WO2007043474A1 - 吸収性物品及び吸収性物品の製造方法 - Google Patents
吸収性物品及び吸収性物品の製造方法 Download PDFInfo
- Publication number
- WO2007043474A1 WO2007043474A1 PCT/JP2006/320107 JP2006320107W WO2007043474A1 WO 2007043474 A1 WO2007043474 A1 WO 2007043474A1 JP 2006320107 W JP2006320107 W JP 2006320107W WO 2007043474 A1 WO2007043474 A1 WO 2007043474A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sheet
- roll
- convex
- absorbent article
- embossing
- Prior art date
Links
- 230000002745 absorbent Effects 0.000 title claims abstract description 93
- 239000002250 absorbent Substances 0.000 title claims abstract description 93
- 238000000034 method Methods 0.000 title claims description 22
- 238000004049 embossing Methods 0.000 claims abstract description 91
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims description 40
- 239000006096 absorbing agent Substances 0.000 claims description 24
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 238000003475 lamination Methods 0.000 claims description 4
- 206010013786 Dry skin Diseases 0.000 abstract 1
- 239000000835 fiber Substances 0.000 description 17
- 210000002700 urine Anatomy 0.000 description 16
- 210000001124 body fluid Anatomy 0.000 description 14
- -1 polyethylene Polymers 0.000 description 13
- 206010012735 Diarrhoea Diseases 0.000 description 11
- 239000004745 nonwoven fabric Substances 0.000 description 11
- 239000010839 body fluid Substances 0.000 description 10
- 239000004698 Polyethylene Substances 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- 239000004743 Polypropylene Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 5
- 229920000297 Rayon Polymers 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 239000012943 hotmelt Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000002964 rayon Substances 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 229920003043 Cellulose fiber Polymers 0.000 description 3
- 208000010201 Exanthema Diseases 0.000 description 3
- 206010021639 Incontinence Diseases 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 201000005884 exanthem Diseases 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 206010037844 rash Diseases 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 206010040880 Skin irritation Diseases 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 210000003608 fece Anatomy 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 230000036556 skin irritation Effects 0.000 description 2
- 231100000475 skin irritation Toxicity 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 241000218631 Coniferophyta Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920000875 Dissolving pulp Polymers 0.000 description 1
- 206010016322 Feeling abnormal Diseases 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers of the pads
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/512—Topsheet, i.e. the permeable cover or layer facing the skin characterised by its apertures, e.g. perforations
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
- A61F13/15731—Treating webs, e.g. for giving them a fibrelike appearance, e.g. by embossing
Definitions
- the present invention relates to absorbent articles such as disposable diapers, sanitary napkins, urine pads, and incontinence pads, and a method for producing the same. More specifically, the present invention relates to an absorbent article provided with a surface sheet and an absorbent body in this order, and a method for producing the same.
- a convex roll 111 having a plurality of convex portions 113 provided on a roll surface 11la, and a convex portion 113 on a roll surface 112a.
- the embossed roll 112 provided with a plurality of recessed portions 114 to be inserted and the embossed roll 110 which also has a force, give an embossed 103 to the topsheet 101, and the topsheet provided with this embossed 103
- the embossing roll 110 used in this conventional method is the same force as the convex roll 111 and the concave roll 112, and the embossing 103 is formed by the convex 113 and the corresponding concave 114, and adjacent to each other. Skin contact portions 101a between the embosses 103 adjacent to each other are formed between the protruding portions 113 and between the adjacent concave portions 114 that abut against each other between the protruding portions 113.
- the surface sheet 101 has a large area of the skin contact portion 101a, that is, the area of the portion that comes into contact with the user's skin.
- the product is prone to skin irritation such as rash (see, for example, Patent Document 3)
- Patent Document 1 Japanese Patent Application Laid-Open No. 2002-187228
- Patent Document 2 Japanese Patent Laid-Open No. 2003-250836
- Patent Document 3 Japanese Patent Laid-Open No. 9-234221
- the main problem to be solved by the present invention is to provide an absorbent article that reduces the contact area with the skin, is superior in absorbability of soft stool, and hardly causes rough skin, and a method for producing the same.
- topsheet is provided with at least one of uneven or convex and flat heat embossing and ultrasonic embossing.
- An absorbent article provided with a surface sheet, a second sheet, and an absorber in this order, wherein the surface sheet and the second sheet are laminated with at least one of uneven or convex and flat heat embossing and ultrasonic embossing.
- An absorbent article characterized in that it is applied and bonded together.
- An absorbent article comprising a surface sheet, a second sheet, and an absorber in this order, wherein the surface sheet, the second sheet, and the absorber are at least uneven or convex and flat heat embossing and ultrasonic embossing.
- An absorbent article characterized in that one is applied in a laminated state and bonded together.
- Embossed area force Since it is 5% or more of the lamination area of the top sheet and the second sheet (area of the parts in the lamination relationship), embossing is present in most parts where urine or loose stool diffuses. It will be in.
- the emboss is formed into a funnel shape that becomes thinner from the top sheet side to the second sheet side, urine and loose stool accumulate in the emboss. Therefore, contact between the skin and urine or loose stool is reduced.
- a good emboss pattern can be imparted by heating the embossing roll to 40 to 250 ° C for embossing.
- the embossed surface sheet, the absorbent body is a method for producing an absorbent article provided in this order,
- the manufacturing method of the absorbent article characterized by things.
- the convex portion is composed of a reverse mortar-shaped convex roll, and a concave roll having a lattice-like boundary between adjacent concave portions,
- An emboss having a cup portion formed by the convex portion and the concave portion corresponding to the convex portion, and a skin contact portion formed by the lattice-like portion fitted between the convex portions adjacent to each other and between the convex portions.
- a convex roll provided with a plurality of convex portions on the roll surface, and the convex portions are fitted on the roll surface.
- a concave roll provided with a plurality of concave parts and an embossing roll that provides force, embossing was given to the top sheet and the second sheet, and the top sheet, the second sheet, and the absorber provided with this emboss were provided in this order.
- the convex portion is composed of a reverse mortar-shaped convex roll, and a concave roll having a lattice-like boundary between adjacent concave portions,
- An emboss having a cup portion formed by the convex portion and the concave portion corresponding to the convex portion, and a skin contact portion formed by the lattice-like portion fitted between the convex portions adjacent to each other and between the convex portions.
- the hydraulic pressure between the convex roll and the concave roll is set to 15 to 60 kgf when the top sheet and the second sheet are passed between 100 to 250 mZ between the convex roll and the concave roll.
- the method for producing an absorbent article according to any one of 10 to 15.
- the roll surface temperature of the convex roll ⁇ the roll surface temperature of the concave roll ⁇ 250 ° C, and heat is applied to the convex roll and the concave roll. 2.
- an absorbent article that hardly causes rough skin and a method for producing the same are provided.
- embossing is applied to the top sheet.
- Any of the given forms including the form in which no second sheet exists), the form in which embossing is given to the top sheet and the second sheet, and the form in which embossing is given to the top sheet, the second sheet, and the absorber.
- a form in which embossing is imparted to the top sheet and the second sheet (a form in which the second sheet exists) will be described, but it is of course not limited to this.
- Examples of the absorbent article of the present invention include a paper diaper, a sanitary napkin, a urine removing pad, and an incontinence pad.
- the absorbent article is a disposable paper diaper.
- the disposable paper diaper 10 of the present embodiment includes a top sheet 1, a back sheet 2, an absorbent body 3 interposed between these sheets 1 and 2, and the absorbent body. 3 and a second sheet 4 interposed between the top sheet 1 and the top sheet 1.
- the front sheet 1 and the back sheet 2 have the same shape as the planar outer shape of the present paper diaper 10, and the front and rear end portions and both side end portions thereof are more than the front and rear end edges or both side end edges of the absorber 3. Extends forward / backward or sideways.
- the lateral extension of the top sheet 1 and the back sheet 2 is particularly long at the front and rear end portions in the longitudinal direction. For example, a fastening tape (not shown) or the like is attached to the long extending portion. Further, the top sheet 1 and the back sheet 2 are joined at the extended portion where force is applied.
- the joining method is not particularly limited.
- the absorber 3 is entirely encapsulated by an encapsulating sheet 5 that also has a force such as crepe paper or tissue paper. By this encapsulation, the shape of the absorber 3 is maintained.
- the paper diaper 10 of this embodiment is not bonded with an adhesive such as a top sheet 1 and a second sheet 4 force hot melt.
- an adhesive such as a top sheet 1 and a second sheet 4 force hot melt.
- the top sheet 1 and the second sheet 4 are bonded together by applying at least one emboss 6 of heat embossing and ultrasonic embossing in a laminated state. Therefore, the problem that the surface sheet 1 is stiff due to the adhesive and the skin is liable to occur does not occur. Also, By providing the emboss 6, the top sheet 1 and the second sheet 4 are not in close contact with each other, and a void is not formed between these sheets 1 and 4.
- the bodily fluid is immediately absorbed by the absorbent body 3, and the bodily fluid stays in the powerful gap, and there is no possibility that the bodily fluid stays back through the surface sheet 1.
- the top sheet 1 and the second sheet 4 can be bonded together with an adhesive such as hot melt. In that case, the adhesive does not ooze out from the top sheet 1 even if embossing is applied.
- Styrene-butadiene-styrene block copolymer added: UV absorber added, rosin (no odor) added, volatiles: 2.0% or less, ash: 0.5% or less, 150 Hot melt adhesive with melt viscosity of 5000 ⁇ 1500 mPa-s (according to jIS K— 6862—1984), softness: 84.0 ⁇ 7.0 ° C (according to JIS K— 6863— 1994) Is preferably used.
- the emboss 6 is uneven or convex and flat. Therefore, the contact area between the surface sheet 1 and the user's skin is reduced, and rough skin is prevented.
- the depth L of the emboss 6 is the thickness of the top sheet 1 and the second sheet 4 (the thickness of the top sheet 1 plus the thickness of the second sheet 4 plus the thickness ⁇ . Only the top sheet 1 is embossed. When 6 is applied, the thickness of the surface sheet 1 is the same. When emboss 6 is applied to the surface sheet 1, the second sheet 4 and the absorber 3, the thickness ⁇ ⁇ of the surface sheet 1 and the thickness ⁇ of the second sheet 4 It is a thickness obtained by adding the thickness of the absorber. This is because the embossed shape is clearly inserted and the shape is maintained.
- the depth L of the emboss 6 is 0.2 to 1.7 mm.
- it can be set to 0.25 to 4. Om m.
- the area of the emboss 6 is preferably 5 to 100% of the laminated area of the top sheet 1 and the second sheet 4 (the area of the part in the laminated relationship), and is preferably 25 to 80%. It is preferable to have power. If the area of the emboss 6 is 5% or more of the laminated area of the top sheet 1 and the second sheet 4, the diffusion of urine and loose stool on the top sheet 1 is reduced. As shown in FIG. 1, in the present embodiment in which the second sheet 4 is covered with the top sheet 1, the laminated area when the embossed area is 100% is the same as the area of the second sheet 4. Further, as shown in FIG.
- the emboss 6 has a funnel shape that becomes thinner from the top sheet 1 side toward the second sheet 4 side. If the heat emboss 6 has a funnel shape in which the force on the top sheet 1 side also becomes narrower toward the second sheet 4 side, urine and loose stool accumulate in the heat emboss 6. Therefore, contact between the skin and urine or loose stool is reduced. Also, if the embossed 6 force surface sheet 1 side force is also formed into a funnel shape that becomes thinner toward the second sheet 4 side, urine and soft stool absorbed from the surface sheet 1 to the lower layer will return from the lower layer. Therefore, the return under load is prevented.
- emboss 6 When emboss 6 is funnel-shaped, diameter D is 1.0 to 5. Omm, preferably 1.8 to 3.6 mm, and pitch P is 1.0 to 5. Omm, preferably 2. It can be 5 to 3.5 mm.
- the emboss 6 is preferably applied at 40 to 250 ° C, preferably at 80 to 250 ° C when heat embossed, regardless of whether it is funnel-shaped or not. It is more preferable. If the embossing temperature is less than 40 ° C, a sufficient embossing pattern will not be formed, and if it exceeds 250 ° C, the sheet will become hard. Also, when heat embossing is applied at 80 ° C or higher, the surface layer where the low melting point fiber such as C 2 O-PP does not melt completely melts, and the surface layer and the surface layer adhere. In addition, when heat embossing is applied at 250 ° C or less, only the surface layer of a material having a high melting point such as PET or acetate melts, and the fibers adhere to each other.
- a polyolefin fiber particularly polyethylene or polypropylene
- these resins have a melting point of 100 to 170 ° C.
- the embossing temperature is 80 to 180 ° C when embossing is applied to a non-woven fabric formed from fibers made from these coffins or fibers made from these coffins. It is preferable to give by. Further, in order to achieve both good adhesion and softness of the surface sheet and the second sheet, it is particularly preferable that the surface sheet and the second sheet are given at 100 to 130 ° C.
- 32 and embossing roll 40 which is also powerful, to top sheet 1 and second sheet 4 Gives a boss.
- embossing roll 40 a convex roll 31, a concave roll 32, and a force S variant are used.
- the surface sheet 1 and the second sheet 4 have a narrow area in contact with the user's skin, so that the resulting absorbent article such as disposable diaper 10 is less likely to cause rough skin such as a rash.
- the convex roll 31 and the concave roll 32 are different in force from the pattern shape of the convex roll 31 and the pattern shape of the concave roll 32 (even if one roll is a plain (flat), ) That! Uh.
- the shape and shape of the convex roll 31 and the concave roll 32 and the force are not particularly limited.
- the convex portion 33 has, for example, an inverted bowl shape that is a rhombus in the illustrated example, such as a circle, an ellipse, a square, a rectangle, a rhombus, etc.
- the boundary between the recesses 34 adjacent to each other has a lattice shape (lattice portion 36).
- the force of the convex roll 3 1 and the concave roll 32 is as shown in FIG. 12 and FIG. 13 (in FIG.
- the convex portion 33 has, for example, a circular end, an elliptical end surface
- the shape is a reverse mortar shape that is circular, such as a square, rectangle, or rhombus
- the boundary between the adjacent recesses 34 is a lattice shape (lattice-like portion).
- a configuration in which a narrow protrusion 37 is provided on the front end surface of the lattice-like portion 36 can be exemplified as a preferable example.
- the convex state of the convex roll 31 and the concave roll 32 is as shown in FIGS. 19 to 21 (in FIG. 20 and FIG. 21, the convex roll 31 is indicated by a dotted line).
- the emboss formed on the top sheet 1 and the second sheet 4 is adjacent to the cup part formed by the convex part 33 and the concave part 34 corresponding to the convex part 33 as in the previous embodiment.
- the convex portions 35 and the skin contact portion formed by the lattice-like portions 36 fitted into the convex portions 35 and has the same function and effect as the previous embodiment.
- the narrow protrusions 37 are provided on the front end surface of the lattice-like part 36, the skin contact part becomes narrower, and the absorbent article such as the disposable disposable diaper 10 is obtained on the skin. As the contact area with the surface becomes narrower, the skin becomes more difficult to roughen. Similarly, in this embodiment, since the narrow protrusions 37 are provided on the front end surface of the lattice-like part 36, the skin contact part is given more clearly, and the resulting disposable paper sheet is obtained.
- the absorbent article such as Mutsu 10 gives a waffle-like softness. Furthermore, if the unevenness is reversed, only the convex portion 33 comes into contact with the skin, so that the contact area with the skin is reduced, and a fluffy and soft quilted pattern can be obtained.
- the width of the second sheet 4 exceeds 120 mm, the strength of the adhesion part of the other sheet is lowered, which is not preferable. If the width of the top sheet 1 is less than 120 mm, it is not preferable because other sheets (such as gather sheets) cannot be bonded to the top sheet 1 and the adhesiveness is weak. If the width of the top sheet 1 exceeds 250 mm, it will be a wasteful material that can only be cut or cut into the absorber 3.
- the thickness of the top sheet 1 is less than 0.15 mm, it is difficult to produce the nonwoven fabric itself, and the appearance of the embossing is adversely affected by the density and uneven density.
- the thickness of the top sheet 1 exceeds the thickness of the second sheet 4
- urine and feces may be retained on the top sheet 1 and the absorption into the absorber 3 may be worsened.
- the thickness of the second sheet 4 exceeds 2.35 mm, the weight increases and the cost increases. Further, if the surface weight of the surface sheet 1 is less than 15 gZm 2, it is difficult to produce the nonwoven fabric itself, and the appearance of the embossing is adversely affected by density and uneven density.
- the basis weight of the top sheet 1 exceeds the basis weight of the second sheet 4, urine and feces may be retained on the top sheet 1 and the absorption into the absorber 3 may be worsened.
- the weight of the second sheet 4 exceeds 80 gZm 2 , the weight increases and the cost increases. Further, the reason why the thickness and basis weight of the top sheet 1 and the second sheet 4 are simultaneously limited is to balance the appearance of the emboss and the absorbability.
- the convex roll 31 and the concave roll 32 may interfere with each other due to vibration, resulting in abnormal noise and damage to equipment parts. If the clearance exceeds the thickness gauge of the top sheet 1 and the second sheet 4, the embossed pattern does not enter. If the clearance exceeds 3. Omm, embossing is not clearly applied, and the top sheet 1 and the second sheet 4 may not be heat sealed!
- 80 is set so that ⁇ the roll surface temperature of the convex roll 31 ⁇ the roll surface temperature of the concave roll 32 ⁇ 250 ° C. It is preferable to make it. If the roll surface temperature of the convex roll 31 is equal to or higher than the roll surface temperature of the concave roll 32, the convex pattern becomes too clear and hard before the lattice pattern enters.
- the constituent material of the top sheet 1 and the constituent material of the second sheet 4 are the same regardless of the temperature of the roll surface temperature of the convex roll 31 and the concave roll 32. This is because the heat sealing force is increased.
- the identity of the constituent materials refers to the raw materials (for example, made of polyester, polyethylene, etc.), the thickness of the constituent fibers (denier) 'fiber length, the manufacturing method (for example, spunbond, meltblown, etc.). Means broadly the same or not.
- the embossing and the bonding of the top sheet 1 and the second sheet 4 are performed using an embossing roll 40 in which the convex roll 31 is disposed on the upper side and the concave roll 32 is disposed on the lower side, as shown in FIG.
- an embossing roll in which the convex roll 31 is arranged on the lower side and the concave roll 32 is arranged on the upper side
- the top sheet 1 and the second sheet 4 are passed over the convex roll 31 and the concave roll 32 is used.
- embossing roll that is not on the side of the embossing site! /. This is intended to prevent scissors from entering the embossed portion of the top sheet 1 and the second sheet 4.
- the convex roll 31 and the concave roll 32 have the same width as the embossing portion, and as shown in FIG. 7, at least one of the convex roll 31 and the concave roll 32 is placed on the side of the embossing portion.
- Way 31 A In, the diameter can be reduced.
- the top sheet 1 has a property of permeating body fluids such as urine and blood. Therefore, the material of the surface sheet 1 is sufficient if it exhibits this body fluid permeability, and examples thereof include a porous or non-porous nonwoven fabric and a porous plastic sheet.
- the nonwoven fabric is not particularly limited as to what the raw fiber is.
- synthetic fibers such as polyethylene and polypropylene, synthetic fibers such as polyester and polyamide, regenerated fibers such as rayon cubra, natural fibers such as cotton, and mixed fibers in which two or more of these are used Can be illustrated.
- the non-woven fabric may be manufactured by any kind of cage.
- the Karoe method examples include known methods such as the span-lace method, the spun bond method, the thermal bond method, the melt blown method, and the needle punch method.
- the span-lace method is a preferable Karoe method if the bulkiness and softness are to be obtained.
- the top sheet 1 may be composed of a single sheet or a laminated sheet in which two or more sheets are laminated. Similarly, the top sheet 1 may be composed of one sheet or two or more sheets in the plane direction.
- the back sheet 2 has a property of not transmitting body fluid. Accordingly, the material of the back sheet 2 is sufficient if it exhibits this body fluid impermeability, for example, an olefin-based resin such as polyethylene or polypropylene, a laminated nonwoven fabric laminated with a nonwoven fabric on a polyethylene sheet, or a waterproof film.
- an olefin-based resin such as polyethylene or polypropylene
- a laminated nonwoven fabric laminated with a nonwoven fabric on a polyethylene sheet or a waterproof film.
- a non-woven fabric that is substantially impervious to liquids in this case, the waterproof film and the non-woven fabric constitute the back sheet 2 that is impermeable to bodily fluids.
- materials having liquid-impervious and moisture-permeable properties that have been used and used in recent years from the viewpoint of preventing stuffiness can also be exemplified.
- Examples of the sheet of material having liquid impermeability and moisture permeability include polyethylene and polypropylene.
- Examples thereof include a microporous sheet obtained by kneading an inorganic filler in an olefin-based resin such as the above to form a sheet and then stretching it in a uniaxial or biaxial direction.
- the absorber 3 has the property of absorbing and holding body fluids. Therefore, the material of the absorbent body 3 is sufficient if it exhibits this fluid absorption / retention property.
- publicly known materials such as those having a single pulp strength such as cotton-like pulp and synthetic pulp, and those in which an absorbent polymer made into granular powder or the like is mixed in fluffy pulp can be exemplified.
- the raw material fibers of the pulp are not particularly limited, and examples thereof include cellulose fibers obtained from wood strength such as mechanical pulp, chemical pulp and dissolving pulp, and artificial cellulose fibers such as rayon and acetate. Can do.
- the wood used as the raw material for cellulose fibers is preferable in terms of function and price because conifers have a longer fiber length than hardwoods.
- the absorbent body 3 may be formed of a fiber assembly made of tow such as cellulose acetate, or may be formed of an absorbent material obtained by moving an absorbent polymer into the fiber assembly that also has this tuka. I'll do it.
- the second sheet 4 has the property of diffusing and transmitting body fluid. Therefore, the material of the second sheet 4 is sufficient if it exhibits this body fluid diffusion and permeability, and examples thereof include the same material as the surface sheet 1. However, for example, spunlace, non-woven pulp, mixed sheet of pulp and rayon, point bond or crepe paper are preferred.
- the second sheet 4 has a lower fiber density than the surface sheet 1 which is particularly preferred to be more permeable to body fluids than the surface sheet 1, for example, polypropylene, polyethylene, polyethylene terephthalate, polyamide, nylon, rayon. It is particularly preferable to use a non-woven fabric that is also made of plastic such as vinylon or talyl.
- the encapsulating sheet 5 has a property of transmitting body fluid. Therefore, the same material as exemplified as the top sheet 1 and the second sheet 4 can be exemplified.
- the present invention is applicable as an absorbent article such as a disposable diaper, a sanitary napkin, a urine pad, an incontinence pad, and a method for producing the same.
- FIG. 1 is a plan view of an absorbent article.
- FIG. 2 is a cross-sectional view taken along line II in FIG.
- FIG. 3 is an enlarged view of the top sheet (part).
- FIG. 4 is a cross-sectional view taken along line II-II in FIG.
- FIG. 5 is a front view of a conventional embossed throat.
- FIG. 6 is a schematic cross-sectional view of a conventional absorbent article (main part).
- FIG. 7 is a front view of an embossing roll according to the present embodiment.
- FIG. 8 is a plan view of a convex roll of this embodiment.
- FIG. 9 is a sectional view taken along line III-III in FIG.
- FIG. 10 is a plan view of a concave roll of the present embodiment.
- FIG. 11 is a sectional view taken along line IV-IV in FIG.
- FIG. 12 is a plan view of a state in which the convex roll and the concave roll of the present embodiment are attached together.
- FIG. 13 is a cross-sectional view taken along line V—V in FIG.
- FIG. 14 is a plan view of a convex roll of this embodiment.
- FIG. 15 is a sectional view taken along line VI—VI in FIG.
- FIG. 16 is a plan view of the concave roll of the present embodiment.
- FIG. 17 is a sectional view taken along line VII-VII in FIG.
- FIG. 19 is a plan view of a state in which the convex roll and the concave roll of the present embodiment are attached together.
- FIG. 20 is a cross-sectional view taken along line IX—IX in FIG.
- FIG. 21 is a cross-sectional view taken along the line XX of FIG.
Landscapes
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Epidemiology (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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CN2006800372169A CN101282702B (zh) | 2005-10-07 | 2006-10-06 | 吸收性物品及吸收性物品的制造方法 |
US12/083,190 US8404922B2 (en) | 2005-10-07 | 2006-10-06 | Absorbent article and method of producing the same |
JP2007539921A JP5065037B2 (ja) | 2005-10-07 | 2006-10-06 | 吸収性物品及び吸収性物品の製造方法 |
Applications Claiming Priority (4)
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JP2005295484 | 2005-10-07 | ||
JP2005-295484 | 2005-10-07 | ||
JP2005-309445 | 2005-10-25 | ||
JP2005309445 | 2005-10-25 |
Publications (1)
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WO2007043474A1 true WO2007043474A1 (ja) | 2007-04-19 |
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PCT/JP2006/320107 WO2007043474A1 (ja) | 2005-10-07 | 2006-10-06 | 吸収性物品及び吸収性物品の製造方法 |
Country Status (4)
Country | Link |
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US (1) | US8404922B2 (ja) |
JP (1) | JP5065037B2 (ja) |
CN (1) | CN101282702B (ja) |
WO (1) | WO2007043474A1 (ja) |
Cited By (7)
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JP2009034277A (ja) * | 2007-07-31 | 2009-02-19 | Daio Paper Corp | 体液吸収性物品 |
WO2009139259A1 (ja) * | 2008-05-15 | 2009-11-19 | ユニ・チャーム株式会社 | 吸収性物品用表面シートとその製造方法およびそれを用いた吸収性物品 |
JP2010142298A (ja) * | 2008-12-16 | 2010-07-01 | Kao Corp | 吸収性物品の製造方法 |
JP2011036378A (ja) * | 2009-08-10 | 2011-02-24 | Livedo Corporation | 吸収性物品及び吸収性物品の製造方法 |
JP2011200446A (ja) * | 2010-03-25 | 2011-10-13 | Daio Paper Corp | 使い捨て吸収性物品及び使い捨て吸収性物品の製造方法 |
WO2013047865A1 (en) * | 2011-09-30 | 2013-04-04 | Unicharm Corporation | Absorbent article, top sheet for absorbent article and method for producing top sheet |
JP2013169437A (ja) * | 2012-02-23 | 2013-09-02 | Daio Paper Corp | 吸収性物品の製造方法 |
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JP5469902B2 (ja) * | 2009-04-03 | 2014-04-16 | ユニ・チャーム株式会社 | シートの製造方法、吸収性物品に係る資材の製造方法、及びシートの製造装置 |
US8496775B2 (en) | 2010-10-28 | 2013-07-30 | The Procter And Gamble Company | Method for embossing an absorbent article |
US8491742B2 (en) | 2010-10-28 | 2013-07-23 | The Procter And Gamble Company | Method for embossing an absorbent article using a segmented anvil |
US8859842B2 (en) | 2010-10-28 | 2014-10-14 | The Procter & Gamble Company | Embossed absorbent article |
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JP6202089B2 (ja) * | 2013-03-26 | 2017-09-27 | 王子ホールディングス株式会社 | 衛生用紙およびその製造方法 |
JP2016159616A (ja) * | 2015-03-05 | 2016-09-05 | 富士ゼロックス株式会社 | 造形装置 |
EP3251825A1 (en) * | 2016-05-31 | 2017-12-06 | Boegli-Gravures S.A. | Method and device for embossing planar material |
CN108210174A (zh) * | 2016-12-15 | 2018-06-29 | 简元正 | 卫生巾 |
JP7282601B2 (ja) * | 2018-09-19 | 2023-05-29 | 花王株式会社 | 吸収性物品 |
CN114987030A (zh) * | 2022-06-23 | 2022-09-02 | 江苏科盈无纺布科技有限公司 | 一种双层复合纤维材料及其制造设备、方法 |
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Also Published As
Publication number | Publication date |
---|---|
CN101282702A (zh) | 2008-10-08 |
US20090137977A1 (en) | 2009-05-28 |
US8404922B2 (en) | 2013-03-26 |
JPWO2007043474A1 (ja) | 2009-04-16 |
JP5065037B2 (ja) | 2012-10-31 |
CN101282702B (zh) | 2013-10-23 |
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