CN209234897U - A kind of soybean dietary fiber finished product production system - Google Patents
A kind of soybean dietary fiber finished product production system Download PDFInfo
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- CN209234897U CN209234897U CN201820876422.9U CN201820876422U CN209234897U CN 209234897 U CN209234897 U CN 209234897U CN 201820876422 U CN201820876422 U CN 201820876422U CN 209234897 U CN209234897 U CN 209234897U
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Abstract
The utility model relates to a kind of food processing machinery technical field more particularly to a kind of soybean dietary fiber finished product production systems, including batch mixer, bulking machine, molding machine, Fryer, oil remover and flavoring machine;The batch mixer is used for the stirring of mixture;The bulking machine is for the mixture high temperature puffing after stirring at crisp chip;The molding machine is used to crisp chip carrying out tabletting, is sliced to obtain embryo piece;The Fryer is used to carry out embryo piece fried processing;The oil remover is used for fried embryo piece deoiling treatment;Seasoning for being attached to the embryo on piece after de-oiling by the flavoring machine, this production cable architecture simple operations automation, it solves the problems, such as bean dregs there are workability poor, difficult forming by the cooperation of each device, can be used for for bean dregs being processed into various tastes and meet public desired flavored snack food.
Description
Technical field
The utility model relates to a kind of food processing machinery technical field more particularly to a kind of soybean dietary fiber finished product are raw
Production system.
Background technique
Bean dregs are the byproducts produced in the food products such as soymilk or bean curd, and the yield of annual whole world bean dregs is all very big.In
State is the cradle of bean curd production, has long bean curd production history, the producing and selling amount of bean curd is all larger, corresponding beans
Slag yield is also very big.With the reach of science, the raising of human culture quality, people recognize since the angle of nutrition again
Know bean dregs.It is had shown that through research, due to there is part nutritional ingredient to be retained in bean dregs in soybean, carbohydrate containing is (fine in bean dregs
Tie up element, polysaccharide etc.) about 9.7%, protein about 4.8%, lipid about 3.6%, and contain a large amount of dietary fiber, in addition, also containing
There are the minerals such as calcium, phosphorus, iron, therefore, eat bean dregs, blood cholesterol level can be reduced, reduces diabetes patient to insulin
Consumption;Dietary fiber abundant in bean dregs has the effect of prevention intestinal cancer and weight-reducing, thus bean dregs are considered as a kind of new health care
Food source.
Potato chips be it is a kind of using potato be process quite by the favorite flavored snack food of consumer, be a kind of current phase
When universal popular snack food.But since dietary fiber content is low, protein content is low, sugar content is high in potato etc.
Many reasons cause potato chips to be unsuitable for the large amounts of food of the crowds such as diabetes patient, the elderly, child, the women that easily gets fat;Cause
And potato chips composition of raw materials is altered or modified or it is to overcome the existing defect of potato chips to meet eating into for most crowds at being grouped as
For the main effective means of potato chips from now on.And bean dregs with health care function are prepared into " potato chips ", potato chips can be overcome to exist
Dietary fiber content is low, protein content is low, sugar content is high many defects, it is thus also avoided that the waste of resource is saved
Production cost meets people's lives demand, and can improve the body health level of people.However, due to meals in bean dregs
It is high to eat fiber content, bean dregs is caused to there are problems that workability is poor, difficult forming, thus, bean dregs are being used to process food
When not only dosage it is few, but also obtained product healthcare function is weak, and coarse mouthfeel, beany flavor is dense, limits bean dregs in food processing
In a large amount of additions application.
In conclusion needing a kind of production line that bean dregs can be processed into bean dregs product at present.
Utility model content
In view of the above-mentioned problems, the purpose of this utility model is to provide a kind of for bean dregs can be processed into bean dregs product
Production line.
To achieve the above object, the technical solution adopted in the utility model are as follows:
A kind of soybean dietary fiber finished product production system, including batch mixer, bulking machine, molding machine, Fryer, oil remover and
Flavoring machine;The batch mixer is used for the stirring of mixture;The bulking machine is for the mixture high temperature puffing after stirring at crisp
Piece;The molding machine is used to crisp chip carrying out tabletting, is sliced to obtain embryo piece;The Fryer is used to carry out embryo piece fried processing;
The oil remover is used for fried embryo piece deoiling treatment;Seasoning for being attached to the embryo piece after de-oiling by the flavoring machine
On.
Bean dregs mixture is transported in bulking machine after mixing evenly by batch mixer, is made by the high temperature extrusion of bulking machine
With by bean dregs mixture extruding at crisp chip, crisp chip is carried out tabletting by the effect of molding machine for crisp chip or slice obtains bean dregs system
The semi-finished product embryo piece of product handles embryo piece frying by Fryer, the water-soluble nutritional ingredient in embryo piece can be effectively prevent to add
It is lost in work, and there is desirable influence to embryo piece color, smell, taste and shape, fried embryo piece can be removed by the effect of oil remover
Surface excess oil and it is able to extend shelf life of products in embryo piece, seasoning is uniformly attached to embryo piece finally by flavoring machine effect
On, to produce the bean dregs product of a variety of flavors, this production cable architecture simple operations automation passes through the cooperation of each device
It solves the problems, such as bean dregs there are workability that poor, difficult forming, coarse mouthfeel and beany flavor are dense, can be used for processing in bean dregs
Meet public desired flavored snack food at various tastes.
Preferably, the batch mixer includes mixing Rack Body, agitating device and spiral feeder, and the agitating device is set
In the upper end of mixing Rack Body, the agitating device includes head tank, the blender in head tank and is set under head tank
The discharge port able to turn on or off in portion, the discharge port are set to the top of spiral feeder feed inlet, and the head tank is equipped with liquid
Body drain bucket, the blender and spiral feeder respectively and electrical connection of motor, blender and spiral feeder respectively and
Electrical connection of motor drives blender one to rotate, the bean dregs mixture in head tank is stirred evenly by motor, head tank
Lower part is equipped with discharge port able to turn on or off, when stirring bean dregs mixture, closes discharge port, after mixing evenly, opens discharge port, out
Material mouth is set to the top of spiral feeder feed inlet, and bean dregs mixture enters in spiral feeder along discharge port, passes through electricity
Machine drives the transport of spiral feeder completion bean dregs mixture, and head tank is equipped with liquid funnel, can lead to during stirring
Liquid funnel adding liquid auxiliary material is crossed, the present apparatus realizes the stirring and its transport of bean dregs mixture.
Preferably, the bulking machine includes feed hopper one, extruding body and extruding Rack Body, and the feed hopper one is set to spiral shell
The discharge port lower end of feed device is revolved, the discharge port of the feed hopper one is set to the top of extruding body feed inlet, the extruding
Body includes cabinet, heating sheet and discharging die head, is equipped with twin-screw extruder mechanism, the twin-screw extruder mechanism in the cabinet
One end be equipped with discharging die head, the other end and electrical connection of motor, the heating sheet is arranged along cabinet inner wall axial segmentation, stirring
Bean dregs mixture after uniformly is transported to discharge port by spiral feeder, and feed hopper one is set to going out for spiral feeder
Material mouth lower end, the discharge port of feed hopper one are set to the top of extruding body feed inlet, and bean dregs mixture enters swollen along feed hopper one
To change in body, extruding body includes cabinet, and twin-screw extruder mechanism is equipped in cabinet and cabinet inner wall is axially arranged with heating sheet,
Make bean dregs mixture extruding by the extruding of twin-screw and the heat effect of heating sheet and get to know discharging along discharging, the present apparatus passes through
It can reach the effect of segmentally heating material in cabinet inner wall axial segmentation setting heating sheet, material made to reach optimal extruding effect
Fruit.
Preferably, the discharging die head includes companion flange and extrusion head, and the extrusion head is installed in the chamber of companion flange
In vivo, the discharging die head is detachably connected by companion flange and cabinet, and the extrusion head includes feed opening, manifold and mould
Nozzle;The feed opening is for making the connection of twin-screw extruder mechanism sum aggregate stream chamber discharge material under uniform pressure;The afflux
Chamber is for the temporary material entered by feed opening;The discharging circumferential weld that the mould nozzle and neck flange clearance fit are formed, it is described go out
Material circumferential weld is connected to manifold, and for making material be squeezed into crisp chip under bigger pressure, bean dregs mixture passes through twin-screw extruder
Feed opening of the squeezing action of mechanism on extrusion head enters in manifold, and manifold is for keeping in puffed material, mould nozzle and method
The discharging circumferential weld that blue collar gap cooperatively forms, manifold are connected to discharging circumferential weld, make puffed material from manifold along discharging circumferential weld
It flows and under the extruding of discharging circumferential weld at crisp chip, prepares to carry out material at slice or embryo piece for following process.
Preferably, the molding machine includes shaping machine frame, traction carrying roller, topping roll, bottom roll, molding carrying roller and bristle
Roller, the topping roll, bottom roll, molding carrying roller and bristle roller are respectively and electrical connection of motor;The traction carrying roller is for guiding
Crisp chip enters upper and lower prick between roller and is squeezed, and the molding carrying roller surface is provided with several die cavitys, and crisp chip passes through upper and lower carrying roller
It is rolled along molding carrying roller in being formed in die cavity after extruding, the bristle roller is for making the shaping block piece in die cavity fall off, the brush
Hair roller lower end, which is equipped with, is used for the splicing plate that embryo piece glides, and traction carrying roller is pricked between roller above and below for guiding crisp chip to enter, then is passed through
After the extruding of upper and lower roll under the action of the rotation of molding carrying roller and forming carrying roller rotary centrifugal force, crisp chip is rolled in molding
Embryo piece is formed in the die cavity of carrying roller outer surface, bristle roller is contacted with molding carrying roller, fallen so that the embryo piece in die cavity be swept, and completes embryo
The process of sheetmolding.
Preferably, the Fryer includes feed hopper two, Fryer feeding chain plate body, offers the rack of oil groove and set
The material conveyor being placed in oil groove, the material conveyor include fixed frame and the transport band for being connected to fixed frame,
The fixed frame is shelved on oil groove inner wall, and the oil groove upper end is provided with oil smoke cover, the oil inlet end and oil outlet point of the oil groove
Not Tong Guo pipeline with circulation oil heating unit be connected to;The feed inlet of the feed hopper two is set to spreading-and-cooling machine discharging chain plate body discharge port
Lower end, the feed hopper two is connected to Fryer feeding chain plate body, the Fryer feeding chain plate body and material conveyor
It is connected to each other, embryo piece enters in feed hopper two along splicing plate discharge port, and feed hopper two is connected to Fryer feeding chain plate body, thus embryo
Piece enters after feed hopper two and enters in the material conveyor in oil groove along Fryer feeding chain plate body again, material conveyor packet
It includes fixed frame and is connected to the transport band of fixed frame, embryo piece carries out frying under the transmission for transporting band in oil groove, oil groove
Oil inlet end and oil outlet pass through pipeline respectively and are connected to circulation oil heating unit, and the effect by recycling oil heating unit makes oil groove
Interior oil temperature keeps horizontal fixed or lifting oil temperature, needs to adjust frying temperature so as to pass through, to guarantee the fried mouth of embryo piece
Sense, the oil smoke cover being arranged by oil groove upper end can take away the oil smoke generated during fried embryo piece, complete the fry operations of embryo piece.
Preferably, the oil remover include oil remover rack, it is taper container oil remover casing, blender two, sealed taper, interior
Side promotes axis, electric machine, oil cylinder, cylinder rod, agitating shaft, switching oil cylinder, crankshaft, blender, sealed taper, cone bottom, discharge hole;Institute
It states taper container to be arranged concentrically with oil remover casing, blender two is equipped in the taper container, blender two connects agitating shaft,
It is equipped with inboard lift axis in agitating shaft, bearing is installed outside agitating shaft, inboard lift axis is connected by cylinder rod with oil cylinder, and oil cylinder is set
In the top of inboard lift axis, oil cylinder is fixed in oil remover rack, and agitating shaft is equipped with switching oil cylinder, is led to below switching oil cylinder
It crosses cylinder rod and is connected with crankshaft, the bottom end of the inboard lift axis is connected with sealed taper, and side is equipped with fuel-displaced above the sealed taper
Mouthful, cone bottom is equipped with below sealed taper, the cone bottom is communicated with taper container, and the bottom end for boring bottom is equipped with discharge hole;The circular cone holds
Several apertures are uniformly densely covered on the side wall of device;The discharge end of the material conveyor be set to taper container upper end, it is described go out
Material hole and the feed inlet of oil remover discharging chain plate body are connected to each other, and the discharge end of material conveyor is set to the upper end of taper container,
Embryo piece enters in the taper container of oil remover, and blender two is equipped in taper container, and blender two connects agitating shaft, and agitating shaft turns
Dynamic band kinetoblast piece rotates, and in embryo piece rotary course under the influence of centrifugal force, the excess oil on embryo piece surface can be along taper container side wall
On uniformly densely covered multiple apertures and the oil outlet of side wall above sealed taper be set leak out, realize point of embryo piece surface excess oil
From equipped with inboard lift axis in agitating shaft, agitating shaft is equipped with bearing outside, and inboard lift axis is connected by cylinder rod with oil cylinder, oil
Cylinder is located at the top of inboard lift axis, and oil cylinder is fixed in oil remover rack, and agitating shaft is equipped with switching oil cylinder, switches under oil cylinder
Side is connected with crankshaft by cylinder rod, and the bottom end of inboard lift axis is connected with sealed taper and passes through after the completion of the separation of embryo piece surface excess oil
Switching oil cylinder realizes that inboard lift axis is lifted up, and sealed taper is driven to move upwardly together, and the embryo piece after de-oiling is from cone bottom
It is leaked at discharge hole into oil remover discharging chain plate body, realizes de-oiling operation.
Preferably, the flavoring machine includes flavoring machine rack, and the flavoring machine rack is equipped with ingredient described in proportioner
Device is for conveying condiment;The discharge port lower end of the proportioner is equipped with sliding slot, and feed inlet and the oil remover of the sliding slot go out
The discharge port of material chain plate body connects, and the discharge port of the sliding slot is connected to the feed inlet of mixing agitator, and embryo piece goes out along oil remover
Material chain plate body enters in sliding slot, and the upper end of sliding slot is equipped with proportioner, and embryo piece proportioner during gliding along the chute is equal
The condiment of even whereabouts is layered on embryo piece surface, finally enters in mixing agitator, is made by the effect that is stirred of mixing agitator
Embryo piece and condiment are uniformly mixed, and are finally completed the processing of embryo piece.
Compared with the prior art, the advantages of the utility model are:
A kind of soybean dietary fiber finished product production system of the utility model is stirred evenly bean dregs mixture by batch mixer
After be transported in bulking machine, acted on by the high temperature extrusion of bulking machine, by bean dregs mixture extruding at crisp chip, crisp chip passes through molding
The effect of machine by crisp chip carry out tabletting or slice obtain the semi-finished product embryo piece of bean dregs product, by Fryer to embryo piece frying at
Reason, can effectively prevent the water-soluble nutritional ingredient work in-process in embryo piece to be lost, and have to embryo piece color, smell, taste and shape good
It influencing, fried embryo piece can remove surface excess oil in embryo piece and be able to extend shelf life of products by the effect of oil remover,
Seasoning is uniformly attached to embryo on piece finally by flavoring machine effect, to produce the bean dregs product of a variety of flavors, this life
Producing line structure simple operations automation solves bean dregs there are workability poor, difficult forming, mouthfeel by the cooperation of each device
The coarse and dense problem of beany flavor can be used for for bean dregs being processed into various tastes and meet public desired flavored snack food.
The beneficial effect of the application other embodiments is:
1. driving blender rotation by motor, the bean dregs mixture in head tank is stirred evenly, the lower part of head tank
Equipped with discharge port able to turn on or off, when stirring bean dregs mixture, discharge port is closed, after mixing evenly, opens discharge port, discharge port
Set on the top of spiral feeder feed inlet, bean dregs mixture enters in spiral feeder along discharge port, passes through motor band
Dynamic spiral feeder completes the transport of bean dregs mixture, and head tank is equipped with liquid funnel, can pass through liquid during stirring
Body drain bucket adding liquid auxiliary material, the present apparatus realize the stirring and its transport of bean dregs mixture.
2. bean dregs mixture after mixing evenly is transported to discharge port by spiral feeder, feed hopper one is set to spiral shell
The discharge port lower end of feed device is revolved, the discharge port of feed hopper one is set to the top of extruding body feed inlet, bean dregs mixture edge
Feed hopper one enters in bulking machine body, and extruding body includes cabinet, is equipped with twin-screw extruder mechanism and cabinet inner wall in cabinet
It is axially arranged with heating sheet, bean dregs mixture extruding is made by the extruding of twin-screw and the heat effect of heating sheet and gets to know along discharging
Discharging, the present apparatus can reach the effect of segmentally heating material by the way that heating sheet is arranged in cabinet inner wall axial segmentation, reach material
To optimal expansion effect.
3. bean dregs mixture enters manifold by feed opening of the squeezing action of twin-screw extruder mechanism on extrusion head
Interior, manifold is for keeping in puffed material, the discharging circumferential weld that mould nozzle and neck flange clearance fit are formed, manifold and discharging circumferential weld
Connection makes puffed material from manifold along the flowing of discharging circumferential weld and under the extruding of discharging circumferential weld at crisp chip, to be subsequent
It is processed into slice or embryo piece carries out material preparation.
4. traction carrying roller is pricked between roller above and below for guiding crisp chip to enter, then along molding after the extruding for passing through upper and lower roll
Carrying roller rotates and under the action of forming carrying roller rotary centrifugal force, and crisp chip is rolled in forming embryo in the die cavity of molding carrying roller outer surface
Piece, bristle roller are contacted with molding carrying roller, are fallen so that the embryo piece in die cavity be swept, and complete the process of embryo sheetmolding.
5. embryo piece enters in feed hopper two along splicing plate discharge port, feed hopper two is connected to Fryer feeding chain plate body, from
And embryo piece enters after feed hopper two and enters in the material conveyor in oil groove along Fryer feeding chain plate body again, material transportation dress
The transport band of fixed frame is set including fixed frame and is connected to, embryo piece carries out fried, oil under the transmission for transporting band in oil groove
The oil inlet end and oil outlet of slot pass through pipeline respectively and are connected to circulation oil heating unit, and the effect by recycling oil heating unit makes
Oil temperature in oil groove keeps horizontal fixed or lifting oil temperature, needs to adjust frying temperature so as to pass through, to guarantee the oil of embryo piece
Fried mouth sense, the oil smoke cover being arranged by oil groove upper end can take away the oil smoke generated during fried embryo piece, complete the frying of embryo piece
Operation.
6. the discharge end of material conveyor is set to the upper end of taper container, embryo piece enters in the taper container of oil remover,
Blender two is equipped in taper container, blender two connects agitating shaft, and agitating shaft rotation band kinetoblast piece rotates, embryo piece rotary course
In under the influence of centrifugal force, the multiple apertures and setting that the excess oil on embryo piece surface can be uniformly densely covered along taper container side wall exist
The oil outlet of side wall leaks out above sealed taper, realizes the separation of embryo piece surface excess oil, inboard lift axis, stirring are equipped in agitating shaft
Bearing is installed, inboard lift axis is connected by cylinder rod with oil cylinder, and oil cylinder is located at the top of inboard lift axis, and oil cylinder is fixed outside axis
In oil remover rack, agitating shaft is equipped with switching oil cylinder, and switching oil cylinder lower section is connected with crankshaft, inboard lift axis by cylinder rod
Bottom end be connected with sealed taper, after the completion of the separation of embryo piece surface excess oil, realize that inboard lift axis is lifted up by switching oil cylinder,
Sealed taper is driven to move upwardly together, the embryo piece after de-oiling is leaked from the discharge hole on cone bottom into oil remover discharging carrier bar
Body realizes de-oiling operation.
7. embryo piece enters in sliding slot along oil remover discharging chain plate body, the upper end of sliding slot is equipped with proportioner, and embryo piece is along cunning
The condiment of proportioner even drop down is layered on embryo piece surface during slot glides, and finally enters in mixing agitator, by mixed
The effect that is stirred for closing blender is uniformly mixed embryo piece and condiment, is finally completed the processing of embryo piece.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of soybean dietary fiber finished product production system of the utility model;
Fig. 2 is the utility model batch mixer structural schematic diagram;
Fig. 3 is the utility model bulking machine structural schematic diagram;
Fig. 4 is the structural schematic diagram of the utility model molding machine;
Fig. 5 is the structural schematic diagram of the utility model Fryer;
Fig. 6 is the action flow chart of the utility model oil remover;
Fig. 7 is the action flow chart of the utility model flavoring machine;
Fig. 8 is the structural schematic diagram of the utility model discharging die head;
Fig. 9 is the structural schematic diagram at the utility model discharging another visual angle of die head;
Figure 10 is the structural schematic diagram of the utility model extrusion head.
Appended drawing reference
1- batch mixer, 110- mixing Rack Body, 120- agitating device, 130- spiral feeder, 140- liquid funnel,
150- discharge port, 2- bulking machine, 210- feed hopper one, 220- extruding body, 230- extruding Rack Body, 240- discharging die head,
241- companion flange, 242- extrusion head, 243- feed opening, 244- manifold, 245- mould nozzle, 246- discharging circumferential weld, 247- flange
Neck, 3- molding machine, 310- shaping machine frame, 320- draw carrying roller, and 330- topping roll, 340- bottom roll, 350- form carrying roller,
360- die cavity, 370- bristle roller, 4- Fryer, 410- oil groove, 420- oil smoke cover, 430- material conveyor, 5- oil remover,
510- oil remover rack, 520- taper container, 530- oil remover casing, 540- blender two, 550- sealed taper, 560- bore bottom,
570- inboard lift axis, 580- electric machine, 590- oil cylinder, 511- cylinder rod, 512- agitating shaft, 513- discharge hole, 514- switching
Oil cylinder, 515- crankshaft, 516- oil outlet, 6- flavoring machine, 610- flavoring machine rack, 611- proportioner, 612- sliding slot, 613-
Mixing agitator.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only to explain this
Utility model is not used to limit the utility model.
Embodiment 1
The present embodiment as shown in attached drawing 1, attached drawing 2, attached drawing 3, attached drawing 4, attached drawing 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10 is a kind of
Soybean dietary fiber finished product production system includes batch mixer 1, mixing Rack Body 110, agitating device 120, spiral feeder
130, liquid funnel 140, discharge port 150, bulking machine 2, feed hopper 1, extruding body 220, extruding Rack Body 230, discharging
Die head 240, companion flange 241, extrusion head 242, feed opening 243, manifold 244, mould nozzle 245, discharge circumferential weld 246, neck flange
247, molding machine 3, shaping machine frame 310 draws carrying roller 320, topping roll 330, bottom roll 340, molding carrying roller 350, die cavity
360, bristle roller 370, Fryer 4, oil groove 410, oil smoke cover 420, material conveyor 430, oil remover 5, oil remover rack
510, taper container 520, oil remover casing 530, blender 2 540, sealed taper 550, cone bottom 560, inboard lift axis 570, electricity
Machine device 580, oil cylinder 590, cylinder rod 511, agitating shaft 512, discharge hole 513, switching oil cylinder 514, crankshaft 515, oil outlet 516,
Flavoring machine 6, flavoring machine rack 610, proportioner 611, sliding slot 612, mixing agitator 613 are mixed bean dregs by batch mixer 1
Object is transported to after mixing evenly in bulking machine 2, is acted on by the high temperature extrusion of bulking machine 2, by bean dregs mixture extruding at crisp chip,
Crisp chip is carried out tabletting by the effect of molding machine 3 for crisp chip or slice obtains the semi-finished product embryo piece of bean dregs product, passes through Fryer 4
Embryo piece frying is handled, the water-soluble nutritional ingredient work in-process in embryo piece can be effectively prevent to be lost, and to embryo piece color, smell and taste
Shape has desirable influence, and fried embryo piece can be removed surface excess oil in embryo piece and can be prolonged by the effect of oil remover 5
Seasoning is uniformly attached to embryo on piece finally by the effect of flavoring machine 6, to produce a variety of flavors by the long products shelf-life
Bean dregs product, this production cable architecture simple operations automation, by the cooperation of each device solve bean dregs there are workability it is poor,
Difficult forming coarse mouthfeel and the dense problem of beany flavor can be used for for bean dregs being processed into various tastes and meet public require
Flavored snack food.
Blender rotation is driven by motor, the bean dregs mixture in head tank is stirred evenly, the lower part of head tank is set
There is discharge port 150 able to turn on or off, when stirring bean dregs mixture, close discharge port 150, after mixing evenly, opens discharge port
150, discharge port 150 is set to the top of 130 feed inlet of spiral feeder, and bean dregs mixture is sent along discharge port 150 into spiral
Expect in device 130, drives spiral feeder 130 to complete the transport of bean dregs mixture by motor, head tank is equipped with liquid
Funnel 140 can realize stirring for bean dregs mixture by 140 adding liquid auxiliary material of liquid funnel, the present apparatus during stirring
It mixes and its transports.
Bean dregs mixture after mixing evenly is transported to discharge port 150, feed hopper 1 by spiral feeder 130
Set on the discharge port lower end of spiral feeder 130, the discharge port of feed hopper 1 is set to the upper of 220 feed inlet of extruding body
Side, bean dregs mixture enter in extruding body 220 along feed hopper 1, and extruding body 220 includes cabinet, are equipped in cabinet double
Screw extruding mechanism and cabinet inner wall is axially arranged with heating sheet, makes beans by the extruding of twin-screw and the heat effect of heating sheet
Slag mixture extruding is simultaneously got to know 240 dischargings along discharging, and the present apparatus can reach by the way that heating sheet is arranged in cabinet inner wall axial segmentation
The effect of segmentally heating material makes material reach optimal expansion effect.
Bean dregs mixture enters collection by feed opening 243 of the squeezing action of twin-screw extruder mechanism on extrusion head 242
It flows in chamber 244, manifold 244 is for keeping in puffed material, the discharging circumferential weld that mould nozzle 245 and 247 clearance fit of neck flange are formed
246, manifold 244 is connected to discharging circumferential weld 246, is made puffed material from manifold 244 along the flowing of discharging circumferential weld 246 and is being gone out
Expect under the extruding of circumferential weld 246 into crisp chip, prepares to carry out material at slice or embryo piece for following process.
Traction carrying roller 320 is used to that crisp chip to be guided to enter between topping roll 330 and lower bundle roller 340, then passes through upper bundle roller 330
Along the rotation of molding carrying roller 350 and under the action of forming 350 rotary centrifugal force of carrying roller after extruding with bottom roll 340, crisp chip
It rolls in forming embryo piece in the die cavity 360 of molding 350 outer surface of carrying roller, bristle roller 370 is contacted with molding carrying roller 350, thus will
Embryo piece in die cavity 360, which is swept, to be fallen, and the process of embryo sheetmolding is completed.
Embryo piece enters in feed hopper two along splicing plate discharge port, and feed hopper two is connected to Fryer feeding chain plate body, thus
Embryo piece enters after feed hopper two and enters in the material conveyor 430 in oil groove 410 along Fryer feeding chain plate body again, material fortune
Defeated device 430 includes fixed frame and is connected to the transport band of fixed frame, embryo piece under the transmission for transporting band in oil groove 410 into
Row is fried, and the oil inlet end and oil outlet of oil groove 410 pass through pipeline respectively and be connected to circulation oil heating unit, is heated by recycle oil
The effect of device makes the oil temperature in oil groove 410 keep horizontal fixed or lifting oil temperature, needs to adjust frying temperature so as to pass through, from
And guarantee the fried mouthfeel of embryo piece, it can take away what fried embryo piece generated in the process by the oil smoke cover 420 that 410 upper end of oil groove is arranged
Oil smoke completes the fry operations of embryo piece.
The discharge end of material conveyor 430 is set to the upper end of taper container 520, and the circular cone that embryo piece enters oil remover 5 holds
In device 520, blender 2 540 is equipped in taper container 520, blender 2 540 connects agitating shaft 512, and agitating shaft 512 rotates
Band kinetoblast piece rotates, and in embryo piece rotary course under the influence of centrifugal force, the excess oil on embryo piece surface can be along 520 side of taper container
Multiple apertures uniformly densely covered and the oil outlet 516 that 550 top side wall of sealed taper is arranged in leak out on wall, realize more than embryo piece surface
The separation of oil, agitating shaft 512 is interior to be equipped with inboard lift axis 570, bearing is equipped with outside agitating shaft 512, inboard lift axis 570 is logical
It crosses cylinder rod 511 to be connected with oil cylinder 590, oil cylinder 590 is located at the top of inboard lift axis 570, and oil cylinder 590 is fixed on oil remover rack
On 510, agitating shaft 512 is equipped with switching oil cylinder 514, switches and is connected with crankshaft 515, inside by cylinder rod 511 below oil cylinder 514
The bottom end for promoting axis 570 is connected with sealed taper 550, after the completion of the separation of embryo piece surface excess oil, realizes inside by switching oil cylinder 514
Promoted axis 570 be lifted up, drive sealed taper 550 move upwardly together, the embryo piece after de-oiling from cone bottom 560 on discharge hole
It is leaked at 513 into oil remover discharging chain plate body, realizes de-oiling operation.
Embryo piece enters in sliding slot 612 along oil remover discharging chain plate body, and the upper end of sliding slot 612 is equipped with proportioner 611, embryo piece
The condiment of 611 even drop down of proportioner is layered on embryo piece surface during along the chute 612 glide, and finally enters mixing
In device 613, it is uniformly mixed embryo piece and condiment by the effect that is stirred of mixing agitator 613, is finally completed adding for embryo piece
Work.
Above embodiments are only to illustrate the utility model and not limit technical solution described in the utility model, to the greatest extent
Pipe this specification has been carried out detailed description to the utility model referring to above-mentioned each embodiment, but the utility model not office
It is limited to above-mentioned specific embodiment, therefore any pair of the utility model is modified or equivalent replacement;And all do not depart from it is practical
The technical solution and its improvement of novel spirit and scope, should all cover in the scope of the claims of the utility model.
Claims (8)
1. a kind of soybean dietary fiber finished product production system, it is characterised in that: including batch mixer (1), bulking machine (2), molding machine
(3), Fryer (4), oil remover (5) and flavoring machine (6);
The batch mixer (1) is used for the stirring of mixture;
The bulking machine (2) is for the mixture high temperature puffing after stirring at crisp chip;
The molding machine (3) is used to crisp chip carrying out tabletting, is sliced to obtain embryo piece;
The Fryer (4) is used to carry out embryo piece fried processing;
The oil remover (5) is used for fried embryo piece deoiling treatment;
Seasoning for being attached to the embryo on piece after de-oiling by the flavoring machine (6).
2. a kind of soybean dietary fiber finished product production system according to claim 1, it is characterised in that: the batch mixer packet
Mixing Rack Body (110), agitating device (120) and spiral feeder (130) are included, the agitating device (120) is set to mixing
The upper end of Rack Body, the agitating device include head tank, the blender one in head tank and set on head tank lower part
Discharge port (150) able to turn on or off, the discharge port (150) are set to the top of spiral feeder (130) feed inlet, the charging
Bucket is equipped with liquid funnel (140), and the blender and spiral feeder (130) are respectively and electrical connection of motor.
3. a kind of soybean dietary fiber finished product production system according to claim 1, it is characterised in that: the bulking machine
It (2) include feed hopper one (210), extruding body (220) and extruding Rack Body (230), the feed hopper one (210) is set to spiral
The discharge port of the discharge port lower end of feed device (130), the feed hopper one (210) is set to extruding body (220) feed inlet
Top, the extruding body (220) include cabinet, heating sheet and discharging die head (240), are equipped with twin-screw extruder in the cabinet
One end of mechanism, the twin-screw extruder mechanism is equipped with discharging die head (240), the other end and electrical connection of motor, the heating
Piece is arranged along cabinet inner wall axial segmentation.
4. a kind of soybean dietary fiber finished product production system according to claim 3, it is characterised in that: the discharging die head
It (240) include companion flange (241) and extrusion head (242), the extrusion head (242) is installed in the cavity of companion flange (241)
Interior, the discharging die head (240) is detachably connected by companion flange (241) with cabinet, and the extrusion head (242) includes charging
Hole (243), manifold (244) and mould nozzle (245);
The feed opening (243) is for making twin-screw extruder mechanism sum aggregate stream chamber (244) connection release that material under uniform pressure
It puts;
The manifold (244) is for the temporary material entered by feed opening (243);
The mould nozzle (245) and neck flange (247) clearance fit form discharging circumferential weld (246), the discharging circumferential weld (246) and collection
Chamber (244) connection is flowed, for making material be squeezed into crisp chip under bigger pressure.
5. a kind of soybean dietary fiber finished product production system according to claim 1, it is characterised in that: the molding machine
(3) include shaping machine frame (310), traction carrying roller (320), topping roll (330), bottom roll (340), molding carrying roller (350) and
Bristle roller (370), the topping roll (330), bottom roll (340), molding carrying roller (350) and bristle roller (370) are respectively and motor
It is electrically connected;The traction carrying roller (320) is squeezed for guiding crisp chip to enter between topping roll (330) He Xiazha roller (340)
Pressure, molding carrying roller (350) surface are provided with several die cavitys (360), and crisp chip is squeezed by topping roll (330) and bottom roll (340)
Roll the molding in the die cavity (360) along molding carrying roller (350) after pressure, the bristle roller (370) be used to make in die cavity (360) at
Type embryo piece falls off, and bristle roller (370) lower end is equipped with the splicing plate to glide for embryo piece.
6. a kind of soybean dietary fiber finished product production system according to claim 1, it is characterised in that: the Fryer
(4) include feed hopper two, Fryer feeding chain plate body, the rack for offering oil groove (410) and be set in oil groove (410)
Material conveyor (430), the material conveyor include fixed frame and the transport band for being connected to fixed frame, the fixation
Frame is shelved on oil groove (410) inner wall, and oil groove (410) upper end is provided with oil smoke cover (420), the oil inlet of the oil groove (410)
End and oil outlet pass through pipeline respectively and are connected to circulation oil heating unit, and the feed inlet of the feed hopper two discharges set on spreading-and-cooling machine
The lower end of chain plate body discharge port, the feed hopper two are connected to Fryer feeding chain plate body, the Fryer feeding chain plate body and
Material conveyor is connected to each other.
7. a kind of soybean dietary fiber finished product production system according to claim 6, it is characterised in that: the oil remover
(5) include oil remover rack (510), taper container (520), oil remover casing (530), blender (540), sealed taper (550),
Inboard lift axis (570), electric machine (580), oil cylinder (590), cylinder rod (511), agitating shaft (512), switching oil cylinder (514),
Crankshaft (515), blender two (540), cone bottom (560), discharge hole (513);The taper container (520) and oil remover casing
(530) it is arranged concentrically, blender two (540) is equipped in the taper container (520), blender two (540) connects agitating shaft
(512), inboard lift axis (570) are equipped in agitating shaft (512), bearing, inboard lift axis is installed outside agitating shaft (512)
(570) it is connected by cylinder rod (511) with oil cylinder (590), oil cylinder (590) is located at the top of inboard lift axis (570), oil cylinder
(590) it is fixed on oil remover rack (510), agitating shaft (512) is equipped with switching oil cylinder (514), switching oil cylinder (514) lower section
It is connected with crankshaft (515) by cylinder rod (511), the bottom end of the inboard lift axis (570) is connected with sealed taper (550), described
Side is equipped with oil outlet (516) above sealed taper (550), and cone bottom (560), the cone bottom (560) are equipped with below sealed taper (550)
It is communicated with taper container (520), the bottom end of cone bottom (560) is equipped with discharge hole (513);On the side wall of the taper container (520)
Uniformly it is densely covered with several apertures;The discharge end of the material conveyor (430) be set to taper container (520) upper end, it is described go out
Material hole (513) and the feed inlet of oil remover discharging chain plate body are connected to each other.
8. a kind of soybean dietary fiber finished product production system according to claim 1, it is characterised in that: the flavoring machine
It (6) include flavoring machine rack (610), the flavoring machine rack (610) is equipped with proportioner (611), the proportioner
(611) for conveying condiment;The discharge port lower end of the proportioner (611) is equipped with sliding slot (612), the sliding slot (612)
Feed inlet connects with the discharge port of oil remover discharging chain plate body, discharge port and mixing agitator (613) of the sliding slot (612)
Feed inlet connection.
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Cited By (1)
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CN108497504A (en) * | 2018-06-07 | 2018-09-07 | 四川来金燕食品有限公司 | Soybean dietary fiber production line |
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Cited By (1)
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CN108497504A (en) * | 2018-06-07 | 2018-09-07 | 四川来金燕食品有限公司 | Soybean dietary fiber production line |
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