CN107529294A - A kind of manufacturing method of PCB and PCB - Google Patents
A kind of manufacturing method of PCB and PCB Download PDFInfo
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- CN107529294A CN107529294A CN201710978940.1A CN201710978940A CN107529294A CN 107529294 A CN107529294 A CN 107529294A CN 201710978940 A CN201710978940 A CN 201710978940A CN 107529294 A CN107529294 A CN 107529294A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 68
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 35
- 229910052802 copper Inorganic materials 0.000 claims abstract description 24
- 239000010949 copper Substances 0.000 claims abstract description 24
- 230000000903 blocking effect Effects 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 16
- 239000011347 resin Substances 0.000 abstract description 68
- 229920005989 resin Polymers 0.000 abstract description 68
- 238000000034 method Methods 0.000 abstract description 37
- 238000003825 pressing Methods 0.000 abstract description 18
- 230000007547 defect Effects 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 11
- 238000001035 drying Methods 0.000 abstract 3
- 238000002360 preparation method Methods 0.000 abstract 1
- 230000001737 promoting effect Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 120
- 238000003475 lamination Methods 0.000 description 23
- 239000011889 copper foil Substances 0.000 description 11
- 150000003071 polychlorinated biphenyls Chemical class 0.000 description 9
- 239000011229 interlayer Substances 0.000 description 8
- 239000002699 waste material Substances 0.000 description 6
- 238000009826 distribution Methods 0.000 description 5
- 230000002950 deficient Effects 0.000 description 3
- 241000519995 Stachys sylvatica Species 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 235000014121 butter Nutrition 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/06—Lamination
- H05K2203/068—Features of the lamination press or of the lamination process, e.g. using special separator sheets
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
Abstract
Description
技术领域technical field
本发明涉及PCB加工技术领域,尤其涉及一种PCB的制作方法及PCB。The invention relates to the technical field of PCB processing, in particular to a PCB manufacturing method and the PCB.
背景技术Background technique
多层PCB的制作是靠层间粘结片在压合过程中树脂熔融固化粘结在一起。PCB压合后出现的干花(白斑)是PCB生产制作中一种常见的缺陷,干花的表现形式是在干花区域出现白斑,本质原因是粘结片中的树脂胶不能完全填充PCB图形间隙。引起该现象的原因有很多,例如压合设备异常,压合程序设计不合理,粘结片流动度低,内层图形设计不合理、内层铜厚较厚(≥1oz,1oz定义为一平方尺面积单面覆盖铜箔重量1oz(28.35g)的铜层厚度)、奶油层厚度(Butter coat thickness)不足等等。该缺陷导致的主要后果有:干花区域内层出现空洞、经孔金属化后内层电路连接短路、热应力后易分层等。The production of multi-layer PCB is based on the melting and solidification of the resin between the interlayer adhesive sheets during the lamination process. The dry flower (white spot) that appears after PCB lamination is a common defect in PCB production. The form of dry flower is that white spots appear in the dry flower area. The essential reason is that the resin glue in the bonding sheet cannot completely fill the PCB graphic gap. There are many reasons for this phenomenon, such as abnormal lamination equipment, unreasonable lamination program design, low fluidity of the adhesive sheet, unreasonable inner layer graphic design, thick inner layer copper (≥1oz, 1oz is defined as one square One side of the ruler area is covered with copper foil with a weight of 1oz (28.35g) copper layer thickness), the thickness of the butter layer (Butter coat thickness) is insufficient, and so on. The main consequences caused by this defect are: voids appear in the inner layer of the dried flower area, short circuit of the inner layer circuit connection after metallization through the hole, easy delamination after thermal stress, etc.
针对上述缺陷,目前的做法是:在PCB压合前,给其提供缓冲材料(铝片或者牛皮纸),使PCB在压合过程中受力均匀。当前的做法在一定程度上能够预防流动性高的树脂产生的干花问题,但对流动性低的树脂,当前做法仍不能有效预防。同时当前的这种方法还存在的不足是:没有针对性定义缺陷的情况下,需要添加缓冲材料,而导致不必要辅助物料浪费,不能最大程度降低压合干花导致的报废。In response to the above defects, the current practice is to provide buffer materials (aluminum sheet or kraft paper) to the PCB before lamination, so that the PCB is evenly stressed during the lamination process. The current practice can prevent the dry flower problem caused by resins with high fluidity to a certain extent, but for resins with low fluidity, the current practice cannot effectively prevent it. At the same time, the shortcomings of the current method are: in the absence of targeted definition of defects, cushioning materials need to be added, which leads to waste of unnecessary auxiliary materials, and cannot minimize the scrapping caused by pressing dried flowers.
发明内容Contents of the invention
本发明的一个目的在于提供一种PCB的制作方法,能有效预防PCB制作过程中出现干花的缺陷,制作的PCB良品率高。An object of the present invention is to provide a PCB manufacturing method, which can effectively prevent the defects of dried flowers in the PCB manufacturing process, and the manufactured PCB has a high rate of good products.
本发明的另一个目的在于提供一种PCB,PCB内部的干花现象较少,PCB的品质高。Another object of the present invention is to provide a PCB with less dry flowers inside the PCB and high quality PCB.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一方面,提供一种PCB的制作方法,包括以下步骤:On the one hand, a method for manufacturing a PCB is provided, comprising the following steps:
识别出干花风险区域;Identify areas of risk for dried flowers;
在干花风险区域内设置阻流块组;Set up blocking block groups in the dried flower risk area;
压合及后续加工程序。Lamination and subsequent processing procedures.
具体地,多层PCB是由若干芯板以及用于固化粘接相邻芯板的半固化片组成,芯板由半固化片和设于半固化片两侧的铜箔制成。Specifically, a multi-layer PCB is composed of several core boards and prepregs for curing and bonding adjacent core boards. The core boards are made of prepregs and copper foils arranged on both sides of the prepregs.
根据PCB设计及生产时使用的CAM(computer Aided Manufacturing,计算机辅助制造)资料识别出在压合过程中易出现干花的区域,作为干花风险区域;或者将生产过程中产出的废板中出现干花的区域进行统计,进一步优化识别干花风险区域的标准。According to the CAM (computer Aided Manufacturing, computer-aided manufacturing) data used in PCB design and production, the area prone to dry flowers in the lamination process is identified as the dry flower risk area; or the dry flowers appear in the waste boards produced during the production process The statistics of the area are carried out to further optimize the standard for identifying the risk area of dried flowers.
根据识别出的干花风险区域,在干花风险区域内设置阻流块组,在压合过程中层间的半固化片中的树脂进入无铜区域后由于阻流块组的导流作用能够充分填充无铜区域,进一步由于导流作用间接提高了树脂的流动性,使得线路图形部分内的线路间隙也能被树脂充分填充。进而实现有效预防PCB制作过程中出现干花的缺陷,提升PCB制作时的良品率。According to the identified dry flower risk area, a block group is set in the dry flower risk area. During the pressing process, the resin in the prepreg between the layers enters the copper-free area and can fully fill the copper-free area due to the diversion effect of the block group. area, and further indirectly improves the fluidity of the resin due to the diversion effect, so that the circuit gap in the circuit pattern part can also be fully filled with the resin. In order to effectively prevent the defects of dry flowers in the PCB production process, and improve the yield rate of PCB production.
同时保证阻流块组的边界与线路图形区域的边界之间存在一定的间隙,作为线路信号的屏蔽的安全距离。At the same time, it is ensured that there is a certain gap between the boundary of the blocking block group and the boundary of the line graphic area, as a safe distance for shielding the line signal.
作为优选,步骤:识别出干花风险区域具体是:Preferably, the step: identifying the risk area of dried flowers is specifically:
筛选出面积大于或等于900平方毫米的无铜区域作为干花风险区域。Screen out copper-free areas with an area greater than or equal to 900 square millimeters as dry flower risk areas.
进一步的,根据CAM资料筛选出面积大于或等于900平方毫米的无铜区域作为干花风险区域。由于不同层数的PCB之间的物理性质会有相应的差别,因此可根据具体地情况选择合适的干花风险区域。Further, according to the CAM data, the copper-free area with an area greater than or equal to 900 square millimeters is selected as the dry flower risk area. Since the physical properties of PCBs with different layers will be different, the appropriate dry flower risk area can be selected according to the specific situation.
优选的,将面积为800平方毫米、810平方毫米、820平方毫米、830平方毫米、840平方毫米……980平方毫米、990平方毫米、1000平方毫米、1010平方毫米或1020平方毫米作为干花风险区域。Preferably, an area of 800 square millimeters, 810 square millimeters, 820 square millimeters, 830 square millimeters, 840 square millimeters ... 980 square millimeters, 990 square millimeters, 1000 square millimeters, 1010 square millimeters or 1020 square millimeters is used as the dry flower risk area .
同时,为了进一步提高PCB生产制作的良品率,保证制作方法适用不同层数的PCB,在PCB生产过程中对干花缺陷区域进行统计,进一步优化识别干花风险区域的标准。At the same time, in order to further improve the yield rate of PCB production and ensure that the production method is suitable for PCBs with different layers, statistics are made on the defective areas of dried flowers during the PCB production process, and the standards for identifying risky areas of dried flowers are further optimized.
作为优选,步骤:识别出干花风险区域具体是:Preferably, the step: identifying the risk area of dried flowers is specifically:
若具有无铜区域的连续层数为六层以上,且相邻层上的无铜区域具有重合部分,则将每层的无铜区域作为干花风险区域。If the number of consecutive layers with copper-free areas is more than six layers, and the copper-free areas on adjacent layers have overlapping parts, then the copper-free area of each layer is regarded as the dry flower risk area.
对于多层PCB,若连续多层都具有无铜区域,同时满足相邻层上的无铜区域具有重合部分,在压合时无法保证树脂充分的流动,树脂无法完全填充无铜区域和线路图形上线路之间的间隙,则将上述连续层上的无铜区域均作为干花风险区域。For multi-layer PCBs, if the continuous layers have copper-free areas, and the copper-free areas on adjacent layers have overlapping parts, the sufficient flow of the resin cannot be guaranteed during lamination, and the resin cannot completely fill the copper-free areas and circuit patterns. If there is a gap between the upper lines, the copper-free area on the above-mentioned continuous layer is taken as the dry flower risk area.
上述相邻层上的无铜区域具有重合部分指的是:将PCB平放时,相邻层上的无铜区域在水平面上的投影之间具有重合部分。The overlapping portion of the copper-free area on the adjacent layer means that when the PCB is laid flat, the projections of the copper-free area on the adjacent layer on the horizontal plane have an overlapping portion.
优选的,若具有无铜区域连续层数为四层、五层、六层、七层、八层、九层……十八层、十九层或者二十层,且相邻层上的无铜区域具有重合部分,则将每层的无铜区域作为干花风险区域。Preferably, if there are four layers, five layers, six layers, seven layers, eight layers, nine layers... eighteen layers, nineteen layers or twenty layers in the copper-free area, and there are no layers on adjacent layers If the copper area has overlapping parts, the copper-free area of each layer is regarded as the dry flower risk area.
作为优选,阻流块组由若干阻流块单元组成,相邻阻流块单元之间设有间隙,阻流块单元的材质为铜,阻流块单元的总面积为阻流块组的面积的百分之二十以上。Preferably, the choke block group is composed of several choke block units, gaps are provided between adjacent choke block units, the material of the choke block units is copper, and the total area of the choke block units is the area of the choke block group more than twenty percent.
进一步的,相邻层上的阻流块单元以相同位置铺设或者交错铺设,也即相邻层上的阻流块单元在水平面上的投影完全重合或者无任何交叉区域。Further, the baffle block units on adjacent layers are laid at the same position or interlaced, that is, the projections of the baffle block units on adjacent layers on the horizontal plane are completely overlapped or without any crossing area.
优选的,也可将相邻层上的阻流块单元以部分重叠的方式设置,也即相邻层上的阻流块单元在水平面上的投影部分重合。Preferably, the baffle block units on adjacent layers may also be arranged in a manner of partially overlapping, that is, the projections of the baffle block units on adjacent layers on the horizontal plane are partially overlapped.
若干个阻流块单元以合适的排列方式组成阻流块组,压合时树脂在阻流块单元之间的间隙流动,由于阻流块单元之间的间隙类似于构成导流槽,因此提升了树脂的流动性以及丰富了树脂流动时的方向性,保证树脂能充分填充无铜区域,同时线路图形部分内的线路间隙也能被树脂充分填充。进一步加强了压合过程中树脂分布的均匀性与广泛性。A number of baffle block units are arranged in a suitable way to form a baffle block group. When pressing, the resin flows in the gap between the baffle block units. Since the gap between the baffle block units is similar to forming a diversion groove, the lifting It improves the fluidity of the resin and enriches the directionality of the resin flow, ensuring that the resin can fully fill the copper-free area, and at the same time, the circuit gap in the circuit pattern part can also be fully filled by the resin. The uniformity and extensiveness of resin distribution in the pressing process are further enhanced.
作为优选,阻流块单元为圆形,阻流块单元的半径小于或等于1.27毫米。Preferably, the block unit is circular, and the radius of the block unit is less than or equal to 1.27 mm.
阻流块单元为圆形,优选的,阻流块单元的半径为0.90毫米、0.91毫米、0.92毫米、0.93毫米、0.94毫米、0.95毫米、……1.75毫米、1.76毫米、1.77毫米、1.78毫米、1.79毫米或1.80毫米。The block unit is circular, preferably, the radius of the block unit is 0.90 mm, 0.91 mm, 0.92 mm, 0.93 mm, 0.94 mm, 0.95 mm, ... 1.75 mm, 1.76 mm, 1.77 mm, 1.78 mm, 1.79mm or 1.80mm.
作为优选,阻流块单元为六边形,阻流块单元的中心到阻流块单元的任意边的距离小于或等于1.27毫米。Preferably, the choke block unit is hexagonal, and the distance from the center of the choke block unit to any side of the choke block unit is less than or equal to 1.27 mm.
进一步的,阻流块单元也可为除圆形和六边形以外的其他图形。Further, the baffle block unit can also be in other shapes than circle and hexagon.
作为优选,相邻阻流块单元之间的中心距离相等,且相邻阻流块单元之间的中心距离小于或等于M,M=(2*D+2)毫米;Preferably, the center distances between adjacent baffle block units are equal, and the center distance between adjacent baffle block units is less than or equal to M, where M=(2*D+2) millimeters;
其中,D为阻流块单元的中心到边缘的垂直距离。Wherein, D is the vertical distance from the center of the baffle block unit to the edge.
具体地,当阻流块单元为圆形时,D为阻流块单元的半径;当阻流块单元为六边形时,D为阻流块单元的中心与边线之间的垂线的长度。Specifically, when the choke block unit is circular, D is the radius of the choke block unit; when the choke block unit is hexagonal, D is the length of the vertical line between the center of the choke block unit and the sideline .
另一方面,提供一种PCB,包括线路图形区域和干花风险区域,干花风险区域内设有阻流块组,阻流块组由若干阻流块单元组成,相邻阻流块单元之间设有间隙。On the other hand, a PCB is provided, including a circuit pattern area and a dry flower risk area, a flow blocking block group is provided in the dry flower risk area, and the flow blocking block group is composed of several flow blocking block units. There are gaps.
线路图形区域具体为:具有线路布局的区域,根据前期设计进行电路布局布线的区域,各个线路之间也存在一定的间隙。The circuit graphic area specifically includes: the area with circuit layout, the area where circuit layout and wiring are carried out according to the previous design, and there are certain gaps between the various lines.
干花风险区域具体为:面积大于或等于900平方毫米的无铜区域;The dry flower risk area is specifically: a copper-free area with an area greater than or equal to 900 square millimeters;
或者,对于多层PCB,若连续多层都具有无铜区域,同时满足相邻层上的无铜区域具有重合部分,则上述连续层上的无铜区域均为干花风险区域。Alternatively, for a multi-layer PCB, if the continuous layers have copper-free areas, and the copper-free areas on adjacent layers have overlapped parts, then the copper-free areas on the above-mentioned continuous layers are risk areas for dry flowers.
优选的,将面积为800平方毫米、810平方毫米、820平方毫米、830平方毫米、840平方毫米……980平方毫米、990平方毫米、1000平方毫米、1010平方毫米或1020平方毫米作为干花风险区域。Preferably, an area of 800 square millimeters, 810 square millimeters, 820 square millimeters, 830 square millimeters, 840 square millimeters ... 980 square millimeters, 990 square millimeters, 1000 square millimeters, 1010 square millimeters or 1020 square millimeters is used as the dry flower risk area .
进一步的,若具有无铜区域连续层数为四层、五层、六层、七层、八层、九层……十八层、十九层或者二十层,且相邻层上的无铜区域具有重合部分,则将每层的无铜区域作为干花风险区域。Further, if there are four, five, six, seven, eight, nine layers...eighteen, nineteen, or twenty layers of continuous layers in the copper-free area, and there are no If the copper area has overlapping parts, the copper-free area of each layer is regarded as the dry flower risk area.
在压合过程中层间的半固化片中的树脂进入无铜区域后由于阻流块组上的阻流块单元的导流作用能够充分填充无铜区域,进一步由于导流作用间接提高了树脂的流动性,使得线路图形部分内的线路间隙也能被树脂充分填充。进而实现有效预防PCB制作过程中出现干花的缺陷,提升了PCB的质量。After the resin in the interlayer prepreg enters the copper-free area during the lamination process, the copper-free area can be fully filled due to the flow diversion of the baffle block unit on the baffle block group, and the flow of the resin is further indirectly improved due to the flow diversion property, so that the circuit gap in the circuit pattern part can also be fully filled with resin. Thus, it is possible to effectively prevent the defects of dry flowers in the PCB manufacturing process, and improve the quality of the PCB.
同时保证阻流块组的边界与线路图形区域的边界之间存在一定的间隙,作为线路信号的屏蔽的安全距离。At the same time, it is ensured that there is a certain gap between the boundary of the blocking block group and the boundary of the line graphic area, as a safe distance for shielding the line signal.
作为优选,阻流块单元的材质为铜,阻流块单元的总面积为阻流块组的面积的百分之二十以上,阻流块单元为圆形,阻流块单元的半径小于或等于1.27毫米;Preferably, the material of the choke block unit is copper, the total area of the choke block unit is more than 20% of the area of the choke block group, the choke block unit is circular, and the radius of the choke block unit is less than or equal to 1.27 millimeters;
或者,阻流块单元为六边形,阻流块单元的中心到阻流块单元的任意边的距离小于或等于1.27毫米。Alternatively, the choke block unit is hexagonal, and the distance from the center of the choke block unit to any side of the choke block unit is less than or equal to 1.27 mm.
当阻流块单元为圆形,优选的,阻流块单元的半径为0.90毫米、0.91毫米、0.92毫米、0.93毫米、0.94毫米、0.95毫米、……1.75毫米、1.76毫米、1.77毫米、1.78毫米、1.79毫米或1.80毫米。When the block unit is circular, preferably, the radius of the block unit is 0.90 mm, 0.91 mm, 0.92 mm, 0.93 mm, 0.94 mm, 0.95 mm, ... 1.75 mm, 1.76 mm, 1.77 mm, 1.78 mm , 1.79mm or 1.80mm.
进一步的,阻流块单元也可为除圆形和六边形以外的其他图形。Further, the baffle block unit can also be in other shapes than circle and hexagon.
作为优选,相邻阻流块单元之间的中心距离相等,且相邻阻流块单元之间的中心距离小于或等于M,M=(2*D+2)毫米;Preferably, the center distances between adjacent baffle block units are equal, and the center distance between adjacent baffle block units is less than or equal to M, where M=(2*D+2) millimeters;
其中,D为阻流块单元的中心到边缘的垂直距离。Wherein, D is the vertical distance from the center of the baffle block unit to the edge.
具体地,当阻流块单元为圆形时,D为阻流块单元的半径;当阻流块单元为六边形时,D为阻流块单元的中心与边线之间的垂线的长度。Specifically, when the choke block unit is circular, D is the radius of the choke block unit; when the choke block unit is hexagonal, D is the length of the vertical line between the center of the choke block unit and the sideline .
本发明的有益效果:在压合过程中层间的半固化片中的树脂进入无铜区域后由于阻流块组的导流作用能够充分填充无铜区域,进一步由于导流作用间接提高了树脂的流动性,使得线路图形部分内的线路间隙也能被树脂充分填充。进而实现有效预防PCB制作过程中出现干花的缺陷,提升PCB制作时的良品率。Beneficial effects of the present invention: after the resin in the interlayer prepreg enters the copper-free area during the lamination process, the copper-free area can be fully filled due to the diversion effect of the flow blocking block group, and the flow of the resin is further indirectly improved due to the diversion effect property, so that the circuit gap in the circuit pattern part can also be fully filled with resin. In order to effectively prevent the defects of dry flowers in the PCB production process, and improve the yield rate of PCB production.
由于阻流块组的作用,树脂能够充分填充无铜区域和线路图形部分内的线路间隙,提升了PCB产品的质量。Due to the function of the block group, the resin can fully fill the copper-free area and the circuit gap in the circuit pattern part, which improves the quality of the PCB product.
附图说明Description of drawings
图1是PCB制作方法的流程框图;Fig. 1 is the flow chart diagram of PCB manufacturing method;
图2是PCB的分解图(阻流块单元为圆形时);Figure 2 is an exploded view of the PCB (when the choke block unit is circular);
图3是阻流块组的结构示意图(阻流块单元为圆形时);Fig. 3 is a schematic structural view of the choke block group (when the choke block unit is circular);
图4是芯板上线路图形区域与干花风险区域的结构示意图;Fig. 4 is a schematic diagram of the structure of the circuit pattern area and the dried flower risk area on the core board;
图5是PCB的分解图(阻流块单元为六边形时);Figure 5 is an exploded view of the PCB (when the block unit is hexagonal);
图6是阻流块组的结构示意图(阻流块单元为六边形时);Fig. 6 is a schematic structural view of the choke block group (when the choke block unit is hexagonal);
图中:In the picture:
1、线路图形区域;1. Line graphics area;
2、干花风险区域;2. Dried flower risk area;
3、阻流块组;301、阻流块单元。3. A block group; 301. A block unit.
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
实施例一Embodiment one
如图1-4所示,一种PCB的制作方法,包括以下步骤:As shown in Figure 1-4, a PCB manufacturing method includes the following steps:
识别出干花风险区域2;Dried flower risk areas are identified2;
在干花风险区域2内设置阻流块组3;Set up a block group 3 in the dried flower risk area 2;
压合及后续加工程序。Lamination and subsequent processing procedures.
具体地,多层PCB是由若干芯板以及用于固化粘接相邻芯板的半固化片组成,芯板由半固化片和设于半固化片两侧的铜箔制成。Specifically, a multi-layer PCB is composed of several core boards and prepregs for curing and bonding adjacent core boards. The core boards are made of prepregs and copper foils arranged on both sides of the prepregs.
根据PCB设计及生产时使用的CAM(computer Aided Manufacturing,计算机辅助制造)资料识别出在压合过程中易出现干花的区域,作为干花风险区域2;或者将生产过程中产出的废板中出现干花的区域进行统计,进一步优化识别干花风险区域2的标准。According to the CAM (computer Aided Manufacturing, computer-aided manufacturing) data used in PCB design and production, the area prone to dry flowers during the lamination process is identified as the dry flower risk area 2; or the waste boards produced during the production process appear The area of dried flowers will be counted to further optimize the criteria for identifying the risk area 2 of dried flowers.
根据识别出的干花风险区域2,在干花风险区域2内设置阻流块组3,在压合过程中层间的半固化片中的树脂进入无铜区域后由于阻流块组3的导流作用能够充分填充无铜区域,进一步由于导流作用间接提高了树脂的流动性,使得线路图形部分内的线路间隙也能被树脂充分填充。进而实现有效预防PCB制作过程中出现干花的缺陷,提升PCB制作时的良品率。According to the identified dry flower risk area 2, a flow blocking block group 3 is set in the dry flower risk area 2. After the resin in the interlayer prepreg enters the copper-free area during the pressing process, due to the flow diversion of the flow blocking block group 3, it can Fully fill the copper-free area, and further indirectly improve the fluidity of the resin due to the diversion effect, so that the circuit gap in the circuit pattern part can also be fully filled by the resin. In order to effectively prevent the defects of dry flowers in the PCB production process, and improve the yield rate of PCB production.
同时保证阻流块组3的边界与线路图形区域1的边界之间存在一定的间隙,作为线路信号的屏蔽的安全距离。At the same time, it is ensured that there is a certain gap between the boundary of the blocking block group 3 and the boundary of the line graphic area 1 as a safe distance for shielding the line signal.
识别出干花风险区域2具体是:Dried flower risk areas 2 are identified specifically as:
根据CAM资料筛选出面积大于或等于900平方毫米的无铜区域作为干花风险区域2。According to the CAM data, the copper-free area with an area greater than or equal to 900 square millimeters is selected as the dry flower risk area 2.
优选的,将面积为800平方毫米、810平方毫米、820平方毫米、830平方毫米、840平方毫米……980平方毫米、990平方毫米、1000平方毫米、1010平方毫米或1020平方毫米作为干花风险区域2。Preferably, an area of 800 square millimeters, 810 square millimeters, 820 square millimeters, 830 square millimeters, 840 square millimeters ... 980 square millimeters, 990 square millimeters, 1000 square millimeters, 1010 square millimeters or 1020 square millimeters is used as the dry flower risk area 2.
同时,为了进一步提高PCB生产制作的良品率,保证制作方法适用不同层数的PCB,在PCB生产过程中对干花缺陷区域进行统计,进一步优化识别干花风险区域2的标准。At the same time, in order to further improve the yield rate of PCB production and ensure that the production method is suitable for PCBs with different layers, statistics are made on the defective areas of dried flowers during the PCB production process, and the standard for identifying the risk area 2 of dried flowers is further optimized.
阻流块组3由若干阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上。The choke block group 3 is made up of several choke block units 301, a gap is provided between adjacent choke block units 301, the material of the choke block units 301 is copper, and the total area of the choke block units 301 is the choke block group 3 More than 20 percent of the area.
若干个阻流块单元301以合适的排列方式组成阻流块组3,压合时树脂在阻流块单元301之间的间隙流动,由于阻流块单元301之间的间隙类似于构成导流槽,因此提升了树脂的流动性以及丰富了树脂流动时的方向性,保证树脂能充分填充无铜区域,同时线路图形部分内的线路间隙也能被树脂充分填充。进一步加强了压合过程中树脂分布的均匀性与广泛性。Several baffle block units 301 form the baffle block group 3 in a suitable arrangement, and the resin flows in the gaps between the baffle block units 301 during pressing, because the gaps between the baffle block units 301 are similar to forming a flow guide Therefore, the fluidity of the resin is improved and the directionality of the resin flow is enriched to ensure that the resin can fully fill the copper-free area, and at the same time, the circuit gap in the circuit pattern part can also be fully filled by the resin. The uniformity and extensiveness of resin distribution in the pressing process are further enhanced.
阻流块单元301为圆形,阻流块单元301的半径小于或等于1.27毫米。The choke block unit 301 is circular, and the radius of the choke block unit 301 is less than or equal to 1.27 mm.
阻流块单元301为圆形,优选的,阻流块单元301的半径为0.90毫米、0.91毫米、0.92毫米、0.93毫米、0.94毫米、0.95毫米、……1.75毫米、1.76毫米、1.77毫米、1.78毫米、1.79毫米或1.80毫米。The block unit 301 is circular, preferably, the radius of the block unit 301 is 0.90 mm, 0.91 mm, 0.92 mm, 0.93 mm, 0.94 mm, 0.95 mm, ... 1.75 mm, 1.76 mm, 1.77 mm, 1.78 mm mm, 1.79 mm or 1.80 mm.
相邻阻流块单元301之间的中心距离相等,且相邻阻流块单元301之间的中心距离小于或等于M,M=(2*D+2)毫米;其中,D为阻流块单元301的中心到边缘的垂直距离。The center distances between adjacent choke block units 301 are equal, and the center distance between adjacent choke block units 301 is less than or equal to M, M=(2*D+2) millimeters; wherein, D is a choke block The vertical distance from the center of cell 301 to the edge.
进一步的,阻流块单元301也可为除圆形以外的其他图形。Further, the choke block unit 301 may also be in other shapes than circular.
实施例二Embodiment two
如图1和图4-6所示,一种PCB的制作方法,包括以下步骤:As shown in Fig. 1 and Fig. 4-6, a method for manufacturing a PCB includes the following steps:
识别出干花风险区域2;Dried flower risk areas are identified2;
在干花风险区域2内设置阻流块组3;Set up a block group 3 in the dried flower risk area 2;
压合及后续加工程序。Lamination and subsequent processing procedures.
具体地,多层PCB是由若干芯板以及用于固化粘接相邻芯板的半固化片组成,芯板由半固化片和设于半固化片两侧的铜箔制成。Specifically, a multi-layer PCB is composed of several core boards and prepregs for curing and bonding adjacent core boards. The core boards are made of prepregs and copper foils arranged on both sides of the prepregs.
根据PCB设计及生产时使用的CAM(computer Aided Manufacturing,计算机辅助制造)资料识别出在压合过程中易出现干花的区域,作为干花风险区域2;或者将生产过程中产出的废板中出现干花的区域进行统计,进一步优化识别干花风险区域2的标准。According to the CAM (computer Aided Manufacturing, computer-aided manufacturing) data used in PCB design and production, the area prone to dry flowers during the lamination process is identified as the dry flower risk area 2; or the waste boards produced during the production process appear The area of dried flowers will be counted to further optimize the criteria for identifying the risk area 2 of dried flowers.
根据识别出的干花风险区域2,在干花风险区域2内设置阻流块组3,在压合过程中层间的半固化片中的树脂进入无铜区域后由于阻流块组3的导流作用能够充分填充无铜区域,进一步由于导流作用间接提高了树脂的流动性,使得线路图形部分内的线路间隙也能被树脂充分填充。进而实现有效预防PCB制作过程中出现干花的缺陷,提升PCB制作时的良品率。According to the identified dry flower risk area 2, a flow blocking block group 3 is set in the dry flower risk area 2. After the resin in the interlayer prepreg enters the copper-free area during the pressing process, due to the flow diversion of the flow blocking block group 3, it can Fully fill the copper-free area, and further indirectly improve the fluidity of the resin due to the diversion effect, so that the circuit gap in the circuit pattern part can also be fully filled by the resin. In order to effectively prevent the defects of dry flowers in the PCB production process, and improve the yield rate of PCB production.
同时保证阻流块组3的边界与线路图形区域1的边界之间存在一定的间隙,作为线路信号的屏蔽的安全距离。At the same time, it is ensured that there is a certain gap between the boundary of the blocking block group 3 and the boundary of the line graphic area 1 as a safe distance for shielding the line signal.
识别出干花风险区域2具体是:Dried flower risk areas 2 are identified specifically as:
若具有无铜区域的连续层数为六层以上,且相邻层上的无铜区域具有重合部分,则将每层的无铜区域作为干花风险区域2。If the number of consecutive layers with copper-free areas is more than six, and the copper-free areas on adjacent layers have overlapped parts, then the copper-free area of each layer is regarded as dry flower risk area 2.
对于多层PCB,若连续多层都具有无铜区域,同时满足相邻层上的无铜区域具有重合部分,在压合时无法保证树脂充分的流动,树脂无法完全填充无铜区域和线路图形上线路之间的间隙,则将上述连续层上的无铜区域均作为干花风险区域2。For multi-layer PCBs, if the continuous layers have copper-free areas, and the copper-free areas on adjacent layers have overlapping parts, the sufficient flow of the resin cannot be guaranteed during lamination, and the resin cannot completely fill the copper-free areas and circuit patterns. For the gap between the upper lines, the copper-free area on the above-mentioned continuous layer is regarded as the dry flower risk area 2.
上述相邻层上的无铜区域具有重合部分指的是:将PCB平放时,相邻层上的无铜区域在水平面上的投影之间具有重合部分。The overlapping portion of the copper-free area on the adjacent layer means that when the PCB is laid flat, the projections of the copper-free area on the adjacent layer on the horizontal plane have an overlapping portion.
优选的,若具有无铜区域连续层数为四层、五层、六层、七层、八层、九层……十八层、十九层或者二十层,且相邻层上的无铜区域具有重合部分,则将每层的无铜区域作为干花风险区域2。Preferably, if there are four layers, five layers, six layers, seven layers, eight layers, nine layers... eighteen layers, nineteen layers or twenty layers in the copper-free area, and there are no layers on adjacent layers If the copper area has overlapping parts, the copper-free area of each layer is regarded as the dry flower risk area 2.
阻流块组3由若干阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上。The choke block group 3 is made up of several choke block units 301, a gap is provided between adjacent choke block units 301, the material of the choke block units 301 is copper, and the total area of the choke block units 301 is the choke block group 3 More than 20 percent of the area.
进一步的,相邻层上的阻流块单元301以相同位置铺设或者交错铺设,也即相邻层上的阻流块单元301在水平面上的投影完全重合或者无任何交叉区域。Further, the baffle block units 301 on adjacent layers are laid at the same position or staggered, that is, the projections of the baffle block units 301 on adjacent layers on the horizontal plane are completely overlapped or without any crossing area.
若干个阻流块单元301以合适的排列方式组成阻流块组3,压合时树脂在阻流块单元301之间的间隙流动,由于阻流块单元301之间的间隙类似于构成导流槽,因此提升了树脂的流动性以及丰富了树脂流动时的方向性,保证树脂能充分填充无铜区域,同时线路图形部分内的线路间隙也能被树脂充分填充。进一步加强了压合过程中树脂分布的均匀性与广泛性。Several baffle block units 301 form the baffle block group 3 in a suitable arrangement, and the resin flows in the gaps between the baffle block units 301 during pressing, because the gaps between the baffle block units 301 are similar to forming a flow guide Therefore, the fluidity of the resin is improved and the directionality of the resin flow is enriched to ensure that the resin can fully fill the copper-free area, and at the same time, the circuit gap in the circuit pattern part can also be fully filled by the resin. The uniformity and extensiveness of resin distribution in the pressing process are further enhanced.
阻流块单元301为六边形,阻流块单元301的中心到阻流块单元301的任意边的距离小于或等于1.27毫米。The choke block unit 301 is hexagonal, and the distance from the center of the choke block unit 301 to any side of the choke block unit 301 is less than or equal to 1.27 mm.
进一步的,阻流块单元301也可为除六边形以外的其他图形。Further, the choke block unit 301 may also be other shapes than the hexagon.
相邻阻流块单元301之间的中心距离相等,且相邻阻流块单元301之间的中心距离小于或等于M,M=(2*D+2)毫米;其中,D为阻流块单元301的中心到边缘的垂直距离。The center distances between adjacent choke block units 301 are equal, and the center distance between adjacent choke block units 301 is less than or equal to M, M=(2*D+2) millimeters; wherein, D is a choke block The vertical distance from the center of cell 301 to the edge.
实施例三Embodiment three
如图1和图4-6所示,一种PCB的制作方法,包括以下步骤:As shown in Fig. 1 and Fig. 4-6, a method for manufacturing a PCB includes the following steps:
识别出干花风险区域2;Dried flower risk areas are identified2;
在干花风险区域2内设置阻流块组3;Set up a block group 3 in the dried flower risk area 2;
压合及后续加工程序。Lamination and subsequent processing procedures.
具体地,多层PCB是由若干芯板以及用于固化粘接相邻芯板的半固化片组成,芯板由半固化片和设于半固化片两侧的铜箔制成。Specifically, a multi-layer PCB is composed of several core boards and prepregs for curing and bonding adjacent core boards. The core boards are made of prepregs and copper foils arranged on both sides of the prepregs.
根据PCB设计及生产时使用的CAM(computer Aided Manufacturing,计算机辅助制造)资料识别出在压合过程中易出现干花的区域,作为干花风险区域2;或者将生产过程中产出的废板中出现干花的区域进行统计,进一步优化识别干花风险区域2的标准。According to the CAM (computer Aided Manufacturing, computer-aided manufacturing) data used in PCB design and production, the area prone to dry flowers during the lamination process is identified as the dry flower risk area 2; or the waste boards produced during the production process appear The area of dried flowers will be counted to further optimize the criteria for identifying the risk area 2 of dried flowers.
根据识别出的干花风险区域2,在干花风险区域2内设置阻流块组3,在压合过程中层间的半固化片中的树脂进入无铜区域后由于阻流块组3的导流作用能够充分填充无铜区域,进一步由于导流作用间接提高了树脂的流动性,使得线路图形部分内的线路间隙也能被树脂充分填充。进而实现有效预防PCB制作过程中出现干花的缺陷,提升PCB制作时的良品率。According to the identified dry flower risk area 2, a flow blocking block group 3 is set in the dry flower risk area 2. After the resin in the interlayer prepreg enters the copper-free area during the pressing process, due to the flow diversion of the flow blocking block group 3, it can Fully fill the copper-free area, and further indirectly improve the fluidity of the resin due to the diversion effect, so that the circuit gap in the circuit pattern part can also be fully filled by the resin. In order to effectively prevent the defects of dry flowers in the PCB production process, and improve the yield rate of PCB production.
同时保证阻流块组3的边界与线路图形区域1的边界之间存在一定的间隙,作为线路信号的屏蔽的安全距离。At the same time, it is ensured that there is a certain gap between the boundary of the blocking block group 3 and the boundary of the line graphic area 1 as a safe distance for shielding the line signal.
识别出干花风险区域2具体是:Dried flower risk areas 2 are identified specifically as:
根据CAM资料筛选出面积大于或等于900平方毫米的无铜区域作为干花风险区域2。According to the CAM data, the copper-free area with an area greater than or equal to 900 square millimeters is selected as the dry flower risk area 2.
优选的,将面积为800平方毫米、810平方毫米、820平方毫米、830平方毫米、840平方毫米……980平方毫米、990平方毫米、1000平方毫米、1010平方毫米或1020平方毫米作为干花风险区域2。Preferably, an area of 800 square millimeters, 810 square millimeters, 820 square millimeters, 830 square millimeters, 840 square millimeters ... 980 square millimeters, 990 square millimeters, 1000 square millimeters, 1010 square millimeters or 1020 square millimeters is used as the dry flower risk area 2.
同时,为了进一步提高PCB生产制作的良品率,保证制作方法适用不同层数的PCB,在PCB生产过程中对干花缺陷区域进行统计,进一步优化识别干花风险区域2的标准。At the same time, in order to further improve the yield rate of PCB production and ensure that the production method is suitable for PCBs with different layers, statistics are made on the defective areas of dried flowers during the PCB production process, and the standard for identifying the risk area 2 of dried flowers is further optimized.
阻流块组3由若干阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上。The choke block group 3 is made up of several choke block units 301, a gap is provided between adjacent choke block units 301, the material of the choke block units 301 is copper, and the total area of the choke block units 301 is the choke block group 3 More than 20 percent of the area.
若干个阻流块单元301以合适的排列方式组成阻流块组3,压合时树脂在阻流块单元301之间的间隙流动,由于阻流块单元301之间的间隙类似于构成导流槽,因此提升了树脂的流动性以及丰富了树脂流动时的方向性,保证树脂能充分填充无铜区域,同时线路图形部分内的线路间隙也能被树脂充分填充。进一步加强了压合过程中树脂分布的均匀性与广泛性。Several baffle block units 301 form the baffle block group 3 in a suitable arrangement, and the resin flows in the gaps between the baffle block units 301 during pressing, because the gaps between the baffle block units 301 are similar to forming a flow guide Therefore, the fluidity of the resin is improved and the directionality of the resin flow is enriched to ensure that the resin can fully fill the copper-free area, and at the same time, the circuit gap in the circuit pattern part can also be fully filled by the resin. The uniformity and extensiveness of resin distribution in the pressing process are further enhanced.
阻流块单元301为六边形,阻流块单元301的中心到阻流块单元301的任意边的距离小于或等于1.27毫米。The choke block unit 301 is hexagonal, and the distance from the center of the choke block unit 301 to any side of the choke block unit 301 is less than or equal to 1.27 mm.
进一步的,阻流块单元301也可为除六边形以外的其他图形。Further, the choke block unit 301 may also be other shapes than the hexagon.
相邻阻流块单元301之间的中心距离相等,且相邻阻流块单元301之间的中心距离小于或等于M,M=(2*D+2)毫米;其中,D为阻流块单元301的中心到边缘的垂直距离。The center distances between adjacent choke block units 301 are equal, and the center distance between adjacent choke block units 301 is less than or equal to M, M=(2*D+2) millimeters; wherein, D is a choke block The vertical distance from the center of cell 301 to the edge.
实施例四Embodiment Four
如图1-4所示,一种PCB的制作方法,包括以下步骤:As shown in Figure 1-4, a PCB manufacturing method includes the following steps:
识别出干花风险区域2;Dried flower risk areas are identified2;
在干花风险区域2内设置阻流块组3;Set up a block group 3 in the dried flower risk area 2;
压合及后续加工程序。Lamination and subsequent processing procedures.
具体地,多层PCB是由若干芯板以及用于固化粘接相邻芯板的半固化片组成,芯板由半固化片和设于半固化片两侧的铜箔制成。Specifically, a multi-layer PCB is composed of several core boards and prepregs for curing and bonding adjacent core boards. The core boards are made of prepregs and copper foils arranged on both sides of the prepregs.
根据PCB设计及生产时使用的CAM(computer Aided Manufacturing,计算机辅助制造)资料识别出在压合过程中易出现干花的区域,作为干花风险区域2;或者将生产过程中产出的废板中出现干花的区域进行统计,进一步优化识别干花风险区域2的标准。According to the CAM (computer Aided Manufacturing, computer-aided manufacturing) data used in PCB design and production, the area prone to dry flowers during the lamination process is identified as the dry flower risk area 2; or the waste boards produced during the production process appear The area of dried flowers will be counted to further optimize the criteria for identifying the risk area 2 of dried flowers.
根据识别出的干花风险区域2,在干花风险区域2内设置阻流块组3,在压合过程中层间的半固化片中的树脂进入无铜区域后由于阻流块组3的导流作用能够充分填充无铜区域,进一步由于导流作用间接提高了树脂的流动性,使得线路图形部分内的线路间隙也能被树脂充分填充。进而实现有效预防PCB制作过程中出现干花的缺陷,提升PCB制作时的良品率。According to the identified dry flower risk area 2, a flow blocking block group 3 is set in the dry flower risk area 2. After the resin in the interlayer prepreg enters the copper-free area during the pressing process, due to the flow diversion of the flow blocking block group 3, it can Fully fill the copper-free area, and further indirectly improve the fluidity of the resin due to the diversion effect, so that the circuit gap in the circuit pattern part can also be fully filled by the resin. In order to effectively prevent the defects of dry flowers in the PCB production process, and improve the yield rate of PCB production.
同时保证阻流块组3的边界与线路图形区域1的边界之间存在一定的间隙,作为线路信号的屏蔽的安全距离。At the same time, it is ensured that there is a certain gap between the boundary of the blocking block group 3 and the boundary of the line graphic area 1 as a safe distance for shielding the line signal.
识别出干花风险区域2具体是:Dried flower risk areas 2 are identified specifically as:
若具有无铜区域的连续层数为六层以上,且相邻层上的无铜区域具有重合部分,则将每层的无铜区域作为干花风险区域2。If the number of consecutive layers with copper-free areas is more than six, and the copper-free areas on adjacent layers have overlapped parts, then the copper-free area of each layer is regarded as dry flower risk area 2.
对于多层PCB,若连续多层都具有无铜区域,同时满足相邻层上的无铜区域具有重合部分,在压合时无法保证树脂充分的流动,树脂无法完全填充无铜区域和线路图形上线路之间的间隙,则将上述连续层上的无铜区域均作为干花风险区域2。For multi-layer PCBs, if the continuous layers have copper-free areas, and the copper-free areas on adjacent layers have overlapping parts, the sufficient flow of the resin cannot be guaranteed during lamination, and the resin cannot completely fill the copper-free areas and circuit patterns. For the gap between the upper lines, the copper-free area on the above-mentioned continuous layer is regarded as the dry flower risk area 2.
上述相邻层上的无铜区域具有重合部分指的是:将PCB平放时,相邻层上的无铜区域在水平面上的投影之间具有重合部分。The overlapping portion of the copper-free area on the adjacent layer means that when the PCB is laid flat, the projections of the copper-free area on the adjacent layer on the horizontal plane have an overlapping portion.
优选的,若具有无铜区域连续层数为四层、五层、六层、七层、八层、九层……十八层、十九层或者二十层,且相邻层上的无铜区域具有重合部分,则将每层的无铜区域作为干花风险区域2。Preferably, if there are four layers, five layers, six layers, seven layers, eight layers, nine layers... eighteen layers, nineteen layers or twenty layers in the copper-free area, and there are no layers on adjacent layers If the copper area has overlapping parts, the copper-free area of each layer is regarded as the dry flower risk area 2.
阻流块组3由若干阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上。The choke block group 3 is made up of several choke block units 301, a gap is provided between adjacent choke block units 301, the material of the choke block units 301 is copper, and the total area of the choke block units 301 is the choke block group 3 More than 20 percent of the area.
进一步的,相邻层上的阻流块单元301以相同位置铺设或者交错铺设,也即相邻层上的阻流块单元301在水平面上的投影完全重合或者无任何交叉区域。Further, the baffle block units 301 on adjacent layers are laid at the same position or staggered, that is, the projections of the baffle block units 301 on adjacent layers on the horizontal plane are completely overlapped or without any crossing area.
若干个阻流块单元301以合适的排列方式组成阻流块组3,压合时树脂在阻流块单元301之间的间隙流动,由于阻流块单元301之间的间隙类似于构成导流槽,因此提升了树脂的流动性以及丰富了树脂流动时的方向性,保证树脂能充分填充无铜区域,同时线路图形部分内的线路间隙也能被树脂充分填充。进一步加强了压合过程中树脂分布的均匀性与广泛性。Several baffle block units 301 form the baffle block group 3 in a suitable arrangement, and the resin flows in the gaps between the baffle block units 301 during pressing, because the gaps between the baffle block units 301 are similar to forming a flow guide Therefore, the fluidity of the resin is improved and the directionality of the resin flow is enriched to ensure that the resin can fully fill the copper-free area, and at the same time, the circuit gap in the circuit pattern part can also be fully filled by the resin. The uniformity and extensiveness of resin distribution in the pressing process are further enhanced.
阻流块单元301为圆形,阻流块单元301的半径小于或等于1.27毫米。The choke block unit 301 is circular, and the radius of the choke block unit 301 is less than or equal to 1.27 mm.
阻流块单元301为圆形,优选的,阻流块单元301的半径为0.90毫米、0.91毫米、0.92毫米、0.93毫米、0.94毫米、0.95毫米、……1.75毫米、1.76毫米、1.77毫米、1.78毫米、1.79毫米或1.80毫米。The block unit 301 is circular, preferably, the radius of the block unit 301 is 0.90 mm, 0.91 mm, 0.92 mm, 0.93 mm, 0.94 mm, 0.95 mm, ... 1.75 mm, 1.76 mm, 1.77 mm, 1.78 mm mm, 1.79 mm or 1.80 mm.
相邻阻流块单元301之间的中心距离相等,且相邻阻流块单元301之间的中心距离小于或等于M,M=(2*D+2)毫米;其中,D为阻流块单元301的中心到边缘的垂直距离。The center distances between adjacent choke block units 301 are equal, and the center distance between adjacent choke block units 301 is less than or equal to M, M=(2*D+2) millimeters; wherein, D is a choke block The vertical distance from the center of cell 301 to the edge.
进一步的,阻流块单元301也可为除圆形以外的其他图形。Further, the choke block unit 301 may also be in other shapes than circular.
实施例五Embodiment five
如图1-6所示,一种PCB的制作方法,包括以下步骤:As shown in Figure 1-6, a PCB manufacturing method includes the following steps:
识别出干花风险区域2;Dried flower risk areas are identified2;
在干花风险区域2内设置阻流块组3;Set up a block group 3 in the dried flower risk area 2;
压合及后续加工程序。Lamination and subsequent processing procedures.
具体地,多层PCB是由若干芯板以及用于固化粘接相邻芯板的半固化片组成,芯板由半固化片和设于半固化片两侧的铜箔制成。Specifically, a multi-layer PCB is composed of several core boards and prepregs for curing and bonding adjacent core boards. The core boards are made of prepregs and copper foils arranged on both sides of the prepregs.
根据识别出的干花风险区域2,在干花风险区域2内设置阻流块组3,在压合过程中层间的半固化片中的树脂进入无铜区域后由于阻流块组3的导流作用能够充分填充无铜区域,进一步由于导流作用间接提高了树脂的流动性,使得线路图形部分内的线路间隙也能被树脂充分填充。进而实现有效预防PCB制作过程中出现干花的缺陷,提升PCB制作时的良品率。According to the identified dry flower risk area 2, a flow blocking block group 3 is set in the dry flower risk area 2. After the resin in the interlayer prepreg enters the copper-free area during the pressing process, due to the flow diversion of the flow blocking block group 3, it can Fully fill the copper-free area, and further indirectly improve the fluidity of the resin due to the diversion effect, so that the circuit gap in the circuit pattern part can also be fully filled by the resin. In order to effectively prevent the defects of dry flowers in the PCB production process, and improve the yield rate of PCB production.
上述阻流块组3由若干阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上。进一步的,相邻层上的阻流块单元301以相同位置铺设或者交错铺设,也即相邻层上的阻流块单元301在水平面上的投影完全重合或者无任何交叉区域。Above-mentioned choke block group 3 is made up of several choke block units 301, is provided with gap between adjacent choke block units 301, and the material of choke block unit 301 is copper, and the total area of choke block unit 301 is choke block unit 301. Twenty percent or more of the area of Group 3. Further, the baffle block units 301 on adjacent layers are laid at the same position or staggered, that is, the projections of the baffle block units 301 on adjacent layers on the horizontal plane are completely overlapped or without any crossing area.
实施例六Embodiment six
如图1-4所示,一种PCB的制作方法,包括以下步骤:As shown in Figure 1-4, a PCB manufacturing method includes the following steps:
识别出干花风险区域2;Dried flower risk areas are identified2;
在干花风险区域2内设置阻流块组3;Set up a block group 3 in the dried flower risk area 2;
压合及后续加工程序。Lamination and subsequent processing procedures.
上述阻流块组3由若干圆形阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上,阻流块单元301的半径小于或等于1.27毫米。Above-mentioned choke block group 3 is made up of several circular choke block units 301, is provided with gap between adjacent choke block units 301, and the material of choke block unit 301 is copper, and the total area of choke block unit 301 is resistance The area of the flow block group 3 is more than 20%, and the radius of the flow block unit 301 is less than or equal to 1.27 mm.
相邻阻流块单元301之间的中心距离相等,且相邻阻流块单元301之间的中心距离小于或等于M,M=(2*D+2)毫米;其中,D为阻流块单元301的中心到边缘的垂直距离。The center distances between adjacent choke block units 301 are equal, and the center distance between adjacent choke block units 301 is less than or equal to M, M=(2*D+2) millimeters; wherein, D is a choke block The vertical distance from the center of cell 301 to the edge.
实施例七Embodiment seven
如图1和图4-6所示,一种PCB的制作方法,包括以下步骤:As shown in Fig. 1 and Fig. 4-6, a method for manufacturing a PCB includes the following steps:
识别出干花风险区域2;Dried flower risk areas are identified2;
在干花风险区域2内设置阻流块组3;Set up a block group 3 in the dried flower risk area 2;
压合及后续加工程序。Lamination and subsequent processing procedures.
上述阻流块组3由若干正六边形阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上,阻流块单元301的中心到阻流块单元301的任意边的距离小于或等于1.27毫米。Above-mentioned choke block group 3 is made up of several regular hexagonal choke block units 301, is provided with gap between adjacent choke block units 301, and the material of choke block unit 301 is copper, and the total area of choke block unit 301 is The area of the choke block group 3 is more than 20%, and the distance from the center of the choke block unit 301 to any side of the choke block unit 301 is less than or equal to 1.27 mm.
相邻阻流块单元301之间的中心距离相等,且相邻阻流块单元301之间的中心距离小于或等于M,M=(2*D+2)毫米;其中,D为阻流块单元301的中心到边缘的垂直距离。The center distances between adjacent choke block units 301 are equal, and the center distance between adjacent choke block units 301 is less than or equal to M, M=(2*D+2) millimeters; wherein, D is a choke block The vertical distance from the center of cell 301 to the edge.
实施例八Embodiment eight
如图2-4所示,一种PCB,包括线路图形区域1和干花风险区域2,干花风险区域2内设有阻流块组3,阻流块组3由若干阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上。As shown in Figure 2-4, a PCB includes a circuit pattern area 1 and a dried flower risk area 2, and the dried flower risk area 2 is provided with a flow blocking block group 3, and the flow blocking block group 3 is composed of several flow blocking block units 301, There are gaps between adjacent choke block units 301 , the choke block units 301 are made of copper, and the total area of the choke block units 301 is more than 20% of the area of the choke block group 3 .
线路图形区域1具体为:具有线路布局的区域,根据前期设计进行电路布局布线的区域,各个线路之间也存在一定的间隙。The circuit pattern area 1 is specifically: an area with a circuit layout, an area where the circuit layout and wiring are performed according to the previous design, and there is a certain gap between each circuit.
具体地,多层PCB是由若干芯板以及用于固化粘接相邻芯板的半固化片组成,芯板由半固化片和设于半固化片两侧的铜箔制成。Specifically, a multi-layer PCB is composed of several core boards and prepregs for curing and bonding adjacent core boards. The core boards are made of prepregs and copper foils arranged on both sides of the prepregs.
干花风险区域2具体为:面积大于或等于900平方毫米的无铜区域。Dried flower risk area 2 is specifically: a copper-free area with an area greater than or equal to 900 square millimeters.
优选的,将面积为800平方毫米、810平方毫米、820平方毫米、830平方毫米、840平方毫米……980平方毫米、990平方毫米、1000平方毫米、1010平方毫米或1020平方毫米作为干花风险区域2。Preferably, an area of 800 square millimeters, 810 square millimeters, 820 square millimeters, 830 square millimeters, 840 square millimeters ... 980 square millimeters, 990 square millimeters, 1000 square millimeters, 1010 square millimeters or 1020 square millimeters is used as the dry flower risk area 2.
阻流块单元301为圆形,阻流块单元301的半径小于或等于1.27毫米。The choke block unit 301 is circular, and the radius of the choke block unit 301 is less than or equal to 1.27 mm.
优选的,阻流块单元301的半径为0.90毫米、0.91毫米、0.92毫米、0.93毫米、0.94毫米、0.95毫米、……1.75毫米、1.76毫米、1.77毫米、1.78毫米、1.79毫米或1.80毫米。Preferably, the radius of the choke block unit 301 is 0.90 mm, 0.91 mm, 0.92 mm, 0.93 mm, 0.94 mm, 0.95 mm, ... 1.75 mm, 1.76 mm, 1.77 mm, 1.78 mm, 1.79 mm or 1.80 mm.
相邻阻流块单元301之间的中心距离相等,且相邻阻流块单元301之间的中心距离小于或等于M,M=(2*D+2)毫米;其中,D为阻流块单元301的中心到边缘的垂直距离。The center distances between adjacent choke block units 301 are equal, and the center distance between adjacent choke block units 301 is less than or equal to M, M=(2*D+2) millimeters; wherein, D is a choke block The vertical distance from the center of cell 301 to the edge.
进一步的,阻流块单元301也可为除圆形以外的其他图形。Further, the choke block unit 301 may also be in other shapes than circular.
实施例九Embodiment nine
如图2-4所示,一种PCB,包括线路图形区域1和干花风险区域2,干花风险区域2内设有阻流块组3,阻流块组3由若干阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上。As shown in Figure 2-4, a PCB includes a circuit pattern area 1 and a dried flower risk area 2, and the dried flower risk area 2 is provided with a flow blocking block group 3, and the flow blocking block group 3 is composed of several flow blocking block units 301, There are gaps between adjacent choke block units 301 , the choke block units 301 are made of copper, and the total area of the choke block units 301 is more than 20% of the area of the choke block group 3 .
线路图形区域1具体为:具有线路布局的区域,根据前期设计进行电路布局布线的区域,各个线路之间也存在一定的间隙。The circuit pattern area 1 is specifically: an area with a circuit layout, an area where the circuit layout and wiring are performed according to the previous design, and there is a certain gap between each circuit.
具体地,多层PCB是由若干芯板以及用于固化粘接相邻芯板的半固化片组成,芯板由半固化片和设于半固化片两侧的铜箔制成。Specifically, a multi-layer PCB is composed of several core boards and prepregs for curing and bonding adjacent core boards. The core boards are made of prepregs and copper foils arranged on both sides of the prepregs.
对于多层PCB,若连续多层都具有无铜区域,同时满足相邻层上的无铜区域具有重合部分,则上述连续层上的无铜区域均为干花风险区域2。For multi-layer PCBs, if the continuous layers have copper-free areas, and the copper-free areas on adjacent layers have overlapped parts, then the copper-free areas on the above-mentioned continuous layers are dry flower risk areas 2.
进一步的,若具有无铜区域连续层数为四层、五层、六层、七层、八层、九层……十八层、十九层或者二十层,且相邻层上的无铜区域具有重合部分,则将每层的无铜区域作为干花风险区域2。Further, if there are four, five, six, seven, eight, nine layers...eighteen, nineteen, or twenty layers of continuous layers in the copper-free area, and there are no If the copper area has overlapping parts, the copper-free area of each layer is regarded as the dry flower risk area 2.
阻流块单元301为圆形,阻流块单元301的半径小于或等于1.27毫米。相邻阻流块单元301之间的中心距离相等,且相邻阻流块单元301之间的中心距离小于或等于M,M=(2*D+2)毫米;其中,D为阻流块单元301的中心到边缘的垂直距离。The choke block unit 301 is circular, and the radius of the choke block unit 301 is less than or equal to 1.27 mm. The center distances between adjacent choke block units 301 are equal, and the center distance between adjacent choke block units 301 is less than or equal to M, M=(2*D+2) millimeters; wherein, D is a choke block The vertical distance from the center of cell 301 to the edge.
优选的,阻流块单元301的半径为0.90毫米、0.91毫米、0.92毫米、0.93毫米、0.94毫米、0.95毫米、……1.75毫米、1.76毫米、1.77毫米、1.78毫米、1.79毫米或1.80毫米。Preferably, the radius of the choke block unit 301 is 0.90 mm, 0.91 mm, 0.92 mm, 0.93 mm, 0.94 mm, 0.95 mm, ... 1.75 mm, 1.76 mm, 1.77 mm, 1.78 mm, 1.79 mm or 1.80 mm.
进一步的,阻流块单元301也可为除圆形以外的其他图形。Further, the choke block unit 301 may also be in other shapes than circular.
实施例十Embodiment ten
如图4-6所示,如图2-4所示,一种PCB,包括线路图形区域1和干花风险区域2,干花风险区域2内设有阻流块组3,阻流块组3由若干阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上。As shown in Figure 4-6, as shown in Figure 2-4, a PCB includes a circuit pattern area 1 and a dried flower risk area 2, and the dried flower risk area 2 is provided with a blocking block group 3, and the blocking block group 3 consists of A plurality of choke block units 301 are formed, and gaps are provided between adjacent choke block units 301. The material of the choke block units 301 is copper, and the total area of the choke block units 301 is the percentage of the area of the choke block group 3 twenty or more.
线路图形区域1具体为:具有线路布局的区域,根据前期设计进行电路布局布线的区域,各个线路之间也存在一定的间隙。The circuit pattern area 1 is specifically: an area with a circuit layout, an area where the circuit layout and wiring are performed according to the previous design, and there is a certain gap between each circuit.
具体地,多层PCB是由若干芯板以及用于固化粘接相邻芯板的半固化片组成,芯板由半固化片和设于半固化片两侧的铜箔制成。Specifically, a multi-layer PCB is composed of several core boards and prepregs for curing and bonding adjacent core boards. The core boards are made of prepregs and copper foils arranged on both sides of the prepregs.
干花风险区域2具体为:面积大于或等于900平方毫米的无铜区域。Dried flower risk area 2 is specifically: a copper-free area with an area greater than or equal to 900 square millimeters.
优选的,将面积为800平方毫米、810平方毫米、820平方毫米、830平方毫米、840平方毫米……980平方毫米、990平方毫米、1000平方毫米、1010平方毫米或1020平方毫米作为干花风险区域2。Preferably, an area of 800 square millimeters, 810 square millimeters, 820 square millimeters, 830 square millimeters, 840 square millimeters ... 980 square millimeters, 990 square millimeters, 1000 square millimeters, 1010 square millimeters or 1020 square millimeters is used as the dry flower risk area 2.
阻流块单元301为六边形,阻流块单元301的中心到阻流块单元301的任意边的距离小于或等于1.27毫米。相邻阻流块单元301之间的中心距离相等,且相邻阻流块单元301之间的中心距离小于或等于M,M=(2*D+2)毫米;其中,D为阻流块单元301的中心到边缘的垂直距离。The choke block unit 301 is hexagonal, and the distance from the center of the choke block unit 301 to any side of the choke block unit 301 is less than or equal to 1.27 mm. The center distances between adjacent choke block units 301 are equal, and the center distance between adjacent choke block units 301 is less than or equal to M, M=(2*D+2) millimeters; wherein, D is a choke block The vertical distance from the center of cell 301 to the edge.
进一步的,阻流块单元301也可为除六边形以外的其他图形。Further, the choke block unit 301 may also be other shapes than the hexagon.
实施例十一Embodiment Eleven
如图4-6所示,如图4-6所示,如图2-4所示,一种PCB,包括线路图形区域1和干花风险区域2,干花风险区域2内设有阻流块组3,阻流块组3由若干阻流块单元301组成,相邻阻流块单元301之间设有间隙,阻流块单元301的材质为铜,阻流块单元301的总面积为阻流块组3的面积的百分之二十以上。As shown in Figure 4-6, as shown in Figure 4-6, as shown in Figure 2-4, a PCB includes a circuit pattern area 1 and a dried flower risk area 2, and a block group is arranged in the dried flower risk area 2 3. The choke block group 3 is composed of several choke block units 301. There are gaps between adjacent choke block units 301. The material of the choke block units 301 is copper, and the total area of the choke block units 301 is Twenty percent or more of the area of block group 3.
线路图形区域1具体为:具有线路布局的区域,根据前期设计进行电路布局布线的区域,各个线路之间也存在一定的间隙。The circuit pattern area 1 is specifically: an area with a circuit layout, an area where the circuit layout and wiring are performed according to the previous design, and there is a certain gap between each circuit.
具体地,多层PCB是由若干芯板以及用于固化粘接相邻芯板的半固化片组成,芯板由半固化片和设于半固化片两侧的铜箔制成。Specifically, a multi-layer PCB is composed of several core boards and prepregs for curing and bonding adjacent core boards. The core boards are made of prepregs and copper foils arranged on both sides of the prepregs.
对于多层PCB,若连续多层都具有无铜区域,同时满足相邻层上的无铜区域具有重合部分,则上述连续层上的无铜区域均为干花风险区域2。For multi-layer PCBs, if the continuous layers have copper-free areas, and the copper-free areas on adjacent layers have overlapped parts, then the copper-free areas on the above-mentioned continuous layers are dry flower risk areas 2.
进一步的,若具有无铜区域连续层数为四层、五层、六层、七层、八层、九层……十八层、十九层或者二十层,且相邻层上的无铜区域具有重合部分,则将每层的无铜区域作为干花风险区域2。Further, if there are four, five, six, seven, eight, nine layers...eighteen, nineteen, or twenty layers of continuous layers in the copper-free area, and there are no If the copper area has overlapping parts, the copper-free area of each layer is regarded as the dry flower risk area 2.
阻流块单元301为六边形,阻流块单元301的中心到阻流块单元301的任意边的距离小于或等于1.27毫米。相邻阻流块单元301之间的中心距离相等,且相邻阻流块单元301之间的中心距离小于或等于M,M=(2*D+2)毫米;其中,D为阻流块单元301的中心到边缘的垂直距离。The choke block unit 301 is hexagonal, and the distance from the center of the choke block unit 301 to any side of the choke block unit 301 is less than or equal to 1.27 mm. The center distances between adjacent choke block units 301 are equal, and the center distance between adjacent choke block units 301 is less than or equal to M, M=(2*D+2) millimeters; wherein, D is a choke block The vertical distance from the center of cell 301 to the edge.
进一步的,阻流块单元301也可为除六边形以外的其他图形。Further, the choke block unit 301 may also be other shapes than the hexagon.
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
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CN109451679A (en) * | 2018-11-22 | 2019-03-08 | 奥士康科技股份有限公司 | A kind of multi-layer PCB board stacks method |
CN110708889A (en) * | 2019-09-20 | 2020-01-17 | 大连崇达电子有限公司 | Method for improving press-fit cavity of printed circuit board |
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