Optimizing The Performance of Microsurfacing Treatments in Flexible Pavements and Assessing Its Effects On Moisture Damage
Optimizing The Performance of Microsurfacing Treatments in Flexible Pavements and Assessing Its Effects On Moisture Damage
Optimizing The Performance of Microsurfacing Treatments in Flexible Pavements and Assessing Its Effects On Moisture Damage
Moisture Damage
Abstract
Louisiana’s $6.3 million microsurfacing program is amongst the largest microsurfacing programs in the United States. As
microsurfacing seals the road surface, the effectiveness of this treatment in such a setting has been a concern in recent years
by linking it to moisture damage caused by the trapped moisture underneath the pavement especially in areas with shallow
groundwater table. Furthermore, the cost-effectiveness and optimal timing of microsurfacing applications are also not well
established for the south-central United States. The objective of this study was to assess the short-term and long-term
effects of microsurfacing treatments and to evaluate whether microsurfacing is a major contributor to moisture damage.
Field performance of 27 sections where microsurfacing treatments were applied between 2003 and 2008 was monitored for
at least eight years. Results indicated that microsurfacing is most effective in addressing rutting damage as compared with the
other performance indicators. Microsurfacing extended the service life of the pavements by 4.9–8.8 years. The effectiveness
of microsurfacing was found to be optimum when applied to pavements with pre-treatment conditions ranging from 80 to
85. Results of this study also showed that microsurfacing-treated sections exhibited higher percentage of moisture damage as
compared with the untreated sections in all the districts. Therefore, an in-depth assessment of the effects of microsurfacing
on moisture damage in asphalt pavements is recommended.
Microsurfacing is a mixture of crushed aggregate, asphalt year make the pavements highly vulnerable to water
emulsion, water, polymer additive, and mineral fillers entrapment and moisture damage. As microsurfacing
used to correct wheel ruts, improve surface friction, and seals the road surface completely, the effectiveness of this
extend pavement service life (1, 2). It is usually a single treatment in such a setting has been a concern in recent
aggregate thick and is placed as a thin lift of mixture typi- years by linking it to moisture damage caused by the
cally containing 82–90% aggregate, 1.5–3.0% mineral fil- trapped water underneath the surface especially in areas
ler, and 5.5–9.5% residual asphalt (3, 4). Microsurfacing with shallow GWT. Furthermore, the cost-effectiveness
has been found to be equally effective for both low- and and optimal timing of microsurfacing applications are
high-volume roadways. It also allows rapid opening of also not well established for the south-central United
the roads to traffic, which makes it an effective preven- States. Proper knowledge of performance and cost com-
tive maintenance technique (5, 6). The major challenge in ponents of the surface treatments under these conditions
microsurfacing is that it requires special equipment for will allow the associated pavement maintenance agencies
application, which makes it an expensive form of preven-
tive maintenance as compared with other common sur-
face treatments such as chip seal or slurry seal treatment 1
Department of Civil and Environmental Engineering, Louisiana State
(3). University, Baton Rouge, LA
2
The benefits of microsurfacing have been well Louisiana Transportation Research Center, Louisiana State University,
Baton Rouge, LA
researched and documented in previous studies (2, 3, 7).
However, in Louisiana, shallow groundwater table Corresponding Author:
(GWT) and heavy rainfall conditions throughout the Address correspondence to Mostafa A. Elseifi: elseifi@lsu.edu
2 Transportation Research Record 00(0)
to set up a more reliable schedule and realistic budget for conventional dense-graded resurfacing (15). The study
the maintenance and rehabilitation activities (7). estimated that microsurfacing resulted in 5–7 years
increase in service life for the southeastern region of the
U.S., where the cost of microsurfacing mix ranged from
Objectives $1.07 to $1.20/m2. Hixon and Ooten showed that the ini-
This objective of this study was twofold. First, the short- tial cost of microsurfacing is 55% of an overlay; yet the
and long-term performances of microsurfacing were eval- annual cost of microsurfacing was found to be slightly
uated as related to the pre-treatment conditions of the higher than an asphalt concrete overlay (11). Most of the
pavement. Performance curves were developed to assess past research pertaining to microsurfacing has mainly
the cost-effectiveness of the treatment. Effectiveness focused on the general effectiveness of the treatment and
models in conjunction with the cost-benefits of the proj- did not take into account exogenous factors such as spe-
ects were used to identify the optimum timing for this cial geographical and climatological issues. In addition,
preventive maintenance activity. Second, treated sections past studies did not evaluate the effects of microsurfacing
were evaluated to assess whether microsurfacing signifi- on moisture damage.
cantly contributes to moisture damage.
Methodology
Background
Flexible pavements with microsurfacing treatment and
Louisiana’s $6.3 million microsurfacing program is that satisfied other project acceptance criteria, detailed
amongst the largest microsurfacing programs in the subsequently, were selected for a detailed performance
United States (2). Louisiana has a humid subtropical cli- and economic evaluation. Performance curves for each
mate, characterized by long, hot, humid summers with of the sections were developed by modeling pavement
heavy rainfalls throughout the year (average annual rain- conditions as a function of time. Long-term pavement
fall of 60 in.) in which microsurfacing treatments primar- performance data were used to quantify the benefits of
ily serve the purpose of waterproofing the pavement microsurfacing treatments in terms of pavement perfor-
surface. Temple et al. investigated the performance of mance indicators.
Louisiana’s microsurfacing program in 2002 (8). The
study analyzed treated sections for 60 months and
detected significantly fewer cracks and substantial reduc- Pavement Performance Indicators
tion in rutting after treatment. However, this study
Louisiana pavement management system monitors
assessed the effectiveness of microsurfacing holistically
roughness, rutting, and cracking (alligator, random,
and did not provide insights into the factors affecting the
transverse, and longitudinal), which are the critical per-
performance of microsurfacing in Louisiana.
formance indicators in terms of safety, ride quality, and
Labi et al. studied the long-term performance of
microsurfacing applications in Indiana where it was overall condition of the pavement. However, not all the
found to extend the service life of the pavement by 4–15 indicators are equally important for different treatment
years (7). Most of the studies have reported a treatment types. Therefore, in selecting the most appropriate indices
service life of 4–7 years if microsurfacing is applied prop- for a treatment effectiveness evaluation, it is vital to con-
erly (8–12). Microsurfacing was found to be most sider the type and the existing conditions of the pavement
effective in addressing rutting as it reduced rutting by along with the method of evaluating the performance of
90–96%, whereas it was only 7–27% effective in reducing the treatment (7).
the surface roughness of the pavement (7, 13). A study Microsurfacing is typically applied to treat rutting,
conducted by the National Center for Asphalt roughness, and surface irregularities. Indices that reflect
Technology (NCAT) evaluated the field performance of the changes in extent and severity of these distresses
23 preservation treatments including fog seals, crack would be the ideal performance indicators for microsur-
seals, chip seals, cape seals, microsurfacing, plant mix facing. Therefore, to investigate the effectiveness of
overlays, and ultrathin bonded wearing course on a local microsurfacing treatments, the following performance
asphalt road in Alabama with a high percentage of indicators were considered in this study:
trucks (14). The use of microsurfacing in combination
with crack sealing was found to very effective against the Rutting index (RTI): a measure of the average
development of interconnected cracks. longitudinal depressions in the pavement wheel
Watson and Jared evaluated the experience of paths;
Georgia Department of Transportation (DOT) with Roughness index (RFI): a measure of the longitu-
microsurfacing as an economical alternative to dinal irregularities in the pavement surface;
Bashar et al 3
PJ
Performance Indicator
B
Rpre
A2
A1
C E
Threshold
ti
SLpre SLE
SLpost
Pavement age
dfpost ðtÞ SLpost = pavement age with treatment to the
Rpost = = b2 ð7Þ
dt t = 0 threshold;
TV = threshold value for PCI; and
where ti = time of the treatment activity in years.
Rpre and Rpost = rate of deterioration just before and SLE is the increase in pavement service life due to a
after the treatment. treatment application and is given by the difference
DRR is estimated as the difference in pre- and post- between pre- and post-treatment service lives as:
treatment rate of deterioration, that is:
SLE = SLpost SLpre ð13Þ
DRR = Rpost Rpre ð8Þ
where
where
DRR = deterioration rate reduction due to a treat- SLE = service life extension in years:
ment application
Figure 2. Pavement images showing the before and after of microsurfacing application on a selected road segment.
Table 1. Aggregate Gradation and Job Mix Formula (JMF) Limits Table 2. Size and Description of the Data Sets Used in the
Analysis
U.S. sieve % Passing JMF tolerances
Number Number of
3/8 inch 100 65 Dataset ID Analysis Index of sections log miles
No. 4 70–90 65
No. 8 45–70 65 1 Field PCI 25 322
No. 16 28–50 65 performance RTI 27 324
No. 30 13–35 65 RFI 27 360
No. 50 10–25 64 2 Moisture PCI 21 25a
No. 100 7–18 63 damage
No. 200 5–15 62
% binder 6 0.5 a
Number of cores.
5–6 feet. For a single-coat application, a spread rate of suitable for the performance analysis. However, fewer
30 lbs./yd2 of dry aggregate is typically used. sections were found to conform to the second criteria, as
To facilitate quantification of treatment effectiveness it is very uncommon for a section not to receive any
and plotting of the pavement performance model, a can- treatment or maintenance activity other than microsurfa-
didate project had to meet the following project accep- cing for a long period of time.
tance criteria: To achieve a higher degree of accuracy in evaluating
the effectiveness of microsurfacing application, each 0.1
A road segment should have pavement condition mile of the section was used as a data point instead of
data available for a minimum of four cycles before using an average value for the whole section. Table 2
and four cycles after the application of microsur- summarizes the total number of sections and log miles
facing so that non-linear models can be fitted identified for the analysis. Performance curves were
through the data points. developed for each of the data points and threshold val-
Distress data should follow a decreasing pattern ues depending upon the road classification were used in
over the years except for the year after treatment, the analysis. All the selected sections had a terminal
which should exhibit an increase in the distress threshold value ranging from 50 to 64. For consistency
index value. of the analysis, a threshold value of 60 was assumed in
all the calculations.
The earliest distress data available in the LaDOTD The temperature and precipitation data were
database were collected in 1995, and since then the dis- extracted from the National Oceanic and Atmospheric
tress data have been collected every two years (20). Administration (NOAA) database. The 30-year averages
Hence, ten data sets were available, and the latest avail- were estimated by averaging the climatological values
able data set was recorded in 2015. As the candidate over the period ranging from 1980 to 2010. Geographic
projects should have at least four data points before and coordinates were used to assign temperature and precipi-
four data points after the treatment, sections receiving tation values to each log mile of the treated sections. The
treatments between 2003 and 2008 were found to be mean annual precipitation ranged from 49–68 in. per
6 Transportation Research Record 00(0)
(a)
60
y = -0.52x + 54.02 y = -0.78x + 77.92 y = -0.67x + 65.46
R² = 0.32 R² = 0.81 R² = 0.64
40
PJ
20
0
40 60 80 100 40 60 80 100 40 60 80 100
PCI- RTI- RFI-
(b)
20
y = -0.15x + 15.88 y = -0.25x + 26.76 y = -0.17x + 17.51
15 R² = 0.29 R² = 0.38 R² = 0.59
10
DRR
0
40 60 80 100 40 60 80 100 40 60 80 100
-5
PCI- RTI- RFI-
Figure 3. (a) Performance jump (PJ) and (b) deterioration rate reductions (DRR) as a function of pre-treatment condition of the
pavement.
year and the mean annual temperature varied from greater as compared with the other indices (see Figure 3),
62–71° Fahrenheit. which is in line with the findings from previous studies (7,
The cumulative effects of traffic and climate on pave- 11). For all the log miles, PJ for RTI- showed positive
ment conditions over time were estimated using the traf- values with a mean of 18.1 6 13.9, whereas the mean for
fic (ADTX) and precipitation (AAPX) load factors: PCI- and RFI- ranged from 9.9 to 11.6. Microsurfacing
slowed down the deterioration of rutting condition by 7.2
ADTX = ADT 3 tx ð14Þ units/year, whereas it slowed down the deterioration of
AAPX = AAP 3 tx ð15Þ roughness condition by 3.7 units/year. The correlation
coefficients obtained for PCI- for both cases were found
where to be minimum. This is because the computation of the
ADT = average daily traffic; composite PCI index involves all the condition measures,
AAP = average annual precipitation; and some of which may not get affected due to the applica-
tx = time from a previous major maintenance activity. tion of microsurfacing.
(a)
100
y = -0.78x + 74.08
75 y = -0.97x + 82.45 R² = 0.54 y = -0.63x + 56.84
R² = 0.62 R² = 0.60
50
E
25
0
40 60 80 100 40 60 80 100 40 60 80 100
-25
PCI- RTI- RFI-
(b)
20.0
15.0
EPCI(%)
10.0
5.0
0.0
0 40 80 120 0 1000 2000 0 3 6 9 12
ADTX (in thousands) AAPX (inch) AC thickness (inch)
determining the upper limit beyond which applying a values ranging from 80 to 85. As shown in Figure 5,
treatment will have a negligible effect on improving pave- treatments applied to pavements with PCI-.90 resulted
ment performance. The threshold values were estimated in negative SLE. However, microsurfacing treatments
to be 85, 95, and 90 for PCI, RTI, and RFI, respectively. applied in different geographical locations in Louisiana
The effect of traffic load on the effectiveness shows (Figure 5b) did not show large variation in performance
that E increases up to a certain point and then starts to in terms of SLE, where the mean values ranged from 5.7
drop sharply as the traffic load increases, see Figure 4b. to 7.9 years. The effects of traffic load on the perfor-
Treatment effectiveness is optimized when applied to mance of the microsurfacing treatments were found to
pavements with ADTX less than 70,000 as can be be similar as the effect of ADTX on the long-term effec-
inferred from Figure 4b. Sections receiving precipitation tiveness of the pavement. An optimum SLE of 8.8 years
(AAPX) less than 500 had a significantly higher effec- was obtained when ADTX values ranged from 50,000 to
tiveness as compared with the sections receiving higher 70,000. No definite trend in SLE was observed for vary-
precipitation load, although no definite relationship was ing AC layer thickness and precipitation load.
observed. The effectiveness also increased with increasing
asphalt concrete (AC) layer thicknesses up to a thickness
of 7 in., where an E of 15.8% was obtained. Treatment Cost-Effectiveness (CE)
The CE of a treatment is defined as the ratio of treatment
net benefits (TNB) to the unit cost of the treatment (4). It
Service Life Extension (SLE)
is estimated as:
Microsurfacing was found to be extending the service life
of the pavements by 4.9–8.8 years. SLE in relation to the TNB
CE = ð14Þ
pre-treatment condition of the pavements showed that Unit cost of the treatmentð$=mileÞ
SLE is optimized when applied to a pavement with PCI
8 Transportation Research Record 00(0)
(a) (b)
15 15
10
SLE (years)
SLE (years)
10
5
0 5
-5
70-75
75-80
80-85
85-90
<70
>90
0
2 5 7 8 58
PCI- District
(c)
10
SLE (Years)
0
0 25 50 75 100 0 1000 2000 3000 0 3 6 9 12
ADTX (in thousands) AAPX (inch) AC Thickness (inch)
TNB is calculated as the increased area under the perfor- A1 = area enclosed between pre-treatment perfor-
mance curve due to the treatment activity. According to mance curve and threshold value.
Figure 1, TNB can be expressed as: The average TNB for microsurfacing treatments was
estimated to be 162:2 6 88:8 PCI-years. The variation of
TNB = A2 A1 ð15Þ TNB with pre-treatment condition is presented in
ð ti
SLpost Figure 6. Cost data for Louisiana indicated that these
treatments had an average cost of $47,710 per lane-mile.
A2 = fpost TV dt
As unit cost remained more or less the same for all the
0
a2 3 b2 2 projects, CE followed the trend of TNB when the log
)A2 = SLpost ti + SLpost ti + ðc2 TV Þ SLpost ti miles were compared together based on pavement condi-
3 2
ð16Þ tions at the time of treatment. The performance in terms
of both CE and TNB were found to be optimum for the
SLðpre
log-miles having pre-treatment PCI values ranging from
A1 = fpre TV dt 80 to 85, see Figure 6. As observed for the other long-
ti term measures such as E and SLE, the CE values
a1 3 b1 2 dropped below zero for the locations with PCI- . 95.
)A1 = SLpre ti3 + SLpre ti2 + ðC1 TV Þ SLpre ti
3 2
ð17Þ
Treatment Timing Optimization
where
A2 = area enclosed between post-treatment perfor- In Louisiana, surface treatments are usually considered
mance curve and threshold value; when the condition index of a pavement reaches a
Bashar et al 9
TNB (PCI-Year)
0.60 100 the candidate projects.
CE (x100)
0.40 50
There remains a possibility of error in using PCI as an
optimization criterion as it is a combination of all the
0.20 0
condition indices, some of which may not be affected or
0.00 -50
be negatively affected by a specific type of treatment.
-0.20 -100 Future work could further improve the selection of can-
-0.40 -150 didate projects through investigating the individual pre-
<70 70-75 75-80 80-85 85-90 90-95 95-100
PCI-
treatment distresses such as rutting, roughness, and
cracking indices.
Figure 6. Cost-effectiveness of microsurfacing treatments.
Microsurfacing and Moisture Damage
Table 3. Optimum Conditions for Microsurfacing Treatments in Due to the geographical settings of Louisiana, the pave-
Louisiana ments are highly susceptible to moisture damage. As
microsurfacing seals the pavement surface, it will be logi-
Factors cal to suspect that it may trap moisture underneath the
Pre-treatment AC thickness pavement causing the moisture to cause progressive dam-
Rank condition (PCI) ADT (inch) age in the long term. To assess whether microsurfacing
does contribute to moisture damage, a comparative study
1 80–85 1500–3000 5–7 of the sections with moisture damage was conducted.
2 75–80 \1500 3–5
3 70–75 3000–5000 7–9 LaDOTD performed pavement coring throughout the
state where a total number of 1213 cores were collected
from the different districts in Louisiana. To evaluate if
moisture damage correlates with the geographical loca-
threshold. However, depending upon a single threshold tion of the pavement, the number of stripped cores, iden-
value based on highway classification is highly arguable tified through visual inspection, were quantified for both
as factors such as pre-treatment condition, traffic, AC sections with microsurfacing and untreated sections in
thickness, climate and other exogenous factors influence each district. Table 4 summarizes the findings from the
the performance of these treatment activities signifi- core reports.
cantly. Treatment timing is critical for treatment perfor- The percentage of moisture damage in sections with
mance optimization. microsurfacing was compared with the percentage of
Table 3 summarizes the treatment timing ranking for stripping in untreated sections. The results indicated that
microsurfacing treatments in terms of pre-treatment con- the sections with microsurfacing treatments exhibited
dition of the pavement. ADT and AC thickness of the higher percentage of stripping in all the districts as com-
pavements were also found to be statistically significant pared with the untreated sections; see Figure 7. The
2 95 91 4 4 2
3 240 238 54 2 0
4 154 150 24 4 0
5 74 71 25 3 0
7 108 98 49 10 6
8 136 130 40 6 3
58 76 65 15 11 3
61 178 171 48 7 3
62 152 142 13 10 1
10 Transportation Research Record 00(0)
Untreated Microsurfacing
70
% of Stripped sections
60
50
40
30
20
10
0
2 3 4 5 7 8 58 61 62
District
silty sand subgrade. A microsurfacing maintenance was that microsurfacing-treated sections exhibited higher per-
conducted in 2003. At the location of the core, the PCI centage of moisture damage as compared with the
was 81.5 and the average PCI along the section was 88.4. untreated sections in all of the districts, a concern exists
The section receives about 57 in. of annual precipitation. that microsurfacing may contribute to moisture damage
Numerous small water bodies were found near the sec- in asphalt pavements. The reduction of water evaporat-
tion, as it is located very close to the Red River, see ing from the pavement surface due to the application of
Figure 8d. microsurfacing may be a contributing factor. Therefore,
The results of this analysis revealed that despite having an in-depth assessment of the effects of microsurfacing
a good-to-excellent PCI rating, these sections have signif- on moisture damage in asphalt pavements should be con-
icant moisture damage underneath the pavement surface. ducted, especially in areas with shallow GWT, consider-
Compared with the age of these pavements, microsurfa- ing factors such as precipitation, evaporation, and
cing treatments were applied only recently. Considering permeability of the pavement layers.
12 Transportation Research Record 00(0)
Conclusions and Recommendations state agencies to set guidelines for future maintenance
activities involving microsurfacing.
The study presented in this paper evaluated the effective-
ness of microsurfacing treatments in a setting where the
pavements are highly vulnerable to moisture damage due Acknowledgments
to heavy rainfall and the high GWT. The field perfor- The study was financially supported by the Louisiana
mance of pavements was modeled as a function of time Transportation Research Center (LTRC). The authors would
and the benefits were quantified in terms of rutting, like to acknowledge LTRC and Christophe Fillastre of
roughness, and overall condition of the pavements. LaDOTD for their assistance with data inquiry.
Based on the results of the analyses, notable conclusions
are summarized as follows: Author Contributions
The authors confirm the contribution to the paper as follows:
Microsurfacing treatments were found to be most study conception and design: Mohammad Z. Bashar, Mostafa
effective in immediately improving the rutting A. Elseifi; data collection: Mohammad Z. Bashar, Momen R.
condition of the pavement in which it instantly Mousa; analysis and interpretation of results: Mohammad Z.
improved the RTI by about 18.1 units and slowed Bashar, Mostafa A. Elseifi; draft manuscript preparation:
the rutting deterioration by about 7.2 units/year. Mohammad Z. Bashar, Mostafa A. Elseifi, Zhongjie Zhang,
However, it also slowed down the deterioration of Kevin Gaspard. All authors reviewed the results and approved
roughness condition by 3.7 units/year. the final version of the manuscript.
The long-term effectiveness of microsurfacing
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