CN110477429A - Bean dregs cake molding machine - Google Patents
Bean dregs cake molding machine Download PDFInfo
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- CN110477429A CN110477429A CN201910692614.3A CN201910692614A CN110477429A CN 110477429 A CN110477429 A CN 110477429A CN 201910692614 A CN201910692614 A CN 201910692614A CN 110477429 A CN110477429 A CN 110477429A
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- 244000046052 Phaseolus vulgaris Species 0.000 title claims abstract description 91
- 235000010627 Phaseolus vulgaris Nutrition 0.000 title claims abstract description 91
- 238000000465 moulding Methods 0.000 title claims description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000004080 punching Methods 0.000 claims abstract description 66
- 230000005540 biological transmission Effects 0.000 claims description 43
- 239000000945 filler Substances 0.000 claims description 23
- 230000033001 locomotion Effects 0.000 claims description 22
- 244000068988 Glycine max Species 0.000 claims 1
- 235000010469 Glycine max Nutrition 0.000 claims 1
- 235000013305 food Nutrition 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 3
- 235000013527 bean curd Nutrition 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 235000013322 soy milk Nutrition 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Beans For Foods Or Fodder (AREA)
- Confectionery (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
本发明公开了一种豆渣饼成型机,属于食品成型设备技术领域。通过填料机构向冲压机构的冲压圆板上的冲压孔填充豆渣,驱动机构控制冲压柱对冲压孔中的豆渣进行冲压,豆渣被压到底板上形成豆渣饼。豆渣饼在一个冲压孔内成型后,驱动机构控制冲压柱拿出,控制槽轮机构中的主动拨盘转动,主动拨盘带动从动槽轮转动,从动槽轮转动360°/n,与从动槽轮同轴固定的转动轴转动相同的角度,转动轴带动冲压圆板转动相同角度,使得冲压圆板的一个冲压孔内的豆渣饼被转动到底板的掉落槽处,豆渣饼从掉落槽处掉落收集,再进行下一个豆渣饼的冲压成型。豆渣饼成型机可以对豆渣进行持续不断地成型豆渣饼,可以将大量的豆渣制成食品,有效节约资源。
The invention discloses a bean dregs cake forming machine, which belongs to the technical field of food forming equipment. The punching holes on the punching circular plate of the punching mechanism are filled with bean dregs through the filling mechanism, and the driving mechanism controls the punching column to punch the bean dregs in the punching holes, and the bean dregs are pressed on the bottom plate to form bean dregs cakes. After the bean dregs cake is formed in a punching hole, the driving mechanism controls the punching column to take out, controls the driving dial in the sheave mechanism to rotate, the driving dial drives the driven sheave to rotate, and the driven sheave rotates 360°/n, and The rotating shaft fixed by the driven sheave rotates at the same angle, and the rotating shaft drives the stamping circular plate to rotate at the same angle, so that the bean dregs cake in a punching hole of the stamping circular plate is rotated to the drop groove of the bottom plate, and the bean dregs cake is released from the bottom plate. The drop is collected at the drop trough, and then the next bean dregs cake is stamped and formed. The bean dregs cake forming machine can continuously form bean dregs into bean dregs, and can make a large amount of bean dregs into food, effectively saving resources.
Description
技术领域technical field
本发明涉及食品成型设备技术领域,特别涉及一种豆渣饼成型机。The invention relates to the technical field of food forming equipment, in particular to a bean dregs cake forming machine.
背景技术Background technique
豆渣是加工豆腐、豆乳等豆制品的副产品,豆腐、豆乳等豆制品的制作过程中会产生大量的豆渣。豆渣作为食物具有很高的营养价值,但由于豆渣不易制作成为食品,虽然部分豆渣可以被烹饪,但大部分的豆渣都是被直接丢弃或作为燃料,造成了资源的浪费。Okara is a by-product of processing soy products such as tofu and soy milk. During the production of soy products such as tofu and soy milk, a large amount of okara will be produced. Okara has high nutritional value as food, but because it is not easy to make okara into food, although some okara can be cooked, most of it is directly discarded or used as fuel, resulting in a waste of resources.
发明内容Contents of the invention
本发明实施例提供了一种豆渣饼成型机,可以将大量的豆渣制成食品,有效节约资源。所述技术方案如下:The embodiment of the present invention provides a bean dregs cake forming machine, which can make a large amount of bean dregs into food, effectively saving resources. Described technical scheme is as follows:
本发明实施例提供了一种豆渣饼成型机,所述豆渣饼成型机包括冲压机构、支架、填料机构、驱动机构与槽轮机构,An embodiment of the present invention provides a bean dregs cake forming machine, which includes a stamping mechanism, a bracket, a filling mechanism, a driving mechanism and a sheave mechanism,
所述冲压机构包括冲压圆板、转动轴、底板与冲压柱,所述冲压圆板同轴固定在所述转动轴的一端上,所述底板套设在所述转动轴上,所述底板与所述支架固定连接,所述冲压圆板的一个板面与所述底板的一个板面相抵,所述冲压圆板的周向上开有等距的n个冲压孔,其中,n≥3且n为整数,所述冲压柱用于对所述冲压孔内的豆渣进行冲压,所述底板上开有掉落槽,所述掉落槽对应所述n个冲压孔中的一个冲压孔,The stamping mechanism includes a stamping circular plate, a rotating shaft, a bottom plate and a stamping column, the stamping circular plate is coaxially fixed on one end of the rotating shaft, the bottom plate is sleeved on the rotating shaft, and the bottom plate and The bracket is fixedly connected, one plate surface of the stamped circular plate is in contact with one plate surface of the bottom plate, and there are n stamped holes equidistant on the circumferential direction of the stamped circular plate, wherein, n≥3 and n is an integer, the punching column is used for punching the bean dregs in the punching hole, a drop groove is opened on the bottom plate, and the drop groove corresponds to one punching hole in the n punching holes,
所述填料机构用于向所述n个冲压孔内填充豆渣,The filling mechanism is used to fill bean dregs into the n stamping holes,
所述驱动机构用于控制所述冲压柱进行冲压,所述槽轮机构的从动槽轮同轴固定在所述转动轴的另一端,所述从动槽轮的径向槽数为n,所述驱动机构还用于控制所述槽轮机构的主动拨盘转动。The driving mechanism is used to control the punching column to punch, the driven sheave of the sheave mechanism is coaxially fixed on the other end of the rotating shaft, and the number of radial grooves of the driven sheave is n, The drive mechanism is also used to control the rotation of the active dial of the sheave mechanism.
可选地,所述驱动机构包括动力元件、第一齿轮、第二齿轮、连杆、滑板、第一传动轴、连接轴、第一锥齿轮与第二锥齿轮,Optionally, the drive mechanism includes a power element, a first gear, a second gear, a connecting rod, a slide plate, a first transmission shaft, a connecting shaft, a first bevel gear and a second bevel gear,
所述动力元件与所述第一齿轮传动连接,所述第一齿轮与所述第二齿轮啮合,所述第二齿轮的端面与所述连杆的一端铰接,所述连杆的另一端与所述滑板铰接,所述滑板可滑动地连接在所述支架上,所述滑板的滑动方向平行所述冲压孔的轴向,所述滑板与所述冲压柱固定,The power element is in transmission connection with the first gear, the first gear meshes with the second gear, the end face of the second gear is hinged to one end of the connecting rod, and the other end of the connecting rod is connected to The slider is hinged, the slider is slidably connected to the bracket, the sliding direction of the slider is parallel to the axial direction of the punching hole, the slider is fixed to the punching column,
所述第二齿轮与所述第一传动轴的一端同轴连接,所述第一传动轴的另一端与所述第一锥齿轮同轴连接,所述第一锥齿轮与所述第二锥齿轮啮合,所述第二锥齿轮与所述连接轴同轴连接,所述连接轴与所述主动拨盘同轴连接。The second gear is coaxially connected to one end of the first transmission shaft, the other end of the first transmission shaft is coaxially connected to the first bevel gear, and the first bevel gear is connected to the second bevel gear. gear meshing, the second bevel gear is coaxially connected with the connecting shaft, and the connecting shaft is coaxially connected with the driving dial.
可选地,所述填料机构包括填料筒、填料轴与填料杆,所述填料筒与所述支架固定连接,所述填料筒位于所述冲压圆板上,所述填料筒上开有填料孔,所述填料孔与所述n个冲压孔中的一个冲压孔对应,所述填料轴的一端同轴插设在所述填料筒内,所述填料轴的一端与所述填料杆固定,所述填料杆的长度方向垂直所述填料轴的轴向,所述填料轴的另一端与所述动力元件传动连接。Optionally, the filler mechanism includes a filler cylinder, a filler shaft and a filler rod, the filler cylinder is fixedly connected to the bracket, the filler cylinder is located on the punched circular plate, and a filler hole is opened on the filler cylinder , the stuffing hole corresponds to one of the n punching holes, one end of the stuffing shaft is coaxially inserted in the stuffing cylinder, and one end of the stuffing shaft is fixed to the stuffing rod, so The length direction of the stuffing rod is perpendicular to the axial direction of the stuffing shaft, and the other end of the stuffing shaft is in transmission connection with the power element.
可选地,所述驱动机构还包括第三锥齿轮、第四锥齿轮、第五锥齿轮、第六锥齿轮与第二传动轴,所述动力元件的输出轴与所述第三锥齿轮同轴连接,所述第三锥齿轮与所述第四锥齿轮啮合,所述第四锥齿轮与所述第二传动轴同轴连接,所述第二传动轴的一端与所述第一齿轮同轴连接,所述第二传动轴的另一端与所述第五锥齿轮同轴连接,所述第五锥齿轮与所述第六锥齿轮啮合,所述第六锥齿轮与所述填料轴的另一端同轴连接。Optionally, the drive mechanism further includes a third bevel gear, a fourth bevel gear, a fifth bevel gear, a sixth bevel gear and a second transmission shaft, and the output shaft of the power element is the same as that of the third bevel gear. Shaft connection, the third bevel gear meshes with the fourth bevel gear, the fourth bevel gear is coaxially connected with the second transmission shaft, and one end of the second transmission shaft is coaxial with the first gear Shaft connection, the other end of the second transmission shaft is coaxially connected with the fifth bevel gear, the fifth bevel gear is meshed with the sixth bevel gear, and the sixth bevel gear is connected with the filler shaft The other end is connected coaxially.
可选地,所述冲压机构还包括连接板,所述连接板固定在所述支架上,所述连接板与所述转动轴的另一端铰接。Optionally, the stamping mechanism further includes a connecting plate, the connecting plate is fixed on the bracket, and the connecting plate is hinged to the other end of the rotating shaft.
可选地,所述支架包括横向支撑框、纵向支撑框、多个横向移动杆与多个纵向移动杆,所述多个横向移动杆可滑动地设置在所述横向支撑框上,所述多个纵向移动杆可滑动地设置在所述纵向支撑框上,所述底板、所述填料筒均固定在所述纵向移动杆上,所述第一传动轴设置在所述横向移动杆上。Optionally, the bracket includes a horizontal support frame, a vertical support frame, a plurality of lateral movement rods and a plurality of longitudinal movement rods, the plurality of lateral movement rods are slidably arranged on the horizontal support frame, and the multiple Two longitudinal moving rods are slidably arranged on the longitudinal support frame, the bottom plate and the stuffing tube are fixed on the longitudinal moving rods, and the first transmission shaft is arranged on the lateral moving rods.
可选地,所述支架还包括第一固定筒,所述第一固定筒固定在所述横向移动杆上,所述第一传动轴转动插设在所述第一固定筒内。Optionally, the bracket further includes a first fixed cylinder, the first fixed cylinder is fixed on the lateral movement rod, and the first transmission shaft is rotatably inserted in the first fixed cylinder.
可选地,所述驱动机构还包括两个导向板,所述两个导向板平行连接在所述支架上,所述滑板上设置有对应所述两个导向板的两个滑槽,所述两个滑槽分别套在所述两个导向板上。Optionally, the drive mechanism further includes two guide plates, the two guide plates are connected in parallel to the bracket, and the slide plate is provided with two slide grooves corresponding to the two guide plates, the The two slide grooves are sleeved on the two guide plates respectively.
可选地,所述冲压孔的个数为4。Optionally, the number of punched holes is four.
可选地,所述冲压圆板上对角的两个冲压孔的轴线所在的平面垂直所述第二齿轮的端面,所述两个冲压孔中的一个冲压孔对应所述掉落槽,所述豆渣饼成型机还包括推动柱,所述推动柱连接在所述滑板上,所述推动柱与所述滑动柱分别对应对角的两个冲压孔,所述推动柱用于推动豆渣饼从所述掉落槽掉落。Optionally, the plane where the axes of the two punching holes diagonally on the punching circular plate are located is perpendicular to the end face of the second gear, and one of the two punching holes corresponds to the drop groove, so The bean dregs cake forming machine also includes a push column, which is connected to the slide plate, and the push column and the slide column respectively correspond to two punching holes at opposite angles, and the push column is used to push the bean dregs cake from The drop chute drops.
本发明实施例提供的技术方案带来的有益效果是:这种豆渣饼成型机可以通过填料机构向冲压机构的冲压圆板上的冲压孔填充豆渣,再通过驱动机构控制冲压机构中的冲压柱对冲压孔中的豆渣进行冲压,豆渣被冲压到底板上,形成豆渣饼。且在豆渣饼在一个冲压孔内成型后,可以通过驱动机构控制冲压柱拿出,再通过驱动机构控制槽轮机构中的主动拨盘转动,主动拨盘带动从动槽轮转动,从动槽轮转动360°/n的角度。此时与从动槽轮同轴固定的转动轴转动相同的角度,转动轴带动冲压圆板转动相同角度,使得冲压圆板的一个冲压孔内的豆渣饼被转动到底板的掉落槽处,豆渣饼失去底板的遮挡从掉落槽处掉落收集,再进行下一个豆渣饼的冲压成型。豆渣饼成型机可以对豆渣进行持续不断地成型豆渣饼,可以将大量的豆渣制成食品,有效节约资源。The beneficial effect brought by the technical solution provided by the embodiment of the present invention is: the bean dregs cake forming machine can fill the punching holes on the punching circular plate of the punching mechanism with bean dregs through the filling mechanism, and then control the punching column in the punching mechanism through the driving mechanism The bean dregs in the punching hole are punched, and the bean dregs are punched on the base plate to form a bean dregs cake. And after the bean dregs cake is formed in a stamping hole, the stamping column can be controlled by the driving mechanism to take out, and then the driving dial in the sheave mechanism is controlled by the driving mechanism to rotate, the driving dial drives the driven sheave to rotate, and the driven groove The wheel turns at an angle of 360°/n. At this time, the rotating shaft coaxially fixed with the driven sheave rotates at the same angle, and the rotating shaft drives the stamping circular plate to rotate at the same angle, so that the bean dregs cake in a punching hole of the stamping circular plate is rotated to the drop groove of the bottom plate, The bean dregs cake loses the cover of the bottom plate and falls and collects from the drop trough, and then the next bean dregs cake is stamped and formed. The bean dregs cake forming machine can continuously form bean dregs into bean dregs, and can make a large amount of bean dregs into food, effectively saving resources.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings that need to be used in the description of the embodiments,
图1是本发明实施例提供的一种豆渣饼成型机的结构示意图;Fig. 1 is the structural representation of a kind of bean dregs cake molding machine that the embodiment of the present invention provides;
图2是本发明实施例提供的一种豆渣饼成型机的侧视图;Fig. 2 is a side view of a kind of bean dregs cake molding machine provided by the embodiment of the present invention;
图3是本发明实施例提供的驱动机构的部分结构示意图。Fig. 3 is a partial structural schematic diagram of the driving mechanism provided by the embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步的详细描述。In order to make the object, technical solution and advantages of the present invention clearer, the embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.
图1是本发明实施例提供的一种豆渣饼成型机的结构示意图,如图1所示,该豆渣饼成型机包括冲压机构1、支架2、填料机构3、驱动机构4与槽轮机构5。Fig. 1 is a structural schematic diagram of a bean dregs cake forming machine provided by an embodiment of the present invention. As shown in Fig. 1, the bean dregs cake forming machine includes a stamping mechanism 1, a bracket 2, a filling mechanism 3, a driving mechanism 4 and a sheave mechanism 5 .
冲压机构1包括冲压圆板101、转动轴102、底板103与冲压柱104。冲压圆板101同轴固定在转动轴102的一端上,底板103套设在转动轴102上,底板103与支架2固定连接,冲压圆板101的一个板面与底板103的一个板面相抵,冲压圆板101的周向上开有等距的n个冲压孔101a,其中,n≥3且n为整数,冲压柱104用于对冲压孔101a内的豆渣进行冲压,底板103上开有掉落槽103a,掉落槽103a对应n个冲压孔101a中的一个冲压孔101a。The stamping mechanism 1 includes a stamping circular plate 101 , a rotating shaft 102 , a bottom plate 103 and a stamping column 104 . The stamped circular plate 101 is coaxially fixed on one end of the rotating shaft 102, the bottom plate 103 is sleeved on the rotating shaft 102, the bottom plate 103 is fixedly connected with the bracket 2, and one surface of the stamped circular plate 101 is offset against one surface of the bottom plate 103. There are n stamping holes 101a equidistant on the circumference of the stamping circular plate 101, wherein, n≥3 and n is an integer, and the stamping columns 104 are used to stamp the bean dregs in the stamping holes 101a, and the bottom plate 103 is provided with falling holes. The groove 103a, the drop groove 103a corresponds to one punching hole 101a in the n punching holes 101a.
填料机构3用于向n个冲压孔101a内填充豆渣。The filling mechanism 3 is used to fill the n stamping holes 101a with bean dregs.
驱动机构4用于控制冲压柱104进行冲压,槽轮机构5的从动槽轮501同轴固定在转动轴102的另一端,从动槽轮501的径向槽数501a为n,驱动机构4还用于控制槽轮机构5的主动拨盘502转动。The driving mechanism 4 is used to control the stamping column 104 for punching. The driven sheave 501 of the sheave mechanism 5 is coaxially fixed on the other end of the rotating shaft 102. The number of radial grooves 501a of the driven sheave 501 is n, and the driving mechanism 4 It is also used to control the rotation of the driving dial 502 of the sheave mechanism 5 .
这种豆渣饼成型机可以通过填料机构3向冲压机构1的冲压圆板101上的冲压孔101a填充豆渣,再通过驱动机构4控制冲压机构1中的冲压柱104对冲压孔101a中的豆渣进行冲压,豆渣被冲压到底板103上,形成豆渣饼。且在豆渣饼在一个冲压孔101a内成型后,可以通过驱动机构4控制冲压柱104拿出,再通过驱动机构4控制槽轮机构5中的主动拨盘502转动,主动拨盘502带动从动槽轮501转动,从动槽轮501转动360°/n的角度。此时与从动槽轮501同轴固定的转动轴102转动相同的角度,转动轴102带动冲压圆板101转动相同角度,使得冲压圆板101的一个冲压孔101a内的豆渣饼被转动到底板103的掉落槽103a处,豆渣饼失去遮挡从掉落槽103a处掉落收集,再进行下一个豆渣饼的冲压成型。豆渣饼成型机可以对豆渣进行持续不断地成型豆渣饼,可以将大量的豆渣制成食品,有效节约资源。This bean dregs cake forming machine can fill the punching hole 101a on the punching circular plate 101 of the punching mechanism 1 with the bean dregs through the filling mechanism 3, and then the punching column 104 in the punching mechanism 1 is controlled by the driving mechanism 4 to carry out the bean dregs in the punching hole 101a. Stamping, bean dregs are stamped on the base plate 103 to form bean dregs cake. And after the bean dregs cake is molded in a stamping hole 101a, the stamping column 104 can be controlled by the driving mechanism 4 to take out, and then the driving dial 502 in the sheave mechanism 5 is controlled by the driving mechanism 4 to rotate, and the driving dial 502 drives the driven dial 502 to rotate. The sheave 501 rotates, and the driven sheave 501 rotates an angle of 360°/n. At this time, the rotating shaft 102 coaxially fixed with the driven sheave 501 rotates the same angle, and the rotating shaft 102 drives the stamping circular plate 101 to rotate the same angle, so that the bean dregs cake in a stamping hole 101a of the stamping circular plate 101 is rotated to the bottom plate 103 at the drop chute 103a, the bean dregs cake loses its cover and falls and collects from the drop trough 103a, and then the next bean dregs cake is stamped and formed. The bean dregs cake forming machine can continuously form bean dregs into bean dregs, and can make a large amount of bean dregs into food, effectively saving resources.
且这种结构中,冲压柱104与槽轮机构5都是通过驱动机构4进行控制,整体需要占用的空间也小。Moreover, in this structure, both the stamping column 104 and the sheave mechanism 5 are controlled by the driving mechanism 4 , and the overall occupied space is also small.
如图1所示,冲压机构1还可包括连接板105,连接板105固定在支架2上,连接板105与转动轴102的另一端铰接。As shown in FIG. 1 , the stamping mechanism 1 may further include a connecting plate 105 fixed on the bracket 2 and hinged to the other end of the rotating shaft 102 .
连接板105的增加可以提高转动轴102在工作时的稳定性,保持转动轴102一直处于竖直状态工作。The addition of the connecting plate 105 can improve the stability of the rotating shaft 102 during operation, and keep the rotating shaft 102 working in a vertical state all the time.
图2是本发明实施例提供的一种豆渣饼成型机的侧视图,图3是本发明实施例提供的驱动机构4的部分结构示意图,结合图1~图3,驱动机构4包括动力元件401、第一齿轮402、第二齿轮403、连杆404、滑板405、第一传动轴406、连接轴407、第一锥齿轮408与第二锥齿轮(图中未示出)。Fig. 2 is a side view of a bean dregs cake molding machine provided by an embodiment of the present invention, and Fig. 3 is a partial structural schematic diagram of a driving mechanism 4 provided by an embodiment of the present invention. With reference to Figs. 1 to 3, the driving mechanism 4 includes a power element 401 , the first gear 402, the second gear 403, the connecting rod 404, the slide plate 405, the first transmission shaft 406, the connecting shaft 407, the first bevel gear 408 and the second bevel gear (not shown in the figure).
动力元件401与第一齿轮402传动连接,第一齿轮402与第二齿轮403啮合,第二齿轮403的端面与连杆404的一端铰接,连杆404的另一端与滑板405铰接,滑板405可滑动地连接在支架2上,滑板405的滑动方向平行冲压孔101a的轴向,滑板405与冲压柱104固定。The power element 401 is in transmission connection with the first gear 402, the first gear 402 meshes with the second gear 403, the end face of the second gear 403 is hinged with one end of the connecting rod 404, and the other end of the connecting rod 404 is hinged with the slide plate 405, the slide plate 405 can Slidingly connected to the bracket 2 , the sliding direction of the sliding plate 405 is parallel to the axial direction of the punching hole 101 a , and the sliding plate 405 is fixed to the punching post 104 .
第二齿轮403与第一传动轴406的一端同轴连接,第一传动轴406的另一端与第一锥齿轮408同轴连接,第一锥齿轮408与第二锥齿轮啮合,第二锥齿轮与连接轴407同轴连接,连接轴407与主动拨盘502同轴连接。The second gear 403 is coaxially connected with one end of the first transmission shaft 406, and the other end of the first transmission shaft 406 is coaxially connected with the first bevel gear 408, and the first bevel gear 408 meshes with the second bevel gear, and the second bevel gear It is coaxially connected with the connecting shaft 407 , and the connecting shaft 407 is coaxially connected with the driving dial 502 .
这种结构中,可以仅通过一个动力元件401驱动第一齿轮402,第一齿轮402带动第二齿轮403转动,第二齿轮403、连杆404与滑板405构成曲柄连杆404机构,滑板405上的冲压柱104会随同滑板405一同在滑板405的滑动方向上做往返运动,冲压柱104每往返一次即完成一次豆渣饼的冲压。同时,第二齿轮403转动会带动第一传动轴406转动,第一传动轴406的运动会通过第一锥齿轮408及第二锥齿轮转化为连接轴407的转动,最终带动槽轮机构5的主动拨盘502转动,实现动力元件401对槽轮机构5与冲压柱104的同时控制。这种结构较为便利,占用空间小。且第二齿轮403转动一圈时,滑板405带动冲压柱104完成一次冲压运动,此时槽轮机构5可恰好转动360°/n的角度,完成一个冲压孔101a内豆渣饼转动至掉落槽103a处掉落,而另一个冲压孔101a可以填充豆渣的行程。两个豆渣饼成型的时间间隔较短,豆渣饼成型效率高。In this structure, the first gear 402 can be driven by only one power element 401, and the first gear 402 drives the second gear 403 to rotate. The stamping column 104 can be moved back and forth along with the slide plate 405 in the sliding direction of the slide plate 405, and the stamping column 104 completes the stamping of the bean dregs cake every time it goes back and forth. At the same time, the rotation of the second gear 403 will drive the first transmission shaft 406 to rotate, and the motion of the first transmission shaft 406 will be converted into the rotation of the connecting shaft 407 through the first bevel gear 408 and the second bevel gear, finally driving the active movement of the sheave mechanism 5 The dial 502 rotates to realize the simultaneous control of the power element 401 on the sheave mechanism 5 and the stamping column 104 . This structure is more convenient and occupies less space. And when the second gear 403 rotates one circle, the slide plate 405 drives the stamping column 104 to complete a stamping movement. At this time, the sheave mechanism 5 can just rotate an angle of 360°/n to complete the rotation of the bean dregs cake in the stamping hole 101a to the drop chute. 103a place drops, and another punching hole 101a can fill the stroke of bean dregs. The time interval for forming two bean dregs cakes is short, and the forming efficiency of bean dregs cakes is high.
在本发明实施例中,冲压圆盘内冲压孔101a的个数及槽轮机构5中从动槽轮501的槽数均可为4,这种结构便于设计,此时豆渣饼的成型效率也较高。In the embodiment of the present invention, the number of stamping holes 101a in the stamping disk and the number of grooves of the driven sheave 501 in the sheave mechanism 5 can be 4, this structure is easy to design, and the forming efficiency of the bean dregs cake is also high now. higher.
在冲压孔101a的个数为4的前提下,冲压圆板101上对角的两个冲压孔101a的轴线所在平面垂直第二齿轮403的端面,所述两个冲压孔101a中的一个冲压孔101a对应所述掉落槽103a,豆渣饼成型机还可包括推动柱6,推动柱6连接在滑板405上,所述推动柱6与所述滑动柱分别对应对角的两个冲压孔101a,推动柱6用于推动豆渣饼从掉落槽103a掉落。On the premise that the number of punching holes 101a is four, the plane where the axes of the two diagonal punching holes 101a on the punching circular plate 101 are located is perpendicular to the end face of the second gear 403, and one punching hole in the two punching holes 101a 101a corresponds to the drop trough 103a, and the bean dregs cake molding machine can also include a push column 6, which is connected to the slide plate 405, and the push column 6 and the slide column correspond to two punching holes 101a at opposite angles respectively, The push column 6 is used to push the bean dregs cake to fall from the drop chute 103a.
这种设置中,冲压柱104与推动柱6同时被滑板405控制,一个豆渣饼成型的同时,另一个冲压孔101a内的豆渣饼被推动柱6推动掉落,豆渣饼容易收集,且推动柱6的设置,也可以使得豆渣饼平稳下落,减小豆渣饼的损坏。In this setting, the punching column 104 and the pushing column 6 are controlled by the slide plate 405 at the same time. While one bean dregs cake is formed, the bean dregs cake in the other punching hole 101a is pushed and dropped by the pushing column 6. The bean dregs cake is easy to collect, and the pushing column The setting of 6 can also make the bean dregs cake fall smoothly and reduce the damage of the bean dregs cake.
结合图1与图2,填料机构3包括填料筒301、填料轴302与填料杆303。填料筒301与支架2固定连接,填料筒301位于冲压圆板101上,填料筒301上开有填料孔,填料孔与n个冲压孔101a中的一个冲压孔101a对应,填料轴302的一端同轴插设在填料筒301内,填料轴302的一端与填料杆303固定,填料杆303的长度方向垂直填料轴302的轴向,填料轴302的另一端与动力元件401传动连接。Referring to FIG. 1 and FIG. 2 , the stuffing mechanism 3 includes a stuffing cylinder 301 , a stuffing shaft 302 and a stuffing rod 303 . The stuffing cylinder 301 is fixedly connected with the bracket 2, the stuffing cylinder 301 is positioned on the stamping circular plate 101, the stuffing cylinder 301 has a stuffing hole, the stuffing hole corresponds to one punching hole 101a in the n punching holes 101a, and one end of the stuffing shaft 302 is the same as The shaft is inserted in the stuffing cylinder 301 , one end of the stuffing shaft 302 is fixed to the stuffing rod 303 , the length direction of the stuffing rod 303 is perpendicular to the axial direction of the stuffing shaft 302 , and the other end of the stuffing shaft 302 is transmission-connected to the power element 401 .
驱动机构4中的动力元件401在驱动时同时会驱动填料轴302转动,填料轴302转动带动连接杆转动,连接杆转动时推动填料筒301内的豆渣由填料孔落入冲压孔101a内,便于实现冲压孔101a内豆渣的填充,需要占用的空间也小。The power element 401 in the driving mechanism 4 can drive the filler shaft 302 to rotate simultaneously when driving, and the rotation of the filler shaft 302 drives the connecting rod to rotate. To realize the filling of the bean dregs in the punching hole 101a, the occupied space is also small.
需要说明的是,填料筒301与支架2之间可通过杆状结构实现连接固定。It should be noted that the connection and fixation between the stuffing cylinder 301 and the bracket 2 can be achieved through a rod-shaped structure.
结合图2与图3,驱动机构4还包括第三锥齿轮409、第四锥齿轮410、第五锥齿轮411、第六锥齿轮412与第二传动轴413。动力元件401的输出轴与第三锥齿轮409同轴连接,第三锥齿轮409与第四锥齿轮410啮合,第四锥齿轮410与第二传动轴413同轴连接,第二传动轴413的一端与第一齿轮402同轴连接,第二传动轴413的另一端与第五锥齿轮411同轴连接,第五锥齿轮411与第六锥齿轮412啮合,第六锥齿轮412与填料轴302的另一端同轴连接。Referring to FIG. 2 and FIG. 3 , the driving mechanism 4 further includes a third bevel gear 409 , a fourth bevel gear 410 , a fifth bevel gear 411 , a sixth bevel gear 412 and a second transmission shaft 413 . The output shaft of the power element 401 is coaxially connected with the third bevel gear 409, the third bevel gear 409 meshes with the fourth bevel gear 410, the fourth bevel gear 410 is coaxially connected with the second transmission shaft 413, and the second transmission shaft 413 One end is coaxially connected with the first gear 402, the other end of the second transmission shaft 413 is coaxially connected with the fifth bevel gear 411, the fifth bevel gear 411 meshes with the sixth bevel gear 412, and the sixth bevel gear 412 and the filler shaft 302 The other end of the coaxial connection.
这种结构中,动力元件401驱动通过第三锥齿轮409、第四锥齿轮410驱动第二传动轴413转动,第二传动轴413转动带动第一齿轮402转动,同时第二传动轴413的动力可以经过第五锥齿轮411与第六锥齿轮412传递至填料轴302,实现对填料杆303的控制。采用这种设置的驱动机构4所占用的空间非常小,减小机器占用空间。In this structure, the power element 401 drives the second transmission shaft 413 to rotate through the third bevel gear 409 and the fourth bevel gear 410, and the rotation of the second transmission shaft 413 drives the rotation of the first gear 402, while the power of the second transmission shaft 413 It can be transmitted to the filler shaft 302 through the fifth bevel gear 411 and the sixth bevel gear 412 to realize the control of the filler rod 303 . The space occupied by the drive mechanism 4 with this arrangement is very small, reducing the space occupied by the machine.
如图1所示,驱动机构4还可包括两个导向板414,两个导向板414平行连接在支架2上,滑板405上设置有对应两个导向板414的两个滑槽405a,两个滑槽405a分别套在两个导向板414上。As shown in Figure 1, the driving mechanism 4 can also include two guide plates 414, and the two guide plates 414 are connected in parallel on the bracket 2, and the slide plate 405 is provided with two slide grooves 405a corresponding to the two guide plates 414, and the two guide plates 414 are connected in parallel. The chute 405a is sleeved on the two guide plates 414 respectively.
导向板414与滑槽405a的设置可以保证滑板405与冲压柱104的稳定工作与运行。The arrangement of the guide plate 414 and the slide groove 405a can ensure the stable work and operation of the slide plate 405 and the stamping column 104 .
参考图1~3,支架2可包括横向支撑框201、纵向支撑框202、多个横向移动杆203与多个纵向移动杆204,多个横向移动杆203可滑动地设置在横向支撑框201上,多个纵向移动杆204可滑动地设置在纵向支撑框202上,底板103、填料筒301均固定在纵向移动杆204上,第一传动轴406与第二传动轴413均设置在横向移动杆203上。Referring to Figures 1-3, the bracket 2 may include a transverse support frame 201, a longitudinal support frame 202, a plurality of transverse movement bars 203 and a plurality of longitudinal movement bars 204, and a plurality of transverse movement bars 203 are slidably arranged on the transverse support frame 201 , a plurality of longitudinal movement rods 204 are slidably arranged on the longitudinal support frame 202, the bottom plate 103 and the packing tube 301 are fixed on the longitudinal movement rods 204, and the first transmission shaft 406 and the second transmission shaft 413 are both arranged on the lateral movement rods 203 on.
支架2采用这种结构,一方面可以减少支架2需要占用的空间,另一方面横向移动干与纵向移动杆204可以自由调整位置,方便冲压机构1、驱动机构4等结构的拆装。The support 2 adopts this structure, on the one hand, it can reduce the space that the support 2 needs to occupy, on the other hand, the lateral movement stem and the longitudinal movement bar 204 can freely adjust the position, which is convenient for the disassembly and assembly of structures such as the stamping mechanism 1 and the driving mechanism 4.
如图3所示,支架2还可包括第一固定筒205与第二固定筒206,第一固定筒205与第二固定筒206均固定在横向移动杆203上,第一传动轴406与第二传动轴413分别转动插设在第一固定筒205与第二固定筒206内。As shown in Figure 3, the bracket 2 may also include a first fixed cylinder 205 and a second fixed cylinder 206, both of which are fixed on the lateral movement rod 203, and the first transmission shaft 406 and the second fixed cylinder 206 The two transmission shafts 413 are rotatably inserted in the first fixing cylinder 205 and the second fixing cylinder 206 respectively.
第一传动轴406与第二传动轴413通过第一固定筒205与第二固定筒206安装在支架2上,可以提高第一传动轴406与第二传动轴413的稳定性,提高豆渣饼成型机的工作稳定性。The first transmission shaft 406 and the second transmission shaft 413 are installed on the bracket 2 through the first fixed cylinder 205 and the second fixed cylinder 206, which can improve the stability of the first transmission shaft 406 and the second transmission shaft 413, and improve the formation of bean dregs cake The working stability of the machine.
参考图2与图3,豆渣饼成型机还可包括收集机构7,收集机构7用于收集从掉落槽103a掉落的豆渣饼。Referring to Fig. 2 and Fig. 3, the bean dregs cake forming machine may further include a collecting mechanism 7 for collecting the bean dregs cakes falling from the drop chute 103a.
收集机构7的增加可以避免豆渣饼的堆积,保证豆渣饼成型机稳定充压成型豆渣饼。The increase of the collecting mechanism 7 can avoid the accumulation of the bean dregs cake, and ensure that the bean dregs cake forming machine is stably pressurized and formed into the bean dregs cake.
其中,收集机构7可包括传送带701、第一输送轴702、第二输送轴703与电机704,第一输送轴702与第二输送轴703并列设置,传送带701绷直套在第一输送轴702与第二输送轴703上,电机704的输出轴与第一传动轴406同轴连接,电机704设置在横向支撑框201上。Wherein, the collection mechanism 7 may include a conveyor belt 701, a first conveying shaft 702, a second conveying shaft 703 and a motor 704, the first conveying shaft 702 and the second conveying shaft 703 are arranged side by side, and the conveyor belt 701 is stretched and straightly sleeved on the first conveying shaft 702 On the second conveying shaft 703 , the output shaft of the motor 704 is coaxially connected with the first transmission shaft 406 , and the motor 704 is arranged on the lateral support frame 201 .
电机704工作时驱动第一输送轴702转动,第一输送轴702在摩擦力的作用下驱动输送带转动,将豆渣饼输送出豆渣饼成型机。When the motor 704 works, it drives the first delivery shaft 702 to rotate, and the first delivery shaft 702 drives the conveyor belt to rotate under the action of friction, and the bean dregs cake is delivered out of the bean dregs cake forming machine.
可选地,收集机构7还包括两个支撑杆705,两个支撑杆705并排设置,两个支撑杆705的一端均固定在横向支撑框201上,两个支撑杆705的另一端与电机704可拆卸连接。Optionally, the collection mechanism 7 also includes two support rods 705, the two support rods 705 are arranged side by side, one end of the two support rods 705 is fixed on the transverse support frame 201, and the other end of the two support rods 705 is connected to the motor 704 Detachable connection.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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