JP6055501B2 - リソグラフィ装置およびデバイス製造方法 - Google Patents
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
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- G03F7/70341—Details of immersion lithography aspects, e.g. exposure media or control of immersion liquid supply
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2041—Exposure; Apparatus therefor in the presence of a fluid, e.g. immersion; using fluid cooling means
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70908—Hygiene, e.g. preventing apparatus pollution, mitigating effect of pollution or removing pollutants from apparatus
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/7095—Materials, e.g. materials for housing, stage or other support having particular properties, e.g. weight, strength, conductivity, thermal expansion coefficient
- G03F7/70958—Optical materials or coatings, e.g. with particular transmittance, reflectance or anti-reflection properties
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Description
−放射線の投射ビームを提供するための照射系と、
−投射ビームにその断面においてパターンを付与するように働くパターン化手段を支持するための支持構造と、
−基板を保持するための基板テーブルと、
−基板の目標部分上にパターン化されたビームを投射するための投射系と、
−前記投射系の最終要素と前記基板の間の空間を浸漬液で充填するための液体供給システムとを含み、
前記浸漬液が、(i)最終要素及び/若しくは液体供給システムとの間で60°より小さい接触角を有し、かつ/或いは(ii)前記基板の表面との間で80°より小さい接触角を有することを特徴とするリソグラフィ装置が提供される。
−放射線の投射ビームを提供するための照射系と、
−投射ビームにその断面においてパターンを付与するように働くパターン化手段を支持するための支持構造と、
−基板を保持するための基板テーブルと、
−基板の目標部分上にパターン化されたビームを投射するための投射系と、
−前記基板、センサ又はシャッタ部材と前記投射系の最終要素の間の空間を少なくとも部分的に浸漬液で充填するための液体供給システムとを含み、
前記浸漬液が、前記基板、センサ、シャッタ部材及び/又は最終要素の表面との間で90°より大きい接触角を有し、その表面が、装置の光軸又は前記投射系の表面及び/又は前記基板テーブルの上表面の実質的にすべてと整合可能なことを特徴とするリソグラフィ装置が提供される。
−基板を提供するステップと、
−照明系を使用して放射線の投射ビームを提供するステップと、
−パターン化手段を使用して、投射ビームにその断面においてパターンを付与するステップと、
−投射系の最終要素と前記基板の間の空間を浸漬液で充填するステップと、
−前記投射系を使用して、基板の目標部分上に放射線の投射ビームを投射するステップとを含み、
前記浸漬液が、(i)最終要素及び/若しくは液体供給システムとの間で60°より小さい接触角を有し、かつ/或いは(ii)前記基板の表面との間で80°より小さい接触角を有ることを特徴とする装置製造方法が提供される。
−基板を提供するステップと、
−照明系を使用して、放射線の投射ビームを提供するステップと、
−パターン化手段を使用して、投射ビームにその断面においてパターンを付与するステップと、
−投射系の最終要素と前記基板、センサ又はシャッタ部材の間の空間を少なくとも部分的に浸漬液で充填するステップと、
−前記投射系を使用して、基板の目標部分上に放射線のパターン化されたビームを投射するステップとを含み、
前記浸漬液が、前記基板、センサ、シャッタ部材及び/又は最終要素の表面との間で90°より大きい接触角を有し、その表面が、装置の光軸又は前記投射系の表面及び/又は前記基板テーブルの上表面の実質的にすべてと整合可能であることを特徴とする装置製造方法が提供される。
「実施例1」
−放射線(たとえば、紫外線)の投射ビームPBを提供するための照射系(照明装置)ILと、
−アイテムPLに対してパターン化手段(たとえば、マスク)MAを正確に位置決めするための第1の位置決め手段PMに接続され、パターン化手段を支持するための第1の支持構造(たとえば、マスク・テーブル)MTと、
−アイテムPLに対して基板(たとえば、レジスト被膜ウェハ)Wを正確に位置決めするための第2の位置決め手段PWに接続され、基板を保持するための基板テーブル(たとえば、ウェハ・テーブル)WTと、
−パターン化手段MAによって投射ビームPBに付与されるパターンを、(たとえば、1個又は複数のダイを有する)基板Wの目標部分C上に結像するための投射系(たとえば、屈折投射レンズ)PLと
を含む。
1.ステップ・モードでは、投射ビームに付与されたパターン全体が一度に目標部分C上に投射される間(たとえば、単一静止状態露光)、マスク・テーブルMT及び基板テーブルWTは、基本的に静止状態に保たれる。次いで、基板テーブルWTは、X及び/又はY方向にシフトされ、したがって異なる目標部分Cの露光ができる。ステップ・モードでは、露光域の最大サイズが、単一静止状態露光中に結像される目標部分Cのサイズを限定する。
2.走査モードでは、投射ビームに付与されたパターンが、目標部分C上に投射される間(たとえば、単一動的露光)、マスク・テーブルMT及び基板テーブルWTは、同時に走査される。マスク・テーブルMTに対する基板テーブルWTの相対移動の速度及び方向は、拡大率(縮小率)及び投射系PLの影像反転特性によって決まる。走査モードでは、露光域の最大サイズが単一動的露光中の目標部分の(走査方向でない方向の)幅を限定し、走査運動の長さは目標部分の(走査方向の)高さを決める。
3.他のモードでは、マスク・テーブルMTは、プログラム可能なパターン化手段を保持しながら基本的に静止状態に保たれる。基板テーブルWTは、投射ビームに付与されたパターンが、目標部分C上に投射される間、移動又は走査される。このモードでは、一般に、パルス状の放射線源が使用され、走査中、基板テーブルWTの移動した後ごとに、又は連続する放射線パルスの間に必要に応じてプログラム可能なパターン化手段が更新される。この運用モードは、上記のプログラム可能なミラー・アレイのタイプなどのプログラム可能なパターン化手段を利用するマスクを使用しないリソグラフィに容易に適用することができる。
「実施例2」
「実施例3及び4」
「実施例5」
「表面及び浸漬液」
R=4γ/ΔP
「保護膜」
IN 積分器
CO 集光器
PB 投射ビーム
MA パターン化手段、マスク
MT 支持構造、マスク・テーブル
M1、M2 マスク位置合せマーク
PL アイテム、投射系、屈折投射レンズ
BD ビーム送出系
W 基板
C 目標部分
WT 基板テーブル
IF 位置センサ
PM、PW 位置決め手段
P1、P2 基板位置合せマーク
OUT 排出口
IN 注入口
SO 放射線源
5 浸漬液
7、9 レベル
10 シール部材
15 シール手段
18 注入口
19 抽出口
20 投射系PLの最終要素、最終要素の外側表面
22 投射系の表面
40 基板Wの上表面
50 矢印
100 第1の層
110 第2の層
200 スルー・レンズ・センサ、センサ
210 検出要素
220 吸収要素
222 透過センサ回折格子
230 レンズ、最終要素
240 被覆
300 シャッタ部材
360、370 磁石
400 ガス入口、入口
Claims (18)
- パターン化されたビームを投射する投射系と、
基板を支持する基板テーブルと、
前記投射系の最終要素の下かつ前記基板および/または前記基板テーブルの上表面を含む表面の上の空間に浸漬液を提供する液体供給システムと、を含み、
前記液体供給システムの下方に向く平面の少なくとも一部は前記浸漬液に対して親液性であり、前記下方に向く平面の少なくとも一部は、前記液体供給システムと前記基板及び/又は前記基板テーブルとの間にシールを形成するシール手段よりも前記投射系の光軸側により近くに配置される、リソグラフィ装置。 - 前記投射系の一部の疎液性の表面であって、前記液体供給システムの少なくとも一部の上に位置する疎液性の表面をさらに含む、請求項1に記載の装置。
- 前記液体供給システムは、前記基板テーブルの上に位置して前記空間に前記浸漬液を閉じ込める液体閉じ込め構造であって、親液性である前記下方に向く平面の少なくとも一部を含む液体閉じ込め構造を含む、請求項1または2に記載の装置。
- 前記液体閉じ込め構造の平面の少なくとも一部は前記浸漬液に対して疎液性である、請求項3に記載の装置。
- 疎液性である前記液体閉じ込め構造の平面の少なくとも一部は、下方に向いており、かつ、親液性である前記下方に向く平面に対して前記シール手段の他方の側に配置される、請求項4に記載の装置。
- 前記基板テーブルの上表面の少なくとも一部は前記浸漬液に対して疎液性である、請求項1から5のいずれか一項に記載の装置。
- パターン化されたビームを投射する投射系と、
基板を支持する基板テーブルと、
前記投射系の最終要素の下かつ前記基板および/または前記基板テーブルの上表面を含む表面の上の空間に浸漬液を提供する液体閉じ込め構造と、を含み、
前記液体閉じ込め構造の下方に向く平面の少なくとも一部は前記浸漬液に対して親液性であり、前記下方に向く平面の少なくとも一部は、前記液体閉じ込め構造と前記基板及び/又は前記基板テーブルとの間にシールを形成するシール手段よりも前記投射系の光軸側により近くに配置される、リソグラフィ装置。 - 前記投射系の一部の疎液性の表面であって、前記液体閉じ込め構造の少なくとも一部の上に位置する疎液性の表面をさらに含む、請求項7に記載の装置。
- 前記液体閉じ込め構造の平面の少なくとも一部は前記浸漬液に対して疎液性である、請求項7または8に記載の装置。
- 基板テーブルによって支持された基板の上にパターン化されたビームを投射するステップと、
液体供給システムを用いて空間に浸漬液を提供するステップであって、前記空間は、パターン化されたビームの投射に用いられる投射系の最終要素の下かつ前記基板および/または前記基板テーブルの上表面を含む表面の上にある、提供するステップと、
前記液体供給システムの一部の下方に向く親液性の平面に前記浸漬液を引きつけるステップであって、前記下方に向く親液性の平面の少なくとも一部は、前記液体供給システムと前記基板及び/又は前記基板テーブルとの間にシールを形成するシール手段よりも前記投射系の光軸側により近くに配置される、ステップと、を含む、デバイス製造方法。 - パターン化されたビームを基板に向けて投射する投射系と、
前記投射系の最終要素の下かつ前記基板および/または基板テーブルの上の空間に浸漬液を提供する液体供給システムと、を含み、
前記投射系の表面の少なくとも一部は前記浸漬液に対して疎液性であり、疎液性である前記表面の少なくとも一部は前記液体供給システムの少なくとも一部の上に位置する、リソグラフィ装置。 - 疎液性である前記表面の少なくとも一部は下方に向いている、請求項11に記載の装置。
- 疎液性である前記表面の少なくとも一部は実質的に前記基板に平行である、請求項11または12に記載の装置。
- 疎液性である前記表面の少なくとも一部は前記最終要素の表面から離れている、請求項11から13のいずれか一項に記載の装置。
- 疎液性である前記表面の少なくとも一部は環形である、請求項11から14のいずれか一項に記載の装置。
- 前記最終要素の周りに位置し、前記空間に前記浸漬液を少なくとも部分的に閉じ込める液体閉じ込め構造をさらに備え、前記液体閉じ込め構造の底面の少なくとも一部は前記浸漬液に対して親液性である、請求項11から15のいずれか一項に記載の装置。
- 前記液体閉じ込め構造は、疎液性である前記表面の少なくとも一部の下にある前記液体供給システムの前記一部である、請求項16に記載の装置。
- 前記最終要素の周りに位置し、前記空間に前記浸漬液を少なくとも部分的に閉じ込める液体閉じ込め構造をさらに備え、疎液性である前記表面の少なくとも一部は、前記液体閉じ込め構造の上方に向く表面の上にある、請求項11から15のいずれか一項に記載の装置。
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JP5530250B2 (ja) | 2014-06-25 |
JP5782495B2 (ja) | 2015-09-24 |
JP2009283970A (ja) | 2009-12-03 |
US20140098357A1 (en) | 2014-04-10 |
US20050175776A1 (en) | 2005-08-11 |
US7528929B2 (en) | 2009-05-05 |
JP5200057B2 (ja) | 2013-05-15 |
JP2010183112A (ja) | 2010-08-19 |
JP5314735B2 (ja) | 2013-10-16 |
JP4881923B2 (ja) | 2012-02-22 |
US20190324374A1 (en) | 2019-10-24 |
JP4295712B2 (ja) | 2009-07-15 |
US9952515B2 (en) | 2018-04-24 |
US9134623B2 (en) | 2015-09-15 |
JP2014017526A (ja) | 2014-01-30 |
US20090207397A1 (en) | 2009-08-20 |
US20110273677A1 (en) | 2011-11-10 |
US8634056B2 (en) | 2014-01-21 |
US20140233004A1 (en) | 2014-08-21 |
JP2015130519A (ja) | 2015-07-16 |
US8547519B2 (en) | 2013-10-01 |
JP6302006B2 (ja) | 2018-03-28 |
JP2010183113A (ja) | 2010-08-19 |
JP2008288619A (ja) | 2008-11-27 |
JP2011216904A (ja) | 2011-10-27 |
US10345712B2 (en) | 2019-07-09 |
JP2016177322A (ja) | 2016-10-06 |
US9134622B2 (en) | 2015-09-15 |
US20180203364A1 (en) | 2018-07-19 |
US20160004171A1 (en) | 2016-01-07 |
JP2005150734A (ja) | 2005-06-09 |
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