agitator tank 7, three is connected successively, starch and water are modulated at agitator tank 5 in proportion and fully stir until gelatinization completely, the slurries of gelatinization are sent to vacuum tank 6 and take out bubble in vermicelli slurries, play antisepsis, can avoid adding anticorrisive agent, guarantee that the vermicelli finally made are pollution-free food, the gelatinization slurries pumping bubble are sent to transfer agitator tank 7 again.
Leather jacket processed is put 2 and is comprised electric control valve 8, hopper 9, roller 10 and scraper plate 11, the entrance of electric control valve 8 connects transfer agitator tank 7, hopper 9 is aimed in outlet, roller 10 device is on hopper 9 and can radial freely rotate, and scraper plate 11 is pressed close to vermicelli slurries that when roller 10 rotates by roller 10, its surface is stained with and scraped and make continuous print slurry vermicelli musculus cutaneus.
Hot briquetting device 3 is boiling forming apparatus, comprises and transmits steel band 12 and boiling mechanism 13, and boiling mechanism 13 device is transmitting the below of steel band 12, transmits above steel band 12 and also adds steaming cover 16, steam on cover 16 and be provided with discharge duct 17.Transmit steel band 12 and receive the slurry vermicelli musculus cutaneus that scraped by scraper plate 11 and slurry vermicelli musculus cutaneus is heating and curing shaping via boiling mechanism 13 by onwards transmission is solid-state shape vermicelli musculus cutaneus.Boiling mechanism 13 comprises pond 14 and heater 15, pond 14 is positioned at the below of transmitting steel band 12, heater 15 can adopt various forms of, electrically heated, combustion heating formula, preferably adopts heat exchanger tube at this, high-temperature water vapor heating is passed in heat exchanger tube, adopt this kind of mode structure simple, cost of manufacture is low, and security is high, and can not pollute the processing of sweet potato skin, foodsafety is good.
Aging drying unit 4 comprises the aging layer 18 of normal temperature, low temperature aging layer 19, perpendicular slitting device 20 and baking zone 21, the aging layer 18 of described normal temperature, low temperature aging layer 19 and baking zone 21 from top to bottom successively device be connected, the aging layer 18 of normal temperature, the conveyer belt 22 of some layers is all provided with in low temperature aging layer 19 and each layer of baking zone 21, adjacent conveyer belt 22 direction of transfer is contrary, musculus cutaneus is transmitted by conveyer belt 22 and falls on the conveyer belt 22 of lower one deck successively, the perpendicular slitting device 20 musculus cutaneus being cut into vermicelli is also connected with at low temperature aging layer 19, vermicelli musculus cutaneus is aging through normal temperature successively, low temperature aging, perpendicular slitting and drying and processing.
Baking zone 21 adopts circulation drying device, comprise heater 28 and baking oven 29, the outlet of heater 28 is connected to the air intake vent of baking oven 29 by delivery pump, the air outlet of baking oven 29 is delivered to the entrance being delivered to heater 28 after dehumidifier 31 dehumidifies again by air pump, heat-exchange tube 30 is set in heater 28, pass into high-temperature vapor in heat-exchange tube 30, by heated air from the gap of heat-exchange tube 30 by heating.
During circulation drying device work of the present invention, first in the heat-exchange tube 30 of heater 28, high-temperature vapor is passed into, then delivery pump and air pump is started, make in baking oven 29, to be started flowing heating vermicelli by the gas after heating, steam is flashed to after moisture in vermicelli is heated, waste heat gas carrier steam is extracted out from air pump and is transported in dehumidifier 31, dehumidifier 31 obtains dry gas and then is passed into the heating of heater 28 Inner eycle after removing moisture wherein, because waste heat gas itself has certain heat, thus when circulating-heating without the need to too much high-temperature vapor, thus effective economize energy, improve efficiency of energy utilization.
Perpendicular slitting device 20 comprises fix a cutting tool 23 and bottom tool 24, fix a cutting tool 23 and bottom tool 24 entirety in cylindric, and fix a cutting tool 23 circumferentially vertically uniform intervals be distributed with several upper slitter grooves 25, bottom tool 24 circumferentially vertically also uniform intervals be distributed with several lower cutter grooves 26, fix a cutting tool 23 to engage each other with bottom tool 24 together with, fix a cutting tool 23 and bottom tool 24 engage after be also reserved with the preformed groove passed through for vermicelli each other, fix a cutting tool 23 and two end devices of bottom tool 24 on rotating mechanism 27, to fix a cutting tool the counter-rotating of both 23 and bottom tool 24.
Below be only the preferred embodiment of the present invention, it should be pointed out that above-mentioned preferred embodiment should not be considered as limitation of the present invention, protection scope of the present invention should be as the criterion with claim limited range.For those skilled in the art, without departing from the spirit and scope of the present invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. a vermicelli whole set of processing equipment, comprise pulping device (1), leather jacket processed is put (2), hot briquetting device (3) and aging drying unit (4), it is characterized in that, described pulping device (1), leather jacket processed is put (2), hot briquetting device (3) is connected successively with aging drying unit (4), starch and water are modulated in proportion in pulping device (1) and are stirred into vermicelli slurries, vermicelli slurries are delivered to leather jacket processed and put (2) and make continuous print slurry vermicelli musculus cutaneus, slurry vermicelli musculus cutaneus is heated and cured into solid-state shape vermicelli musculus cutaneus by hot briquetting device (3) again, solid-state shape vermicelli musculus cutaneus is aging and oven dry through overaging drying unit (4), finally cut into required vermicelli.
2. vermicelli whole set of processing equipment according to claim 1, it is characterized in that, described pulping device (1) comprises agitator tank (5), vacuum tank (6) and transfer agitator tank (7), three is connected successively, starch and water are modulated at agitator tank (5) in proportion and fully stir until gelatinization completely, the slurries of gelatinization are sent to vacuum tank (6) and take out bubble in vermicelli slurries, and then are sent to transfer agitator tank (7).
3. vermicelli whole set of processing equipment according to claim 1, it is characterized in that, described leather jacket processed is put (2) and is comprised electric control valve (8), hopper (9), roller (10) and scraper plate (11), the entrance of electric control valve (8) connects transfer agitator tank (7), hopper (9) is aimed in outlet, roller (10) device is upper and can radial freely rotate at hopper (9), and scraper plate (11) is pressed close to vermicelli slurries that when roller (10) rotates by roller (10), its surface is stained with and scraped and make continuous print slurry vermicelli musculus cutaneus.
4. vermicelli whole set of processing equipment according to claim 1, it is characterized in that, described hot briquetting device (3) is boiling forming apparatus, comprise and transmit steel band (12) and boiling mechanism (13), boiling mechanism (13) device is transmitting the below of steel band (12), transmits steel band (12) and receives the slurry vermicelli musculus cutaneus that scraped by scraper plate (11) and slurry vermicelli musculus cutaneus is heating and curing shaping via boiling mechanism (13) by onwards transmission is solid-state shape vermicelli musculus cutaneus.
5. vermicelli whole set of processing equipment according to claim 4, it is characterized in that, described boiling mechanism (13) comprises pond (14) and heater (15), pond (14) is positioned at the below of transmitting steel band (12), heater (15) is heat exchanger tube, passes into high-temperature water vapor and heat in heat exchanger tube.
6. vermicelli whole set of processing equipment according to claim 4, is characterized in that, described transmission steel band (12) top also adds steams cover (16), steams on cover (16) and is provided with discharge duct (17).
7. vermicelli whole set of processing equipment according to claim 1, it is characterized in that, described aging drying unit (4) comprises the aging layer of normal temperature (18), low temperature aging layer (19), perpendicular slitting device (20) and baking zone (21), the aging layer of described normal temperature (18), from top to bottom device is connected successively for low temperature aging layer (19) and baking zone (21), the aging layer of normal temperature (18), the conveyer belt (22) of some layers is all provided with in low temperature aging layer (19) and baking zone (21) each layer, adjacent conveyer belt (22) direction of transfer is contrary, musculus cutaneus is transmitted by conveyer belt (22) and falls on the conveyer belt (22) of lower one deck successively, the perpendicular slitting device (20) musculus cutaneus being cut into vermicelli is also connected with at low temperature aging layer (19), vermicelli musculus cutaneus is aging through normal temperature successively, low temperature aging, perpendicular slitting and drying and processing.
8. vermicelli whole set of processing equipment according to claim 7, it is characterized in that, described perpendicular slitting device (20) comprises fixes a cutting tool (23) and bottom tool (24), fix a cutting tool (23) and bottom tool (24) entirety in cylindric, and fix a cutting tool (23) circumferentially vertically uniform intervals be distributed with several upper slitter grooves (25), bottom tool (24) circumferentially vertically also uniform intervals be distributed with several lower cutter grooves (26), to fix a cutting tool (23) and bottom tool (24) engages each other together, fix a cutting tool (23) and two end devices of bottom tool (24) on rotating mechanism (27), fix a cutting tool (23) and both counter-rotatings of bottom tool (24).
9. vermicelli whole set of processing equipment according to claim 7, it is characterized in that, described baking zone (21) adopts circulation drying device, comprise heater (28) and baking oven (29), the outlet of heater (28) is connected to the air intake vent of baking oven (29) by delivery pump, the air outlet of baking oven (29) is delivered to the entrance being delivered to heater (28) after dehumidifier (31) dehumidifies again by air pump, heat-exchange tube (30) is set in heater (28), heat-exchange tube passes into high-temperature vapor in (30), by heated air from the gap of heat-exchange tube (30) by heating.
10. vermicelli whole set of processing equipment according to claim 7, is characterized in that, the outlet of described aging drying unit (4) connects the disconnected horizontal shearing device (32) of vermicelli fixed length crosscut.
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| CN112120260A (en) * | 2020-09-15 | 2020-12-25 | 淮南宜生生物科技有限公司 | Automatic vermicelli production process with stable discharging |
| CN112655877A (en) * | 2020-12-22 | 2021-04-16 | 广西壮族自治区农业科学院 | Half-dry rice noodle production and processing device |
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