KR20140068068A - 플로어 패널용 기계적 잠금 시스템 - Google Patents
플로어 패널용 기계적 잠금 시스템 Download PDFInfo
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- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
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- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
Description
도 2a 내지 도 2c는 본 발명의 일 실시예에 따른 잠금 시스템을 갖는 2 개의 에지 섹션들을 예시한다.
도 3a 내지 도 3c는 본 발명의 일 실시예에 따른 잠금 시스템에 의한 잠금을 예시한다.
도 4a 내지 도 4d는 본 발명의 실시예들에 따른 잠금 시스템을 형성하는 제조 방법들을 예시한다.
도 5a 내지 도 5d는 수직 폴딩에 의해 잠금될 수 있는 본 발명의 일 실시예에 따른 잠금 시스템을 예시한다.
도 6a 내지 도 6d는 본 발명의 일 실시예에 따른 에지에 연결된 별개의 스트립 부분을 예시한다.
도 7a 및 도 7b는 본 발명의 실시예들을 예시한다.
도 8a 내지 도 8d는 본 발명의 일 실시예에 따른 별도의 설형부를 갖는 폴드 다운(fold down) 잠금 시스템을 예시한다.
도 9a 내지 도 9d는 패널과 일부품으로 만들어진 설형부를 갖는 폴드 다운 잠금 시스템을 갖춘 일 실시예를 예시한다.
도 10a 내지 도 10e는 본 발명의 실시예들을 예시한다.
도 11a 내지 도 11f는 본 발명의 실시예들에 따른 패널들의 분리를 예시한다.
도 12a 및 도 12b는 스크류 커터에 의한 절단을 포함하는 일 실시예를 예시한다.
도 13a 내지 도 13d는 수개의 칼들에 의한 잠금 시스템의 형성을 포함하는 일 실시예를 예시한다.
도 14a 내지 도 14d는 감소된 중량 및 개선된 온도 특성들을 갖는 LVT 패널을 포함하는 일 실시예를 예시한다.
도 15a 내지 도 15d는 수직 운동으로 설치되는 잠금 시스템을 예시한다.
도 16a 내지 도 16d는 수직 운동으로 설치되는 잠금 시스템을 예시한다.
도 17a 내지 도 17c는 수직 운동으로 설치되는 잠금 시스템을 예시한다.
도 18a 내지 도 18d는 앵글링에 의해 설치되는 잠금 시스템을 예시한다.
도 19는 후방 측면에 형성된 그루브들을 예시한다.
도 20a 및 도 20b는 후방 측면에 형성된 그루브들을 예시한다.
도 21a 내지 도 21d는 롤-포밍식(roll-formed) 탄성 플로어의 설치를 예시한다.
도 22a 내지 도 22d는 압출된 프로파일들을 포함하는 잠금 시스템을 예시한다.
Claims (27)
- 인접한 패널들의 제 1 에지(1) 및 제 2 에지(1')의 수직 및 수평 잠금을 위한 잠금 시스템이 제공된 빌딩 패널로서,
상기 잠금 시스템은 수직 잠금을 위해서 설형부(10) 및 설형부 그루브(9)를 포함하며,
상기 제 1 에지(1)에서 스트립(6)에는 잠금 요소(8)가 제공되며, 상기 잠금 요소는 수평 잠금을 위해서 제 2 에지(1')에 형성된 하방으로 개방된 잠금 그루브(14)와 협동하는, 잠금 시스템이 제공된 빌딩 패널들에 있어서,
상기 스트립(6)은, 캐비티(20)를 갖는 스트립 본체(7)를 포함하며,
상기 제 2 에지(1')는 하방으로 연장하는 국부적 돌출부(21)를 포함하며,
상기 돌출부(21)는 패널들이 수직 및 수평으로 잠금될 때 캐비티(20) 내에 위치되는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 1 항에 있어서,
상기 잠금 요소(8)는 캐비티(20)의 일부인 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 1 항 또는 제 2 항에 있어서,
상기 캐비티(20)는 스트립 본체(7)를 통해 전체적으로 연장하는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 1 항 내지 제 3 항 중 어느 한 항에 있어서,
상기 잠금 요소(8)는 제 1 에지(1)를 따라 불연속적인 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 1 항 내지 제 4 항 중 어느 한 항에 있어서,
상기 돌출부(21)는 제 2 에지(1')를 따라 불연속적인 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 1 항 내지 제 5 항 중 어느 한 항에 있어서,
상기 스트립 본체(7)는 수개의 캐비티(20)들을 포함하는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 1 항 내지 제 6 항 중 어느 한 항에 있어서,
상기 제 2 에지(1')는 수개의 국부적 돌출부(21)들을 포함하는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 1 항 내지 제 7 항 중 어느 한 항에 있어서,
상기 스트립 본체(7)는 상부 스트립 표면(7a)의 최하부 부분에 위치된 수평 스트립 평면(SP)을 포함하며,
상기 잠금 그루브(14)는 잠금 그루브(14)의 상부 및 내부 부분에 위치된 수평 그루브 평면(GP)을 포함하고,
상기 스트립 평면(SP) 및 그루브 평면(GP)은 잠금 요소(8)의 수직 연장부 보다 서로 수직으로 더 근접된 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 8 항에 있어서,
상기 스트립 평면(SP) 및 그루브 평면(GP)은 본질적으로 동일한 수직 높이(level)로 위치되는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 1 항 내지 제 9 항 중 어느 한 항에 따른 잠금 시스템을 갖는 패널을 제조하는 방법에 있어서,
펀칭에 의해 캐비티의 적어도 일부분을 형성하는 단계, 및
스크류 커터에 의해 돌출부들의 적어도 일부를 형성하는 단계를 포함하는 것을 특징으로 하는,
잠금 시스템을 갖는 패널을 제조하는 방법.
- 인접한 패널들의 제 1 에지(1) 및 제 2 에지(1')의 수직 및 수평 잠금을 위한 잠금 시스템이 제공된 빌딩 패널로서,
상기 잠금 시스템은 서로에 대해 제 1 에지(1) 및 제 2 에지(1')의 수직 변위에 의해 에지들을 잠금하도록 구성되며, 상기 잠금 시스템은 고정 그루브(12) 내에 고정된 별도의 설형부(11)를 포함하고, 상기 설형부는 수직 잠금을 위해서 설형부 그루브(9)와 협동하며, 제 1 에지(1)에서 스트립(6)에는 잠금 요소(8)가 제공되며, 상기 잠금 요소는 수평 잠금을 위해서 제 2 에지(1')에 형성된 하방으로 개방된 잠금 그루브(14)와 협동하는, 잠금 시스템이 제공된 빌딩 패널에 있어서,
상기 스트립(6)은, 캐비티(20)를 갖는 스트립 본체(7)를 포함하며,
상기 제 2 에지(1')는 하방으로 연장하는 국부적 돌출부(21)를 포함하며,
상기 돌출부(21)는 패널들이 수직 및 수평으로 잠금될 때 캐비티(20) 내에 위치되며,
상기 설형부 그루브(9)의 하부 부분(9a)은 인접한 패널들이 수직 및 수평으로 잠금될 때, 본질적으로 스트립 표면(7a)의 상부 부분과 동일한 수평 평면(HP) 상에 위치되는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 11 항에 있어서,
상기 잠금 요소(8)는 캐비티(20)의 일부인 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 11 항 또는 제 12 항에 있어서,
상기 캐비티(20)는 스트립 본체(7)를 통해 전체적으로 연장하는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 12 항 또는 제 13 항에 있어서,
상기 스트립 본체(7)는 수개의 캐비티(20)들을 포함하는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 11 항 내지 제 14 항 중 어느 한 항에 있어서,
상기 제 2 에지(1')는 수개의 국부적 돌출부(21)들을 포함하는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 인접한 패널들의 제 1 에지(1) 및 제 2 에지(1')의 수직 및 수평 잠금을 위한 잠금 시스템이 제공된 빌딩 패널로서,
상기 잠금 시스템은 서로에 대해 제 1 에지(1) 및 제 2 에지(1')의 수직 변위에 의해 에지들을 잠금하도록 구성되며, 상기 잠금 시스템은, 수직 잠금을 위해 설형부 그루브(9) 또는 언더컷부(15, 15a)와 협동하는 설형부(10a, 10b, 10c, lOd), 및 수평 잠금을 위해서 인접한 제 2 에지(1')(1')에 형성된 하방으로 개방된 잠금 그루브(14)와 협동하는 잠금 요소(8)가 제공된 스트립(6)을 제 1 에지(1)에 포함하는, 잠금 시스템이 제공된 빌딩 패널에 있어서,
상기 스트립(6)은, 캐비티(20)를 갖는 스트립 본체(7)를 포함하며,
상기 제 2 에지(1')는 하방으로 연장하는 국부적 돌출부(21)를 포함하며,
상기 돌출부(21)는 패널들이 수직 및 수평으로 잠금될 때 캐비티(20) 내에 위치되는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 16 항에 있어서,
상기 잠금 요소(8)는 캐비티(20)의 일부분인 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 16 항 또는 제 17 항에 있어서,
상기 캐비티(20)는 스트립 본체(7)를 통해서 전체적으로 연장하는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 제 16 항 내지 제 18 항 중 어느 한 항에 있어서,
상기 설형부는 돌출부(21)의 하부 부분에 위치되는 것을 특징으로 하는,
잠금 시스템이 제공된 빌딩 패널.
- 수직 및/또는 수평으로 잠금하는 잠금 시스템을 포함하는 패널을 제조하는 방법에 있어서, 상기 방법은
본질적으로 V 또는 U 형상 개방 절단 에지를 포함하는 칼(35e, 35f, 35g)들에 의해 잠금 시스템의 일부분을 형성하는 단계, 및
절단중 개방 절단 에지의 내부 부분으로 흐르도록 컷 오프(cut off) 재료를 변위시키는 단계를 포함하는 것을 특징으로 하는,
잠금 시스템을 포함하는 패널을 제조하는 방법.
- 제 1 플로어 패널(1) 및/또는 제 2 플로어 패널(1') 내로 시트를 분리하여 수직 및/또는 수평으로 잠금하는, 잠금 시스템을 포함하는 2 개의 인접한 에지(1, 1')들을 형성하는 방법으로서,
상기 제 1 에지(1)는 상부 부분을 지나 수평으로 돌출하는 하부 부분(40)을 포함하고,
상기 제 2 에지(1')는 하부 부분을 지나 수평으로 돌출하는 상부 부분(41)을 포함하는, 잠금 시스템을 포함하는 2 개의 인접한 에지들을 형성하는 방법에 있어서, 상기 방법은,
수평 및 수직으로 절단하는 절단 칼들에 의해 시트를 절단하고 패널들을 분리하는 단계, 및
상기 절단 단계에 의해 제 1 패널(1) 상에서 하부 부분(40) 및 제 2 패널(1') 상에서 상부 부분(41)을 형성하는 단계를 포함하는 것을 특징으로 하는,
잠금 시스템을 포함하는 2 개의 인접한 에지들을 형성하는 방법.
- 플라스틱 마모 층(3) 및 하나 또는 수개의 플라스틱 코어 층(5a, 5b)들을 포함하는 인접한 패널들의 제 1 에지(1) 및 제 2 에지(1')의 수직 및/또는 수평 잠금을 위한, 잠금 시스템이 제공되는 플로어 패널에 있어서,
상기 코어 층(5b)은 코어 두께의 적어도 약 1/3의 수직 연장부를 갖는 본질적으로 수직한 수개의 굽힘(flexing) 그루브(19)들을 포함하는 것을 특징으로 하는,
잠금 시스템이 제공되는 플로어 패널.
- 제 21 항에 있어서,
상기 굽힘 그루브들은 언더레이(underlay)(18)로 커버되는 것을 특징으로 하는,
잠금 시스템이 제공되는 플로어 패널.
- 제 22 항 또는 제 23 항에 있어서,
상기 굽힘 그루브(19)들은 본질적으로 롱 에지들에 평행하고, 숏 에지들 상의 잠금 시스템들 사이 간격보다 더 짧은 길이를 갖는 것을 특징으로 하는,
잠금 시스템이 제공되는 플로어 패널.
- 오버래핑 숏 에지들에 의한 벤딩을 허용하는 탄성 재료를 포함하는 인접한 패널들의 제 1 에지(1) 및 제 2 에지(1')의 수직 및/또는 수평 잠금을 위한, 잠금 시스템이 제공된 롱 에지 및 숏 에지를 갖는 탄성 플로어 패널에 있어서,
상기 제 1 에지(1)는 제 1 에지를 따라 연장하고 상기 에지로부터 수평으로 돌출하는 플라스틱 잠금 스트립(46)이 제공된 롱 에지(1)들이며,
상기 잠금 스트립(46)은 인접한 패널의 롱 에지인 제 2 에지에 형성된 잠금 그루브(14) 내로 삽입되도록 구성된 하나 이상의 수직으로 연장하는 돌출부(48)를 포함하는 것을 특징으로 하는,
잠금 시스템이 제공된 롱 에지 및 숏 에지를 갖는 탄성 플로어 패널.
- 제 25 항에 있어서,
상기 잠금 스트립(46)은 압출된 열가소성 섹션인 것을 특징으로 하는,
잠금 시스템이 제공된 롱 에지 및 숏 에지를 갖는 탄성 플로어 패널.
- 제 25 항 또는 제 26 항에 있어서,
폭보다 적어도 15 배 더 큰 길이를 갖는 것을 특징으로 하는,
잠금 시스템이 제공된 롱 에지 및 숏 에지를 갖는 탄성 플로어 패널.
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