CN110051025A - A kind of extrusion forming device and forming method of mealy potato production - Google Patents
A kind of extrusion forming device and forming method of mealy potato production Download PDFInfo
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- CN110051025A CN110051025A CN201910469022.5A CN201910469022A CN110051025A CN 110051025 A CN110051025 A CN 110051025A CN 201910469022 A CN201910469022 A CN 201910469022A CN 110051025 A CN110051025 A CN 110051025A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Molecular Biology (AREA)
- Manufacturing & Machinery (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
A kind of extrusion forming device of mealy potato production, including pressurizing unit and cooking and cooling device, pressurizing unit includes squeezing tank and screw extrusion machinery, cooling device is set on squeezing tank, for cooling down to squeezing tank, the dough in squeezing tank is pushed to porous filter plate and obtains molding mealy potato by screw extrusion machinery；It cooks and cooling device includes snakelike conveyer trough, cyclic water tank and separating mechanism, the entrance of snakelike conveyer trough connects feeding rack, outlet end connects discharge rack, and mealy potato is cooked and cooled down using flowing water flow, and completes the separation of mealy potato, water and residue by separating mechanism；It is that cooking section and cooling section water supply and the water for isolating separating mechanism draw back cyclic water tank that cyclic water tank, which passes through and the water pump of different location is arranged in,.Molding, cooking, cooling and the recycling that mealy potato can be completed using the device improve cooking and the cooling effect of mealy potato, can improve the mouthfeel of mealy potato, and it is easy to operate, occupied space is smaller.
Description
Technical field
The invention belongs to mealy potato production equipment technologies, more particularly to a kind of extrusion forming of mealy potato production
Device and forming method.
Background technique
Potato belongs to Solanaceae herbaceos perennial, and stem tuber can be edible, is the third-largest important cereal crops in the whole world, only
Inferior to wheat and corn.Potato is also known as potato, potato, foreign sweet potato etc., the stem tuber of plant of Solanaceae.With wheat, corn, paddy,
Sorghum simultaneously becomes the big crop in the world five.Process flow: sorting mentions powder-ingredient thickening-plus alum and face-boiling water leakage item-cryostat is dried in the air item-
Bailing.
And in the production process for carrying out mealy potato, it needs to be mealy potato with good dough extrusion forming.Publication No.
The Chinese patent of CN105533562A, disclose it is a kind of avoid potato that brown stain occurs in process mealy potato production set
It is standby.The mealy potato production equipment by set gradually cleaning device, device for peeling, slicing device, ripening device used, cooling device,
Mud device processed, microwave drier composition.
After above-mentioned apparatus exists by being cleaned, being removed the peel to potato, be sliced, cured, cool down mud processed in use
It is formed, but directly not easily molded by the potato after argillization, and it is excessively high to easily cause extrusion forming device temperature, causes
The problems such as mealy potato is broken, really up to the mark after self heating, influences mouthfeel, it is therefore desirable to further on this basis to be improved.
Summary of the invention
The object of the present invention is to provide the extrusion forming devices and forming method of a kind of mealy potato production, and the device is to soil
The molding pressurizing unit of bean powder improves, and can timely cool down to pressurizing unit, and design a set of cooking and cooling
Device is cooked and is cooled down using mealy potato of the flowing water stream to extrusion forming, and the cooking of mealy potato and cold can be improved
But effect, can improve the mouthfeel of mealy potato, and it is easy to operate, occupied space is smaller.
To achieve the goals above, the technical scheme adopted by the invention is that:
A kind of extrusion forming device of mealy potato production, it is described including the pressurizing unit and cooking that are mutually connected and cooling device
Pressurizing unit includes squeezing tank and screw extrusion machinery, and cooling device is arranged on squeezing tank, for being cooled down to squeezing tank,
Squeezing tank is equipped with dough dispensing port and mealy potato exports, and molding porous for mealy potato in the installation of mealy potato outlet port
Filter plate is equipped with cutter in the outside of porous filter plate, for cutting off the mealy potato of extrusion forming；The cooking and cooling dress
It sets including snakelike conveyer trough, cyclic water tank and separating mechanism, the entrance of the snakelike conveyer trough connects feeding rack, crowded to accept
Molded mealy potato, the outlet end of the snakelike conveyer trough connect discharge rack, for after cooking and cooling mealy potato is sent
The separating mechanism for entering lower section is completed the separation of mealy potato, water and residue by separating mechanism；Between feeding rack and discharge rack
Snakelike conveyer trough, which is divided into, cooks section and cooling section, and partition is arranged between section and cooling section cooking, and is boiled with realizing
The partition of section processed and cooling section be connected to, the gradient is arranged from arrival end to outlet end in the snakelike conveyer trough, for mealy potato and
Water flows conveying wherein；It is that the cooking section and cooling section supply water that the cyclic water tank, which passes through and the water pump of different location is arranged in,
And the water for isolating separating mechanism draws back cyclic water tank.
The cooling device includes the water-bath controlled temperature cabinet and cooling water tank that squeezing tank bottom is arranged in, water-bath controlled temperature cabinet and
Cooling water tank realizes that cooling water circulates between cooling water tank and water-bath controlled temperature cabinet by circulating pump.
The cooling device further includes temperature sensor to detect the squeezing tank temperature and to cooling water
The cooler of cooling water temperature in case.
The screw extrusion machinery includes the motor and horizontally-mounted screw extrusion bar that squeezing tank one end is arranged in, spiral
Pressure ram is rotated by the motor driven, and the dough for entering squeezing tank is pushed to porous filter plate.
The cooking section bottom of the snakelike conveyer trough is equipped with heater, the water cooked in section to be heated to boiling.
The separating mechanism includes separator box and in the drainage network that separator box is set gradually from top to bottom and filter screen.
The cooking section of the snakelike conveyer trough is additionally provided with temperature sensor.
The partition is active clapboard or valve.
A kind of forming method of mealy potato, this method are carried out using the extrusion forming device, are included the following steps:
Step 1 opens a water pump in cooking and cooling device, supplies water for the cooking section, simultaneously closes off telescopic baffle,
Lattice gear is carried out to the water for cooking section, heater is then opened and is heated the water in section is cooked；
Step 2 will be put into extruding with good dough after the temperature sensor for cooking section detects that water temperature reaches assigned temperature
Case, and start screw extrusion machinery, by dough extrusion molding from the hole of porous filter plate；
Step 3, during screw extrusion machinery work, by the temperature sensor real-time monitoring squeezing tank in cooling device
Temperature the cooling of squeezing tank is handled by controller starting when squeezing tank temperature is more than setting value；
Step 4, molding mealy potato is fallen on the feeding rack of the snakelike conveyer trough arrival end in step 2, and is entered and cooked
Duan Jinhang is cooked；
Step 5, mealy potato are completed after cooking, and are supplied water by another water pump to cooling section, and open telescopic baffle, after cooking
Mealy potato flows to the back-end with water flow, completes to cool down in cooling section；
Step 6 completes cooling mealy potato and enters separating mechanism through discharge rack, the effect of lattice gear through separating mechanism drainage network and
The filtration of filter screen separates water, mealy potato and residue, and after separation, the water isolated is pumped into recirculated water through water pump
Case finally takes out the mealy potato isolated to recycle.
The cooling processing is that cooling water is realized by the circulating pump in cooling device in cooling water tank and water-bath controlled temperature cabinet
Between circulate, thus to squeezing tank cool down.
The beneficial effects of the present invention are:
1, product structure design is reasonable, makes full use of space, and operation difficulty is low, facilitate carry out using；
2, device is by carrying out cooling operation to extrusion equipment, and preventing screw extrusion bar, temperature is excessively high in extrusion process, causes
The case where mealy potato is burnt or is broken；
3, device drives the mealy potato squeezed out to carry out cooking and cooling down operation by flowing water stream, convenient and efficient.
Detailed description of the invention
Fig. 1 is the main view of internal structure of pressurizing unit in the present invention；
Fig. 2 is the top view of cooking and cooling device in the present invention；
Fig. 3 is the schematic front view of cooking and cooling device in the present invention；
Marked in the figure: 1, cooler；2, water-bath controlled temperature cabinet；3, connecting tube；4, cutter；5, porous filter plate；6, squeezing tank；7,
Dough dispensing port；8, screw extrusion bar；9, motor；10, temperature sensor；11, circulating pump；12, support frame；13, cooling water tank；
14, active clapboard；15, snakelike conveyer trough；16, rack；17, controller；18, discharge rack；19, feeding rack；20, water pump；21, add
Hot device；22, cyclic water tank；23, drainage network；24, filter screen；25, separator box.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples, but is not intended as doing invention any
The foundation of limitation.
A kind of extrusion forming device of mealy potato production, including pressurizing unit and cooking and cooling device, the extruding
Device is used to that the mealy potato of bar shaped will to be formed by squeezing with good dough, and the cooking and cooling device are used for the soil of bar shaped
Bean powder is cooked and is cooled down, and finally dehydration separation, obtains required mealy potato product.
As shown, the pressurizing unit includes squeezing tank 6, cooling device and support frame 12, the squeezing tank 6 is fixed
On support frame 12,6 top opening of squeezing tank, as dough dispensing port 7, a piece spiral of horizontal installation below dough dispensing port
One end of pressure ram 8, screw extrusion bar 8 is connect with motor 9, and motor 9 is arranged in the side of squeezing tank 6, screw extrusion bar 8 it is another
One end is rotatably arranged on the center of porous filter plate 5, and mealy potato is equipped on squeezing tank 6 and is exported, and exports and installs in mealy potato
One section of connecting tube 3, the porous filter plate 5 are fixed in the connecting tube 3, and are equipped in the outside of porous filter plate 5
Cutter 4, cutter 4 are also mounted in the connecting tube 3；The motor 9 drives screw extrusion bar 8 to rotate, by dough to
Porous filter plate 5 pushes, and porous filter plate 5 is equipped with multiple forming through hole, and dough is extruded under the promotion of screw extrusion bar 8
It, can be by after mealy potato forms a segment length on porous filter plate 5, and from forming through hole by forming the mealy potato of bar shaped
Cutter 4 cut off the mealy potato of bar shaped.Above-described motor 9 model NMRV050, the model HB- of the cutter 4
30。
Cooling device in the pressurizing unit includes water-bath controlled temperature cabinet 2 and cooling water tank 13, and water-bath controlled temperature cabinet 2 is welded on
The bottom of the squeezing tank 6, the cooling water tank 13 are welded on the bottom of the water-bath controlled temperature cabinet 2, water-bath controlled temperature cabinet 2 and cooling
It is connected between water tank 13, and circulating pump 11 is set, the model ORS25-16 of circulating pump 11, to realize cold in cooling water tank 13
But the water of water and water-bath controlled temperature cabinet 2 is recycled, and is equipped with temperature sensor 10 at the top of the water-bath controlled temperature cabinet 2, temperature passes
The model PT100 of sensor 10；Since water-bath controlled temperature cabinet 2 and squeezing tank 6 are made of metal material, belong to heat carrier, therefore
Temperature sensor 10 can be used for detecting the temperature in squeezing tank 6, and send the temperature value measured to controller 17；The cooling
Cooler 1, the model E5CWL-R1TC of cooler 1, to guarantee that the temperature of cooling water meets to extruding are additionally provided in water tank 13
The cooling of case 6 requires, and cooler 1 and the controller 17 connect, and the work of cooler 1 is controlled by controller 17.
The cutter 4, circulating pump 11, motor 9 with controller 17 connect, by controller 17 control realize cutter 4,
The work of circulating pump 11 and motor 9.
The cooking and cooling device include rack 16, snakelike conveyer trough 15 and separating mechanism, are arranged in 16 bottom of rack
There is cyclic water tank 22, is equipped with snakelike conveyer trough 15 in the top of cyclic water tank 22, and snakelike conveyer trough 15 is from arrival end to out
The setting gradient in mouth end flows out snakelike conveyer trough 15 so that mealy potato and water can flow freely wherein；The snakelike conveyer trough
15 entrance connects feeding rack 19, and to accept the mealy potato of extrusion forming, the outlet end of the snakelike conveyer trough 15 is connected out
Expect frame 18, for after cooking and cooling mealy potato is sent into the separating mechanism of lower section, by separating mechanism completion mealy potato, water with
And the separation of residue.The separating mechanism include be arranged in 16 side of rack separator box 25 and separator box 25 from upper and
Under the drainage network 23 that sets gradually and filter screen 24.The cyclic water tank 22 is connected with three water pumps 20, and is separately positioned on and follows
The different location of ring water tank 22, wherein two water pumps 20 are used to supply water respectively for the cooking section and cooling section of snakelike conveyer trough 15,
Last water pump 20 is then for the water separated in separator box 25 to be recovered in cyclic water tank 22.The snakelike conveyer trough
Partition is equipped between 15 cooking section and cooling section, partition can will cook section and separate or be connected to cooling section,
After cooking section and cooling section separate, can use the heater 21 being arranged in cook below section is water therein heating, heating
Water afterwards is additionally provided with the temperature sensor 10 of detection water temperature for cooking mealy potato, in cooking section.
The controller 17 is arranged in the rack 16, the water pump 20, temperature sensor 10 and heater
21 are connected with controller 17.
The controller 17 is PLC controller, model Siemens plc S7-200.
Further, by flanged joint, the porous filter plate 5 is provided with two for the connecting tube 3 and the squeezing tank 6
Group.
Further, the feeding rack 19 and the discharge rack 18 are fixed by screws in rack 16, and respectively and
The entrance of snakelike conveyer trough 15 and outlet correspond to.
Further, the drainage network 23 and filter screen 24 are mounted in separator box 25 by way of inlay card, so as to
In disassembly, cleaning or replacement, the separator box 25 is additionally provided with switching door, and sealing strip is equipped between switching door and separator box 25.
Further, the snakelike conveyer trough 15 can use unenclosed construction, i.e. the section of conveyer trough is semicircle, this
The partition of Shi Suoshu is active clapboard 14, and active clapboard 14 is controlled by cylinder to be gone up and down along track, and track is erected at snakelike fortune
The two sides of 15 straightway of hopper after active clapboard 14 is fallen, will cook section and cooling section separate, after active clapboard 14 rises,
Section is cooked to be connected to cooling section.
Alternatively, the snakelike conveyer trough 15 can also use closed round tube, cooks section and cooling section is two sections of round tubes, in
Between installation valve as partition, the valve can be solenoid valve.
The present invention also provides a kind of forming method of mealy potato production, this method is carried out using molding machine described above
, specifically includes the following steps:
Step 1 opens a water pump 20 in cooking and cooling device, supplies water for the cooking section, while falling active clapboard
14, lattice gear is carried out to the water for cooking section, heater 21 is then opened and is heated the water in section is cooked；
Step 2, it is crowded by being put into good dough after the temperature sensor 10 for cooking section detects that water temperature reaches assigned temperature
Case 6 is pressed, and starts screw extrusion bar 8, pushes dough extrusion molding from the hole of porous filter plate 5；
Step 3, during screw extrusion bar 8 works, by the 10 real-time monitoring squeezing tank of temperature sensor in cooling device
6 temperature is handled the cooling of squeezing tank 6 by the starting of controller 17 when 6 temperature of squeezing tank is more than setting value；
Step 4, molding mealy potato is fallen on the feeding rack 19 of 15 arrival end of snakelike conveyer trough in step 2, and is entered
Section is cooked to be cooked；
Step 5, mealy potato are completed after cooking, and are supplied water, and rise active clapboard 14, are cooked to cooling section by another water pump 20
Mealy potato afterwards flows to the back-end with water flow, completes to cool down in cooling section；
Step 6 completes cooling mealy potato through discharge rack 18 and enters separating mechanism, and the lattice through separating mechanism drainage network 23, which are kept off, to be made
With the filtration with filter screen 24, water, mealy potato and residue are separated, after separation, the water isolated is pumped through water pump 20
Enter cyclic water tank 22 to recycle, finally takes out the mealy potato isolated.
The cooling processing is that cooling water is realized by the circulating pump 11 in cooling device in cooling water tank 13 and water-bath tune
It is circulated between incubator 2, to cool down to squeezing tank.
Claims (10)
1. a kind of extrusion forming device of mealy potato production, including the pressurizing unit and cooking that are mutually connected and cooling device,
Be characterized in that: the pressurizing unit includes squeezing tank and screw extrusion machinery, and cooling device is arranged on squeezing tank, for crowded
Pressure case is cooled down, and squeezing tank is equipped with dough dispensing port and mealy potato exports, and in the installation of mealy potato outlet port for soil
The molding porous filter plate of bean powder is equipped with cutter in the outside of porous filter plate, for cutting off the mealy potato of extrusion forming；Institute
State cooking and cooling device include snakelike conveyer trough, cyclic water tank and separating mechanism, the entrance of the snakelike conveyer trough connect into
Expect frame, to accept the mealy potato of extrusion forming, the outlet end of the snakelike conveyer trough connects discharge rack, after being used to cook simultaneously
Cooling mealy potato is sent into the separating mechanism of lower section, and the separation of mealy potato, water and residue is completed by separating mechanism；In feeding rack
Snakelike conveyer trough between discharge rack, which is divided into, cooks section and cooling section, and separates cooking to be arranged between section and cooling section
Mechanism, with realize cook the partition of section and cooling section be connected to, the gradient is arranged from arrival end to outlet end in the snakelike conveyer trough,
So that mealy potato and water flow conveying wherein；It is the cooking section that the cyclic water tank, which passes through and the water pump of different location is arranged in,
The water for supplying water with cooling section and isolating separating mechanism draws back cyclic water tank.
2. a kind of extrusion forming device of mealy potato production according to claim 1, it is characterised in that: the cooling dress
Water-bath controlled temperature cabinet and cooling water tank including squeezing tank bottom is arranged in are set, water-bath controlled temperature cabinet and cooling water tank pass through circulating pump
Realize that cooling water circulates between cooling water tank and water-bath controlled temperature cabinet.
3. a kind of extrusion forming device of mealy potato production according to claim 2, it is characterised in that: the cooling dress
Setting further includes temperature sensor to detect the squeezing tank temperature and to the drop to cooling water temperature in cooling water tank
Warm device.
4. a kind of extrusion forming device of mealy potato production according to claim 1, it is characterised in that: the spiral is squeezed
Press mechanism includes that the motor that squeezing tank one end is arranged in and horizontally-mounted screw extrusion bar, screw extrusion bar are driven by the motor
Dynamic rotation pushes the dough for entering squeezing tank to porous filter plate.
5. a kind of extrusion forming device of mealy potato production according to claim 1, it is characterised in that: the snakelike fortune
The cooking section bottom of hopper is equipped with heater, the water cooked in section to be heated to boiling.
6. a kind of extrusion forming device of mealy potato production according to claim 1, it is characterised in that: the seperator
Structure includes separator box and in the drainage network that separator box is set gradually from top to bottom and filter screen.
7. a kind of extrusion forming device of mealy potato production according to claim 1, it is characterised in that: the snakelike fortune
The cooking section of hopper is additionally provided with temperature sensor.
8. a kind of extrusion forming device of mealy potato production according to claim 1, it is characterised in that: the separation machine
Structure is active clapboard or valve.
9. a kind of forming method of mealy potato, this method is carried out using the extrusion forming device described in claim 1 ~ 8, feature
It is, includes the following steps:
Step 1 opens a water pump in cooking and cooling device, supplies water for the cooking section, simultaneously closes off telescopic baffle,
Lattice gear is carried out to the water for cooking section, heater is then opened and is heated the water in section is cooked；
Step 2 will be put into extruding with good dough after the temperature sensor for cooking section detects that water temperature reaches assigned temperature
Case, and start screw extrusion machinery, by dough extrusion molding from the hole of porous filter plate；
Step 3, during screw extrusion machinery work, by the temperature sensor real-time monitoring squeezing tank in cooling device
Temperature the cooling of squeezing tank is handled by controller starting when squeezing tank temperature is more than setting value；
Step 4, molding mealy potato is fallen on the feeding rack of the snakelike conveyer trough arrival end in step 2, and is entered and cooked
Duan Jinhang is cooked；
Step 5, mealy potato are completed after cooking, and are supplied water by another water pump to cooling section, and open telescopic baffle, after cooking
Mealy potato flows to the back-end with water flow, completes to cool down in cooling section；
Step 6 completes cooling mealy potato and enters separating mechanism through discharge rack, the effect of lattice gear through separating mechanism drainage network and
The filtration of filter screen separates water, mealy potato and residue, and after separation, the water isolated is pumped into recirculated water through water pump
Case finally takes out the mealy potato isolated to recycle.
10. according to a kind of forming method of mealy potato as claimed in claim 9, it is characterised in that: the cooling processing is cooling water
It is realized by the circulating pump in cooling device and is circulated between cooling water tank and water-bath controlled temperature cabinet, to be dropped to squeezing tank
Temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910469022.5A CN110051025A (en) | 2019-05-31 | 2019-05-31 | A kind of extrusion forming device and forming method of mealy potato production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910469022.5A CN110051025A (en) | 2019-05-31 | 2019-05-31 | A kind of extrusion forming device and forming method of mealy potato production |
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| CN110051025A true CN110051025A (en) | 2019-07-26 |
Family
ID=67325204
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| CN201910469022.5A Pending CN110051025A (en) | 2019-05-31 | 2019-05-31 | A kind of extrusion forming device and forming method of mealy potato production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110558481A (en) * | 2019-10-21 | 2019-12-13 | 武汉金香园食品有限公司 | Fine powder production line |
| CN111869885A (en) * | 2020-08-09 | 2020-11-03 | 范涛涛 | Beating machine is used in strawberry processing |
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Application publication date: 20190726 |
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