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CN105093703A - 显示面板 - Google Patents

显示面板 Download PDF

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Publication number
CN105093703A
CN105093703A CN201410324654.XA CN201410324654A CN105093703A CN 105093703 A CN105093703 A CN 105093703A CN 201410324654 A CN201410324654 A CN 201410324654A CN 105093703 A CN105093703 A CN 105093703A
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CN
China
Prior art keywords
unit
display panel
substrate
area
units
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410324654.XA
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English (en)
Inventor
吴仕雄
赖瑞菊
林峰钰
吴建宏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Innolux Corp
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Innolux Display Corp
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Publication date
Application filed by Innolux Display Corp filed Critical Innolux Display Corp
Publication of CN105093703A publication Critical patent/CN105093703A/zh
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/58Structural electrical arrangements for semiconductor devices not otherwise provided for, e.g. in combination with batteries
    • H01L23/60Protection against electrostatic charges or discharges, e.g. Faraday shields
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/06Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
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    • GPHYSICS
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    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133351Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • G02F1/13392Gaskets; Spacers; Sealing of cells spacers dispersed on the cell substrate, e.g. spherical particles, microfibres
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • G02F1/13394Gaskets; Spacers; Sealing of cells spacers regularly patterned on the cell subtrate, e.g. walls, pillars
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • G02F1/13398Spacer materials; Spacer properties
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/136204Arrangements to prevent high voltage or static electricity failures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0067Devices for protecting against damage from electrostatic discharge
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0079Electrostatic discharge protection, e.g. ESD treated surface for rapid dissipation of charges
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/202LCD, i.e. liquid crystal displays
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24488Differential nonuniformity at margin
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
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  • Theoretical Computer Science (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

本发明公开了一种显示面板,其包括:一第一基板;一第二基板,与第一基板相对设置且包括一显示区及一外围区;一封装单元,环设于该第一基板与该第二基板之间,并对应于该显示区的外围;以及多个凸起单元,设于外围区上,且分别具有面向第一基板的一顶面;其中,封装单元具有一沿其长度方向的中心线,在距离中心线的两侧各0μm至200μm的区域内对应设置凸起单元,且在该区域的一单位面积下,顶面的面积总和占单位面积的1%至5%。

Description

显示面板
技术领域
本发明涉及一种显示面板,特别是一种在基板上设置凸起单元以达到窄边框目的的显示面板。
背景技术
随着显示器技术不断进步,所有的装置均朝体积小、厚度薄、重量轻等趋势发展,故目前市面上主流的显示器装置已由以往的阴极射线管发展成液晶显示设备。特别是,液晶显示设备可应用的领域相当多,举凡日常生活中使用的手机、笔记本电脑、摄影机、照相机、音乐播放器、移动导航装置、电视等显示设备,大多数均使用液晶显示面板。
其中,液晶显示面板的亮度、对比度、色彩、可视角度为决定液晶显示设备观看效果的主要参数。随着液晶显示设备的发展,目前主流或开发中的面板可区分为:扭曲向列型(TN)、垂直配向型(VA)、平面配向型(IPS)等模式。然而,无论是前述何种类型的显示面板,均朝窄边框以使显示区最大化的目标发展。
在常见的液晶显示面板结构中,以配向层帮助液晶倾倒,而可达到快速转换亮暗态的目的。然而,为了符合窄边框的需求,有时会有配向层与胶框交叠的情形,而导致胶框有滑胶、缩胶或断胶的情形,造成显示面板良率降低。
有鉴于此,目前亟需发展一种显示面板,期能解决前述问题并同时达到窄边框的目的。
发明内容
本发明的主要目的在于提供一种显示面板,以便能改善显示面板中封装单元因与配向膜重叠而造成封装单元滑胶、缩胶或断胶的情形。
为达成上述目的,本发明的显示面板包括:一第一基板;一第二基板,与第一基板相对设置且包括一显示区及一外围区;一封装单元,环设于第一基板与第二基板之间,并对应于显示区的外围;以及多个凸起单元,设于第二基板的外围区上,且分别具有面向第一基板的一顶面;其中,封装单元具有一沿其长度方向的中心线,于距离中心线的两侧各0μm至200μm的一区域内对应设置凸起单元,且于该区域的一单位面积下,凸起单元的顶面的面积总和占单位面积的1%至5%。
于本发明的显示面板中,优选为,于距离该中心线的两侧各50μm至200μm的区域内对应设置凸起单元。此外,前述的单位面积可介于2500μm2至40000μm2之间。再者,封装单元的宽度可介于800μm至1000μm之间。再者,封装单元覆盖凸起单元。
于本发明的显示面板中,封装单元可包括多个间隔单元,第二基板的显示区上还设有一配向膜,且凸起单元的高度大于配向膜的厚度且小于间隔单元的粒径。其中,配向膜的厚度可介于0.04μm至0.25μm之间;而间隔单元的粒径可介于2μm至7μm之间。因此,凸起单元的高度优选介于0.2μm至7μm之间。
此外,于本发明的显示面板中,两相邻的凸起单元间的距离大于间隔单元的粒径。优选为,两相邻的凸起单元间的距离为2μm以上。
在此,间隔单元可为一球状间隔单元或一柱状间隔单元。若间隔单元为柱状间隔单元时,粒径则指柱状单元横截面的直径。
再者,于本发明的显示面板中,第一基板及第二基板的其中一者为一上方设置有薄膜晶体管单元的基板,而另一者为一上方设置有彩色滤光单元的基板。或者,第一基板及第二基板的其中一者为一上方同时设置有薄膜晶体管单元及彩色滤光单元的基板。
此外,于本发明的显示面板中,凸起单元的材料并无特殊限制,可为一绝缘材料或一光阻。
附图说明
图1是本发明一优选实施例的显示面板示意图;
图2是本发明一优选实施例的显示面板剖面示意图;
图3是本发明一优选实施例的显示面板的部分示意图;
图4A是本发明一优选实施例的显示面板的部分剖面示意图;
图4B及图4C是本发明一优选实施例的凸起单元的剖面示意图;
图5是本发明一优选实施例的显示面板的部分剖面示意图;
图6是本发明另一优选实施例的显示面板的部分剖面示意图;
图7是本发明再一优选实施例的显示面板示意图。
【符号说明】
11第一基板12第二基板
121凸起单元121a顶面
122配向膜13封装单元
13a中心线131间隔单元
A显示区B外围区
D距离D1,D21,D22宽度
H,H’高度L1-L2剖面线
R区域r粒径
T厚度
具体实施方式
以下通过特定的具体实施例说明本发明的实施方式,本领域的技术人员可由本说明书所披露的内容轻易地了解本发明的其他优点与功效。本发明亦可通过其他不同的具体实施例加以施行或应用,本说明书中的各项细节亦可针对不同观点与应用,在不悖离本发明的精神下进行各种修饰与变更。
图1及图2是分别为本发明一优选实施例的显示面板的上视图及剖面示意图。如图2所示,本实施例的显示面板的制作方法包括:提供一第一基板11及一第二基板12;以及以一封装单元13组设第一基板11及第二基板12。因此,本实施例的显示面板包括:一第一基板11;一第二基板12,与该第一基板11相对设置且包括一显示区A及一外围区B;以及一封装单元13,环设于第一基板11及第二基板12间,并对应于第二基板12的显示区A外围。
在本实施例中,第一基板11及第二基板12间所形成的空间还填充一液晶材料,以作为一液晶显示面板;其中,第一基板11及第二基板12其中一者可为一上方设置有薄膜晶体管单元的薄膜晶体管基板而另一者可为一包括彩色滤光单元及黑色矩阵的彩色滤光基板;或者第一基板11及第二基板12其中一者可为一上方设置有薄膜晶体管单元及彩色滤光单元的阵列上彩色滤光膜(COA)基板而另一者可为一形成有黑色矩阵的基板。此外,在本发明的其他实施例中,第二基板12上也可设置有有机发光单元,以作为一有机发光二极管显示面板。关于前述的第一基板11及第二基板12可具有本技术领域常见的用于液晶显示设备或有机发光二极管装置的基板结构,故在此不再赘述。
图3为本实施例的显示面板的图1区域R的示意图,而图4A则为沿图1剖面线L1-L2的剖面示意图。图3及图4A所示,本实施例的显示面板还包括:多个凸起单元121,设于第二基板11的外围区B上,且分别具有面向第一基板(图未示)的一顶面121a。在本实施例的显示面板的制作过程中,封装单元13沿着一中心线13a进行涂胶,而凸起单元121则设置于距离中心线13a的两侧各0μm至200μm的区域内;且封装单元13的宽度D1介于800μm至1000μm之间。此外,设置有凸起单元121的前述区域一单位面积下,凸起单元121的顶面121a的面积总和占该单位面积的1%至5%。经由涂布封装单元13及将第一基板11及第二基板12组设后,则可得到本实施例的显示面板。因此,通过本发明凸起单元121的设置,且在凸起单元121顶面121a的面积总和占该单位面积的1%至5%的情况下,可有效防止胶框滑胶、缩胶或断胶的情形
如图3所示,在本实施例的显示面板中,封装单元13具有一沿其长度方向的中心线13a,在距离中心线13a的两侧各0μm至200μm的区域内对应设置所述凸起单元121;更具体而言,在距离封装单元13中心线13a两侧的距离D21,D22分别为0μm至200μm所形成的区域内对应设置所述凸起单元121;优选为,在距离封装单元13中心线13a两侧的距离D21,D22分别为50μm至200μm所形成的区域内对应设置所述凸起单元121;最佳为,在距离封装单元13中心线13a两侧的距离D21,D22分别为130μm至180μm所形成的区域内对应设置所述凸起单元121;更佳为,在距离封装单元13中心线13a两侧的距离D21,D22分别约为150μm所形成的区域内对应设置所述凸起单元121。
此外,如图3及图4A所示,在本实施例的显示面板中,在设置有凸起单元121的前述区域的一单位面积下,凸起单元121的顶面121a的面积总和占该单位面积的1%至5%;在此,单位面积介于2500μm2(50μm×50μm)至40000μm2(200μm×200μm)的范围内。在本实施例中,凸起单元121的截面为一梯形;如图4B的图4A凸起单元121的放大图所示,凸起单元121的截面为一梯形,顶面面积即为上底(顶面121a)的面积;然而,本发明并不仅限于此,凸起单元121的截面可具有其他形状,如长方形、正方形等,只要凸起单元121与第一基板(图未示)相对的顶面121a的总面积符合前述范围即可。此外,图4C为本发明的另一优选实施例的凸起单元121的剖面示意图,其中所示的凸起单元121的截面为一弧状;在此情形下,若凸起单元121具有一高度H,则顶面121a面积则为90%高度H(即,高度H’)时所形成的截面的截面面积。
在本实施例中,如图4A所示,封装单元13可包括多个间隔单元131;通过设置此间隔单元131可维持第一基板11及第二基板12间的间距。在此,间隔单元131可分别为一球状间隔单元或一柱状间隔单元。若间隔单元131为球状间隔单元时,则具有一粒径r;而若间隔单元131为柱状间隔单元时,粒径则指柱状单元横截面的直径。
如图3及图4A所示,在本实施例的显示面板中,两相邻的凸起单元121间的距离D大于间隔单元131的粒径r。一般而言,常用的间隔单元131的粒径r介于2μm至7μm之间;故在本实施例中,两相邻的凸起单元121间的距离D可为2μm以上,依所使用的间隔单元131的粒径r而定。
此外,在本实施例的显示面板中,凸起单元121的高度H小于间隔单元131的粒径r。一般而言,常用的间隔单元131的粒径r介于2μm至7μm之间;故在本实施例中,凸起单元121的高度H小于2μm至7μm,依所使用的间隔单元131的粒径r而定。
当本实施例的显示面板为一液晶显示面板(特别是,垂直配向型液晶显示面板)时,第二基板12之上还设有一配向膜,如图5所示。一般而言,配向膜122设置于如图1的显示区A上;然而,为了达到显示区A最大化并使外围区B有窄边框的目的,有时配向膜122亦可能会形成在外围区B上,如图5所示。一般而言,若封装单元13直接设于配向膜上或与配向膜部份重叠时,配向膜将会造成封装单元13有滑胶、缩胶或断胶的情形,而造成显示面板的良率降低。然而,如图5所示,本实施例通过在第二基板11的外围区B上设置凸起单元121,而可固定封装单元13于外围区B上的位置,而改善封装单元13有滑胶、缩胶或断胶的情形,而突破传统产品封装单元13(框胶)不能与配向膜122覆盖的限制,达到窄边框目的,并提高基板利用率。
在本实施例中,如图5所示,为了达到封装单元13覆盖在配向膜122上时不会造成滑胶、缩胶或断胶的情形,凸起单元121的高度H需大于配向膜122的厚度T。一般而言,配向膜122的厚度T介于0.04μm至0.25μm之间;故凸起单元121的高度H大于0.04μm至0.25μm,依所使用的配向膜122的厚度T而定。
图6是本发明另一优选实施例的显示面板的部分剖面示意图。本发明的另一优选实施例的显示面板与前述实施例的显示面板相同,除了前述实施例的显示面板中凸起单元121以一不规则方式排列(如图5所示),而本发明另一优选实施例的显示面板中凸起单元121以规则方式排列(如图6所示)。
图7是本发明再一优选实施例的显示面板示意图。本发明的再一优选实施例的显示面板与前述实施例的显示面板相同,除了前述实施例的显示面板为一方型显示面板,而本发明再一优选实施例的显示面板为一具有圆弧形边框的显示面板。
在本发明前述所有实施例的显示面板中,凸起单元的形成并无特别限制,可使用一绝缘材料与绝缘层一同形成、使用一光阻材料与彩色滤光单元一同形成、或使用一光敏材料与间隔物(photospacer,PS)一同形成。然而,本发明并不仅限于此。
此外,本发明前述实施例所制得的显示面板,可应用于本技术领域已知的任何需要显示屏幕的电子装置上,如显示器、手机、笔记本电脑、摄影机、照相机、音乐播放器、行动导航装置、电视等。
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (10)

1.一种显示面板,包括:
一第一基板;
一第二基板,与该第一基板相对设置且包括一显示区及一外围区;
一封装单元,环设于该第一基板与该第二基板之间,并对应于该显示区的外围;以及
多个凸起单元,设于该外围区上,且分别具有面向该第一基板的一顶面;
其中,该封装单元具有一沿其长度方向的中心线,于距离该中心线的两侧各0μm至200μm的一区域内对应设置所述凸起单元,且于该区域的一单位面积下,所述顶面的面积总和占该单位面积的1%至5%。
2.如权利要求1所述的显示面板,其特征在于,于距离该中心线的两侧各50μm至200μm的区域内对应设置所述凸起单元。
3.如权利要求1所述的显示面板,其特征在于,该单位面积介于2500μm2至40000μm2之间。
4.如权利要求1所述的显示面板,其特征在于,该封装单元的宽度介于800μm至1000μm之间。
5.如权利要求1所述的显示面板,其特征在于,该封装单元包括多个间隔单元,该第二基板的该显示区上还设有一配向膜,且所述凸起单元的高度大于该配向膜的厚度且小于所述间隔单元的粒径。
6.如权利要求5所述的显示面板,其特征在于,所述间隔单元分别为一球状间隔单元或一柱状间隔单元。
7.如权利要求5所述的显示面板,其特征在于,该配向膜的厚度介于0.04μm至0.25μm之间。
8.如权利要求5所述的显示面板,其特征在于,所述间隔单元的粒径介于2μm至7μm之间。
9.如权利要求5所述的显示面板,其特征在于,两相邻的所述凸起单元间的距离大于所述间隔单元的粒径。
10.如权利要求1所述的显示面板,其特征在于,所述凸起单元的材料为一绝缘材料或一光阻。
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