CN108541886A - Soybean dietary fiber fried product production line - Google Patents

Abstract

The present invention relates to a kind of food processing machinery technical field more particularly to soybean dietary fiber fried product production line, Fryer, oil remover and flavoring machines；The Fryer is used to carry out fried processing to embryo piece；The oil remover is used for fried embryo material deoiling treatment；Seasoning for being attached to the embryo on piece after de-oiling by the flavoring machine, this production line operation automation simple in structure, it solves the problems, such as bean dregs there are workability poor, difficult forming by the cooperation of each device, can be used for bean dregs being processed into various tastes and meet public desired flavor pot foods.

Description

Soybean Dietary Fiber Fried Products Production Line

technical field

The invention relates to the technical field of food processing machinery, in particular to a soybean dietary fiber fried product production line.

Background technique

Okara is a by-product in the process of producing food such as soybean milk or tofu, and the global output of okara is very large every year. China is the birthplace of tofu production and has a long history of tofu production. The production and sales of tofu are relatively large, and the corresponding output of bean dregs is also large. With the development of science and the improvement of human cultural quality, people have begun to re-understand bean dregs from the perspective of nutrition. Studies have proved that because some nutrients in soybeans are retained in bean dregs, bean dregs contain about 9.7% carbohydrates (cellulose, polysaccharides, etc.), about 4.8% protein, about 3.6% lipids, and a large amount of dietary fiber. In addition, it also contains minerals such as calcium, phosphorus, and iron. Therefore, eating bean dregs can reduce blood cholesterol levels and reduce the consumption of insulin by diabetics; the rich dietary fiber in bean dregs has the effect of preventing colon cancer and losing weight. Okara is regarded as a new source of health food.

Potato chips are a popular snack food that is processed from potatoes and is currently a popular snack food. However, due to many reasons such as low dietary fiber content, low protein content, and high sugar content in potatoes, potato chips are not suitable for people with diabetes, the elderly, children, and women who are prone to obesity. Therefore, changing or adjusting the raw materials of potato chips The formula or composition is the main effective means to overcome the existing defects of potato chips to satisfy the consumption of most people and become potato chips in the future. And preparing "potato chips" from bean dregs with health-care functions can not only overcome many defects of potato chips, such as low dietary fiber content, low protein content, and high sugar content, but also avoid waste of resources and save production costs. It meets people's living needs and improves people's health. However, due to the high dietary fiber content in bean dregs, the bean dregs have problems of poor workability and difficult molding. Therefore, when bean dregs are used for processing and producing food, not only the amount is small, but also the obtained product has weak health care function, rough taste, and beany flavor. The strong taste limits the large-scale addition and application of bean dregs in food processing.

In summary, there is an urgent need for a production line for soybean dietary fiber fried products.

Contents of the invention

For the problems referred to above, the object of the present invention is to provide a production line of soybean dietary fiber fried products.

To achieve the above object, the technical solution adopted in the present invention is:

A soybean dietary fiber fried product production line, including a fryer, a deoiler and a seasoning machine; the fryer is used for frying the embryo slices; the deoiler is used for deoiling the embryo after frying Processing; the seasoning machine is used to attach the seasoning to the deoiled green flakes.

Frying the semi-finished embryo slices through a fryer can effectively prevent the loss of water-soluble nutrients in the embryo slices during processing, and has a good influence on the color, flavor and shape of the embryo slices. The fried embryos are deoiled The function of the machine can remove the residual oil on the surface of the embryo and prolong the shelf life of the product. Finally, the seasoning is evenly attached to the embryo through the action of the seasoning machine, so as to produce a variety of flavors of bean dregs products. The production line is simple in structure and automatic in operation. The cooperation of the device solves the problems of poor workability, difficult molding, rough taste and strong beany smell of bean dregs, and can be used to process bean dregs into various flavors that meet the needs of the public.

Preferably, the fryer includes a feed hopper 2, a feed chain plate body of the fryer, a frame provided with an oil tank, and a material transport device arranged in the oil tank, and the material transport device includes a fixed frame and is connected to The conveyor belt of the fixed frame, the fixed frame rests on the inner wall of the oil tank, the upper end of the oil tank is provided with a fume hood, the oil inlet end and the oil outlet end of the oil tank are respectively connected with the circulating oil heating device through pipelines; In the hopper two, the feed hopper two is connected with the feed chain plate body of the fryer, so that the green flakes enter the feed hopper two and then enter the material transport device in the oil tank along the feed chain plate body of the fryer machine. The material transport device It includes a fixed frame and a conveyor belt connected to the fixed frame. The embryo slices are fried in the oil tank under the transmission of the conveyor belt. The oil inlet and oil outlet ends of the oil tank are respectively connected with the circulating oil heating device through pipelines, and are heated by circulating oil. The function of the device keeps the oil temperature in the oil tank constant or rises and falls, so that the frying temperature can be adjusted according to the needs, so as to ensure the frying taste of the embryo slices. The oily fume produced in the medium is used to complete the frying operation of the embryo slices.

Preferably, the circulating oil heating system includes a heating tank and an emptying pipe; a heating device is provided in the heating tank, and the emptying pipe is arranged on the top of the heating tank for discharging excess gas in the heating tank; The side of the heating tank is connected to the oil tank through pipeline circulation; the pipeline connecting the bottom of the oil tank and the bottom of the heating tank is provided with a forced circulation pump, and the circulating oil heating system also includes a temperature control device for controlling the power of the heating device , the power of the heating device is controlled by the temperature control device to achieve the purpose of adjusting the oil temperature in the heating tank. Appropriate oil temperature acts on the embryo slices to make the embryo slices achieve a good taste. The exhaust pipe is installed on the top of the heating tank, which can be used to discharge the excess gas in the heating tank to ensure the pressure balance in the heating tank. Through the bottom of the oil tank and the The forced circulation pump installed on the pipeline connected to the bottom of the heating tank provides power for the circulation of the heating oil to keep the oil temperature in the oil tank constant, which meets the purpose of batch production of green sheets.

Preferably, the deoiler includes a deoiler frame, a conical container deoiler casing, agitator 2, a sealing cone, an inner lifting shaft, a motor device, an oil cylinder, a cylinder rod, a stirring shaft, a switching cylinder, a crankshaft, Stirrer, sealing cone, cone bottom, discharge hole; the conical container is set concentrically with the casing of the deoiler, the second conical container is provided with agitator 2, which is connected to the stirring shaft, and the stirring shaft is provided with an inner The lifting shaft and the stirring shaft are equipped with bearings, the inner lifting shaft is connected with the oil cylinder through the cylinder rod, the oil cylinder is set above the inner lifting shaft, and the oil cylinder is fixed on the frame of the deoiler. The crankshaft is connected through the cylinder rod, the bottom end of the inner lifting shaft is connected with a sealing cone, the upper side of the sealing cone is provided with an oil outlet, and the bottom of the sealing cone is provided with a cone bottom, and the cone bottom communicates with the conical container. The bottom end of the cone bottom is provided with a discharge hole; the side wall of the conical container is uniformly covered with a number of small holes, and the embryo flakes enter the conical container of the deoiler, and the agitator 2 is arranged in the conical container, and the agitator 2 is connected Stirring shaft, the rotation of the stirring shaft drives the embryonic sheet to rotate. During the rotation of the embryonic sheet, under the action of centrifugal force, the remaining oil on the surface of the embryonic sheet can be arranged along the multiple small holes evenly densely distributed on the side wall of the conical container and the side wall above the sealing cone. The oil outlet leaks out to realize the separation of the remaining oil on the surface of the embryo sheet. The inner lifting shaft is installed inside the stirring shaft, and the bearing is installed outside the stirring shaft. The inner lifting shaft is connected with the oil cylinder through the cylinder rod, and the oil cylinder is set above the inner lifting shaft. The oil cylinder is fixed on the frame of the deoiler, and there is a switching cylinder on the stirring shaft. The crankshaft is connected to the bottom of the switching cylinder through the cylinder rod, and the bottom end of the inner lifting shaft is connected to the sealing cone. The oil cylinder realizes the upward lifting of the inner lifting shaft, which drives the sealing cone to move upward together, and the deoiled green flakes leak out from the discharge hole on the bottom of the cone to realize the deoiling operation.

Preferably, the seasoning machine includes a seasoning machine frame, and the seasoning machine frame is provided with a batching device. The batching device is used to convey the seasoning; the lower end of the discharge port of the batching device is provided with a chute, and the slide The discharge port of the groove is connected with the feed port of the mixing agitator, the discharge port of the chute is connected with the feed port of the mixing agitator, and the embryo sheet enters the chute, and the upper end of the chute is provided with a batching device, During the process of the slices sliding down the chute, the seasoning evenly dropped by the batching device is spread on the surface of the flakes, and finally enters the mixing agitator, and the flakes and seasoning are mixed evenly through the stirring and mixing action of the mixing agitator, and finally the processing of the flakes is completed. .

Preferably, the second feed hopper communicates with the feed chain plate body of the fryer, and the feed chain plate body of the fryer is connected to the material transport device, and the discharge end of the material transport device is arranged in a conical container At the upper end, the discharge hole is connected to the feed port of the discharge chain plate body of the deoiler, the feed port of the chute is connected to the discharge port of the discharge chain plate body of the deoiler, and the green sheet enters In the second feeding hopper, the second feeding hopper is connected to the feeding chain plate body of the fryer, and the feeding chain plate body of the frying machine is connected to the material transportation device. The feed hole is connected to the feed port of the discharge chain plate body of the deoiler, and the feed port of the chute is connected to the discharge port of the discharge chain plate body of the deoiler, so as to realize the automation of the semi-finished embryonic sheet to the finished embryonic sheet The whole process of processing.

Compared with the prior art, the present invention has the advantages of:

In the present invention, the semi-finished embryo slices are fried by a fryer, which can effectively prevent the loss of water-soluble nutrients in the embryo slices during processing, and have a good influence on the color, flavor, and shape of the embryo slices. The function of the deoiler can remove the remaining oil on the surface of the embryo and prolong the shelf life of the product. Finally, the seasoning is evenly attached to the embryo through the action of the seasoning machine, thereby producing a variety of flavors of bean dregs products. The production line is simple in structure and automatic in operation. Through the cooperation of various devices, the problems of poor workability, difficult molding, rough taste and strong beany smell of bean dregs are solved, and it can be used to process bean dregs into various flavors that meet the needs of the public.

The beneficial effects of other embodiments of the present application are:

1. The second feeding hopper is connected to the feeding chain plate body of the fryer, and the green flakes enter the second feeding hopper and then enter the material transportation device in the oil tank along the feeding chain plate body of the frying machine. The material transportation device includes a fixing frame And the conveyor belt connected to the fixed frame, the embryo slices are fried in the oil tank under the transmission of the conveyor belt, the oil inlet and oil outlet of the oil tank are respectively connected with the circulating oil heating device through pipelines, and through the action of the circulating oil heating device Keep the oil temperature in the oil tank at a constant level or raise or lower the oil temperature, so that the frying temperature can be adjusted according to the needs, so as to ensure the frying taste of the embryo slices. Oil fume, complete the frying operation of the embryo slices.

2. Control the power of the heating device through the temperature control device to achieve the purpose of adjusting the oil temperature in the heating tank. The optimum oil temperature acts on the embryo slices to make the embryo slices achieve a good taste. The exhaust pipe is installed on the top of the heating tank, which can be used to discharge the excess gas in the heating tank to ensure the pressure balance in the heating tank. Through the bottom of the oil tank The forced circulation pump installed on the pipeline connected to the bottom of the heating tank provides power for the circulation of the heating oil to keep the oil temperature in the oil tank constant, which meets the purpose of mass production of green sheets.

3. The discharge end of the material transportation device is set on the upper end of the conical container, and the embryo flakes enter the conical container of the deoiler. The second agitator is installed in the conical container, and the second agitator is connected to the stirring shaft. The rotation of the stirring shaft drives the embryo flakes to rotate. , under the action of centrifugal force during the rotation of the embryo, the remaining oil on the surface of the embryo can leak out along the evenly densely distributed small holes on the side wall of the conical container and the oil outlet on the side wall above the sealing cone, so as to realize the oil on the surface of the embryo. For the separation of residual oil, the inner lifting shaft is installed inside the stirring shaft, and the bearing is installed outside the stirring shaft. The inner lifting shaft is connected with the oil cylinder through the cylinder rod, and the oil cylinder is set above the inner lifting shaft, and the oil cylinder is fixed on the deoiler frame. There is a switching oil cylinder on the stirring shaft, the bottom of the switching oil cylinder is connected to the crankshaft through the cylinder rod, and the bottom end of the inner lifting shaft is connected to the sealing cone. The sealing cones move upward together, and the deoiled embryo flakes leak out from the discharge hole on the bottom of the cone and enter the discharge chain plate of the deoiler to realize the deoiling operation.

4. The flakes enter the chute along the discharge chain plate body of the deoiler, and the upper end of the chute is equipped with a batching device. When the flakes slide down the chute, the seasoning that is evenly dropped by the batching device is spread on the surface of the flakes, and finally Enter the mixing agitator, through the stirring and mixing action of the mixing agitator, the embryonic slices and seasonings are evenly mixed, and finally the processing of the embryonic slices is completed.

5. The green flakes enter the second feeding hopper, which is connected to the feeding chain plate body of the fryer, and the feeding chain plate body of the frying machine is connected to the material transportation device, and the discharge end of the material transportation device is located at On the upper end of the conical container, the discharge hole is connected to the feed port of the discharge chain plate body of the deoiler, and the feed port of the chute is connected to the discharge port of the discharge chain plate body of the deoiler, so as to realize the semi-finished embryonic sheet The whole process of automatic processing from embryonic sheet to finished product.

Description of drawings

Fig. 1 is the structural representation of soybean dietary fiber fried product production line of the present invention;

Fig. 2 is the structural representation of frying machine of the present invention;

Fig. 3 is a schematic structural view of the circulating oil heating system of the present invention;

Fig. 4 is the structural representation of deoiler of the present invention;

Fig. 5 is a schematic structural view of the seasoning machine of the present invention.

reference sign

110-Oil tank, 120-Fume hood, 130-Material transport device, 140-Heating tank, 150-Empty pipe, 160-Forced circulation pump, 170-Heating device, 180-Temperature control device, 2-Deoiler, 210 -Deoiler frame, 220-cone container, 230-deoiler casing, 240-agitator two, 250-sealing cone, 260-cone bottom, 270-inner lifting shaft, 280-motor device, 290-oil cylinder , 211-cylinder rod, 212-stirring shaft, 213-discharge hole, 214-switch cylinder, 215-crankshaft, 216-oil outlet, 3-seasoning machine, 310-seasoning machine frame, 311-batching device, 312 - chute, 313 - mixing agitator.

Detailed ways

In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

Example 1

As shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4 present embodiment soybean dietary fiber fried product production line comprises frying machine 1, oil tank 110, lampblack hood 120, material transporter 130, heating tank 140, Evacuation pipe 150, forced circulation pump 160, heating device 170, temperature control device 180, deoiler 2, deoiler frame 210, conical container 220, deoiler casing 230, agitator 240, sealing cone 250 , cone bottom 260, inner lifting shaft 270, motor device 280, oil cylinder 290, cylinder rod 211, stirring shaft 212, discharge hole 213, switching cylinder 214, crankshaft 215, oil outlet 216, seasoning machine 3, seasoning machine frame 310, batching device 311, chute 312, mixing agitator 313, fry the semi-finished embryo slices through the fryer 1 to fry the embryo slices, which can effectively prevent the water-soluble nutrients in the embryo slices from being lost during processing, and the embryo The color, flavor, and shape of the slices have a good effect. The fried embryos can remove the residual oil on the surface of the embryos through the deoiler 2 and can prolong the shelf life of the product. Finally, the seasonings are evenly attached to the embryos through the action of the seasoning machine 3. , so as to produce a variety of flavors of bean dregs products. This production line has a simple structure and automatic operation. Through the cooperation of various devices, the problems of poor workability, difficult molding, rough taste and strong bean flavor of bean dregs are solved. It can be used to process and produce bean dregs into Flavor snacks with a variety of flavors to meet the needs of the public.

The second feeding hopper is connected to the feeding chain plate body of the frying machine, and the embryo flakes enter the second feeding hopper and then enter the material transportation device 130 in the oil tank along the feeding chain plate body of the frying machine. The material transportation device 130 includes a fixing frame And the conveyor belt connected to the fixed frame, the green sheet is fried in the oil tank 110 under the conveyance of the conveyor belt, the oil inlet end and the oil outlet end of the oil tank 110 are respectively communicated with the circulating oil heating device through pipelines, and the circulating oil heating device The role of the oil tank 110 is to keep the oil temperature constant or to raise or lower the oil temperature, so that the frying temperature can be adjusted according to the needs, so as to ensure the fried taste of the embryo slices. The cooking fume produced in the process completes the frying operation of the embryo slices.

The power of the heating device 170 is controlled by the temperature control device 180 to achieve the purpose of adjusting the oil temperature in the heating tank 140. When frying the embryo slices, the temperature control device 180 controls the optimal frying temperature of the oil tank 110 along the heating tank 140. Temperature, so that the optimum oil temperature acts on the embryonic slices, so that the embryonic slices can achieve the purpose of good taste. The exhaust pipe is arranged on the top of the heating tank 140, which can be used to discharge the excess gas in the heating tank 140 to ensure the quality of the heating tank 140. pressure balance, the forced circulation pump 160 provided on the pipeline connecting the bottom of the oil tank 110 and the bottom of the heating tank 140 provides power for the circulation of the heating oil, keeps the oil temperature in the oil tank 110 constant, and meets the purpose of batch production of green sheets .

The embryo flakes enter the conical container 220 of the deoiler 2, and the conical container 220 is provided with an agitator 240. The agitator II 240 is connected to the stirring shaft 212, and the rotation of the agitating shaft 212 drives the embryo flakes to rotate. Under the action, the residual oil on the surface of the embryo can leak out along the evenly densely distributed multiple small holes on the side wall of the conical container 220 and the oil outlet 216 arranged on the side wall above the sealing cone 250, so as to realize the separation of the residual oil on the surface of the embryo and stir The inner lifting shaft 270 is arranged inside the shaft 212, the bearing is installed outside the stirring shaft 212, the inner lifting shaft 270 is connected with the oil cylinder 290 through the cylinder rod 211, the oil cylinder 290 is set above the inner lifting shaft 270, and the oil cylinder 290 is fixed on the deoiler On the frame 210, the stirring shaft 212 is provided with a switching cylinder 214, the bottom of the switching cylinder 214 is connected to the crankshaft 215 through the cylinder rod 211, and the bottom end of the inner lifting shaft 270 is connected to the sealing cone 250. Switch the oil cylinder 214 to lift the inner lifting shaft 270 upward, and drive the sealing cone 250 to move upward together. The deoiled green flakes leak out from the discharge hole 213 on the cone bottom 260 and enter the discharge chain plate body of the deoiler to realize deoiling. oil operation.

The green flakes enter the chute 312, and the upper end of the chute 312 is provided with a batching device 311. During the process of the green flakes sliding down the chute 312, the seasoning evenly dropped by the batching device 311 spreads on the surface of the green flakes, and finally enters the mixer 313. , through the stirring and mixing action of the mixing agitator 313, the embryo slices and seasonings are evenly mixed, and finally the processing of the embryo slices is completed.

Embryo flakes enter the feeding hopper 2, and the feeding hopper 2 is connected with the feeding chain plate body of the fryer, and the feeding chain plate body of the frying machine is docked with the material transport device 130, and the discharge end of the material transport device 130 is located at On the upper end of the conical container 220, the discharge hole 213 is connected to the feed port of the discharge chain plate body of the deoiler, and the feed port of the chute 212 is connected to the discharge port of the discharge chain plate body of the deoiler, thereby realizing The whole process of automatic processing from the semi-finished embryonic sheet to the finished embryonic sheet.

The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the specification has described the present invention in detail with reference to the above-mentioned embodiments, the present invention is not limited to the above-mentioned specific implementation methods, so Any modification or equivalent replacement of the present invention; and all technical solutions and improvements that do not deviate from the spirit and scope of the invention shall be covered by the claims of the present invention.

Claims (6)

1. soybean dietary fiber fried product production line, it is characterised in that：Including Fryer（1）, oil remover（2）And flavoring machine （3）；

The Fryer（1）For carrying out fried processing to embryo piece；

The oil remover（2）For fried embryo material deoiling treatment；

The flavoring machine（3）For seasoning to be attached to the embryo on piece after de-oiling.

2. soybean dietary fiber fried product production line according to claim 1, it is characterised in that：The Fryer（1） Including feed hopper two, Fryer feeding chain plate body, offer oil groove（110）Rack and be set to oil groove（110）Interior object Expect transport device（130）, the material conveyor（130）Including fixed frame and it is connected to the transport band of fixed frame, it is described Fixed frame shelves oil groove（110）On inner wall, the oil groove（110）Upper end is provided with oil smoke cover（120）, the oil groove（110）'s Oil inlet end and oil outlet end are connected to by pipeline with cycle heating system for oil respectively.

3. soybean dietary fiber fried product production line according to claim 2, it is characterised in that：The recycle oil heating System includes heating tank（140）And evacuated tube（150）；The heating tank（140）It is interior to be equipped with heating device（170）, the emptying Pipe（150）It is set to heating tank（140）Top, be used for heating tank（140）Interior excessive gas discharge；The heating tank （140）Side and the oil groove（610）It is connected by circulation by pipeline；The oil groove（110）Bottom and heating tank（140）Bottom connects It is provided with forced circulation pump on the pipeline connect（160）, the cycle heating system for oil further includes for controlling heating device（170） The temperature control device of power（180）.

4. soybean dietary fiber fried product production line according to claim 1, it is characterised in that：The oil remover（2） Including oil remover rack（210）, taper container（220）Oil remover casing（230）, blender（240）, sealed taper（250）, inside Promote axis（270）, electric machine（280）, oil cylinder（290）, cylinder rod（211）, agitating shaft（212）, switching oil cylinder（214）, bent axle （215）, blender two（240）, sealed taper（250）, cone bottom（260）, discharge hole（213）；The taper container（220）With de-oiling Machine casing（210）It is arranged concentrically, the taper container（220）It is interior to be equipped with blender two（240）, blender two（240）Connection is stirred Mix axis（212）, agitating shaft（212）It is interior to be equipped with inboard lift axis（270）, agitating shaft（212）Bearing is installed outside（214）, inside Promote axis（270）Pass through cylinder rod（211）With oil cylinder（290）It is connected, oil cylinder（290）It is located at inboard lift axis（270）Top, oil Cylinder（290）It is fixed on oil remover rack（210）On, agitating shaft（212）It is equipped with switching oil cylinder（214）, switch oil cylinder（214） Lower section passes through cylinder rod（211）It is connected with bent axle（215）, the inboard lift axis（270）Bottom end be connected with sealed taper（250）, The sealed taper（250）Top side is equipped with oil outlet（216）, sealed taper（250）Lower section is equipped with cone bottom（260）, the cone bottom （260）With taper container（220）It communicates, bores bottom（260）Bottom end be equipped with discharge hole（213）；The taper container（220）'s Several apertures are uniformly densely covered on side wall.

5. soybean dietary fiber fried product production line according to claim 1, it is characterised in that：The flavoring machine（3） Including flavoring machine rack（310）, the flavoring machine rack（310）It is equipped with proportioner（311）, the proportioner（311） For conveying condiment；The proportioner（311）Discharge port lower end be equipped with sliding slot（312）, the sliding slot（312）Discharge port With mixing agitator（313）Feed inlet connection.

6. soybean dietary fiber fried product production line according to claim 2, it is characterised in that：Two He of the feed hopper Fryer feeding chain plate body is connected to, and the Fryer feeding chain plate body and material conveyor are connected to each other, the material transportation dress It sets（130）Discharge end be set to taper container（220）Upper end, the discharge hole（213）With the charging of oil remover discharging chain plate body Mouth is connected to each other, the sliding slot（312）The discharge discharge port of chain plate body of feed inlet and oil remover connect.