CN209234911U - A kind of soybean dietary fiber production line - Google Patents
A kind of soybean dietary fiber production line Download PDFInfo
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- CN209234911U CN209234911U CN201820875762.XU CN201820875762U CN209234911U CN 209234911 U CN209234911 U CN 209234911U CN 201820875762 U CN201820875762 U CN 201820875762U CN 209234911 U CN209234911 U CN 209234911U
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- 244000068988 Glycine max Species 0.000 title claims abstract description 21
- 235000010469 Glycine max Nutrition 0.000 title claims abstract description 21
- 238000007380 fibre production Methods 0.000 title claims abstract description 19
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 131
- 239000000203 mixture Substances 0.000 claims abstract description 41
- 238000000465 moulding Methods 0.000 claims abstract description 31
- 238000001816 cooling Methods 0.000 claims abstract description 29
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- 238000001035 drying Methods 0.000 claims abstract description 9
- 235000011194 food seasoning agent Nutrition 0.000 claims abstract description 6
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- Beans For Foods Or Fodder (AREA)
Abstract
The utility model relates to a kind of food processing machinery technical field more particularly to a kind of soybean dietary fiber production lines, including batch mixer, bulking machine, molding machine, dryer, spreading-and-cooling machine, Fryer, oil remover and flavoring machine；The batch mixer is used for the stirring of mixture；The bulking machine is for the mixture high temperature puffing after stirring at crisp chip；The molding machine is used to crisp chip carrying out tabletting, is sliced to obtain embryo piece；The dryer is used for embryo piece drying and processing；The spreading-and-cooling machine is used for embryo piece cooling treatment；The Fryer is used to carry out embryo piece fried processing；The oil remover is used for fried embryo piece deoiling treatment；Seasoning for being attached to the embryo on piece after de-oiling by the flavoring machine, this production cable architecture simple operations automation, it solves the problems, such as bean dregs there are workability poor, difficult forming by the cooperation of each device, can be used for for bean dregs being processed into various tastes and meet public desired flavored snack food.
Description
Technical field
The utility model relates to a kind of food processing machinery technical fields more particularly to a kind of soybean dietary fiber to produce
Line.
Background technique
Bean dregs are the byproducts produced in the food products such as soymilk or bean curd, and the yield of annual whole world bean dregs is all very big.In
State is the cradle of bean curd production, has long bean curd production history, the producing and selling amount of bean curd is all larger, corresponding beans
Slag yield is also very big.With the reach of science, the raising of human culture quality, people recognize since the angle of nutrition again
Know bean dregs.It is had shown that through research, due to there is part nutritional ingredient to be retained in bean dregs in soybean, carbohydrate containing is (fine in bean dregs
Tie up element, polysaccharide etc.) about 9.7%, protein about 4.8%, lipid about 3.6%, and contain a large amount of dietary fiber, in addition, also containing
There are the minerals such as calcium, phosphorus, iron, therefore, eat bean dregs, blood cholesterol level can be reduced, reduces diabetes patient to insulin
Consumption；Dietary fiber abundant in bean dregs has the effect of prevention intestinal cancer and weight-reducing, thus bean dregs are considered as a kind of new health care
Food source.
Potato chips be it is a kind of using potato be process quite by the favorite flavored snack food of consumer, be a kind of current phase
When universal popular snack food.But since dietary fiber content is low, protein content is low, sugar content is high in potato etc.
Many reasons cause potato chips to be unsuitable for the large amounts of food of the crowds such as diabetes patient, the elderly, child, the women that easily gets fat；Cause
And potato chips composition of raw materials is altered or modified or it is to overcome the existing defect of potato chips to meet eating into for most crowds at being grouped as
For the main effective means of potato chips from now on.And bean dregs with health care function are prepared into " potato chips ", potato chips can be overcome to exist
Dietary fiber content is low, protein content is low, sugar content is high many defects, it is thus also avoided that the waste of resource is saved
Production cost meets people's lives demand, and can improve the body health level of people.However, due to meals in bean dregs
It is high to eat fiber content, bean dregs is caused to there are problems that workability is poor, difficult forming, thus, bean dregs are being used to process food
When not only dosage it is few, but also obtained product healthcare function is weak, and coarse mouthfeel, beany flavor is dense, limits bean dregs in food processing
In a large amount of additions application.
In conclusion needing a kind of soybean dietary fiber production line at present.
Summary of the invention
In view of the above-mentioned problems, the purpose of this utility model is to provide a kind of soybean dietary fiber production lines.
To achieve the above object, the technical solution adopted in the utility model are as follows:
A kind of soybean dietary fiber production line, including batch mixer, bulking machine, molding machine, dryer, spreading-and-cooling machine, Fryer,
Oil remover and flavoring machine；The batch mixer is used for the stirring of mixture；The bulking machine is for the mixture high temperature after stirring
Extruding is at crisp chip；The molding machine is used to crisp chip carrying out tabletting, is sliced to obtain embryo piece；The dryer is at the drying of embryo piece
Reason；The spreading-and-cooling machine is used for embryo piece cooling treatment；The Fryer is used to carry out embryo piece fried processing；The oil remover is used for
Fried embryo piece deoiling treatment；Seasoning for being attached to the embryo on piece after de-oiling by the flavoring machine.
Bean dregs mixture is transported in bulking machine after mixing evenly by batch mixer, is made by the high temperature extrusion of bulking machine
With by bean dregs mixture extruding at crisp chip, crisp chip is carried out tabletting by the effect of molding machine for crisp chip or slice obtains bean dregs system
The semi-finished product embryo piece of product, be conducive to after being cooled to room temperature by the drying embryo piece of dryer and by spreading-and-cooling machine embryo piece half at
The storage of product is handled embryo piece frying by Fryer, the water-soluble nutritional ingredient work in-process stream that can be effectively prevent in embryo piece
It loses, and there is desirable influence to embryo piece color, smell, taste and shape, fried embryo piece can be removed in embryo piece by the effect of oil remover
Surface excess oil and it is able to extend shelf life of products, seasoning is uniformly attached to embryo on piece finally by flavoring machine effect, from
And the bean dregs product of a variety of flavors is produced, this production cable architecture simple operations automation is solved by the cooperation of each device
Bean dregs have that poor workability, difficult forming, coarse mouthfeel and beany flavor are dense, can be used for for bean dregs being processed into more
Kind taste meets public desired flavored snack food.
Preferably, the batch mixer includes mixing Rack Body, agitating device and spiral feeder, and the agitating device is set
In the upper end of mixing Rack Body, the agitating device includes head tank, the blender in head tank and is set under head tank
The discharge port able to turn on or off in portion, the discharge port are set to the top of spiral feeder feed inlet, and the head tank is equipped with liquid
Body drain bucket, the blender and spiral feeder respectively and electrical connection of motor, blender and spiral feeder respectively and
Electrical connection of motor drives blender one to rotate, the bean dregs mixture in head tank is stirred evenly by motor, head tank
Lower part is equipped with discharge port able to turn on or off, when stirring bean dregs mixture, closes discharge port, after mixing evenly, opens discharge port, out
Material mouth is set to the top of spiral feeder feed inlet, and bean dregs mixture enters in spiral feeder along discharge port, passes through electricity
Machine drives the transport of spiral feeder completion bean dregs mixture, and head tank is equipped with liquid funnel, can lead to during stirring
Liquid funnel adding liquid auxiliary material is crossed, the present apparatus realizes the stirring and its transport of bean dregs mixture.
Preferably, the bulking machine includes feed hopper one, extruding body and extruding Rack Body, and the feed hopper one is set to spiral shell
The discharge port lower end of feed device is revolved, the discharge port of the feed hopper one is set to the top of extruding body feed inlet, the extruding
Body includes cabinet, heating sheet and discharging die head, is equipped with twin-screw extruder mechanism, the twin-screw extruder mechanism in the cabinet
One end be equipped with discharging die head, the other end and electrical connection of motor, the heating sheet is arranged along cabinet inner wall axial segmentation, stirring
Bean dregs mixture after uniformly is transported to discharge port by spiral feeder, and feed hopper one is set to going out for spiral feeder
Material mouth lower end, the discharge port of feed hopper one are set to the top of extruding body feed inlet, and bean dregs mixture enters swollen along feed hopper one
To change in body, extruding body includes cabinet, and twin-screw extruder mechanism is equipped in cabinet and cabinet inner wall is axially arranged with heating sheet,
Make bean dregs mixture extruding by the extruding of twin-screw and the heat effect of heating sheet and get to know discharging along discharging, the present apparatus passes through
It can reach the effect of segmentally heating material in cabinet inner wall axial segmentation setting heating sheet, material made to reach optimal extruding effect
Fruit.
Preferably, the discharging die head includes companion flange and extrusion head, and the extrusion head is installed in the chamber of companion flange
In vivo, the discharging die head is detachably connected by companion flange and cabinet, and the extrusion head includes feed opening, manifold and mould
Nozzle；The feed opening is for making the connection of twin-screw extruder mechanism sum aggregate stream chamber discharge material under uniform pressure；The afflux
Chamber is for the temporary material entered by feed opening；The discharging circumferential weld that the mould nozzle and neck flange clearance fit are formed, it is described go out
Material circumferential weld is connected to manifold, and for making material be squeezed into crisp chip under bigger pressure, bean dregs mixture passes through twin-screw extruder
Feed opening of the squeezing action of mechanism on extrusion head enters in manifold, and manifold is for keeping in puffed material, mould nozzle and method
The discharging circumferential weld that blue collar gap cooperatively forms, manifold are connected to discharging circumferential weld, make puffed material from manifold along discharging circumferential weld
It flows and under the extruding of discharging circumferential weld at crisp chip, prepares to carry out material at slice or embryo piece for following process.
Preferably, the molding machine include including shaping machine frame, traction carrying roller, topping roll, bottom roll, molding carrying roller and
Bristle roller, the topping roll, bottom roll, molding carrying roller and bristle roller are respectively and electrical connection of motor；The traction carrying roller is used for
Guidance crisp chip enters upper and lower prick between roller and is squeezed, and the molding carrying roller surface is provided with several die cavitys, and crisp chip passes through upper and lower
Carrying roller is rolled along molding carrying roller in forming in die cavity after squeezing, and the bristle roller is for making the shaping block piece in die cavity fall off, institute
It states bristle roller lower end and is equipped with the splicing plate for being used for the downslide of embryo piece, traction carrying roller is used to that crisp chip to be guided to enter between bundle roller above and below, then
Pass through after the extruding of upper and lower roll and to be rotated along molding carrying roller and under the action of forming carrying roller rotary centrifugal force, crisp chip roll in
It forms and forms embryo piece in the die cavity of carrying roller outer surface, bristle roller is contacted with molding carrying roller, fallen so that the embryo piece in die cavity be swept, complete
At the process of embryo sheetmolding.
Preferably, the dryer includes dryer feeding chain plate body, dryer rack, air-heater and several layers dryer
The feed end of gypsy chain plate body, the dryer feeding chain plate body is docked with the outlet end of splicing plate, the dryer into
It is docked with the input end of dryer gypsy chain plate body the outlet end of material chain plate body；The dryer feeding chain plate body and baking
Dry machine gypsy chain plate body is sequentially connected in series in the width direction by several chain laths in long strip and is mutually spliced,
Dryer gypsy chain plate body described in arbitrary neighborhood is equipped with stock guide, and the air-heater is set to dryer endless drive carrier bar
Body both ends, the upper end of the dryer are additionally provided with air exhauster, the outlet of the feed end and splicing plate of dryer feeding chain plate body
End docking, the outlet end of dryer feeding chain plate body are docked with the input end of dryer gypsy chain plate body, pass through dryer
Several layers dryer endless drive plate body is set in rack, embryo piece on dryer endless drive plate body in multilayer transportational process,
The hot wind that air-heater generates can lamination in embryo on piece, make the water sublimed in embryo piece, to reach sufficiently dry embryo piece
Purpose.
Preferably, the spreading-and-cooling machine includes spreading-and-cooling machine rack, spreading-and-cooling machine feeding chain plate body, several layers spreading-and-cooling machine endless drive
Carrier bar and spreading-and-cooling machine discharging chain plate body, arbitrary neighborhood are equipped with stock guide at dryer gypsy chain plate body, the embryo after drying
Piece surface temperature is high, on spreading-and-cooling machine endless drive carrier bar in transportational process, facilitates the Homogeneouslly-radiating of embryo piece, is conducive to embryo piece
Following process or storage.
Preferably, the Fryer includes feed hopper two, Fryer feeding chain plate body, offers the rack of oil groove and set
The material conveyor being placed in oil groove, the material conveyor include fixed frame and the transport band for being connected to fixed frame,
The fixed frame is shelved on oil groove inner wall, and the oil groove upper end is provided with oil smoke cover, the oil inlet end and oil outlet point of the oil groove
Not Tong Guo pipeline with circulation oil heating unit be connected to；The feed inlet of the feed hopper two is set to spreading-and-cooling machine discharging chain plate body discharge port
Lower end, the feed hopper two is connected to Fryer feeding chain plate body, the Fryer feeding chain plate body and material conveyor
It is connected to each other, embryo piece enters in feed hopper two along the cool machine discharging chain plate body discharge port in beach, feed hopper two and Fryer feeding chain plate body
Connection, enters in the material conveyor in oil groove along Fryer feeding chain plate body, object again so that embryo piece enters after feed hopper two
Material transport device includes fixed frame and the transport band for being connected to fixed frame, and embryo piece carries out in oil groove under the transmission for transporting band
Frying, the oil inlet end and oil outlet of oil groove pass through pipeline respectively and are connected to circulation oil heating unit, by recycling oil heating unit
Effect so that the oil temperature in oil groove is kept horizontal fixed or lifting oil temperature, so as to by needing to adjust frying temperature, to guarantee
The fried mouthfeel of embryo piece, the oil smoke cover being arranged by oil groove upper end can take away the oil smoke generated during fried embryo piece, complete embryo
The fry operations of piece.
Preferably, the oil remover include oil remover rack, it is taper container oil remover casing, blender two, sealed taper, interior
Side promotes axis, electric machine, oil cylinder, cylinder rod, agitating shaft, switching oil cylinder, crankshaft, blender, sealed taper, cone bottom, discharge hole；Institute
It states taper container to be arranged concentrically with oil remover casing, blender two is equipped in the taper container, blender two connects agitating shaft,
It is equipped with inboard lift axis in agitating shaft, bearing is installed outside agitating shaft, inboard lift axis is connected by cylinder rod with oil cylinder, and oil cylinder is set
In the top of inboard lift axis, oil cylinder is fixed in oil remover rack, and agitating shaft is equipped with switching oil cylinder, is led to below switching oil cylinder
It crosses cylinder rod and is connected with crankshaft, the bottom end of the inboard lift axis is connected with sealed taper, and side is equipped with fuel-displaced above the sealed taper
Mouthful, cone bottom is equipped with below sealed taper, the cone bottom is communicated with taper container, and the bottom end for boring bottom is equipped with discharge hole；The circular cone holds
Several apertures are uniformly densely covered on the side wall of device；The discharge end of the material conveyor be set to taper container upper end, it is described go out
Material hole and the feed inlet of oil remover discharging chain plate body are connected to each other, and the discharge end of material conveyor is set to the upper end of taper container,
Embryo piece enters in the taper container of oil remover, and blender two is equipped in taper container, and blender two connects agitating shaft, and agitating shaft turns
Dynamic band kinetoblast piece rotates, and in embryo piece rotary course under the influence of centrifugal force, the excess oil on embryo piece surface can be along taper container side wall
On uniformly densely covered multiple apertures and the oil outlet of side wall above sealed taper be set leak out, realize point of embryo piece surface excess oil
From equipped with inboard lift axis in agitating shaft, agitating shaft is equipped with bearing outside, and inboard lift axis is connected by cylinder rod with oil cylinder, oil
Cylinder is located at the top of inboard lift axis, and oil cylinder is fixed in oil remover rack, and agitating shaft is equipped with switching oil cylinder, switches under oil cylinder
Side is connected with crankshaft by cylinder rod, and the bottom end of inboard lift axis is connected with sealed taper and passes through after the completion of the separation of embryo piece surface excess oil
Switching oil cylinder realizes that inboard lift axis is lifted up, and sealed taper is driven to move upwardly together, and the embryo piece after de-oiling is from cone bottom
It is leaked at discharge hole into oil remover discharging chain plate body, realizes de-oiling operation.
Preferably, the flavoring machine includes flavoring machine rack, and the flavoring machine rack is equipped with ingredient described in proportioner
Device is for conveying condiment；The discharge port lower end of the proportioner is equipped with sliding slot, and feed inlet and the oil remover of the sliding slot go out
The discharge port of material chain plate body connects, and the discharge port of the sliding slot is connected to the feed inlet of mixing agitator, and embryo piece goes out along oil remover
Material chain plate body enters in sliding slot, and the upper end of sliding slot is equipped with proportioner, and embryo piece proportioner during gliding along the chute is equal
The condiment of even whereabouts is layered on embryo piece surface, finally enters in mixing agitator, is made by the effect that is stirred of mixing agitator
Embryo piece and condiment are uniformly mixed, and are finally completed the processing of embryo piece.
Compared with the prior art, the advantages of the utility model are:
A kind of soybean dietary fiber production line of the utility model is transported bean dregs mixture by batch mixer after mixing evenly
To bulking machine, acted on by the high temperature extrusion of bulking machine, the work that bean dregs mixture extruding is passed through into molding machine at crisp chip, crisp chip
With crisp chip being carried out tabletting or slice obtains the semi-finished product embryo piece of bean dregs product, by the drying embryo piece of dryer and passing through
Spreading-and-cooling machine is conducive to embryo piece semi-finished product storage after being cooled to room temperature is handled embryo piece frying by Fryer, can effectively prevent embryo
Water-soluble nutritional ingredient work in-process in piece is lost, and has desirable influence, fried embryo to embryo piece color, smell, taste and shape
Piece can remove surface excess oil in embryo piece and be able to extend shelf life of products by the effect of oil remover, make finally by flavoring machine
With seasoning to be uniformly attached to embryo on piece, so that the bean dregs product of a variety of flavors is produced, this production cable architecture simple operations
It is dense to solve bean dregs there are workability poor, difficult forming, coarse mouthfeel and beany flavor by the cooperation of each device for automation
Problem can be used for for bean dregs being processed into various tastes and meet public desired flavored snack food.
The beneficial effect of the application other embodiments is:
1. driving blender rotation by motor, the bean dregs mixture in head tank is stirred evenly, the lower part of head tank
Equipped with discharge port able to turn on or off, when stirring bean dregs mixture, discharge port is closed, after mixing evenly, opens discharge port, discharge port
Set on the top of spiral feeder feed inlet, bean dregs mixture enters in spiral feeder along discharge port, passes through motor band
Dynamic spiral feeder completes the transport of bean dregs mixture, and head tank is equipped with liquid funnel, can pass through liquid during stirring
Body drain bucket adding liquid auxiliary material, the present apparatus realize the stirring and its transport of bean dregs mixture.
2. bean dregs mixture after mixing evenly is transported to discharge port by spiral feeder, feed hopper one is set to spiral shell
The discharge port lower end of feed device is revolved, the discharge port of feed hopper one is set to the top of extruding body feed inlet, bean dregs mixture edge
Feed hopper one enters in bulking machine body, and extruding body includes cabinet, is equipped with twin-screw extruder mechanism and cabinet inner wall in cabinet
It is axially arranged with heating sheet, bean dregs mixture extruding is made by the extruding of twin-screw and the heat effect of heating sheet and gets to know along discharging
Discharging, the present apparatus can reach the effect of segmentally heating material by the way that heating sheet is arranged in cabinet inner wall axial segmentation, reach material
To optimal expansion effect.
3. bean dregs mixture enters manifold by feed opening of the squeezing action of twin-screw extruder mechanism on extrusion head
Interior, manifold is for keeping in puffed material, the discharging circumferential weld that mould nozzle and neck flange clearance fit are formed, manifold and discharging circumferential weld
Connection makes puffed material from manifold along the flowing of discharging circumferential weld and under the extruding of discharging circumferential weld at crisp chip, to be subsequent
It is processed into slice or embryo piece carries out material preparation.
4. traction carrying roller is pricked between roller above and below for guiding crisp chip to enter, then along molding after the extruding for passing through upper and lower roll
Carrying roller rotates and under the action of forming carrying roller rotary centrifugal force, and crisp chip is rolled in forming embryo in the die cavity of molding carrying roller outer surface
Piece, bristle roller are contacted with molding carrying roller, are fallen so that the embryo piece in die cavity be swept, and complete the process of embryo sheetmolding.
5. the feed end of dryer feeding chain plate body is docked with the outlet end of splicing plate, the outlet of dryer feeding chain plate body
End is docked with the input end of dryer gypsy chain plate body, by the way that several layers dryer endless drive is arranged in dryer rack
Plate body, embryo piece on dryer endless drive plate body in multilayer transportational process, hot wind that air-heater generates can lamination in embryo
On piece makes the water sublimed in embryo piece, to achieve the purpose that sufficiently to dry embryo piece.
6. the embryo piece surface temperature after drying is high, on spreading-and-cooling machine endless drive carrier bar in transportational process, facilitate embryo piece
Homogeneouslly-radiating, be conducive to the following process or storage of embryo piece.
7. embryo piece enters in feed hopper two along the cool machine discharging chain plate body discharge port in beach, feed hopper two and Fryer feed carrier bar
Body connection, enters in the material conveyor in oil groove along Fryer feeding chain plate body again so that embryo piece enters after feed hopper two,
Material conveyor includes fixed frame and the transport band for being connected to fixed frame, embryo piece under the transmission for transporting band in oil groove into
Row is fried, and the oil inlet end and oil outlet of oil groove pass through pipeline respectively and be connected to circulation oil heating unit, is heated and is filled by recycle oil
The effect set makes the oil temperature in oil groove keep horizontal fixed or lifting oil temperature, needs to adjust frying temperature so as to pass through, to protect
The fried mouthfeel of embryo piece is demonstrate,proved, the oil smoke cover being arranged by oil groove upper end can take away the oil smoke generated during fried embryo piece, complete
The fry operations of embryo piece.
8. the discharge end of material conveyor is set to the upper end of taper container, embryo piece enters in the taper container of oil remover,
Blender two is equipped in taper container, blender two connects agitating shaft, and agitating shaft rotation band kinetoblast piece rotates, embryo piece rotary course
In under the influence of centrifugal force, the multiple apertures and setting that the excess oil on embryo piece surface can be uniformly densely covered along taper container side wall exist
The oil outlet of side wall leaks out above sealed taper, realizes the separation of embryo piece surface excess oil, inboard lift axis, stirring are equipped in agitating shaft
Bearing is installed, inboard lift axis is connected by cylinder rod with oil cylinder, and oil cylinder is located at the top of inboard lift axis, and oil cylinder is fixed outside axis
In oil remover rack, agitating shaft is equipped with switching oil cylinder, and switching oil cylinder lower section is connected with crankshaft, inboard lift axis by cylinder rod
Bottom end be connected with sealed taper, after the completion of the separation of embryo piece surface excess oil, realize that inboard lift axis is lifted up by switching oil cylinder,
Sealed taper is driven to move upwardly together, the embryo piece after de-oiling is leaked from the discharge hole on cone bottom into oil remover discharging carrier bar
Body realizes de-oiling operation.
9. embryo piece enters in sliding slot along oil remover discharging chain plate body, the upper end of sliding slot is equipped with proportioner, and embryo piece is along cunning
The condiment of proportioner even drop down is layered on embryo piece surface during slot glides, and finally enters in mixing agitator, by mixed
The effect that is stirred for closing blender is uniformly mixed embryo piece and condiment, is finally completed the processing of embryo piece.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of soybean dietary fiber production line of the utility model；
Fig. 2 is the utility model batch mixer structural schematic diagram；
Fig. 3 is the utility model bulking machine structural schematic diagram；
Fig. 4 is the structural schematic diagram of the utility model molding machine；
Fig. 5 is the structural schematic diagram of the utility model dryer；
Fig. 6 is the structural schematic diagram of the utility model Fryer；
Fig. 7 is the action flow chart of the utility model oil remover；
Fig. 8 is the action flow chart of the utility model flavoring machine；
Fig. 9 is the structural schematic diagram of the utility model discharging die head；
Figure 10 is the structural schematic diagram at the utility model discharging another visual angle of die head；
Figure 11 is the structural schematic diagram of the utility model extrusion head.
Appended drawing reference
1- batch mixer, 110- mixing Rack Body, 120- agitating device, 130- spiral feeder, 140- liquid funnel,
150- discharge port, 2- bulking machine, 210- feed hopper one, 220- extruding body, 230- extruding Rack Body, 240- discharging die head,
241- companion flange, 242- extrusion head, 243- feed opening, 244- manifold, 245- mould nozzle, 246- discharging circumferential weld, 247- flange
Neck, 3- molding machine, 310- shaping machine frame, 320- draw carrying roller, and 330- topping roll, 340- bottom roll, 350- form carrying roller,
360- die cavity, 370- bristle roller, 4- dryer, 410- dryer rack, 420- dryer gypsy chain plate body, 430- are led
Flitch, 5- spreading-and-cooling machine, 6- Fryer, 610- oil groove, 620- oil smoke cover, 630- material conveyor, 7- oil remover, 710- de-oiling
Machine rack, 720- taper container, 730- oil remover casing, 740- blender two, 750- sealed taper, 760- bore bottom, the inside 770-
Promotion axis, 780- electric machine, 790- oil cylinder, 711- cylinder rod, 712- agitating shaft, 713- discharge hole, 714- switch oil cylinder,
715- crankshaft, 716- oil outlet, 8- flavoring machine, 810- flavoring machine rack, 811- proportioner, 812- sliding slot, 813- mixing are stirred
Mix device.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only to explain this
Utility model is not used to limit the utility model.
Embodiment 1
The present embodiment as shown in attached drawing 1, attached drawing 2, attached drawing 3, attached drawing 4, attached drawing 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11
A kind of soybean dietary fiber production line includes batch mixer 1, mixing Rack Body 110, agitating device 120, spiral feeder 130,
Liquid funnel 140, discharge port 150, bulking machine 2, feed hopper 1, extruding body 220, extruding Rack Body 230, discharge die head
240, companion flange 241, extrusion head 242, feed opening 243, manifold 244, mould nozzle 245, discharge circumferential weld 246, neck flange 247,
Molding machine 3, shaping machine frame 310 draw carrying roller 320, topping roll 330, bottom roll 340, molding carrying roller 350, die cavity 360, brush
Hair roller 370, dryer 4, dryer rack 410, dryer gypsy chain plate body 420, stock guide 430, spreading-and-cooling machine 5 are fried
Machine 6, oil groove 610, oil smoke cover 620, material conveyor 630, oil remover 7, oil remover rack 710, taper container 720, de-oiling
Machine casing 730, blender 2 740, sealed taper 750 bore bottom 760, inboard lift axis 770, electric machine 780, oil cylinder 790, cylinder
Bar 711, agitating shaft 712, discharge hole 713 switch oil cylinder 714, crankshaft 715, oil outlet 716, flavoring machine 8, flavoring machine rack
810, proportioner 811, sliding slot 812, bean dregs mixture is transported to by mixing agitator 813 after mixing evenly by batch mixer 1
It in bulking machine 2, is acted on by the high temperature extrusion of bulking machine 2, by bean dregs mixture extruding at crisp chip, crisp chip passes through molding machine 3
Crisp chip is carried out tabletting for effect or slice obtains the semi-finished product embryo piece of bean dregs product, by the drying embryo piece of dryer 4 and
The storage for being conducive to embryo piece semi-finished product after being cooled to room temperature by spreading-and-cooling machine 5 is handled embryo piece frying by Fryer 6, can be effective
It prevents the water-soluble nutritional ingredient work in-process in embryo piece to be lost, and there is desirable influence to embryo piece color, smell, taste and shape, it is fried
Embryo piece afterwards can remove surface excess oil in embryo piece and be able to extend shelf life of products by the effect of oil remover 7, finally by
Seasoning is uniformly attached to embryo on piece by the effect of flavoring machine 8, to produce the bean dregs product of a variety of flavors, this production cable architecture
Simple operations automation solves bean dregs there are workability poor, difficult forming coarse mouthfeel and beans by the cooperation of each device
The dense problem of fishy smell can be used for for bean dregs being processed into various tastes and meet public desired flavored snack food.
Blender rotation is driven by motor, the bean dregs mixture in head tank is stirred evenly, the lower part of head tank is set
There is discharge port 150 able to turn on or off, when stirring bean dregs mixture, close discharge port 150, after mixing evenly, opens discharge port
150, discharge port 150 is set to the top of 130 feed inlet of spiral feeder, and bean dregs mixture is sent along discharge port 150 into spiral
Expect in device 130, drives spiral feeder 130 to complete the transport of bean dregs mixture by motor, head tank is equipped with liquid
Funnel 140 can realize stirring for bean dregs mixture by 140 adding liquid auxiliary material of liquid funnel, the present apparatus during stirring
It mixes and its transports.
Bean dregs mixture after mixing evenly is transported to discharge port 150, feed hopper 1 by spiral feeder 130
Set on the discharge port lower end of spiral feeder 130, the discharge port of feed hopper 1 is set to the upper of 220 feed inlet of extruding body
Side, bean dregs mixture enter in extruding body 220 along feed hopper 1, and extruding body 220 includes cabinet, are equipped in cabinet double
Screw extruding mechanism and cabinet inner wall is axially arranged with heating sheet, makes beans by the extruding of twin-screw and the heat effect of heating sheet
Slag mixture extruding is simultaneously got to know 240 dischargings along discharging, and the present apparatus can reach by the way that heating sheet is arranged in cabinet inner wall axial segmentation
The effect of segmentally heating material makes material reach optimal expansion effect.
Bean dregs mixture enters collection by feed opening 243 of the squeezing action of twin-screw extruder mechanism on extrusion head 242
It flows in chamber 244, manifold 244 is for keeping in puffed material, the discharging circumferential weld that mould nozzle 245 and 247 clearance fit of neck flange are formed
246, manifold 244 is connected to discharging circumferential weld 246, is made puffed material from manifold 244 along the flowing of discharging circumferential weld 246 and is being gone out
Expect under the extruding of circumferential weld 246 into crisp chip, prepares to carry out material at slice or embryo piece for following process.
Traction carrying roller 320 is used to that crisp chip to be guided to enter between topping roll 330 and lower bundle roller 340, then passes through upper bundle roller 330
Along the rotation of molding carrying roller 350 and under the action of forming 350 rotary centrifugal force of carrying roller after extruding with bottom roll 340, crisp chip
It rolls in forming embryo piece in the die cavity 360 of molding 350 outer surface of carrying roller, bristle roller 370 is contacted with molding carrying roller 350, thus will
Embryo piece in die cavity 360, which is swept, to be fallen, and the process of embryo sheetmolding is completed.
The feed end of dryer feeding chain plate body is docked with the outlet end of splicing plate, the outlet end of dryer feeding chain plate body
It is docked with the input end of dryer gypsy chain plate body 420, by the way that several layers dryer annular is arranged in dryer rack 410
It is driven plate body 420, on dryer endless drive plate body 420 in multilayer transportational process, the hot wind that air-heater generates can divide embryo piece
Layer acts on embryo on piece, makes the water sublimed in embryo piece, to achieve the purpose that sufficiently to dry embryo piece.
Embryo piece surface temperature after drying is high, on spreading-and-cooling machine endless drive carrier bar in transportational process, facilitates embryo piece
Homogeneouslly-radiating is conducive to the following process or storage of embryo piece.
Embryo piece enters in feed hopper two along the cool machine discharging chain plate body discharge port in beach, feed hopper two and Fryer feeding chain plate body
Connection, so that embryo piece enters after feed hopper two material conveyor 630 entered again along Fryer feeding chain plate body in oil groove 610
Interior, material conveyor 630 includes fixed frame and the transport band for being connected to fixed frame, and embryo piece is under the transmission for transporting band in oil
Frying is carried out in slot 610, the oil inlet end and oil outlet of oil groove 610 pass through pipeline respectively and are connected to circulation oil heating unit, pass through
The effect of circulation oil heating unit makes the oil temperature in oil groove 610 keep horizontal fixed or lifting oil temperature, so as to by needing to adjust
Frying temperature can take away fried embryo piece by the oil smoke cover 620 that 610 upper end of oil groove is arranged to guarantee the fried mouthfeel of embryo piece
The oil smoke generated in the process completes the fry operations of embryo piece.
The discharge end of material conveyor 630 is set to the upper end of taper container 720, and the circular cone that embryo piece enters oil remover 7 holds
In device 720, blender 2 740 is equipped in taper container 720, blender 2 740 connects agitating shaft 712, and agitating shaft 712 rotates
Band kinetoblast piece rotates, and in embryo piece rotary course under the influence of centrifugal force, the excess oil on embryo piece surface can be along 720 side of taper container
Multiple apertures uniformly densely covered and the oil outlet 716 that 750 top side wall of sealed taper is arranged in leak out on wall, realize more than embryo piece surface
The separation of oil, agitating shaft 712 is interior to be equipped with inboard lift axis 770, bearing is equipped with outside agitating shaft 712, inboard lift axis 770 is logical
It crosses cylinder rod 711 to be connected with oil cylinder 790, oil cylinder 790 is located at the top of inboard lift axis 770, and oil cylinder 790 is fixed on oil remover rack
On 710, agitating shaft 712 is equipped with switching oil cylinder 714, switches and is connected with crankshaft 715, inside by cylinder rod 711 below oil cylinder 714
The bottom end for promoting axis 770 is connected with sealed taper 750, after the completion of the separation of embryo piece surface excess oil, realizes inside by switching oil cylinder 714
Promoted axis 770 be lifted up, drive sealed taper 750 move upwardly together, the embryo piece after de-oiling from cone bottom 760 on discharge hole
It is leaked at 713 into oil remover discharging chain plate body, realizes de-oiling operation.
Embryo piece enters in sliding slot 812 along oil remover discharging chain plate body, and the upper end of sliding slot 812 is equipped with proportioner 811, embryo piece
The condiment of 811 even drop down of proportioner is layered on embryo piece surface during along the chute 812 glide, and finally enters mixing
In device 813, it is uniformly mixed embryo piece and condiment by the effect that is stirred of mixing agitator 813, is finally completed adding for embryo piece
Work.
Above embodiments are only to illustrate the utility model and not limit technical solution described in the utility model, to the greatest extent
Pipe this specification has been carried out detailed description to the utility model referring to above-mentioned each embodiment, but the utility model not office
It is limited to above-mentioned specific embodiment, therefore any pair of the utility model is modified or equivalent replacement；And all do not depart from invention
Spirit and scope technical solution and its improvement, should all cover in the scope of the claims of the utility model.
Claims (10)
1. a kind of soybean dietary fiber production line, it is characterised in that: including batch mixer (1), bulking machine (2), molding machine (3), dry
Dry machine (4), spreading-and-cooling machine (5), Fryer (6), oil remover (7) and flavoring machine (8)；
The batch mixer (1) is used for the stirring of mixture；
The bulking machine (2) is for the mixture high temperature puffing after stirring at crisp chip；
The molding machine (3) is used to crisp chip carrying out tabletting, is sliced to obtain embryo piece；
The dryer (4) is used for embryo piece drying and processing；
The spreading-and-cooling machine (5) is used for embryo piece cooling treatment；
The Fryer (6) is used to carry out embryo piece fried processing；
The oil remover (7) is used for fried embryo piece deoiling treatment；
Seasoning for being attached to the embryo on piece after de-oiling by the flavoring machine (8).
2. a kind of soybean dietary fiber production line according to claim 1, it is characterised in that: the batch mixer includes mixing
Rack Body (110), agitating device (120) and spiral feeder (130), the agitating device (120) are set to mixing Rack Body
Upper end, the agitating device includes head tank, the blender one in head tank and set on the able to turn on or off of head tank lower part
Discharge port (150), the discharge port (150) is set to the top of spiral feeder (130) feed inlet, sets on the head tank
Have liquid funnel (140), the blender and spiral feeder (130) are respectively and electrical connection of motor.
3. a kind of soybean dietary fiber production line according to claim 1, it is characterised in that: the bulking machine (2) includes
Feed hopper one (210), extruding body (220) and extruding Rack Body (230), the feed hopper one (210) fill set on screw feeding
The discharge port lower end of (130) is set, the discharge port of the feed hopper one (210) is set to the top of extruding body (220) feed inlet, institute
Stating extruding body (220) includes cabinet, heating sheet and discharging die head (240), is equipped with twin-screw extruder mechanism, institute in the cabinet
The one end for stating twin-screw extruder mechanism is equipped with discharging die head (240), the other end and electrical connection of motor, and the heating sheet is along cabinet
The setting of inner wall axial segmentation.
4. a kind of soybean dietary fiber production line according to claim 3, it is characterised in that: the discharging die head (240)
Including companion flange (241) and extrusion head (242), the extrusion head (242) is installed in the cavity of companion flange (241), institute
It states discharging die head (240) to be detachably connected by companion flange (241) with cabinet, the extrusion head (242) includes feed opening
(243), manifold (244) and mould nozzle (245)；
The feed opening (243) is for making twin-screw extruder mechanism sum aggregate stream chamber (244) connection release that material under uniform pressure
It puts；
The manifold (244) is for the temporary material entered by feed opening (243)；
The mould nozzle (245) and neck flange (247) clearance fit form discharging circumferential weld (246), the discharging circumferential weld (246) and collection
Chamber (244) connection is flowed, for making material be squeezed into crisp chip under bigger pressure.
5. a kind of soybean dietary fiber production line according to claim 1, it is characterised in that: the molding machine (3) includes
Shaping machine frame (310), traction carrying roller (320), topping roll (330), bottom roll (340), molding carrying roller (350) and bristle roller
(370), the topping roll (330), bottom roll (340), molding carrying roller (350) and bristle roller (370) electrically connect with motor respectively
It connects；The traction carrying roller (320) is squeezed for guiding crisp chip to enter between topping roll (330) He Xiazha roller (340), described
Molding carrying roller (350) surface is provided with several die cavitys (360), after crisp chip is squeezed by topping roll (330) and bottom roll (340) edge at
Type carrying roller (350) is rolled in molding in die cavity (360), and the bristle roller (370) is used to make the shaping block piece in die cavity (360) de-
It falls, bristle roller (370) lower end is equipped with the splicing plate to glide for embryo piece.
6. a kind of soybean dietary fiber production line according to claim 1, it is characterised in that: the dryer (4) includes
Dryer feeding chain plate body, dryer rack (410), air-heater and several layers dryer gypsy chain plate body (420), it is described
The feed end of dryer feeding chain plate body is docked with the outlet end of splicing plate, the outlet end of the dryer feeding chain plate body and baking
The input end of dry machine gypsy chain plate body (420) docks；The dryer feeding chain plate body and dryer gypsy chain
Plate body (420) is sequentially connected in series in the width direction by several chain laths in long strip and is mutually spliced, arbitrary neighborhood
The dryer gypsy chain plate body (420) is equipped with stock guide (430), and the air-heater is set to dryer gypsy chain
Plate body (420) both ends, the upper end of the dryer is additionally provided with air exhauster.
7. a kind of soybean dietary fiber production line according to claim 1, it is characterised in that: the spreading-and-cooling machine (5) includes
Spreading-and-cooling machine rack, spreading-and-cooling machine feeding chain plate body, several layers spreading-and-cooling machine endless drive carrier bar and spreading-and-cooling machine discharging chain plate body, any phase
Neighbour is equipped with stock guide at dryer gypsy chain plate body.
8. a kind of soybean dietary fiber production line according to claim 1, it is characterised in that: the Fryer (6) includes
Feed hopper two, Fryer feeding chain plate body, the rack for offering oil groove (610) and the material being set in oil groove (610) fortune
Defeated device (630), the material conveyor include fixed frame and the transport band for being connected to fixed frame, and the fixed frame is shelved
On oil groove (610) inner wall, oil groove (610) upper end is provided with oil smoke cover (620), the oil inlet end of the oil groove (610) and go out
Oily end passes through pipeline respectively and is connected to circulation oil heating unit, and the feed inlet of the feed hopper two is set to spreading-and-cooling machine discharging chain plate body
The lower end of discharge port, the feed hopper two are connected to Fryer feeding chain plate body, the Fryer feeding chain plate body and material fortune
Defeated device is connected to each other.
9. a kind of soybean dietary fiber production line according to claim 8, it is characterised in that: the oil remover (7) includes
Oil remover rack (710), taper container (720) oil remover casing (730), blender, inboard lift axis (770), electric machine
(780), oil cylinder (790), cylinder rod (711), agitating shaft (712), switching oil cylinder (714), crankshaft (715), blender two (740),
Sealed taper (750), cone bottom (760), discharge hole (713)；The taper container (720) is arranged concentrically with oil remover casing (730),
Blender two (740) is equipped in the taper container (720), blender two (740) connects agitating shaft (712), agitating shaft (712)
It is interior to be equipped with inboard lift axis (770), bearing is installed outside agitating shaft (712), inboard lift axis (770) by cylinder rod (711) with
Oil cylinder (790) is connected, and oil cylinder (790) is located at the top of inboard lift axis (770), and oil cylinder (790) is fixed on oil remover rack
(710) on, agitating shaft (712) is equipped with switching oil cylinder (714), passes through cylinder rod (711) below switching oil cylinder (714) and is connected with song
The bottom end of axis (715), the inboard lift axis (770) is connected with sealed taper (750), and side is set above the sealed taper (750)
Having oil outlet (716), cone bottom (760) is equipped with below sealed taper (750), the cone bottom (760) communicates with taper container (720),
The bottom end for boring bottom (760) is equipped with discharge hole (713)；Several apertures are uniformly densely covered on the side wall of the taper container (720)；Institute
The discharge end for stating material conveyor (630) is set to taper container (720) upper end, and the discharge hole (713) and oil remover discharge
The feed inlet of chain plate body is connected to each other.
10. a kind of soybean dietary fiber production line according to claim 1, it is characterised in that: the flavoring machine (8) includes
Flavoring machine rack (810), the flavoring machine rack (810) are equipped with proportioner (811), and the proportioner (811) is used for
Convey condiment；The discharge port lower end of the proportioner (811) is equipped with sliding slot (812), the feed inlet of the sliding slot (812) and de-
The discharge port of oil machine discharging chain plate body connects, and the discharge port of the sliding slot (812) and the feed inlet of mixing agitator (813) connect
It is logical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820875762.XU CN209234911U (en) | 2018-06-07 | 2018-06-07 | A kind of soybean dietary fiber production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820875762.XU CN209234911U (en) | 2018-06-07 | 2018-06-07 | A kind of soybean dietary fiber production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209234911U true CN209234911U (en) | 2019-08-13 |
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ID=67515335
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820875762.XU Expired - Fee Related CN209234911U (en) | 2018-06-07 | 2018-06-07 | A kind of soybean dietary fiber production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209234911U (en) |
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2018
- 2018-06-07 CN CN201820875762.XU patent/CN209234911U/en not_active Expired - Fee Related
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Granted publication date: 20190813 |