CN108541887A - Bean dregs foodstuff processing production line - Google Patents
Bean dregs foodstuff processing production line Download PDFInfo
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- CN108541887A CN108541887A CN201810644980.7A CN201810644980A CN108541887A CN 108541887 A CN108541887 A CN 108541887A CN 201810644980 A CN201810644980 A CN 201810644980A CN 108541887 A CN108541887 A CN 108541887A
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- 244000046052 Phaseolus vulgaris Species 0.000 title claims abstract description 61
- 235000010627 Phaseolus vulgaris Nutrition 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 95
- 239000000463 material Substances 0.000 claims abstract description 54
- 238000000465 moulding Methods 0.000 claims abstract description 33
- 230000001007 puffing effect Effects 0.000 claims abstract description 28
- 239000000203 mixture Substances 0.000 claims abstract description 19
- 238000003756 stirring Methods 0.000 claims abstract description 8
- 235000011194 food seasoning agent Nutrition 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims description 38
- 238000010438 heat treatment Methods 0.000 claims description 21
- 238000001125 extrusion Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 10
- 239000000779 smoke Substances 0.000 claims description 10
- 235000013409 condiments Nutrition 0.000 claims description 8
- 230000011218 segmentation Effects 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 5
- 208000002925 dental caries Diseases 0.000 claims description 3
- 235000013305 food Nutrition 0.000 abstract description 13
- 239000000796 flavoring agent Substances 0.000 abstract description 11
- 235000019634 flavors Nutrition 0.000 abstract description 11
- 235000019640 taste Nutrition 0.000 abstract description 10
- 238000001816 cooling Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 25
- 238000000034 method Methods 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- 230000009471 action Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 235000013606 potato chips Nutrition 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 235000016709 nutrition Nutrition 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 235000013527 bean curd Nutrition 0.000 description 4
- 235000013325 dietary fiber Nutrition 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
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- 230000036541 health Effects 0.000 description 2
- NOESYZHRGYRDHS-UHFFFAOYSA-N insulin Chemical compound N1C(=O)C(NC(=O)C(CCC(N)=O)NC(=O)C(CCC(O)=O)NC(=O)C(C(C)C)NC(=O)C(NC(=O)CN)C(C)CC)CSSCC(C(NC(CO)C(=O)NC(CC(C)C)C(=O)NC(CC=2C=CC(O)=CC=2)C(=O)NC(CCC(N)=O)C(=O)NC(CC(C)C)C(=O)NC(CCC(O)=O)C(=O)NC(CC(N)=O)C(=O)NC(CC=2C=CC(O)=CC=2)C(=O)NC(CSSCC(NC(=O)C(C(C)C)NC(=O)C(CC(C)C)NC(=O)C(CC=2C=CC(O)=CC=2)NC(=O)C(CC(C)C)NC(=O)C(C)NC(=O)C(CCC(O)=O)NC(=O)C(C(C)C)NC(=O)C(CC(C)C)NC(=O)C(CC=2NC=NC=2)NC(=O)C(CO)NC(=O)CNC2=O)C(=O)NCC(=O)NC(CCC(O)=O)C(=O)NC(CCCNC(N)=N)C(=O)NCC(=O)NC(CC=3C=CC=CC=3)C(=O)NC(CC=3C=CC=CC=3)C(=O)NC(CC=3C=CC(O)=CC=3)C(=O)NC(C(C)O)C(=O)N3C(CCC3)C(=O)NC(CCCCN)C(=O)NC(C)C(O)=O)C(=O)NC(CC(N)=O)C(O)=O)=O)NC(=O)C(C(C)CC)NC(=O)C(CO)NC(=O)C(C(C)O)NC(=O)C1CSSCC2NC(=O)C(CC(C)C)NC(=O)C(NC(=O)C(CCC(N)=O)NC(=O)C(CC(N)=O)NC(=O)C(NC(=O)C(N)CC=1C=CC=CC=1)C(C)C)CC1=CN=CN1 NOESYZHRGYRDHS-UHFFFAOYSA-N 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
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- 208000005016 Intestinal Neoplasms Diseases 0.000 description 1
- 241000233855 Orchidaceae Species 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
- 238000001727 in vivo Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229940125396 insulin Drugs 0.000 description 1
- 201000002313 intestinal cancer Diseases 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
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- 229910052698 phosphorus Inorganic materials 0.000 description 1
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- 235000020995 raw meat Nutrition 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Botany (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Frying-Pans Or Fryers (AREA)
Abstract
The present invention relates to a kind of food processing machinery technical field more particularly to bean dregs foodstuff processing production lines, including bulking machine, molding machine, spreading-and-cooling machine, Fryer, oil remover and flavoring machine；The bulking machine is for the mixture high temperature puffing after stirring at crisp chip；The molding machine is used to crisp chip carrying out tabletting, is sliced to obtain embryo piece；The Fryer is used to carry out fried processing to embryo piece；The oil remover is used for fried embryo material deoiling treatment；Seasoning for being attached to the embryo on piece after de-oiling by the flavoring machine, this production line operation automation simple in structure, it solves the problems, such as bean dregs there are workability poor, difficult forming by the cooperation of each device, can be used for bean dregs being processed into various tastes and meet public desired flavor pot foods.
Description
Technical field
The present invention relates to a kind of food processing machinery technical field more particularly to bean dregs foodstuff processing production lines.
Background technology
Bean dregs are the byproducts produced in the food products such as soymilk or bean curd, and the yield of annual whole world bean dregs is all very big.In
State is the cradle of bean curd production, has long bean curd production history, the producing and selling amount of bean curd is all larger, corresponding beans
Slag yield is also very big.With the reach of science, the raising of human culture quality, people recognize since the angle of nutrition again
Know bean dregs.It is had shown that through research, due to there is part nutritional ingredient to be retained in bean dregs in soybean, carbohydrate containing in bean dregs（It is fine
Tie up element, polysaccharide etc.）About 9.7%, protein about 4.8%, lipid about 3.6%, and contain a large amount of dietary fiber, in addition, also containing
Therefore the minerals such as calcium, phosphorus, iron eat bean dregs, can reduce blood cholesterol level, reduce diabetes patient to insulin
Consumption；Abundant dietary fiber in bean dregs has the effect of preventing intestinal cancer and weight-reducing, thus bean dregs are considered as a kind of new health care food
Product source.
Potato chips be it is a kind of using potato be process quite by the favorite flavor pot foods of consumer, be a kind of current phase
When universal popular snack food.But since dietary fiber content is low, protein content is low, sugar content is high in potato etc.
Many reasons cause potato chips to be unsuitable for the large amounts of food of the crowds such as diabetes patient, the elderly, child, the women that easily gets fat；Cause
And potato chips composition of raw materials is altered or modified or it is to overcome the existing defect of potato chips to meet eating into for most crowds at being grouped as
For the main effective means of potato chips from now on.And the bean dregs with healthcare function are prepared into " potato chips ", potato chips can be overcome to exist
Dietary fiber content is low, protein content is low, sugar content is high many defects, it is thus also avoided that the waste of resource is saved
Production cost meets people’s lives demand, and can improve the body health level of people.However, due to meals in bean dregs
It is high to eat fiber content, bean dregs is caused to there are problems that workability is poor, difficult forming, thus, bean dregs are for processing food
When not only dosage it is few, but also obtained product healthcare function is weak, and coarse mouthfeel, beany flavor is dense, limits bean dregs in food processing
In a large amount of additions application.
In conclusion there is an urgent need for a kind of production lines of bean dregs foodstuff processing at present.
Invention content
In view of the above-mentioned problems, the purpose of the present invention is to provide a kind of productions for bean dregs can be processed into bean dregs foodstuff processing
Line.
To achieve the above object, the technical solution adopted by the present invention is：
Bean dregs foodstuff processing production line, including bulking machine, molding machine, Fryer, oil remover and flavoring machine；The bulking machine will be for that will stir
Mixture high temperature puffing after mixing is at crisp chip；The molding machine is used to crisp chip carrying out tabletting, is sliced to obtain embryo piece；The Fryer
For carrying out fried processing to embryo piece；The oil remover is used for fried embryo material deoiling treatment；The flavoring machine will be for that will adjust
Taste substance is attached to the embryo on piece after de-oiling.
It is acted on by the high temperature extrusion of bulking machine, by the puffing effect for passing through molding machine at crisp chip, crisp chip of bean dregs mixture
Crisp chip is subjected to tabletting or slice obtains the semi-finished product embryo piece of bean dregs product, embryo piece frying is handled by Fryer, it can be effective
It prevents the water-soluble nutritional ingredient work in-process in embryo piece to be lost in, and there is desirable influence to embryo piece color, smell, taste and shape, it is fried
Embryo material afterwards can remove surface excess oil in embryo material by the effect of oil remover and can extend shelf life of products, finally by tune
Seasoning is uniformly attached to embryo on piece by the effect of taste machine, to produce the bean dregs product of a variety of flavors, this production cable architecture letter
Single operation automates, and solves bean dregs there are workability poor, difficult forming, coarse mouthfeel and beans raw meat by the cooperation of each device
The dense problem of taste can be used for bean dregs being processed into the flavor pot foods that various tastes meet public requirement.
Preferably, the bulking machine includes feed hopper one, puffing body and puffing Rack Body, and the feed hopper one is set to spiral shell
The discharge port lower end of feed device is revolved, the discharge port of the feed hopper one is set to the top of puffing body feed inlet, described puffing
Body includes cabinet, heating plate and discharging die head, and twin-screw extruder mechanism, the twin-screw extruder mechanism are equipped in the cabinet
One end be equipped with discharging die head, the other end and motor are electrically connected, and the heating plate is arranged along cabinet inner wall axial segmentation, stirring
Bean dregs mixture after uniformly is transported to discharge port by spiral feeder, and the discharge port of feed hopper one is set to puffing body
The top of feed inlet, bean dregs mixture enter along feed hopper one in bulking machine body, and puffing body includes cabinet, is equipped in cabinet double
Screw extruding mechanism and cabinet inner wall is axially arranged with heating plate, makes beans by the extruding of twin-screw and the heat effect of heating plate
Slag mixture is puffing and gets to know discharging along discharging, and the present apparatus can reach segmentation by the way that heating plate is arranged in cabinet inner wall axial segmentation
The effect of heated material makes material reach best expansion effect.
Preferably, the discharging die head includes companion flange and extrusion head, and the extrusion head is installed in the chamber of companion flange
In vivo, the discharging die head is detachably connected by companion flange and cabinet, and the extrusion head includes feed opening, manifold and mould
Nozzle；The feed opening is for making the connection of twin-screw extruder mechanism sum aggregate stream chamber that material be made to be discharged under uniform pressure；The afflux
Chamber is for the temporary material entered by feed opening；The discharging circumferential weld that the mould nozzle and neck flange clearance fit are formed, it is described go out
Material circumferential weld is connected to manifold, and for making material be squeezed into crisp chip under bigger pressure, bean dregs mixture passes through twin-screw extruder
Feed opening of the squeezing action of mechanism on extrusion head enters in manifold, and manifold is for keeping in expanded material, mould nozzle and method
The discharging circumferential weld that blue collar gap cooperatively forms, manifold are connected to discharging circumferential weld, make expanded material from manifold along discharging circumferential weld
It flows and under the extruding of discharging circumferential weld at crisp chip, prepares to carry out material at slice or embryo piece for following process.
Preferably, the molding machine include shaping machine frame, traction carrying roller, topping roll, bottom roll, molding carrying roller and
Bristle roller, the topping roll, bottom roll, molding carrying roller and bristle roller are electrically connected with motor respectively；The traction carrying roller is used for
Guiding crisp chip is squeezed between entering upper and lower bundle roller, and the molding carrying roller surface is provided with several die cavitys, and crisp chip passes through upper and lower
Carrying roller is rolled along molding carrying roller in being molded in die cavity after squeezing, and the bristle roller is for making the shaping block piece in die cavity fall off, institute
It states bristle roller lower end and is equipped with the splicing plate for being used for the downslide of embryo piece, between traction carrying roller is for guiding crisp chip to enter bundle roller above and below, then
By being rotated along molding carrying roller after the extruding of upper and lower roll and under the action of being molded carrying roller rotary centrifugal force, crisp chip roll in
It is molded in the die cavity of carrying roller outer surface and forms embryo piece, bristle roller is contacted with molding carrying roller, is fallen to sweep the embryo piece in die cavity, complete
At the process of embryo sheetmolding.
Preferably, the Fryer includes feed hopper two, Fryer feeding chain plate body, offers the rack of oil groove and set
The material conveyor being placed in oil groove, the material conveyor include fixed frame and are connected to the transport band of fixed frame,
The fixed frame is shelved on oil groove inner wall, and the oil groove upper end is provided with oil smoke cover, the oil inlet end and oil outlet end point of the oil groove
It is not connected to cycle oil heating unit by pipeline；The feed hopper two is connected to Fryer feeding chain plate body, the Fryer
Feeding chain plate body and material conveyor are connected to each other, and feed hopper two is connected to Fryer feeding chain plate body, to embryo piece enter into
Enter in the material conveyor in oil groove along Fryer feeding chain plate body again after hopper two, material conveyor includes fixed frame
And be connected to the transport band of fixed frame, embryo piece carried out in oil groove under the transmission for transporting band it is fried, the oil inlet end of oil groove and
Oil outlet end is connected to by pipeline with cycle oil heating unit respectively, and the effect by recycling oil heating unit makes the oil temperature in oil groove
Horizontal fixed or lifting oil temperature is kept, so as to by needing adjustment frying temperature to pass through oil to ensure the fried mouthfeel of embryo piece
The oil smoke cover of slot upper end setting can take away the oil smoke generated during fried embryo piece, complete the fry operations of embryo piece.
Preferably, the oil remover include oil remover rack, it is taper container oil remover casing, blender two, sealed taper, interior
Side promotes axis, electric machine, oil cylinder, cylinder rod, agitating shaft, switching oil cylinder, bent axle, blender, sealed taper, cone bottom, discharge hole；Institute
It states taper container to be arranged concentrically with oil remover casing, blender two is equipped in the taper container, blender two connects agitating shaft,
It is equipped with inboard lift axis in agitating shaft, bearing is installed outside agitating shaft, inboard lift axis is connected by cylinder rod with oil cylinder, and oil cylinder is set
In the top of inboard lift axis, oil cylinder is fixed in oil remover rack, and agitating shaft is equipped with switching oil cylinder, leads to below switching oil cylinder
It crosses cylinder rod and is connected with bent axle, the bottom end of the inboard lift axis is connected with sealed taper, and side is equipped with fuel-displaced above the sealed taper
Mouthful, cone bottom is equipped with below sealed taper, the cone bottom is communicated with taper container, and the bottom end for boring bottom is equipped with discharge hole；The circular cone holds
Several apertures are uniformly densely covered on the side wall of device；The discharge end of the material conveyor be set to taper container upper end, it is described go out
Material hole and the feed inlet of oil remover discharging chain plate body are connected to each other, and the discharge end of material conveyor is set to the upper end of taper container,
Embryo piece enters in the taper container of oil remover, and blender two is equipped in taper container, and blender two connects agitating shaft, stirs shaft rotation
Dynamic band kinetoblast piece rotates, and in embryo piece rotary course under the influence of centrifugal force, the excess oil on embryo piece surface can be along taper container side wall
On uniformly densely covered multiple apertures and the oil outlet of side wall be set above sealed taper leak out, realize point of embryo piece surface excess oil
From agitating shaft is interior to be equipped with inboard lift axis, is equipped with bearing outside agitating shaft, inboard lift axis is connected by cylinder rod with oil cylinder, oil
Cylinder is located at the top of inboard lift axis, and oil cylinder is fixed in oil remover rack, and agitating shaft is equipped with switching oil cylinder, switches under oil cylinder
Side is connected with bent axle by cylinder rod, and the bottom end of inboard lift axis is connected with sealed taper and passes through after the completion of the separation of embryo piece surface excess oil
Switching oil cylinder realizes that inboard lift axis is lifted up, and sealed taper is driven to move upwardly together, and the embryo piece after de-oiling is from cone bottom
It is leaked at discharge hole into oil remover discharging chain plate body, realizes de-oiling operation.
Preferably, the flavoring machine includes flavoring machine rack, and the flavoring machine rack is equipped with dispensing described in proportioner
Device is for conveying condiment；The discharge port lower end of the proportioner is equipped with sliding slot, and feed inlet and the oil remover of the sliding slot go out
The discharge port of material chain plate body connects, and the discharge port of the sliding slot is connected to the feed inlet of mixing agitator, and embryo piece goes out along oil remover
Material chain plate body enters in sliding slot, and the upper end of sliding slot is equipped with proportioner, and embryo piece proportioner during gliding along sliding slot is equal
The condiment of even whereabouts is layered on embryo piece surface, finally enters in mixing agitator, is made by the effect that is stirred of mixing agitator
Embryo piece and condiment are uniformly mixed, and are finally completed the processing of embryo piece.
Compared with the prior art, the advantages of the present invention are as follows：
Bean dregs foodstuff processing production line of the present invention is acted on by the high temperature extrusion of bulking machine, and bean dregs mixture is puffing at crisp chip, crisp chip
Crisp chip is subjected to tabletting by the effect of molding machine or slice obtains the semi-finished product embryo piece of bean dregs product, by Fryer to embryo piece
Frying processing, can effectively prevent the water-soluble nutritional ingredient work in-process in embryo piece to be lost in, and have to embryo piece color, smell, taste and shape
Desirable influence, fried embryo material can remove surface excess oil in embryo material by the effect of oil remover and can extend product guarantor
Seasoning is uniformly attached to embryo on piece by the matter phase finally by flavoring machine effect, to produce the bean dregs product of a variety of flavors,
This production line operation automation simple in structure, by the cooperation of each device solve bean dregs there are workability poor, difficult forming,
Coarse mouthfeel and the dense problem of beany flavor, can be used for bean dregs being processed into various tastes and meet the public desired small food of flavor
Product.
The advantageous effect of the application other embodiment is：
1. the bean dregs mixture after stirring evenly is transported to discharge port by spiral feeder, feed hopper one is sent set on spiral
Expect that the discharge port lower end of device, the discharge port of feed hopper one are set to the top of puffing body feed inlet, bean dregs mixture is along charging
Bucket one enters in bulking machine body, and puffing body includes cabinet, and twin-screw extruder mechanism is equipped in cabinet and cabinet inner wall is axial
Equipped with heating plate, keeps bean dregs mixture puffing by the extruding of twin-screw and the heat effect of heating plate and get to know out along discharging
Material, the present apparatus make material reach by the way that the effect that heating plate can reach heat stepwise material is arranged in cabinet inner wall axial segmentation
Best expansion effect.
2. bean dregs mixture enters manifold by feed opening of the squeezing action of twin-screw extruder mechanism on extrusion head
Interior, manifold is for keeping in expanded material, the discharging circumferential weld that mould nozzle is formed with neck flange clearance fit, manifold and discharging circumferential weld
Connection makes expanded material from manifold along the flowing of discharging circumferential weld and under the extruding of discharging circumferential weld at crisp chip, to be follow-up
It is processed into slice or embryo piece carries out material preparation.
3. traction carrying roller for guide crisp chip enter it is upper and lower prick roller between, then pass through upper and lower roll extruding after along at
Type carrying roller is rotated and is molded under the action of carrying roller rotary centrifugal force, and crisp chip is rolled to be formed in the die cavity of molding carrying roller outer surface
Embryo piece, bristle roller are contacted with molding carrying roller, are fallen to sweep the embryo piece in die cavity, complete the process of embryo sheetmolding.
4. feed hopper two is connected to Fryer feeding chain plate body, fed again along Fryer to which embryo piece enters after feed hopper two
Chain plate body enters in the material conveyor in oil groove, and material conveyor includes fixed frame and is connected to the transport of fixed frame
Band, embryo piece carried out in oil groove under the transmission for transporting band it is fried, the oil inlet end and oil outlet end of oil groove respectively by pipeline with follow
Ring oil heating unit is connected to, and the effect by recycling oil heating unit makes the oil temperature in oil groove keep horizontal fixed or lifting oil temperature,
So as to which by needing to adjust frying temperature, to ensure the fried mouthfeel of embryo piece, the oil smoke cover being arranged by oil groove upper end can
The oil smoke generated during fried embryo piece is taken away, the fry operations of embryo piece are completed.
5. the discharge end of material conveyor is set to the upper end of taper container, embryo piece enters in the taper container of oil remover,
Blender two is equipped in taper container, blender two connects agitating shaft, and agitating shaft rotation band kinetoblast piece rotates, embryo piece rotary course
In under the influence of centrifugal force, the multiple apertures and setting that the excess oil on embryo piece surface can be uniformly densely covered along taper container side wall exist
The oil outlet of side wall leaks out above sealed taper, realizes the separation of embryo piece surface excess oil, inboard lift axis, stirring are equipped in agitating shaft
Bearing is installed outside axis, inboard lift axis is connected by cylinder rod with oil cylinder, and oil cylinder is located at the top of inboard lift axis, and oil cylinder is fixed
In oil remover rack, agitating shaft is equipped with switching oil cylinder, and switching oil cylinder lower section is connected with bent axle, inboard lift axis by cylinder rod
Bottom end be connected with sealed taper, after the completion of the separation of embryo piece surface excess oil, realize that inboard lift axis is lifted up by switching oil cylinder,
Sealed taper is driven to move upwardly together, the embryo piece after de-oiling is leaked from the discharge hole on cone bottom into oil remover discharging carrier bar
Body realizes de-oiling operation.
6. embryo piece enters along oil remover discharging chain plate body in sliding slot, the upper end of sliding slot is equipped with proportioner, and embryo piece is along cunning
The condiment of proportioner even drop down is layered on embryo piece surface during slot glides, and finally enters in mixing agitator, by mixed
Closing the effect that is stirred of blender makes embryo piece and condiment be uniformly mixed, and is finally completed the processing of embryo piece.
Description of the drawings
Fig. 1 is the structural schematic diagram of bean dregs foodstuff processing production line of the present invention；
Fig. 2 is bulking machine structural schematic diagram of the present invention；
Fig. 3 is the structural schematic diagram of molding machine of the present invention；
Fig. 4 is the structural schematic diagram of Fryer of the present invention；
Fig. 5 is the action flow chart of oil remover of the present invention；
Fig. 6 is the action flow chart of flavoring machine of the present invention；
Fig. 7 is the structural schematic diagram of present invention discharging die head；
Fig. 8 is the structural schematic diagram at another visual angle of present invention discharging die head；
Fig. 9 is the structural schematic diagram of extrusion head of the present invention.
Reference numeral
1- bulking machines, 110- feed hoppers one, the puffing bodies of 120-, the puffing Rack Bodies of 130-, 140- discharging die heads, 141- matched pair techniques
Orchid, 142- extrusion heads, 143- feed openings, 144- manifolds, 145- mould nozzles, 146- discharging circumferential welds, 147- neck flanges, 2- moldings
Machine, 210- shaping machine frames, 220- traction carrying rollers, 230- topping rolls, 240- bottom rolls, 250- molding carrying rollers, 260- die cavitys,
270- bristle rollers, 3- Fryers, 310- oil grooves, 320- oil smoke covers, 330- material conveyors, 4- oil removers, 410- oil removers
Rack, 420- taper containers, 430- oil remover casings, 440- blenders two, 450- sealed tapers, 460- bore bottom, are carried on the inside of 470-
Lifting shaft, 480- electric machines, 490- oil cylinders, 411- cylinder rods, 412- agitating shafts, 413- discharge holes, 414- switch oil cylinder, and 415- is bent
Axis, 416- oil outlets, 5- flavoring machines, 510- flavoring machine racks, 511- proportioners, 512- sliding slots, 513- mixing agitators.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention.
Embodiment 1
The present embodiment bean dregs foodstuff processing production line as shown in attached drawing 1, attached drawing 2, attached drawing 3, attached drawing 4, attached drawing 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9
Including bulking machine 1, feed hopper 1, puffing body 120, puffing Rack Body 130, discharge die head 140, and companion flange 141 squeezes
Pressure head 142, feed opening 143, manifold 144, mould nozzle 145, discharge circumferential weld 146, neck flange 147, molding machine 2, shaping machine frame
210, draw carrying roller 220, topping roll 230, bottom roll 240, molding carrying roller 250, die cavity 260, bristle roller 270, Fryer 3, oil
Slot 310, oil smoke cover 320, material conveyor 330, oil remover 4, oil remover rack 410, taper container 420, oil remover casing
430, blender 2 440, sealed taper 450, cone bottom 460, inboard lift axis 470, electric machine 480, oil cylinder 490, cylinder rod 411,
Agitating shaft 412, discharge hole 413 switch oil cylinder 414, bent axle 415, oil outlet 416, flavoring machine 5, flavoring machine rack 510, dispensing
Device 511, sliding slot 512, mixing agitator 513 are acted on by the high temperature extrusion of bulking machine 1, and bean dregs mixture is puffing at crisp
Piece, crisp chip is carried out tabletting by the effect of molding machine 2 for crisp chip or slice obtains the semi-finished product embryo piece of bean dregs product, passes through frying
Machine 3 handles embryo piece frying, and the water-soluble nutritional ingredient work in-process in embryo piece can be effectively prevent to be lost in, and fragrant to embryo piece color
There is taste shape desirable influence, fried embryo material can remove surface excess oil in embryo material by the effect of oil remover 4 and can
Extend shelf life of products, seasoning is uniformly attached to embryo on piece finally by the effect of flavoring machine 5, to produce a variety of flavors
Bean dregs product, this production line operation automation simple in structure, solving bean dregs by the cooperation of each device, there are workability
Difference, difficult forming coarse mouthfeel and the dense problem of beany flavor, can be used for bean dregs being processed into various tastes and meet masses and want
The flavor pot foods asked.
The discharge port of feed hopper 1 is set to the top of 120 feed inlet of puffing body, and bean dregs mixture is along feed hopper one
110 enter in puffing body 120, and puffing body 120 includes cabinet, and twin-screw extruder mechanism and cabinet inner wall are equipped in cabinet
It is axially arranged with heating plate, keep bean dregs mixture puffing by the extruding of twin-screw and the heat effect of heating plate and gets to know along discharging
140 dischargings, the present apparatus make material by the way that the effect that heating plate can reach heat stepwise material is arranged in cabinet inner wall axial segmentation
Reach best expansion effect.
Bean dregs mixture enters collection by feed opening 143 of the squeezing action of twin-screw extruder mechanism on extrusion head 142
It flows in chamber 144, manifold 144 is for keeping in expanded material, the discharging circumferential weld that mould nozzle 145 is formed with 147 clearance fit of neck flange
146, manifold 144 is connected to discharging circumferential weld 146, and expanded material is made to flow and go out along discharging circumferential weld 146 from manifold 144
Expect to prepare to carry out material at slice or embryo piece for following process at crisp chip under the extruding of circumferential weld 146.
Traction carrying roller 220 is used to that crisp chip to be guided to enter between topping roll 230 and lower bundle roller 240, then passes through upper 230 He of bundle roller
Along the rotation of molding carrying roller 250 and under the action of being molded 250 rotary centrifugal force of carrying roller after the extruding of bottom roll 240, crisp chip volume
It is formed in the die cavity 260 of 250 outer surface of molding carrying roller and forms embryo piece, bristle roller 270 is contacted with molding carrying roller 250, thus by mould
Embryo piece in chamber 260, which is swept, to be fallen, and the process of embryo sheetmolding is completed.
Feed hopper two is connected to Fryer feeding chain plate body, to which embryo piece enters after feed hopper two again along Fryer feeding chain
Plate body enters in the material conveyor 330 in oil groove 310, and material conveyor 330 is including fixed frame and is connected to fixation
The transport band of frame, embryo piece carry out fried, the oil inlet end and oil outlet end point of oil groove 310 under the transmission for transporting band in oil groove 310
It is not connected to cycle oil heating unit by pipeline, the effect by recycling oil heating unit makes the oil temperature in oil groove 310 keep
Horizontal fixed or lifting oil temperature, so as to by needing adjustment frying temperature to pass through oil groove to ensure the fried mouthfeel of embryo piece
The oil smoke cover 320 of 310 upper ends setting can take away the oil smoke generated during fried embryo piece, complete the fry operations of embryo piece.
The discharge end of material conveyor 330 is set to the upper end of taper container 420, and the circular cone that embryo piece enters oil remover 4 holds
In device 420, blender 2 440 is equipped in taper container 420, blender 2 440 connects agitating shaft 412, and agitating shaft 412 rotates band
Kinetoblast piece rotates, and in embryo piece rotary course under the influence of centrifugal force, the excess oil on embryo piece surface can be along 420 side wall of taper container
Uniformly densely covered multiple apertures and the oil outlet 416 that the side wall above sealed taper 450 is arranged leak out, and realize embryo piece surface excess oil
Separation, agitating shaft 412 is interior to be equipped with inboard lift axis 470, is equipped with bearing outside agitating shaft 412, inboard lift axis 470 passes through cylinder rod
411 are connected with oil cylinder 490, and oil cylinder 490 is located at the top of inboard lift axis 470, and oil cylinder 490 is fixed in oil remover rack 410,
Agitating shaft 412 is equipped with switching oil cylinder 414, and 414 lower section of switching oil cylinder is connected with bent axle 415, inboard lift axis by cylinder rod 411
470 bottom end is connected with sealed taper 450, and after the completion of the separation of embryo piece surface excess oil, inboard lift axis is realized by switching oil cylinder 414
470 are lifted up, and sealed taper 450 is driven to move upwardly together, and the embryo piece after de-oiling leaks from the discharge hole 413 on cone bottom 460
It goes out to enter oil remover discharging chain plate body, realizes de-oiling operation.
Embryo piece enters along oil remover discharging chain plate body in sliding slot 512, and the upper end of sliding slot 512 is equipped with proportioner 511, embryo piece
The condiment of 511 even drop down of proportioner is layered on embryo piece surface during gliding along sliding slot 512, finally enters mixing
In device 513, so that embryo piece and condiment is uniformly mixed by the effect that is stirred of mixing agitator 513, be finally completed adding for embryo piece
Work.
Above example is only to illustrate the present invention and not limits technical solution described in the invention, although this explanation
Book is with reference to above-mentioned each embodiment to present invention has been detailed description, but the present invention is not limited to above-mentioned specific implementation
Mode, therefore any modify to the present invention or equivalent replacement；And the technical side of all spirit and scope for not departing from invention
Case and its improvement, are intended to be within the scope of the claims of the invention.
Claims (7)
1. bean dregs foodstuff processing production line, it is characterised in that：Including bulking machine（1）, molding machine（2）Fryer（3）, oil remover（4）With
Flavoring machine（5）；
The bulking machine（1）For the mixture high temperature puffing after stirring at crisp chip；
The molding machine（2）For crisp chip to be carried out tabletting, is sliced to obtain embryo piece；
The Fryer（3）For carrying out fried processing to embryo piece；
The oil remover（4）For fried embryo material deoiling treatment；
The flavoring machine（5）For seasoning to be attached to the embryo on piece after de-oiling.
2. bean dregs foodstuff processing production line according to claim 1, it is characterised in that：The bulking machine（1）Including feed hopper one
（110）, puffing body（120）With puffing Rack Body（130）, the feed hopper one（110）Discharge port be set to puffing body
（120）The top of feed inlet, the puffing body（120）Including cabinet, heating plate and discharging die head（140）, in the cabinet
Equipped with twin-screw extruder mechanism, one end of the twin-screw extruder mechanism is equipped with discharging die head（140）, the other end is electrical with motor
Connection, the heating plate are arranged along cabinet inner wall axial segmentation.
3. bean dregs foodstuff processing production line according to claim 2, it is characterised in that：The discharging die head（140）Including pairing
Flange（141）And extrusion head（142）, the extrusion head（142）It is installed in companion flange（141）Cavity in, the discharging mode
Head（140）Pass through companion flange（141）It is detachably connected with cabinet, the extrusion head（142）Including feed opening（143）, afflux
Chamber（144）With mould nozzle（145）；
The feed opening（143）For making twin-screw extruder mechanism sum aggregate stream chamber（144）Connection makes material be released under uniform pressure
It puts；
The manifold（144）Pass through feed opening for temporary（143）The material of entrance；
The mould nozzle（145）With neck flange（147）Clearance fit forms discharging circumferential weld（146）, the discharging circumferential weld（146）With collection
Flow chamber（144）Connection, for making material be squeezed into crisp chip under bigger pressure.
4. bean dregs foodstuff processing production line according to claim 1, it is characterised in that：The molding machine（2）Including including molding
Machine rack（210）, traction carrying roller（220）, topping roll (230), bottom roll (240), molding carrying roller（250）With bristle roller（270）,
The topping roll（230）, bottom roll（240）, molding carrying roller（250）With bristle roller（270）It is electrically connected respectively with motor；It is described
Draw carrying roller（220）For guiding crisp chip to enter topping roll（230）With lower bundle roller（240）Between squeezed, molding support
Roller（250）Surface is provided with several die cavitys（260）, crisp chip passes through topping roll（230）And snub pulley（240）Along molding carrying roller after extruding
（250）It rolls in die cavity（260）Interior molding, the bristle roller（270）For making die cavity（260）Interior shaping block piece falls off, institute
State bristle roller（270）Lower end is equipped with the splicing plate to glide for embryo piece.
5. bean dregs foodstuff processing production line according to claim 1, it is characterised in that：The Fryer（3）Including feed hopper two,
Fryer feeding chain plate body offers oil groove（310）Rack and be set to oil groove（310）Interior material conveyor
（330）, the material conveyor includes fixed frame and is connected to the transport band of fixed frame, and the fixed frame shelves oil groove
（310）On inner wall, the oil groove（310）Upper end is provided with oil smoke cover（320）, the oil groove（310）Oil inlet end and oil outlet end
It is connected to respectively with cycle oil heating unit by pipeline, the feed hopper two is connected to Fryer feeding chain plate body, the frying
Machine feeding chain plate body and material conveyor are connected to each other.
6. bean dregs foodstuff processing production line according to claim 1, it is characterised in that：The oil remover（4）Including oil remover machine
Frame（410）, taper container（420）Oil remover casing（430）, blender（440）, sealed taper（450）, inboard lift axis（470）、
Electric machine（480）, oil cylinder（490）, cylinder rod（411）, agitating shaft（412）, switching oil cylinder（414）, bent axle（415）, blender
Two（440）, sealed taper（450）, cone bottom（460）, discharge hole（413）；The taper container（420）With oil remover casing（410）
It is arranged concentrically, the taper container（420）It is interior to be equipped with blender two（440）, blender two（440）Connect agitating shaft（412）, stir
Mix axis（412）It is interior to be equipped with inboard lift axis（470）, agitating shaft（412）Bearing is installed outside（414）, inboard lift axis（470）It is logical
Cross cylinder rod（411）With oil cylinder（490）It is connected, oil cylinder（490）It is located at inboard lift axis（470）Top, oil cylinder（490）It is fixed
In oil remover rack（410）On, agitating shaft（412）It is equipped with switching oil cylinder（414）, switch oil cylinder（414）Lower section passes through cylinder rod
（411）It is connected with bent axle（415）, the inboard lift axis（470）Bottom end be connected with sealed taper（450）, the sealed taper
（450）Top side is equipped with oil outlet（416）, sealed taper（450）Lower section is equipped with cone bottom（460）, the cone bottom（460）With circular cone
Container（420）It communicates, bores bottom（460）Bottom end be equipped with discharge hole（413）；The taper container（420）Side wall on uniformly it is close
It is furnished with several apertures；The material conveyor（430）Discharge end be set to taper container（420）Upper end, the discharge hole
（413）It is connected to each other with the feed inlet of oil remover discharging chain plate body.
7. bean dregs foodstuff processing production line according to claim 1, it is characterised in that：The flavoring machine（5）Including flavoring machine machine
Frame（510）, the flavoring machine rack（510）It is equipped with proportioner（511）, the proportioner（511）For conveying condiment；
The proportioner（511）Discharge port lower end be equipped with sliding slot（512）, the sliding slot（512）Feed inlet and oil remover discharge
The discharge port of chain plate body connects, the sliding slot（512）Discharge port and mixing agitator（513）Feed inlet connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810644980.7A CN108541887A (en) | 2018-06-21 | 2018-06-21 | Bean dregs foodstuff processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810644980.7A CN108541887A (en) | 2018-06-21 | 2018-06-21 | Bean dregs foodstuff processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108541887A true CN108541887A (en) | 2018-09-18 |
Family
ID=63492802
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810644980.7A Withdrawn CN108541887A (en) | 2018-06-21 | 2018-06-21 | Bean dregs foodstuff processing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108541887A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112056406A (en) * | 2020-09-17 | 2020-12-11 | 江南大学 | An automatic production line for vegetable protein meat manufacturing and processing |
-
2018
- 2018-06-21 CN CN201810644980.7A patent/CN108541887A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112056406A (en) * | 2020-09-17 | 2020-12-11 | 江南大学 | An automatic production line for vegetable protein meat manufacturing and processing |
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Application publication date: 20180918 |