1 s2.0 S0950061820333419 Main
1 s2.0 S0950061820333419 Main
1 s2.0 S0950061820333419 Main
h i g h l i g h t s
Lower viscosity rejuvenator can enhance the cracking resistance of recycled asphalt mixtures.
Rejuvenator with a relatively high-viscosity can obtain better moisture durability.
Adding rejuvenators can restore the dynamic response of recycled asphalt mixtures.
a r t i c l e i n f o a b s t r a c t
Article history: Because of the scarcity of irreplaceable natural resources and environmental pollution of demolished
Received 8 September 2020 asphalt pavement, circular utilization of Reclaimed Asphalt Pavement (RAP) to prepare recycled asphalt
Received in revised form 6 October 2020 pavement mixtures was promoted. To restore properties of the aged bituminous binder in RAP, rejuve-
Accepted 13 October 2020
nators designed with diverse viscosity levels and their rejuvenating effects have been investigated in pre-
Available online xxxx
vious studies. However, the influence of self-developed rejuvenators on the mechanical performance of
high percent RAP recycled asphalt mixtures is not clear. In this study, two self-developed rejuvenators
Keywords:
with different viscosities were incorporated in recycled asphalt mixtures and their influences on mechan-
Reclaimed asphalt pavement
Recycle
ical properties were assessed comprehensively. The wheel tracking test and three-point bending test
Ageing were conducted to assess the rutting resistance and cracking behavior of recycled asphalt mixtures,
Rejuvenator respectively. The Hamburg Wheel Tracking (HWT) test and Simple Performance Test (SPT) were applied
to evaluate the moisture durability and dynamic response of recycled asphalt mixtures. Fatigue resis-
tance of recycled asphalt mixtures was assessed by using two-point bending test. The experimental
results indicated that using the self-developed rejuvenators improved the cracking behavior and fatigue
life of recycled asphalt mixtures. Incorporation of RAP improved the rutting resistance and dynamic mod-
ulus of recycled asphalt mixtures. Even though adding rejuvenators caused the recycled asphalt mixtures
prone to permanent deformation, their moisture durability was still better than that of the new asphalt
mixture. It thus suggests that the mechanical behavior of recycled asphalt mixtures can be improved by
using self-developed rejuvenators.
Ó 2020 Elsevier Ltd. All rights reserved.
1. Introduction
https://doi.org/10.1016/j.conbuildmat.2020.121337
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.
Please cite this article as: J. Zhang, C. Guo, T. Chen et al., Evaluation on the mechanical performance of recycled asphalt mixtures incorporated with high
percentage of RAP and self-developed rejuvenators, Construction and Building Materials, https://doi.org/10.1016/j.conbuildmat.2020.121337
J. Zhang, C. Guo, T. Chen et al. Construction and Building Materials xxx (xxxx) xxx
maintained by removing the old one. The milling machine is nor- be effectively enhanced by adding a proper dosage of rejuvenator,
mally used to mill and crush the old pavement and obtain but without causing obvious negative impact [21]. Zhang et al.
Reclaimed Asphalt Pavement (RAP) [3]. It has been estimated that developed several composite rejuvenators with different viscosi-
the annual generation of RAP in China is about 220 million tons ties and characterized their influence on the properties of the aged
and this value is still ramping [4]. Different from the new asphalt binders [22,23]. Although the rheological behavior and stiffness of
mixture, the RAP material has been seriously aged because of the the aged bituminous binder can be restored by rejuvenators with
long serving time subjected to air and solar radiation. The ageing different viscosities, the cracking resistance and moisture resis-
process results in the evaporation and oxidative condensation of tance of the rejuvenated binder seemed sensitive to the rejuvena-
light components, which in turn causes the change of chemical tor viscosity. It was demonstrated that the moisture and cracking
composition and mechanical performance of the bituminous bin- resistance of recycled asphalt mixtures can theoretically be guar-
der [5,6]. anteed if rejuvenators with appropriate viscosity incorporated.
Because of the scarcity and of non-renewable natural resources However, the influence of these rejuvenators on the mechanical
and environmental pollution of demolished asphalt pavement, cir- performance of recycled asphalt mixtures with a high percentage
cular utilization of RAP to produce recycled asphalt mixture has of RAP has not been investigated systemically.
been promoted and encouraged. The use of RAP offers two main In this research, the rejuvenators developed in the previous
advantages, which are a reduction of pavement construction cost researches by authors were incorporated and used for preparing
and environmental benefits [7,8]. It has been calculated that using recycled asphalt mixtures with a high percentage of RAP. Their
RAP with the dosage of 50% can reduce the production cost of related mechanical properties were tested and compared with
asphalt mixture from 70$ per ton to 50$ per ton. The production the original asphalt mixture. The rutting resistance and thermal
cost of the asphalt mixture could be reduced by 50%-70% as the cracking behavior of recycled asphalt mixtures were evaluated by
RAP dosage increased to 100% [9]. With respect to environmental using wheel tracking test and three-point bending test, respec-
benefits, the incorporation of RAP in asphalt mixtures cuts down tively. The Simple Performance Test (SPT) and the Hamburg Wheel
the demand on non-renewable resources, such as bitumen and Tracking (HWT) test were applied to determine the dynamic
aggregate [10,11]. In addition, using RAP materials in asphalt pave- behavior and moisture resistance of recycled asphalt mixtures.
ment construction reduces the fuel consumption and greenhouse Finally, the fatigue life of recycled asphalt mixtures was character-
gas emission [12]. Moreover, the consumption of RAP can also ized by using the two-point bending test.
reduce the landfill space for disposal of RAP [13].
However, the bituminous binder in RAP is aged and has a high
viscosity that behaves stiffer than that of the fresh bitumen [5]. If 2. Materials and experimental methods
the recycled asphalt mixture is produced with a high RAP percent-
age, the aged bituminous binder is prone to cause adhesion loss 2.1. Materials
and cracking susceptibility of the constructed pavement [14].
Research conducted by Arshad et al. found that the performance The bituminous binder applied in this study is a type of original
of recycled asphalt mixtures with the incorporation of RAP showed bitumen with a penetration grade of Pen 60/80. This bitumen was
significant variability in the increasing of RAP percentage [15]. So, produced in Huarui Asphalt Company. The conventional properties
it is of great importance to recover the rheological behavior of the of this base bitumen were assessed based on the Chinese standards
aged bitumen by adding proper additives to rejuvenate and guar- JTG E20-2011, and the parameters of various properties are listed
antee the long-term performance of the recycled HMA. in Table 1.
In recent years, rejuvenators have been investigated by many The rejuvenators used in this research were optimized from an
researchers to characterize the feasibility of increasing the RAP authors’ previous research that the R2 and R3 designed with an
percent in the production of recycled asphalt mixtures. From the appropriate viscosity were proved to perform well in rejuvenating
chemical composition point of view, the rejuvenator is incorpo- the aged binders [22]. The primary formulation of the rejuvenator
rated to supplement the loss of light components during the ageing was first prepared by using three original materials with the mass
process, which in turn recovers the colloidal behavior and rheolog- ratio of aromatic oil: plasticizer: anti-stripping agent = 100: 10: 2.
ical properties of the aged bitumen [16]. Normally, the rejuvenator The R2 and R3 were finally assembled by adding soft bitumen (110
should contain high aromatic dosage to restore the original ratio of pen) into the primary formulation with the dosage of 20% and 30%,
maltenes to asphaltenes, which in turn improves the temperature respectively. In this research, these two rejuvenators were
susceptibility and hardening susceptibility of the aged bitumen employed to produce recycled asphalt mixtures and compared
[17]. Nahar et al. studied the influence of rejuvenators with differ- with the original asphalt mixture. The optimum dosages of these
ent viscosities on the rheological and microstructural performance two rejuvenators were determined by the penetration test and
of rejuvenated bituminous binders [18]. The results indicated that Brookfield viscosity test at 90℃ and the detailed explanation was
two types of rejuvenators (emulsion and liquid) performed differ- shown in [22]. The optimal dosages of these two rejuvenators
ent mechanisms for rejuvenating the aged binder, which in turn based on the aged bitumen dosage in RAP materials were 10% for
obtained distinct chemo-physical properties. Shen et al. investi- R2 and 12% for R3, respectively.
gated the properties of recycled asphalt mixtures produced by The new limestone aggregates with four size groups (0–3 mm,
incorporating rejuvenators and the softer binders [19]. The results 3–5 mm, 5–10 mm, 10–20 mm) and the limestone powder were
indicated that recycled asphalt mixtures prepared by adding reju- collected from Wenzu stone quarry in Jinan, China. The RAP
venators obtained higher strength and lower rutting depth than
those prepared with the softer binders. Walaa et al. studied the
influence of three rejuvenators on the performance of recycled Table 1
Conventional parameters of Pen 60/80 base bitumen.
mixtures with high percentage of RAP [20]. It was revealed that
rejuvenators diffused into the aged bitumen film, which in turn Items Results Technical requirements
reduced the air voids of the recycled asphalt mixture. In addition, Softening point (℃) 46.2 46
rejuvenators also contributed to the resistance of recycled asphalt Penetration (25℃, 0.1 mm) 68.2 60–80
mixtures to thermal cracking. Le et al. also found that the Ductility (15℃, cm) >150 100
Dynamic viscosity (60℃, Pas) 208 180
properties of recycled asphalt mixtures at low temperature can
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Table 2
Grading curves of different aggregate materials.
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Fig. 2. Experimental images of asphalt mixture tests used in this research: (a) Three-point Bending Test, (b) Wheel Tracking Test, (c) Hamburg Wheel Tacking Test, (d)
Dynamic Modulus Test and (e) Two-point Bending Test.
nators (softening agent) soften the RAP materials and lower the 2.2.3. Hamburg Wheel Tracking (HWT) test
rutting resistance of recycled asphalt mixtures. The rutting resis- The Hamburg Wheel Tracking (HWT) test was considered as a
tance of asphalt mixtures was therefore assessed through the repeatable and credible method for characterizing the premature
Wheel Tracking Test in accordance with the Chinese standard failure of asphalt mixtures [28]. This test was conducted according
JTG E20-2011 (T0719). This test was considered as a reliable to the standard AASHTO T 324–11. Before testing, Superpave Gyra-
approach to evaluate the permanent deformation of asphalt mix- tory Compactor (SGC) was employed to prepare cylinder-shaped
tures because the induced loading is close to the actual axial load- asphalt mixture samples with the dimensions of 62 mm in height
ing [27]. Specimens used for the Wheel Tracking Test were and 150 mm in diameter. Then, two samples were trimmed on
compacted asphalt specimens with dimensions of edges and assembled into one testing specimen [29]. The assem-
300 mm 300 mm 50 mm. Before testing, asphalt mixture slabs bled specimens were immersed into the water bath at 50℃ and
were conditioned in a testing chamber with a temperature con- the specimen needed to be pre-conditioned with the period of
trolled at 60℃ for at least 5 h to make sure the temperature dis- 5 h. During testing, the steel wheel was loaded on the specimen
tributed homogeneously inside the specimen. A rubber tire was surface and applied a repeated loading with a speed of 52 ± 2
then loaded on the specimen surface with a pressure of 0.7 MPa passes/minute. The rutting depth development of the specimen
and a speed of 42 rpm. During testing, the Linear Variable Differen- was monitored with a LVDT and the testing procedure was stopped
tial Transformer (LVDT) assembled in the equipment record the automatically when a failure criterion of either 12.5 mm rutting
rutting depth development automatically. In order to reduce the depth or 20,000 passes was reached [30]. After testing, a deforma-
experimental error, three replicated tests were performed for each tion development curve was generated and the rutting resistance
asphalt mixture. The dynamic stability was obtained according to as well as the moisture sensitivity of each specimen can be evalu-
the Equation (2), by which a higher value indicates a better resis- ated from it. Fig. 3 presents a standard rutting development curve
tance to the high-temperature rutting. of the WHT test. In the creep region, the creep slope represents rate
of rutting deformation, and higher value indicating much prone to
rutting destruction [31]. The stripping slop represents the defor-
15N
DS ¼ ð2Þ mation speed of asphalt mixtures in the stage of moisture damage
RD60 RD45
occurred. So, a large stripping slope value of asphalt mixture indi-
cating more sensitive to moisture damage [32]. The stripping
Where, DS is the dynamic stability (cycles/mm), N is the loading inflection point (SIP) is the point where the deformation curve
speed (42 cycles/min); RD60 is the rutting depth at 60 min; RD45 transformed from the creep slope to the stripping slope, and this
is the rutting depth at 45 min. indicates the bitumen film starts to strip from the aggregate [33].
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Nf/50 was defined as the fatigue failure criterion when the modulus
was reduced by 50%.
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Fig. 7. Dynamic modulus and phase angle of different asphalt mixtures obtained by SPT at 20℃.
dynamic modulus of recycled asphalt mixtures, but these values 3.5. Fatigue resistance of recycled asphalt mixtures
were still higher than the new asphalt mixture. By comparing recy-
cled asphalt mixtures, those prepared with a lower RAP dosage The two-point bending (2 PB) test was conducted to investigate
obtained a smaller dynamic modulus values. Under the same RAP the fatigue resistance of asphalt mixtures with the addition of RAP
dosage, these two rejuvenators with different viscosities obtained and rejuvenators. Four replicated tests were conducted for each
similar dynamic modulus. As shown in Fig. 7(b), the new asphalt asphalt mixture to minimize the trial error. During testing, the
mixture obtained the highest phase angle and the recycled asphalt flexural stiffness of asphalt mixture beams deteriorated with load-
mixtures without adding rejuvenator (RM60 and RM40) showed ing cycles. As shown in Fig. 9, the development of flexural stiffness
the lowest value. This could be attributed to the addition of RAP reflects the internal structural damage of asphalt mixtures and the
increased the rigidity of recycled asphalt mixtures and makes them destruction process can be briefly classified into three stages. At
behaved more elasticity. The incorporation of rejuvenators the beginning (Stage Ⅰ), the flexural stiffness experienced a rapid
restored the visco-elasticity of recycled asphalt mixtures to some decrease, but the rate of decline gradually slowed down. This stage
extent, but all their values were lower than that of the new asphalt represents the initial development of fatigue damage and defined
mixture. Under the same RAP percent, the phase angle of the recy- as deceleration. In Stage Ⅱ, the decline rate of the flexural stiffness
cled asphalt mixture with the addition of R2 was higher than that gradually came stable and defined as linear. In the linear stage, a
with R3. It indicated that the rejuvenator with a lower viscosity can constant value of dissipated energy at each loading cycle was
better recover the visco-elasticity behavior of recycled asphalt transformed into a low level of damage and led to the generation
mixtures. of microcracks. When the damage developed to a certain extent,
The rheological performance of recycled asphalt mixtures were the decline rate of the flexural stiffness accelerated with macroc-
also measured at 35℃ and 50℃. To have a better comparison, racks and structural failure generated.
data of dynamic modulus and phase angle at 10 Hz are presented As stated above, the fatigue test was conducted with the defor-
in Fig. 8. The dynamic modulus and phase angle seriously influ- mation control mode and the failure criterion was a 50% decline of
enced by the testing temperature. As a temperature sensitive its initial stiffness. So, the initial stiffness is the reference parame-
material, increasing the testing temperature reduced the stiffness ter to characterize the fatigue life of asphalt mixtures. Fig. 10
of the bituminous binder and the dynamic modulus of the related shows the flexural stiffness of different asphalt mixtures at the ini-
asphalt mixture. The contribution of RAP on the dynamic modu- tial stage. The initial flexural stiffness of asphalt mixtures increased
lus of recycled asphalt mixtures was also observed at high testing from 9567 MPa to 13074 MPa after incorporating 40% RAP, and this
temperatures. The recycled asphalt mixtures after incorporating value reached to 14776 MPa as the RAP percent increased to 60%.
rejuvenators (R2 and R3) resulted in decrease of dynamic modu- This is because the aged binder in reclaimed asphalt improved the
lus, but these values were still larger than that of the new asphalt stiffness of recycled asphalt mixtures. However, as the fatigue test
mixture. Phase angle showed the opposite trend with the values conducted in the deformation control mode, more energy was dis-
increasing with the testing temperature. This is because the bitu- sipated under each loading cycle and this may accelerate the fati-
men behaved more viscous at high temperature and increased the gue damage. After adding rejuvenators, the initial flexural stiffness
phase angle of related asphalt mixtures. It can be summarized of recycled asphalt mixtures decreased because of the softening
that the RAP can increase the stiffness and elasticity of recycled effect of light components and this phenomenon was correlated
asphalt mixtures at moderate and high in-service temperatures. well with the dynamic modulus results.
Incorporating the self-developed rejuvenators (R2 and R3) The fatigue life results of different asphalt mixtures are pre-
restored the dynamic response of recycled asphalt mixtures to sented in Fig. 11. It can be found that the new asphalt mixture
some extent, but it can guarantee the performance of the related achieved the highest fatigue life of 1834893, suggesting its supe-
mixtures. rior resistance to fatigue damage. However, incorporating RAP
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Fig. 8. Dynamic modulus and phase angle of different asphalt mixtures at 10 Hz and different testing temperatures.
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