CN117457731B - A SiC vertical IGBT with a P-type space layer under the gate and a preparation method thereof - Google Patents
A SiC vertical IGBT with a P-type space layer under the gate and a preparation method thereof Download PDFInfo
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D12/00—Bipolar devices controlled by the field effect, e.g. insulated-gate bipolar transistors [IGBT]
- H10D12/411—Insulated-gate bipolar transistors [IGBT]
- H10D12/441—Vertical IGBTs
- H10D12/461—Vertical IGBTs having non-planar surfaces, e.g. having trenches, recesses or pillars in the surfaces of the emitter, base or collector regions
- H10D12/481—Vertical IGBTs having non-planar surfaces, e.g. having trenches, recesses or pillars in the surfaces of the emitter, base or collector regions having gate structures on slanted surfaces, on vertical surfaces, or in grooves, e.g. trench gate IGBTs
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- H10D12/00—Bipolar devices controlled by the field effect, e.g. insulated-gate bipolar transistors [IGBT]
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- H10D12/031—Manufacture or treatment of IGBTs
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- H10D62/83—Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group IV materials, e.g. B-doped Si or undoped Ge
- H10D62/832—Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group IV materials, e.g. B-doped Si or undoped Ge being Group IV materials comprising two or more elements, e.g. SiGe
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- H10D64/27—Electrodes not carrying the current to be rectified, amplified, oscillated or switched, e.g. gates
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Abstract
本发明提供一种栅极下方具有P型空间层的SiC垂直IGBT及制备方法,该SiC垂直IGBT包括:P型空间层;所述P型空间层位于栅极、N+区与漂移层之间并与栅极氧化层、N+区与漂移层邻接。本发明在沟槽栅极下方引入了P型空间层,因为P型空间层的厚度很薄,所以当栅极接正电压的时候,在较低的栅极电压下就会在P型空间层形成反型层,从而形成从发射极到N+区,从N+区到P型空间层,从P型空间层到漂移层最后到集电极的导电通路,栅极氧化层与碳化硅界面迁移率低,电阻大,导电通路短路了栅极氧化层的界面沟道,从而降低了SiC垂直IGBT的导通电阻。
The present invention provides a SiC vertical IGBT with a P-type space layer under the gate and a preparation method. The SiC vertical IGBT includes: a P-type space layer; the P-type space layer is located between the gate, the N+ region and the drift layer and is adjacent to the gate oxide layer, the N+ region and the drift layer. The present invention introduces a P-type space layer under the trench gate. Because the thickness of the P-type space layer is very thin, when the gate is connected to a positive voltage, an inversion layer will be formed in the P-type space layer under a lower gate voltage, thereby forming a conductive path from the emitter to the N+ region, from the N+ region to the P-type space layer, from the P-type space layer to the drift layer and finally to the collector. The gate oxide layer has a low mobility and a large resistance at the interface of the silicon carbide. The conductive path short-circuits the interface channel of the gate oxide layer, thereby reducing the on-resistance of the SiC vertical IGBT.
Description
技术领域Technical Field
本发明涉及半导体技术领域,具体涉及一种栅极下方具有P型空间层的SiC垂直IGBT及制备方法。The present invention relates to the field of semiconductor technology, and in particular to a SiC vertical IGBT having a P-type space layer under a gate and a preparation method thereof.
背景技术Background technique
IGBT(Insulated Gate Bipolar Transistor)是绝缘栅双极晶体管的简称,其由双极结型晶体管(BJT)和金属氧化物场效应晶体管(MOSFET)组成,是一种复合全控型电压驱动式开关功率半导体器件,是实现电能转换的核心器件,也是目前MOS-双极型功率器件的主要发展方向之一。IGBT不仅具有MOSFET输入阻抗高、栅极易驱动等特点,而且具有双极型晶体管电流密度大、功率密度高等优势,已广泛应用于轨道交通、新能源汽车、智能电网、风力发电等高电压、大电流的领域,以及微波炉、洗衣机、电磁灶、电子整流器、照相机等低功率家用电器领域。IGBT的驱动方法和MOSFET 基本相同,IGBT也是一个三端器件,正面有两个电极,分别为发射极(Emitter)和栅极(Gate),背面为集电极(Collector);在正向工作状态下,发射极接地或接负压,集电极接正压,两电极间电压Vce>0,因此IGBT的发射极和集电极又分别称为阴极(Cathode)和阳极(Anode)。IGBT可以通过控制其集-射极电压Vce和栅-射极电压Vge的大小,实现对IGBT导通/开关/阻断状态的控制。IGBT 的开关作用是通过加正向栅极电压形成沟道,给PNP 晶体管提供基极电流,使IGBT导通。反之,加反向栅极电压消除沟道,流过反向基极电流,使IGBT关断。IGBT (Insulated Gate Bipolar Transistor) is the abbreviation of insulated gate bipolar transistor, which is composed of bipolar junction transistor (BJT) and metal oxide field effect transistor (MOSFET). It is a composite fully controlled voltage-driven switching power semiconductor device, a core device for realizing electric energy conversion, and one of the main development directions of MOS-bipolar power devices. IGBT not only has the characteristics of high input impedance and easy gate drive of MOSFET, but also has the advantages of high current density and high power density of bipolar transistor. It has been widely used in high voltage and high current fields such as rail transportation, new energy vehicles, smart grids, wind power generation, as well as low power household appliances such as microwave ovens, washing machines, induction cookers, electronic rectifiers, cameras, etc. The driving method of IGBT is basically the same as that of MOSFET. IGBT is also a three-terminal device with two electrodes on the front, namely the emitter and the gate, and the collector on the back. In the forward working state, the emitter is grounded or connected to a negative voltage, and the collector is connected to a positive voltage. The voltage between the two electrodes Vce>0, so the emitter and collector of IGBT are respectively called cathode and anode. IGBT can control the conduction/switching/blocking state of IGBT by controlling the size of its collector-emitter voltage Vce and gate-emitter voltage Vge. The switching function of IGBT is to form a channel by adding a forward gate voltage, provide base current to the PNP transistor, and turn on the IGBT. Conversely, adding a reverse gate voltage eliminates the channel, and the reverse base current flows, turning off the IGBT.
Si IGBT的最大电压可达8.4 kV,接近Si器件的极限,但是频率和工作温度也极大地限制了Si IGBT在这些领域的进一步发展。作为宽带隙材料,SiC具有更高的击穿场强、更高的固有温度、更高的导热系数和更高的载流子饱和漂移速度。因此,SiC IGBT器件在高压、高温、大功率领域表现出更强的竞争力,SiC IGBT最大阻断电压可达15kV,且具有更少的载流子存储效应,由于SiC单位面积的原子表面密度高于Si,界面处悬挂Si键、C键以及碳簇密度更高,形成栅氧时会引入更多的缺陷,充当电子陷阱,SiC/SiO2界面缺陷问题会导致器件可靠性下降。The maximum voltage of Si IGBT can reach 8.4 kV, which is close to the limit of Si devices, but the frequency and operating temperature also greatly limit the further development of Si IGBT in these fields. As a wide bandgap material, SiC has higher breakdown field strength, higher intrinsic temperature, higher thermal conductivity and higher carrier saturation drift velocity. Therefore, SiC IGBT devices show stronger competitiveness in the fields of high voltage, high temperature and high power. The maximum blocking voltage of SiC IGBT can reach 15kV, and it has less carrier storage effect. Since the atomic surface density per unit area of SiC is higher than that of Si, the density of dangling Si bonds, C bonds and carbon clusters at the interface is higher, more defects will be introduced when forming gate oxide, acting as electron traps, and the SiC/ SiO2 interface defect problem will lead to reduced device reliability.
发明内容Summary of the invention
本发明的目的是提供一种栅极下方具有P型空间层的SiC垂直IGBT及制备方法,该SiC垂直IGBT在沟槽栅极下方引入了P型空间层,因为P型空间层的厚度很薄,所以当栅极接正电压的时候,在较低的栅极电压下就会在P型空间层形成反型层,从而形成从发射极到N+区,从N+区到P型空间层,从P型空间层到漂移层最后到集电极的导电通路,栅极氧化层与碳化硅界面迁移率低,电阻大,导电通路短路了栅极氧化层的界面沟道,从而降低了SiC垂直IGBT的导通电阻。The purpose of the present invention is to provide a SiC vertical IGBT with a P-type space layer under the gate and a preparation method thereof. The SiC vertical IGBT introduces a P-type space layer under the trench gate. Because the thickness of the P-type space layer is very thin, when the gate is connected to a positive voltage, an inversion layer will be formed in the P-type space layer under a lower gate voltage, thereby forming a conductive path from the emitter to the N+ region, from the N+ region to the P-type space layer, from the P-type space layer to the drift layer and finally to the collector. The interface mobility between the gate oxide layer and the silicon carbide is low and the resistance is large. The conductive path short-circuits the interface channel of the gate oxide layer, thereby reducing the on-resistance of the SiC vertical IGBT.
一种栅极下方具有P型空间层的SiC垂直IGBT,包括:P型空间层;A SiC vertical IGBT having a P-type space layer below a gate comprises: a P-type space layer;
所述P型空间层位于栅极、N+区与漂移层之间并与栅极氧化层、N+区与漂移层邻接。The P-type space layer is located between the gate, the N+ region and the drift layer and is adjacent to the gate oxide layer, the N+ region and the drift layer.
优选地,所述P型空间层的厚度为80-100nm。Preferably, the thickness of the P-type space layer is 80-100 nm.
优选地,所述P型空间层的掺杂浓度为5×1015至1016cm-3。Preferably, the doping concentration of the P-type space layer is 5×10 15 to 10 16 cm −3 .
优选地,还包括:N-buffer层;Preferably, it also includes: an N-buffer layer;
所述N-buffer层位于衬底与所述漂移层之间并与所述衬底与所述漂移层邻接。The N-buffer layer is located between the substrate and the drift layer and is adjacent to the substrate and the drift layer.
优选地,所述N-buffer层的掺杂浓度为5×1017至1018cm-3。Preferably, the doping concentration of the N-buffer layer is 5×10 17 to 10 18 cm −3 .
优选地,所述P型空间层的宽度大于等于栅极与N+区宽度的和。Preferably, the width of the P-type space layer is greater than or equal to the sum of the widths of the gate and the N+ region.
优选地,还包括:发射极、集电极、栅极、衬底、缓冲层、漂移层、P+区;Preferably, it also includes: an emitter, a collector, a gate, a substrate, a buffer layer, a drift layer, and a P+ region;
所述集电极位于所述衬底下方;The collector is located below the substrate;
所述衬底位于所述缓冲层下方;The substrate is located below the buffer layer;
所述缓冲层位于所述漂移层下方;The buffer layer is located below the drift layer;
所述漂移层位于所述P+区下方;The drift layer is located below the P+ region;
所述P+区位于所述发射极下方;The P+ region is located below the emitter;
所述栅极位于所述发射极下方;The gate is located below the emitter;
所述发射极位于所述N+区、所述P+区和所述栅极上方。The emitter is located above the N+ region, the P+ region and the gate.
一种栅极下方具有P型空间层的SiC垂直IGBT制备方法,包括:A method for preparing a SiC vertical IGBT having a P-type space layer under a gate comprises:
在衬底上方外延缓冲层和漂移层;epitaxially growing a buffer layer and a drift layer on the substrate;
在漂移层上层离子注入形成P型空间层、N+区和P+区;Ion implantation is performed on the upper layer of the drift layer to form a P-type space layer, an N+ region and a P+ region;
蚀刻所述N+区形成沟槽;Etching the N+ region to form a groove;
在沟槽中沉积栅极;depositing a gate in the trench;
沉积发射极和集电极。Deposit the emitter and collector.
优选地,所述在漂移层上层离子注入形成P型空间层、N+区和P+区包括:Preferably, the step of implanting ions into the upper layer of the drift layer to form a P-type space layer, an N+ region and a P+ region comprises:
在漂移层上层离子注入形成P型空间层;Ion implantation is performed on the upper layer of the drift layer to form a P-type space layer;
在P型空间层两侧离子注入形成P+区;Ion implantation is performed on both sides of the P-type space layer to form a P+ region;
在P型空间层上层离子注入形成N+区。Ions are implanted into the upper layer of the P-type space layer to form an N+ region.
优选地,所述在P型空间层上层离子注入形成N+区包括:Preferably, the step of forming an N+ region by ion implantation on the upper layer of the P-type space layer comprises:
在P型空间层厚度为80-100nm的上方进行离子注入形成N+区。Ion implantation is performed above the P-type space layer with a thickness of 80-100 nm to form an N+ region.
本发明在沟槽栅极下方引入了P型空间层,因为P型空间层的厚度很薄,所以当栅极接正电压的时候,在较低的栅极电压下就会在P型空间层形成反型层,从而形成从发射极到N+区,从N+区到P型空间层,从P型空间层到漂移层最后到集电极的导电通路,栅极氧化层与碳化硅界面迁移率低,电阻大,导电通路短路了栅极氧化层的界面沟道,从而降低了SiC垂直IGBT的导通电阻。The present invention introduces a P-type space layer under the trench gate. Since the thickness of the P-type space layer is very thin, when the gate is connected to a positive voltage, an inversion layer will be formed in the P-type space layer under a relatively low gate voltage, thereby forming a conductive path from the emitter to the N+ region, from the N+ region to the P-type space layer, from the P-type space layer to the drift layer and finally to the collector. The interface mobility between the gate oxide layer and the silicon carbide is low, and the resistance is large. The conductive path short-circuits the interface channel of the gate oxide layer, thereby reducing the on-resistance of the SiC vertical IGBT.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处的附图被并入说明书中并构成本说明书的一部分,标示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and, together with the description, serve to explain the principles of the invention.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
图1为本发明的SiC垂直IGBT结构示意图;FIG1 is a schematic diagram of the structure of a SiC vertical IGBT of the present invention;
图2为本发明的SiC垂直IGBT制备流程方法示意图;FIG2 is a schematic diagram of a SiC vertical IGBT preparation process method of the present invention;
图3为本发明的SiC垂直IGBT制备流程结构示意图。FIG. 3 is a schematic structural diagram of the SiC vertical IGBT preparation process of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,在本发明中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一种该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
Si IGBT的最大电压可达8.4 kV,接近Si器件的极限,但是频率和工作温度也极大地限制了Si IGBT在这些领域的进一步发展。作为宽带隙材料,SiC具有更高的击穿场强、更高的固有温度、更高的导热系数和更高的载流子饱和漂移速度。因此,SiC IGBT器件在高压、高温、大功率领域表现出更强的竞争力,SiC IGBT最大阻断电压可达15kV,且具有更少的载流子存储效应,由于SiC单位面积的原子表面密度高于Si,界面处悬挂Si键、C键以及碳簇密度更高,形成栅氧时会引入更多的缺陷,充当电子陷阱,SiC/SiO2界面缺陷问题会导致器件可靠性下降。The maximum voltage of Si IGBT can reach 8.4 kV, which is close to the limit of Si devices, but the frequency and operating temperature also greatly limit the further development of Si IGBT in these fields. As a wide bandgap material, SiC has higher breakdown field strength, higher intrinsic temperature, higher thermal conductivity and higher carrier saturation drift velocity. Therefore, SiC IGBT devices show stronger competitiveness in the fields of high voltage, high temperature and high power. The maximum blocking voltage of SiC IGBT can reach 15kV, and it has less carrier storage effect. Since the atomic surface density per unit area of SiC is higher than that of Si, the density of dangling Si bonds, C bonds and carbon clusters at the interface is higher, more defects will be introduced when forming gate oxide, acting as electron traps, and the SiC/ SiO2 interface defect problem will lead to reduced device reliability.
本发明在沟槽栅极下方引入了P型空间层,因为P型空间层的厚度很薄,所以当栅极接正电压的时候,在较低的栅极电压下就会在P型空间层形成反型层,从而形成从发射极到N+区,从N+区到P型空间层,从P型空间层到漂移层最后到集电极的导电通路,栅极氧化层与碳化硅界面迁移率低,电阻大,导电通路短路了栅极氧化层的界面沟道,从而降低了SiC垂直IGBT的导通电阻。The present invention introduces a P-type space layer under the trench gate. Since the thickness of the P-type space layer is very thin, when the gate is connected to a positive voltage, an inversion layer will be formed in the P-type space layer under a relatively low gate voltage, thereby forming a conductive path from the emitter to the N+ region, from the N+ region to the P-type space layer, from the P-type space layer to the drift layer and finally to the collector. The interface mobility between the gate oxide layer and the silicon carbide is low, and the resistance is large. The conductive path short-circuits the interface channel of the gate oxide layer, thereby reducing the on-resistance of the SiC vertical IGBT.
实施例1Example 1
一种栅极下方具有P型空间层的SiC垂直IGBT,参考图1,包括:P型空间层;A SiC vertical IGBT having a P-type space layer below a gate, referring to FIG1 , comprises: a P-type space layer;
PN结的衬底分为P型和N型,+是重掺杂(掺杂浓度高),-是轻掺杂(掺杂浓度低),P型掺杂IIIA族元素,例如:硼(B)、铝(Al)、镓(Ga)、铟(In)、铊(Tl)。N型掺杂VA族元素,例如氮(N)、磷(P)、砷(As)、锑(Sb)、铋(Bi)和镆(Mc)。The substrate of the PN junction is divided into P type and N type, + is heavily doped (high doping concentration), - is lightly doped (low doping concentration), P type is doped with IIIA group elements, such as boron (B), aluminum (Al), gallium (Ga), indium (In), thallium (Tl). N type is doped with VA group elements, such as nitrogen (N), phosphorus (P), arsenic (As), antimony (Sb), bismuth (Bi) and magnesium (Mc).
P型空间层位于栅极、N+区与漂移层之间并与栅极氧化层、N+区与漂移层邻接。The P-type space layer is located between the gate, the N+ region and the drift layer and is adjacent to the gate oxide layer, the N+ region and the drift layer.
P型空间层为P型掺杂的半导体,将P型空间层设置于N+区和漂移层之间,栅极可以开启位于P型空间层的导电通路,当栅极接正电压时,栅极能够吸引位于P型空间层中的负电荷,从而在栅极下方形成反型层,电流就能从发射极流向N+区后,从N+区流至P型空间层,从P型空间层流向漂移层,最终从漂移层流到集电极。The P-type space layer is a P-type doped semiconductor. The P-type space layer is set between the N+ region and the drift layer. The gate can open the conductive path located in the P-type space layer. When the gate is connected to a positive voltage, the gate can attract the negative charge located in the P-type space layer, thereby forming an inversion layer under the gate. The current can flow from the emitter to the N+ region, then from the N+ region to the P-type space layer, from the P-type space layer to the drift layer, and finally from the drift layer to the collector.
由于P型空间层的厚度很小,所以P型空间层在较低的栅极电压下就能够形成从N+区到漂移层的导电通路,从而克服了碳化硅与二氧化硅界面迁移率低的问题,大大降低了沟道电阻,显著提升了SiC垂直IGBT的电气性能。Since the thickness of the P-type space layer is very small, the P-type space layer can form a conductive path from the N+ region to the drift layer under a lower gate voltage, thereby overcoming the problem of low interface mobility between silicon carbide and silicon dioxide, greatly reducing the channel resistance, and significantly improving the electrical performance of the SiC vertical IGBT.
优选地,P型空间层的厚度为80-100nm。Preferably, the thickness of the P-type space layer is 80-100 nm.
P型空间层的厚度会影响导电通道的开启电压,因为导电通道的开启需要将P型空间层在竖直方向上完全变为反型层,所以P型空间层的厚度越大,则将P型空间层在竖直方向上完全感应为反型层就越困难,所需要的栅极电压就越高,因此P型空间层的厚度不宜太厚,否则会导致栅极难以感应形成反型层,导电通道所需要的开启电压过高,并且导通电阻也会随之增大的缺陷,P型空间层的厚度也不宜过薄,P型空间层的厚度过小会使得电子较容易穿过P型空间层,因此过薄的P型空间层会使得SiC垂直IGBT漏电,耐压性能降低的问题,作为一个优选地实施例,本发明将P型空间层的厚度设置为100nm,目的是在降低沟道电阻的同时保证SiC垂直IGBT有较好的耐压能力和稳定性。The thickness of the P-type space layer will affect the turn-on voltage of the conductive channel, because the opening of the conductive channel requires the P-type space layer to be completely transformed into an inversion layer in the vertical direction. Therefore, the greater the thickness of the P-type space layer, the more difficult it is to completely sense the P-type space layer as an inversion layer in the vertical direction, and the higher the required gate voltage. Therefore, the thickness of the P-type space layer should not be too thick, otherwise it will make it difficult for the gate to sense the formation of an inversion layer, the turn-on voltage required for the conductive channel will be too high, and the on-resistance will also increase accordingly. The thickness of the P-type space layer should not be too thin. If the thickness of the P-type space layer is too small, electrons will pass through the P-type space layer more easily. Therefore, a too thin P-type space layer will cause leakage of the SiC vertical IGBT and reduce the voltage resistance. As a preferred embodiment, the present invention sets the thickness of the P-type space layer to 100nm, in order to reduce the channel resistance while ensuring that the SiC vertical IGBT has good voltage resistance and stability.
优选地,P型空间层的掺杂浓度为5×1015至1016cm-3。Preferably, the doping concentration of the P-type space layer is 5×10 15 to 10 16 cm −3 .
P型空间层的掺杂浓度影响了导电通道的开启电压,因为P型半导体中多数载流子为空穴,而栅极开启导电通道的原理是吸引P型空间层中的电子形成导电通道,P型半导体的掺杂浓度越高,空穴的浓度就越高,电子的浓度就越小,栅极吸引电子形成导电通道就更困难,就需要更高的栅极电压才能够在P型空间层形成反型层,所以P型空间层的掺杂浓度越高,导电通道的开启电压就越高,P型空间层的掺杂浓度越低,导电通道的开启电压越低,如果P型空间层的掺杂浓度过小,会导致SiC垂直IGBT漏电,耐压性能降低的问题,作为一个优选地实施例,本发明将P型空间层的掺杂浓度设置为1016cm-3,目的是在降低沟道电阻的同时保证SiC垂直IGBT有较好的耐压能力和稳定性。The doping concentration of the P-type space layer affects the turn-on voltage of the conductive channel, because most carriers in the P-type semiconductor are holes, and the principle of the gate turning on the conductive channel is to attract electrons in the P-type space layer to form a conductive channel. The higher the doping concentration of the P-type semiconductor, the higher the concentration of holes and the lower the concentration of electrons. It is more difficult for the gate to attract electrons to form a conductive channel, and a higher gate voltage is required to form an inversion layer in the P-type space layer. Therefore, the higher the doping concentration of the P-type space layer, the higher the turn-on voltage of the conductive channel, and the lower the doping concentration of the P-type space layer, the lower the turn-on voltage of the conductive channel. If the doping concentration of the P-type space layer is too low, it will cause leakage of the SiC vertical IGBT and reduce the withstand voltage performance. As a preferred embodiment, the present invention sets the doping concentration of the P-type space layer to 10 16 cm -3 , in order to reduce the channel resistance while ensuring that the SiC vertical IGBT has good withstand voltage and stability.
优选地,还包括:N-buffer层;Preferably, it also includes: an N-buffer layer;
N-buffer层位于衬底与漂移层之间并与衬底与漂移层邻接。The N-buffer layer is located between the substrate and the drift layer and is adjacent to the substrate and the drift layer.
N-buffer层为缓冲层,主要作用是阻挡SiC垂直IGBT在正向阻断时耗尽层的扩展,使得SiC垂直IGBT能够用较小的漂移层的宽度实现与非穿通型IGBT相同的正向阻断能力,在提高了SiC垂直IGBT开关速度的同时保持了较低的通态压降,具有较好的正向阻断特性。The N-buffer layer is a buffer layer, and its main function is to block the expansion of the depletion layer of the SiC vertical IGBT during forward blocking, so that the SiC vertical IGBT can achieve the same forward blocking capability as the non-punch-through IGBT with a smaller drift layer width. While improving the switching speed of the SiC vertical IGBT, it maintains a low on-state voltage drop and has better forward blocking characteristics.
当栅极电压大于阈值电压时,SiC垂直IGBT开始导通,栅极在P型空间层感应出反型层,在P型空间层形成导电沟道,电子经导电沟道注入漂移层,同时推动了集电极P+区的空穴注入。由于漂移层宽度很大,大部分空穴在漂移层中与从导电沟道注入进来的电子复合。剩余的空穴从漂移层扩散到漂移层与P+区形成的PN结,由于漂移层与P+区形成的PN结轻微反偏,空穴被电场捕获通过空间电荷区进入P+区。由于漂移层为了实现高阻断电压能力而采用了低掺杂浓度,所以中等电流密度下的空穴浓度超过了漂移层的掺杂浓度。因此,漂移层处于大注入的状态,伴随着很强的电导调制效应,这使得SiC垂直IGBT通态下得以保持很好的低通态压降和高电流密度。所以本发明将缓冲层设置在漂移层和衬底之间,显著提高了SiC垂直IGBT的开关速度。When the gate voltage is greater than the threshold voltage, the SiC vertical IGBT starts to conduct, the gate induces an inversion layer in the P-type space layer, forms a conductive channel in the P-type space layer, and electrons are injected into the drift layer through the conductive channel, while promoting the hole injection in the collector P+ region. Since the drift layer width is very large, most of the holes recombine with the electrons injected from the conductive channel in the drift layer. The remaining holes diffuse from the drift layer to the PN junction formed by the drift layer and the P+ region. Since the PN junction formed by the drift layer and the P+ region is slightly reverse biased, the holes are captured by the electric field and enter the P+ region through the space charge region. Since the drift layer adopts a low doping concentration in order to achieve high blocking voltage capability, the hole concentration under medium current density exceeds the doping concentration of the drift layer. Therefore, the drift layer is in a state of large injection, accompanied by a strong conductivity modulation effect, which enables the SiC vertical IGBT to maintain a good low on-state voltage drop and high current density in the on-state. Therefore, the present invention sets the buffer layer between the drift layer and the substrate, which significantly improves the switching speed of the SiC vertical IGBT.
优选地,N-buffer层的掺杂浓度为5×1017至1018cm-3。Preferably, the doping concentration of the N-buffer layer is 5×10 17 to 10 18 cm −3 .
在穿通型的IGBT中,在衬底和漂移层之间需要设置一个高浓度掺杂的缓冲层以提高IGBT开关速度,并且保持较低的通态压降,如果N-buffer层的掺杂浓度过低,则无法阻挡耗尽层的扩展,如果果N-buffer层的掺杂浓度过高,则无法被耗尽,作为一个优选地实施例,本发明将N-buffer层的掺杂浓度设置为1018cm-3。In a punch-through IGBT, a highly doped buffer layer needs to be provided between the substrate and the drift layer to increase the switching speed of the IGBT and maintain a low on-state voltage drop. If the doping concentration of the N-buffer layer is too low, the expansion of the depletion layer cannot be blocked. If the doping concentration of the N-buffer layer is too high, it cannot be depleted. As a preferred embodiment, the present invention sets the doping concentration of the N-buffer layer to 10 18 cm -3 .
优选地,P型空间层的宽度大于等于栅极与N+区宽度的和。Preferably, the width of the P-type space layer is greater than or equal to the sum of the widths of the gate and the N+ region.
P型空间层的宽度最小为栅极的宽度与N+区的宽度的和,如果P型空间层的宽度小于栅极的宽度与N+区的宽度的和,会造成SiC垂直IGBT部分漏电,P型空间层未完全延伸至N+区底部的话,与发射极形成欧姆接触的N+区就会部分漏电,会有一部分电流直接流向N柱然后流至漏极,会发生SiC垂直IGBT漏电,电路损坏的故障,降低SiC垂直IGBT的安全性和可靠性。The minimum width of the P-type space layer is the sum of the width of the gate and the width of the N+ region. If the width of the P-type space layer is smaller than the sum of the width of the gate and the width of the N+ region, it will cause partial leakage of the SiC vertical IGBT. If the P-type space layer does not fully extend to the bottom of the N+ region, the N+ region that forms an ohmic contact with the emitter will partially leak, and part of the current will flow directly to the N column and then to the drain, causing leakage of the SiC vertical IGBT and circuit damage, thereby reducing the safety and reliability of the SiC vertical IGBT.
优选地,还包括:发射极、集电极、栅极、衬底、缓冲层、漂移层、P+区;Preferably, it also includes: an emitter, a collector, a gate, a substrate, a buffer layer, a drift layer, and a P+ region;
集电极位于衬底下方;The collector is located below the substrate;
集电极用于收集和输出电子,将电子流转化为电流输出。The collector is used to collect and output electrons, converting the electron flow into current output.
衬底位于缓冲层下方;The substrate is located below the buffer layer;
衬底是IGBT中用于支撑晶体生成的材料,衬底在发挥着机械支撑的作用。在本发明中,衬底由碳化硅材料制成,其机械强度和稳定性可以有效地支撑晶体生长过程中的各种应力和扭曲。这对于保证晶体生长的均匀性和完整性至关重要。此外,衬底还能防止晶体生长过程中的杂质和缺陷,从而提高IGBT的质量。其次,衬底在IGBT的电性能上起着重要作用。在制备IGBT时,衬底的电性能决定了器件的性能和稳定性。例如,衬底的电导率直接影响电流传输的效率和速度。此外,衬底的电子亲和能和禁带宽度对于调节IGBT的阈值电压和电子迁移率也至关重要。另外,衬底还对IGBT的绝缘层起着重要的隔离作用。在IGBT制备过程中,衬底的绝缘层通常由二氧化硅构成。绝缘层的质量和特性直接影响着IGBT的绝缘性能,如电气绝缘和电容特性。良好的绝缘层能够有效隔离IGBT结构中的不同电极,并减少漏电流和电容耦合效应。The substrate is a material used to support crystal growth in the IGBT, and the substrate plays a role of mechanical support. In the present invention, the substrate is made of silicon carbide material, and its mechanical strength and stability can effectively support various stresses and distortions during the crystal growth process. This is crucial to ensure the uniformity and integrity of crystal growth. In addition, the substrate can also prevent impurities and defects during the crystal growth process, thereby improving the quality of the IGBT. Secondly, the substrate plays an important role in the electrical properties of the IGBT. When preparing the IGBT, the electrical properties of the substrate determine the performance and stability of the device. For example, the conductivity of the substrate directly affects the efficiency and speed of current transmission. In addition, the electron affinity and bandgap width of the substrate are also crucial for adjusting the threshold voltage and electron mobility of the IGBT. In addition, the substrate also plays an important role in isolating the insulating layer of the IGBT. In the process of preparing the IGBT, the insulating layer of the substrate is usually composed of silicon dioxide. The quality and characteristics of the insulating layer directly affect the insulation properties of the IGBT, such as electrical insulation and capacitance characteristics. A good insulating layer can effectively isolate different electrodes in the IGBT structure and reduce leakage current and capacitive coupling effects.
缓冲层位于漂移层下方;The buffer layer is located below the drift layer;
P 型衬底作为SiC垂直IGBT的集电区浓度高且难以减薄,为了减小集电极侧空穴载流子的注入效率,通常会在漂移层和衬底之间外延生长一层 N+缓冲层,用来阻挡部分空穴注入。在阻断状态下,缓冲层又起到截止漂移区电场的作用。The P-type substrate, as the collector region of the SiC vertical IGBT, has a high concentration and is difficult to thin. In order to reduce the injection efficiency of hole carriers on the collector side, an N+ buffer layer is usually epitaxially grown between the drift layer and the substrate to block some hole injection. In the blocking state, the buffer layer also plays the role of cutting off the electric field in the drift region.
漂移层位于P+区下方;The drift layer is located below the P+ region;
漂移层的电场分布对IGBT的导通特性和电流控制起着关键的作用。当栅极电压施加在IGBT上时,漂移层中的电场分布会受到栅极电压的调制,从而控制源极和漏极之间的电流流动。在IGBT工作时,源极和漏极之间的电流主要通过漂移层进行传输。漂移层的掺杂类型和浓度决定了电流的导通类型(N型或P型)和大小。漂移层的结构和特性直接影响IGBT的电流控制能力。通过调整漂移层的形状、尺寸和掺杂浓度,可以实现对电流的精确控制,从而满足不同应用的要求。The electric field distribution in the drift layer plays a key role in the conduction characteristics and current control of the IGBT. When the gate voltage is applied to the IGBT, the electric field distribution in the drift layer is modulated by the gate voltage, thereby controlling the current flow between the source and the drain. When the IGBT is working, the current between the source and the drain is mainly transmitted through the drift layer. The doping type and concentration of the drift layer determine the conduction type (N-type or P-type) and size of the current. The structure and characteristics of the drift layer directly affect the current control capability of the IGBT. By adjusting the shape, size and doping concentration of the drift layer, precise control of the current can be achieved to meet the requirements of different applications.
P+区位于发射极下方;The P+ region is located below the emitter;
栅极位于发射极下方;The gate is located below the emitter;
栅极是IGBT中的控制极,它与沟道之间通过一层绝缘层相隔,是IGBT的关键部分。栅极的电压变化可以改变沟道中的电荷密度,从而控制发射极和集电极之间的电流大小。The gate is the control electrode in the IGBT. It is separated from the channel by an insulating layer and is a key part of the IGBT. The voltage change of the gate can change the charge density in the channel, thereby controlling the current between the emitter and the collector.
发射极位于N+区、P+区和栅极上方。The emitter is located above the N+ region, P+ region and the gate.
发射极用于供应电子,控制电流。The emitter is used to supply electrons and control the current.
实施例2Example 2
一种栅极下方具有P型空间层的SiC垂直IGBT制备方法,参考图2,图3,包括:A method for preparing a SiC vertical IGBT having a P-type space layer under a gate, referring to FIG. 2 and FIG. 3, comprises:
S100,在衬底上方外延缓冲层和漂移层;S100, epitaxially growing a buffer layer and a drift layer on the substrate;
外延工艺是指在衬底上生长完全排列有序的单晶体层的工艺,外延工艺是在单晶衬底上生长一层与原衬底相同晶格取向的晶体层。外延工艺广泛用于半导体制造,如集成电路工业的外延硅片。根据生长源物相状态的不同,外延生长方式分为固相外延、液相外延、气相外延。在集成电路制造中,常用的外延方式是固相外延和气相外延。Epitaxial process refers to the process of growing a completely ordered single crystal layer on a substrate. The epitaxial process is to grow a crystal layer with the same lattice orientation as the original substrate on a single crystal substrate. Epitaxial process is widely used in semiconductor manufacturing, such as epitaxial silicon wafers in the integrated circuit industry. According to the different phase states of the growth source, epitaxial growth methods are divided into solid phase epitaxy, liquid phase epitaxy, and vapor phase epitaxy. In integrated circuit manufacturing, the commonly used epitaxial methods are solid phase epitaxy and vapor phase epitaxy.
固相外延,是指固体源在衬底上生长一层单晶层,如离子注入后的热退火实际上就是一种固相外延过程。离子注入加工时,硅片的硅原子受到高能注入离子的轰击,脱离原有晶格位置,发生非晶化,形成一层表面非晶硅层;再经过高温热退火,非晶原子重新回到晶格位置,并与衬底内部原子晶向保持一致。Solid phase epitaxy refers to the growth of a single crystal layer on a substrate using a solid source. For example, thermal annealing after ion implantation is actually a solid phase epitaxy process. During ion implantation, the silicon atoms of the silicon wafer are bombarded by high-energy implanted ions, leaving their original lattice positions and becoming amorphous, forming a surface amorphous silicon layer. After high-temperature thermal annealing, the amorphous atoms return to their lattice positions and remain consistent with the atomic crystal orientation inside the substrate.
气相外延的生长方法包括化学气相外延生长(CVE)、分子束外延(MBD)、原子层外延(ALE)等。在本发明实施例中,采用的是化学气相外延 (CVE)来形成N-漂移层。化学气相外延与化学气相沉积(CVD)的原理基本相同,都是利用气体混合后在晶片表面发生化学反应,沉积薄膜的工艺;不同的是,因为化学气相外延生长的是单晶层,所以对设备内的杂质含量和硅片表面的洁净度要求都更高。在集成电路制造中,CVE 还能够用于外延硅片工艺。外延硅片工艺是在硅片表面外延一层单晶硅,与原来的硅衬底相比,外延硅层的纯度更高,晶格缺陷更少,从而提高了半导体制造的成品率。另外,硅片上生长的外延硅层的生长厚度和掺杂浓度可以灵活设计,这给器件的设计带来了灵活性,如可以用于减小衬底电阻,增强衬底隔离等。The growth methods of vapor phase epitaxy include chemical vapor epitaxy (CVE), molecular beam epitaxy (MBD), atomic layer epitaxy (ALE), etc. In the embodiment of the present invention, chemical vapor epitaxy (CVE) is used to form the N-drift layer. The principles of chemical vapor epitaxy and chemical vapor deposition (CVD) are basically the same. Both are processes for depositing thin films by chemically reacting on the surface of the wafer after gas mixing; the difference is that because chemical vapor epitaxy grows a single crystal layer, the requirements for the impurity content in the equipment and the cleanliness of the silicon wafer surface are higher. In integrated circuit manufacturing, CVE can also be used for epitaxial silicon wafer process. The epitaxial silicon wafer process is to epitaxially grow a layer of single crystal silicon on the surface of the silicon wafer. Compared with the original silicon substrate, the epitaxial silicon layer has higher purity and fewer lattice defects, thereby improving the yield of semiconductor manufacturing. In addition, the growth thickness and doping concentration of the epitaxial silicon layer grown on the silicon wafer can be flexibly designed, which brings flexibility to the design of the device, such as reducing substrate resistance and enhancing substrate isolation.
S200,在漂移层上层离子注入形成P型空间层、N+区和P+区;S200, ion implantation is performed on the upper layer of the drift layer to form a P-type space layer, an N+ region and a P+ region;
本发明采用离子注入的方式在漂移层上层离子注入形成P型空间层、N+区和P+区。离子注入就是在真空中发射一束离子束射向固体材料,离子束射到固体材料以后,受到固体材料的抵抗而速度慢慢减低下来,并最终停留在固体材料中。使一种元素的离子被加速进入固体靶标,从而改变靶标的物理,化学或电学性质。离子注入常被用于半导体器件的制造,金属表面处理以及材料科学研究中。如果离子停止并保留在靶中,则离子会改变靶的元素组成(如果离子与靶的组成不同)。离子注入束线设计都包含通用的功能组件组。离子束线的主要部分包括一个称为离子源的设备,用于产生离子种类。该源与偏置电极紧密耦合,以将离子提取到束线中,并且最常见的是与选择特定离子种类以传输到主加速器部分中的某种方式耦合。质量选择伴随着所提取的离子束通过磁场区域,其出口路径受阻塞孔或狭缝的限制,这些狭缝仅允许离子具有质量和速度/电荷以继续沿着光束线。如果目标表面大于离子束直径,并且在目标表面上均匀分布注入剂量,则可以使用束扫描和晶圆运动的某种组合。最后,将注入的表面与用于收集注入的离子的累积电荷的某种方法相结合,以便可以连续方式测量所输送的剂量,并且将注入过程停止在所需的剂量水平。The present invention adopts ion implantation to form a P-type space layer, an N+ region and a P+ region on the upper layer of the drift layer. Ion implantation is to launch an ion beam in a vacuum toward a solid material. After the ion beam hits the solid material, it is resisted by the solid material and its speed is slowly reduced, and finally stays in the solid material. The ions of an element are accelerated into a solid target, thereby changing the physical, chemical or electrical properties of the target. Ion implantation is often used in the manufacture of semiconductor devices, metal surface treatment and material science research. If the ions stop and remain in the target, the ions will change the elemental composition of the target (if the ions are different from the composition of the target). The ion implantation beam line design contains a common functional component group. The main part of the ion beam line includes a device called an ion source for generating ion species. The source is closely coupled with a bias electrode to extract ions into the beam line, and most commonly is coupled with a certain way of selecting specific ion species for transmission to the main accelerator part. Mass selection accompanies the extracted ion beam through a magnetic field region with its exit path restricted by blocking holes or slits that allow only ions with the mass and velocity/charge to continue along the beam line. If the target surface is larger than the ion beam diameter, and the implant dose is uniformly distributed over the target surface, some combination of beam scanning and wafer motion can be used. Finally, the surface to be implanted is combined with some method for collecting the accumulated charge of the implanted ions so that the delivered dose can be measured in a continuous manner and the implant process stopped at the desired dose level.
用硼、磷或砷掺杂半导体是离子注入的常见应用。当注入半导体中时,每个掺杂原子可以在退火后在半导体中产生电荷载流子。可以为P型掺杂剂创建一个空穴,为N型掺杂剂创建一个电子。改变了掺杂区域附近的半导体的电导率。Doping semiconductors with boron, phosphorus or arsenic is a common application of ion implantation. When implanted into a semiconductor, each dopant atom can create a charge carrier in the semiconductor after annealing. It can create a hole for a P-type dopant and an electron for an N-type dopant. This changes the conductivity of the semiconductor near the doped area.
S300,蚀刻N+区形成沟槽;S300, etching the N+ region to form a groove;
蚀刻是用化学或物理方法有选择地从硅片表面去除不需要的材料的过程,它是通过溶液、反应离子或其它机械方式来剥离、去除材料的一种统称。刻蚀技术主要分为干法刻蚀与湿法刻蚀。干法刻蚀主要利用反应气体与等离子体进行刻蚀;湿法刻蚀主要利用化学试剂与被刻蚀材料发生化学反应进行刻蚀。Etching is the process of selectively removing unwanted materials from the surface of silicon wafers by chemical or physical methods. It is a general term for stripping and removing materials by solutions, reactive ions or other mechanical methods. Etching technology is mainly divided into dry etching and wet etching. Dry etching mainly uses reactive gases and plasma for etching; wet etching mainly uses chemical reagents to react with the etched material for etching.
离子束蚀刻是一种物理干法蚀刻工艺。由此,氩离子以约1至3keV的离子束辐射到表面上。由于离子的能量,它们会撞击表面的材料。晶圆垂直或倾斜入离子束,蚀刻过程是绝对各向异性的。选择性低,因为其对各个层没有差异。气体和被打磨出的材料被真空泵排出,但是,由于反应产物不是气态的,颗粒会沉积在晶片或室壁上。所有的材料都可以采用这种方法蚀刻,由于垂直辐射,垂直壁上的磨损很低。Ion beam etching is a physical dry etching process. Hereby, argon ions are irradiated onto the surface in an ion beam of about 1 to 3 keV. Due to the energy of the ions, they impact the material on the surface. The wafer is fed vertically or tilted into the ion beam and the etching process is absolutely anisotropic. The selectivity is low, since there is no differentiation of the individual layers. The gases and the ablated material are evacuated by the vacuum pump, however, since the reaction products are not gaseous, particles can be deposited on the wafer or on the chamber walls. All materials can be etched with this method and due to the vertical irradiation, the wear on the vertical walls is low.
等离子刻蚀是一种化学刻蚀工艺,优点是晶圆表面不会被加速离子损坏。由于蚀刻气体的可移动颗粒,蚀刻轮廓是各向同性的,因此该方法用于去除整个膜层(如热氧化后的背面清洁)。一种用于等离子体蚀刻的反应器类型是下游反应器,从而通过碰撞电离在2.45GHz的高频下点燃等离子体,碰撞电离的位置与晶片分离。Plasma etching is a chemical etching process with the advantage that the wafer surface is not damaged by accelerated ions. Due to the mobile particles of the etching gas, the etching profile is isotropic, so this method is used to remove entire film layers (such as backside cleaning after thermal oxidation). One type of reactor used for plasma etching is a downstream reactor, whereby the plasma is ignited at a high frequency of 2.45 GHz by impact ionization, the location of which is separated from the wafer.
蚀刻速率取决于压力、高频发生器的功率、工艺气体、实际气体流量和晶片温度。各向异性随着高频功率的增加、压力的降低和温度的降低而增加。蚀刻工艺的均匀性取决于气体、两个电极的距离以及电极的材料。如果距离太小,等离子体不能不均匀地分散,从而导致不均匀性。如果增加电极的距离,则蚀刻速率降低,因为等离子体分布在扩大的体积中。对于电极,碳已证明是首选材料。由于氟气和氯气也会攻击碳,因此电极会产生均匀的应变等离子体,因此晶圆边缘会受到与晶圆中心相同的影响。选择性和蚀刻速率在很大程度上取决于工艺气体。对于硅和硅化合物,主要使用氟气和氯气。The etching rate depends on the pressure, the power of the HF generator, the process gas, the actual gas flow rate and the wafer temperature. Anisotropy increases with increasing HF power, decreasing pressure and decreasing temperature. The uniformity of the etching process depends on the gas, the distance between the two electrodes and the material of the electrodes. If the distance is too small, the plasma cannot be dispersed inhomogeneously, which leads to inhomogeneities. If the distance of the electrodes is increased, the etching rate decreases because the plasma is distributed in an enlarged volume. For the electrodes, carbon has proven to be the material of choice. Since fluorine and chlorine also attack carbon, the electrodes produce a uniform strained plasma, so the wafer edge is affected in the same way as the wafer center. Selectivity and etching rate depend largely on the process gas. For silicon and silicon compounds, fluorine and chlorine are mainly used.
S400,在沟槽中沉积栅极;S400, depositing a gate in the trench;
沉积栅极采用多晶硅沉积的方法,多晶硅沉积即在硅化物叠在第一层多晶硅(Poly1)上形成栅电极和局部连线,第二层多晶硅(Poly2)形成源极/漏极和单元连线之间的接触栓塞。硅化物叠在第三层多晶硅(Poly3)上形成单元连线,第四层多晶硅(Poly4)和第五层多晶硅(Poly5)则形成储存电容器的两个电极,中间所夹的是高介电系数的电介质。为了维持所需的电容值,可以通过使用高介电系数的电介质减少电容的尺寸。多晶硅沉积是一种低压化学气相沉积(LPCVD),通过在反应室内(即炉管中)将三氢化砷(AH3)、三氢化磷(PH3)或二硼烷(B2H6)的掺杂气体直接输入硅烷或DCS的硅材料气体中,就可以进行临场低压化学气相沉积的多晶硅掺杂过程。多晶硅沉积是在0.2-1.0Torr的低压条件及600、650℃之间的沉积温度下进行,使用纯硅烷或以氮气稀释后纯度为20%到30%的硅烷。这两种沉积过程的沉积速率都在100-200Å/min之间,主要由沉积时的温度决定。The gate electrode is deposited by polysilicon deposition. Polysilicon deposition is to form a gate electrode and local wiring on the first layer of polysilicon (Poly1) stacked with silicide, and the second layer of polysilicon (Poly2) forms a contact plug between the source/drain and the unit wiring. The silicide is stacked on the third layer of polysilicon (Poly3) to form the unit wiring, and the fourth layer of polysilicon (Poly4) and the fifth layer of polysilicon (Poly5) form the two electrodes of the storage capacitor, sandwiched between which is a high-dielectric dielectric. In order to maintain the required capacitance value, the size of the capacitor can be reduced by using a high-dielectric dielectric. Polysilicon deposition is a low-pressure chemical vapor deposition (LPCVD). By directly inputting the doping gas of arsenic (AH 3 ), phosphine (PH 3 ) or diborane (B 2 H 6 ) into the silicon material gas of silane or DCS in the reaction chamber (i.e., the furnace tube), the polysilicon doping process of on-site low-pressure chemical vapor deposition can be carried out. Polysilicon deposition is carried out at low pressure conditions of 0.2-1.0 Torr and deposition temperatures between 600 and 650°C, using pure silane or silane diluted with nitrogen to a purity of 20% to 30%. The deposition rates of both deposition processes are between 100-200Å/min, mainly determined by the temperature during deposition.
S500,沉积发射极和集电极。S500, depositing the emitter and collector.
金属电极沉积工艺分为化学气相沉积(CVD)和物理气相沉积(PVD)。CVD是指通过化学方法在晶圆表面沉积涂层的方法,一般是通过给混合气体施加能量来进行。假设在晶圆表面沉积物质(A),则先向沉积设备输入可生成物质(A)的两种气体(B和C),然后给气体施加能量,促使气体B和C发生化学反应。Metal electrode deposition processes are divided into chemical vapor deposition (CVD) and physical vapor deposition (PVD). CVD refers to a method of depositing a coating on a wafer surface by chemical means, generally by applying energy to a mixed gas. Assuming that a substance (A) is deposited on the surface of a wafer, two gases (B and C) that can generate substance (A) are first input into the deposition equipment, and then energy is applied to the gases to cause a chemical reaction between gases B and C.
PVD(物理气相沉积)镀膜技术主要分为三类:真空蒸发镀膜、真空溅射镀膜和真空离子镀膜。物理气相沉积的主要方法有:真空蒸镀、溅射镀膜、电弧等离子体镀膜、离子镀膜和分子束外延等。相应的真空镀膜设备包括真空蒸发镀膜机、真空溅射镀膜机和真空离子镀膜机。PVD (physical vapor deposition) coating technology is mainly divided into three categories: vacuum evaporation coating, vacuum sputtering coating and vacuum ion coating. The main methods of physical vapor deposition are: vacuum evaporation, sputtering, arc plasma coating, ion coating and molecular beam epitaxy. The corresponding vacuum coating equipment includes vacuum evaporation coating machine, vacuum sputtering coating machine and vacuum ion coating machine.
化学气相沉积(CVD)和物理气相沉积(PVD)都可以作为沉积金属电极的技术手段。在本发明实施例中,采用化学气相沉积方法沉积金属电极,化学气相沉积过程分为三个阶段:反应气体向基体表面扩散、反应气体吸附于基体表面、在基体表面上发生化学反应形成固态沉积物及产生的气相副产物脱离基体表面。最常见的化学气相沉积反应有:热分解反应、化学合成反应和化学传输反应等。Chemical vapor deposition (CVD) and physical vapor deposition (PVD) can both be used as technical means for depositing metal electrodes. In the embodiment of the present invention, the metal electrode is deposited by chemical vapor deposition, and the chemical vapor deposition process is divided into three stages: diffusion of the reaction gas to the substrate surface, adsorption of the reaction gas on the substrate surface, chemical reaction on the substrate surface to form solid deposits, and separation of the generated gas phase byproducts from the substrate surface. The most common chemical vapor deposition reactions are: thermal decomposition reaction, chemical synthesis reaction, and chemical transport reaction.
优选地,S200,在漂移层上层离子注入形成P型空间层、N+区和P+区包括:Preferably, S200, forming a P-type space layer, an N+ region and a P+ region by ion implantation in the upper layer of the drift layer includes:
S210,在漂移层上层离子注入形成P型空间层;S210, ion implantation is performed on the upper layer of the drift layer to form a P-type space layer;
S220,在P型空间层两侧离子注入形成P+区;S220, ion implantation is performed on both sides of the P-type space layer to form a P+ region;
S230,在P型空间层上层离子注入形成N+区。S230, ion implantation is performed on the upper layer of the P-type space layer to form an N+ region.
在漂移层上层,根据预先设定好的P型空间层、N+区以及P+区的位置以及掺杂浓度进行离子注入的操作,首先在漂移层上层沉积一层厚度为80-100nm的P型空间层,然后在P型空间层的两侧继续进行五价离子注入,形成具有更高掺杂浓度的P型半导体的P+区,然后在P型空间层上方进行三价离子注入,将低掺杂浓度的N柱变为高掺杂浓度的N+区,完成半导体结构的制备。On the upper layer of the drift layer, ion implantation is performed according to the pre-set positions and doping concentrations of the P-type space layer, N+ region, and P+ region. First, a P-type space layer with a thickness of 80-100nm is deposited on the upper layer of the drift layer. Then, pentavalent ion implantation is continued on both sides of the P-type space layer to form a P+ region of a P-type semiconductor with a higher doping concentration. Then, trivalent ion implantation is performed above the P-type space layer to convert the N column with a low doping concentration into an N+ region with a high doping concentration, completing the preparation of the semiconductor structure.
优选地,S230,在P型空间层上层离子注入形成N+区包括:Preferably, S230, forming an N+ region by ion implantation on the upper layer of the P-type space layer includes:
在P型空间层厚度为80-100nm的上方进行离子注入形成N+区。Ion implantation is performed above the P-type space layer with a thickness of 80-100 nm to form an N+ region.
在P型空间层上方离子注入形成N+区需要注意的时,要保证P型空间层的厚度不小80nm,为了更容易控制P型空间层的厚度,本发明先将N柱全部注入为P型空间层,然后在P型空间层厚度为80-100nm的上层进行离子注入形成N+区,即保留底部厚度为80-100nm的P型空间层,上层部分离子注入形成N+区。When performing ion implantation above the P-type space layer to form an N+ region, it is necessary to ensure that the thickness of the P-type space layer is not less than 80nm. In order to more easily control the thickness of the P-type space layer, the present invention first implants all the N columns into the P-type space layer, and then performs ion implantation on the upper layer of the P-type space layer with a thickness of 80-100nm to form an N+ region, that is, retaining the bottom P-type space layer with a thickness of 80-100nm, and partially implanting ions in the upper layer to form an N+ region.
本发明在沟槽栅极下方引入了P型空间层,因为P型空间层的厚度很薄,所以当栅极接正电压的时候,在较低的栅极电压下就会在P型空间层形成反型层,从而形成从发射极到N+区,从N+区到P型空间层,从P型空间层到漂移层最后到集电极的导电通路,栅极氧化层与碳化硅界面迁移率低,电阻大,导电通路短路了栅极氧化层的界面沟道,从而降低了SiC垂直IGBT的导通电阻。The present invention introduces a P-type space layer under the trench gate. Since the thickness of the P-type space layer is very thin, when the gate is connected to a positive voltage, an inversion layer will be formed in the P-type space layer under a relatively low gate voltage, thereby forming a conductive path from the emitter to the N+ region, from the N+ region to the P-type space layer, from the P-type space layer to the drift layer and finally to the collector. The interface mobility between the gate oxide layer and the silicon carbide is low, and the resistance is large. The conductive path short-circuits the interface channel of the gate oxide layer, thereby reducing the on-resistance of the SiC vertical IGBT.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The foregoing is merely a specific embodiment of the present invention, which enables those skilled in the art to understand or implement the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features claimed herein.
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JP2000311998A (en) * | 1999-04-08 | 2000-11-07 | Rockwell Sci Center Llc | Insulated gate turn-off thyristor |
CN105593996A (en) * | 2013-10-02 | 2016-05-18 | 株式会社电装 | Silicon carbide semiconductor device |
CN109427886A (en) * | 2017-08-25 | 2019-03-05 | 比亚迪股份有限公司 | MOSFET and preparation method, electronic equipment, vehicle |
CN107644904A (en) * | 2017-09-11 | 2018-01-30 | 电子科技大学 | A kind of mos gate control IGCT and preparation method thereof |
CN216980573U (en) * | 2021-09-30 | 2022-07-15 | 比亚迪股份有限公司 | Semiconductor field effect transistor and electronic equipment |
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