EP3041877A1 - Mélanges de polyuréthanes thermoplastiques et de caoutchouc et procédé de production desdits mélanges - Google Patents
Mélanges de polyuréthanes thermoplastiques et de caoutchouc et procédé de production desdits mélangesInfo
- Publication number
- EP3041877A1 EP3041877A1 EP14758515.2A EP14758515A EP3041877A1 EP 3041877 A1 EP3041877 A1 EP 3041877A1 EP 14758515 A EP14758515 A EP 14758515A EP 3041877 A1 EP3041877 A1 EP 3041877A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rubbers
- rubber
- blends
- nitrile
- mixtures
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000005060 rubber Substances 0.000 title claims abstract description 95
- 239000000203 mixture Substances 0.000 title claims abstract description 92
- 239000004433 Thermoplastic polyurethane Substances 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 28
- 229920002803 thermoplastic polyurethane Polymers 0.000 title claims abstract description 28
- 229920002725 thermoplastic elastomer Polymers 0.000 title claims abstract description 21
- 229920001971 elastomer Polymers 0.000 claims abstract description 82
- 239000004814 polyurethane Substances 0.000 claims abstract description 32
- 229920002635 polyurethane Polymers 0.000 claims abstract description 31
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 29
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 29
- 239000004970 Chain extender Substances 0.000 claims abstract description 24
- 239000002243 precursor Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000000178 monomer Substances 0.000 claims abstract description 7
- 229920000459 Nitrile rubber Polymers 0.000 claims description 33
- 150000001875 compounds Chemical class 0.000 claims description 19
- 238000002156 mixing Methods 0.000 claims description 11
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 10
- 239000004014 plasticizer Substances 0.000 claims description 10
- -1 polyacetates Polymers 0.000 claims description 8
- 229920000570 polyether Polymers 0.000 claims description 8
- 229920000034 Plastomer Polymers 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- 229920006342 thermoplastic vulcanizate Polymers 0.000 claims description 7
- 238000004073 vulcanization Methods 0.000 claims description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 6
- 244000043261 Hevea brasiliensis Species 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 6
- 150000001412 amines Chemical class 0.000 claims description 6
- 229920003244 diene elastomer Polymers 0.000 claims description 6
- 229920005555 halobutyl Polymers 0.000 claims description 6
- 125000004968 halobutyl group Chemical group 0.000 claims description 6
- 238000000265 homogenisation Methods 0.000 claims description 6
- 229920003052 natural elastomer Polymers 0.000 claims description 6
- 229920001194 natural rubber Polymers 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 150000003464 sulfur compounds Chemical class 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 5
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 claims description 5
- 150000004985 diamines Chemical class 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 229920003051 synthetic elastomer Polymers 0.000 claims description 5
- 239000005061 synthetic rubber Substances 0.000 claims description 5
- 239000004971 Cross linker Substances 0.000 claims description 4
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 4
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 229920003049 isoprene rubber Polymers 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 239000012963 UV stabilizer Substances 0.000 claims description 3
- 239000003963 antioxidant agent Substances 0.000 claims description 3
- 125000003118 aryl group Chemical group 0.000 claims description 3
- 229920001400 block copolymer Polymers 0.000 claims description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 3
- 229920005549 butyl rubber Polymers 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 125000005442 diisocyanate group Chemical group 0.000 claims description 3
- 150000002009 diols Chemical class 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 239000011256 inorganic filler Substances 0.000 claims description 3
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 239000012766 organic filler Substances 0.000 claims description 3
- 150000002978 peroxides Chemical class 0.000 claims description 3
- 229920001568 phenolic resin Polymers 0.000 claims description 3
- 239000005011 phenolic resin Substances 0.000 claims description 3
- 229920002857 polybutadiene Polymers 0.000 claims description 3
- 229920001610 polycaprolactone Polymers 0.000 claims description 3
- 229920000515 polycarbonate Polymers 0.000 claims description 3
- 239000004417 polycarbonate Substances 0.000 claims description 3
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims 1
- 230000000704 physical effect Effects 0.000 abstract description 5
- 238000007639 printing Methods 0.000 abstract description 2
- 239000004753 textile Substances 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- 229920000642 polymer Polymers 0.000 description 15
- 229920002959 polymer blend Polymers 0.000 description 9
- 238000011065 in-situ storage Methods 0.000 description 7
- 239000012948 isocyanate Substances 0.000 description 5
- 150000002513 isocyanates Chemical class 0.000 description 5
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920005862 polyol Polymers 0.000 description 3
- 150000003077 polyols Chemical class 0.000 description 3
- 229920003225 polyurethane elastomer Polymers 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- PISLZQACAJMAIO-UHFFFAOYSA-N 2,4-diethyl-6-methylbenzene-1,3-diamine Chemical compound CCC1=CC(C)=C(N)C(CC)=C1N PISLZQACAJMAIO-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- LPVHVQFTYXQKAP-YFKPBYRVSA-N (4r)-3-formyl-2,2-dimethyl-1,3-thiazolidine-4-carboxylic acid Chemical compound CC1(C)SC[C@@H](C(O)=O)N1C=O LPVHVQFTYXQKAP-YFKPBYRVSA-N 0.000 description 1
- MTZUIIAIAKMWLI-UHFFFAOYSA-N 1,2-diisocyanatobenzene Chemical class O=C=NC1=CC=CC=C1N=C=O MTZUIIAIAKMWLI-UHFFFAOYSA-N 0.000 description 1
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- AZYRZNIYJDKRHO-UHFFFAOYSA-N 1,3-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC(C(C)(C)N=C=O)=C1 AZYRZNIYJDKRHO-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- SBYYCRLQTMFKSE-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)-2,3,5,6-tetramethylbenzene Chemical compound CC1=C(C)C(CN=C=O)=C(C)C(C)=C1CN=C=O SBYYCRLQTMFKSE-UHFFFAOYSA-N 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- YFOOEYJGMMJJLS-UHFFFAOYSA-N 1,8-diaminonaphthalene Chemical compound C1=CC(N)=C2C(N)=CC=CC2=C1 YFOOEYJGMMJJLS-UHFFFAOYSA-N 0.000 description 1
- JIABEENURMZTTI-UHFFFAOYSA-N 1-isocyanato-2-[(2-isocyanatophenyl)methyl]benzene Chemical class O=C=NC1=CC=CC=C1CC1=CC=CC=C1N=C=O JIABEENURMZTTI-UHFFFAOYSA-N 0.000 description 1
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 1
- VOZKAJLKRJDJLL-UHFFFAOYSA-N 2,4-diaminotoluene Chemical compound CC1=CC=C(N)C=C1N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- RLYCRLGLCUXUPO-UHFFFAOYSA-N 2,6-diaminotoluene Chemical compound CC1=C(N)C=CC=C1N RLYCRLGLCUXUPO-UHFFFAOYSA-N 0.000 description 1
- AKCRQHGQIJBRMN-UHFFFAOYSA-N 2-chloroaniline Chemical compound NC1=CC=CC=C1Cl AKCRQHGQIJBRMN-UHFFFAOYSA-N 0.000 description 1
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 1
- DKKYOQYISDAQER-UHFFFAOYSA-N 3-[3-(3-aminophenoxy)phenoxy]aniline Chemical compound NC1=CC=CC(OC=2C=C(OC=3C=C(N)C=CC=3)C=CC=2)=C1 DKKYOQYISDAQER-UHFFFAOYSA-N 0.000 description 1
- WECDUOXQLAIPQW-UHFFFAOYSA-N 4,4'-Methylene bis(2-methylaniline) Chemical compound C1=C(N)C(C)=CC(CC=2C=C(C)C(N)=CC=2)=C1 WECDUOXQLAIPQW-UHFFFAOYSA-N 0.000 description 1
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- RQEOBXYYEPMCPJ-UHFFFAOYSA-N 4,6-diethyl-2-methylbenzene-1,3-diamine Chemical compound CCC1=CC(CC)=C(N)C(C)=C1N RQEOBXYYEPMCPJ-UHFFFAOYSA-N 0.000 description 1
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 1
- VIOMIGLBMQVNLY-UHFFFAOYSA-N 4-[(4-amino-2-chloro-3,5-diethylphenyl)methyl]-3-chloro-2,6-diethylaniline Chemical compound CCC1=C(N)C(CC)=CC(CC=2C(=C(CC)C(N)=C(CC)C=2)Cl)=C1Cl VIOMIGLBMQVNLY-UHFFFAOYSA-N 0.000 description 1
- LKHVCEWNPKEPBT-UHFFFAOYSA-N 4-[(4-amino-3-methoxyphenyl)methyl]-2-methoxyaniline Chemical compound C1=C(N)C(OC)=CC(CC=2C=C(OC)C(N)=CC=2)=C1 LKHVCEWNPKEPBT-UHFFFAOYSA-N 0.000 description 1
- FLNVGZMDLLIECD-UHFFFAOYSA-N 4-[(4-amino-3-methyl-5-propan-2-ylphenyl)methyl]-2-methyl-6-propan-2-ylaniline Chemical compound CC1=C(N)C(C(C)C)=CC(CC=2C=C(C(N)=C(C)C=2)C(C)C)=C1 FLNVGZMDLLIECD-UHFFFAOYSA-N 0.000 description 1
- HESXPOICBNWMPI-UHFFFAOYSA-N 4-[2-[4-[2-(4-aminophenyl)propan-2-yl]phenyl]propan-2-yl]aniline Chemical compound C=1C=C(C(C)(C)C=2C=CC(N)=CC=2)C=CC=1C(C)(C)C1=CC=C(N)C=C1 HESXPOICBNWMPI-UHFFFAOYSA-N 0.000 description 1
- KZTROCYBPMKGAW-UHFFFAOYSA-N 4-[[4-amino-3,5-di(propan-2-yl)phenyl]methyl]-2,6-di(propan-2-yl)aniline Chemical compound CC(C)C1=C(N)C(C(C)C)=CC(CC=2C=C(C(N)=C(C(C)C)C=2)C(C)C)=C1 KZTROCYBPMKGAW-UHFFFAOYSA-N 0.000 description 1
- QGMGHALXLXKCBD-UHFFFAOYSA-N 4-amino-n-(2-aminophenyl)benzamide Chemical compound C1=CC(N)=CC=C1C(=O)NC1=CC=CC=C1N QGMGHALXLXKCBD-UHFFFAOYSA-N 0.000 description 1
- AOFIWCXMXPVSAZ-UHFFFAOYSA-N 4-methyl-2,6-bis(methylsulfanyl)benzene-1,3-diamine Chemical compound CSC1=CC(C)=C(N)C(SC)=C1N AOFIWCXMXPVSAZ-UHFFFAOYSA-N 0.000 description 1
- DGRGLKZMKWPMOH-UHFFFAOYSA-N 4-methylbenzene-1,2-diamine Chemical compound CC1=CC=C(N)C(N)=C1 DGRGLKZMKWPMOH-UHFFFAOYSA-N 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- NEHDRDVHPTWWFG-UHFFFAOYSA-N Dioctyl hexanedioate Chemical compound CCCCCCCCOC(=O)CCCCC(=O)OCCCCCCCC NEHDRDVHPTWWFG-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229920002121 Hydroxyl-terminated polybutadiene Polymers 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 150000001448 anilines Chemical class 0.000 description 1
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000010952 in-situ formation Methods 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229940018564 m-phenylenediamine Drugs 0.000 description 1
- GMKSMTJXIGEYLX-UHFFFAOYSA-N n,n'-bis(2-ethyl-6-methylphenyl)methanediamine Chemical compound CCC1=CC=CC(C)=C1NCNC1=C(C)C=CC=C1CC GMKSMTJXIGEYLX-UHFFFAOYSA-N 0.000 description 1
- DEQZTKGFXNUBJL-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)cyclohexanamine Chemical compound C1CCCCC1NSC1=NC2=CC=CC=C2S1 DEQZTKGFXNUBJL-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 229920001291 polyvinyl halide Polymers 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000003335 secondary amines Chemical group 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
- RNWHGQJWIACOKP-UHFFFAOYSA-N zinc;oxygen(2-) Chemical class [O-2].[Zn+2] RNWHGQJWIACOKP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/02—Copolymers with acrylonitrile
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0895—Manufacture of polymers by continuous processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3225—Polyamines
- C08G18/3237—Polyamines aromatic
- C08G18/3243—Polyamines aromatic containing two or more aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
Definitions
- the invention relates to the field of chemistry and relates to blends of thermoplastic polyurethanes and rubbers, as can be used, for example, for applications in which good mechanical properties, good tear and abrasion resistance, good damping properties, high chemical resistance are required, such as for rollers and roll covers in the printing, textile, paper and graphic industry, industrial wheels, bumpers, pump impellers or drive belts, and a method for their manufacture.
- polymer blends are mixtures of chemically different polymers, the chemical diversity of the polymers causing their non- and partial miscibility. Polymer blends are characterized by their chemical structure, the conformation of their chain molecules in the molecular range and their morphology in the order of molecular structure.
- Polymer blends can have improved mechanical and tribological properties compared to the individual polymers, since in this case the properties of the polymer blends result from the combination of the properties of the polymers involved (Ott, KH, et al .: Kunststoffhandbuch, Polymerblends, 1, Carl Hanser Verlag, 1993 ).
- polymer blends are defined as a macroscopically homogeneous mixture of two or more different polymers. They are usually produced by intensive mechanical mixing of molten polymers, resulting in a homogeneous material. When the melt cools, the polymer chains remain finely divided, thus ensuring that the property profile of the blend is a permanent superposition of the properties of the individual polymers (Wikipedia, keyword polymer blend).
- compositions of polyurethanes and rubbers are known in the art.
- thermoplastic polyurethane elastomer blend which is composed of at least 30 to at most 40% by volume of a polyurethane component and at least 60 to at most 70% by volume of a nitrile rubber and has a Shore A hardness from about 55 to 70 with added plasticizer.
- the polyurethane component contains at least 50% by weight of polyisocyanate and the nitrile rubber component contains about 34% by mol of acrylonitrile.
- thermoplastic polyurethane having a glass transition temperature of less than 60 ° C and a rubbery material from the group of rubbers, thermoplastic elastomers, thermoplastic vulcanizates and plastomers, which has a glass transition temperature of less than -20 ° C have.
- the weight ratio of the thermoplastic polyurethane to the rubber is at most 50:50.
- thermoplastic polymer blend comprising polyvinyl chloride, polyether urethane and a butadiene-acrylonitrile copolymer, wherein the mixture 65 to 80 parts by weight of the polyvinyl halide resin having a specific viscosity of 0.28 to 0.4, 5 bis 25 parts by weight of an unhardened aliphatic hydrocarbon-diene-aliphatic nitrile rubber copolymer having a Mooney viscosity of 47 to 70 and 5 to 25 parts by weight of a polyether polyurethane having a 350 ° F melt index of 0 to 100.
- the plasticizer is a mixture consisting of 25% to 75% of an ester plasticizer and 75% to 25% of a viscous liquid reaction product of a polyurethane elastomer with an amine, wherein the ester plasticizer has general compatibility with the rubber and the Polyurethane reaction product, dioctyl phthalate, dibutyl phthalate, Dioctyladipat and Dioctylsebacat has.
- US Pat. No. 4,374,192 discloses an electrophotographic developer consisting of coated carrier particles together with toner particles, the coating consisting of a mixture of a butadiene-acrylonitrile rubber.
- the blend contains 20% to 40% by weight of acrylonitrile and a polyurethane elastomer and is soluble in organic solvents.
- thermoplastic polymer blends have insufficient physical properties. It is also disadvantageous that known processes for producing thermoplastic polymer blends are energy-consuming and expensive.
- the object of the present invention is to provide blends of thermoplastic polyurethanes and rubbers which have improved physical properties and a simple energy and inexpensive process for their preparation.
- thermoplastic polyurethanes and rubbers consist of rubber or a rubber mixture and 5 to 80 wt .-%, based on the blend, of one or more thermoplastic polyurethanes which are homogenized in the rubber or in the rubber mixture, and wherein in the contact areas between gums or rubber compounds and polyurethanes gearing the materials together.
- rubbers or rubber mixtures synthetic rubbers, natural rubbers, acrylate, chloroprene, halobutyl, polyurethane, isoprene, butyl, nitrile-butadiene rubbers, thermoplastic elastomers, thermoplastic vulcanizates and / or plastomers or mixtures thereof, advantageously vulcanized rubbers or rubber compounds.
- thermoplastic polyurethanes advantageously up to 70 wt .-%, based on the blend, thermoplastic polyurethanes present.
- At least one rubber or a rubber mixture is homogenized, after homogenization of which 5 to 80% by weight precursors of polyurethanes, based on the blend, are added and homogenized, the precursors
- Monomers of one or more polyisocyanates, macroglycols and chain extenders are monomers of one or more polyisocyanates, macroglycols and chain extenders.
- Synthetic rubbers natural rubbers, acrylate, chloroprene, halobutyl, polyurethane, isoprene, butyl rubbers, thermoplastic elastomers, thermoplastic vulcanizates and / or plastomers or mixtures thereof are advantageously used as rubbers or rubber mixtures.
- diene rubbers and / or hydrogenated diene rubbers are diene rubbers and / or hydrogenated diene rubbers, in particular nitrile rubbers, such as nitrile-butadiene rubbers, carboxylated nitrile-butadiene rubbers, hydrogenated nitrile-butadiene rubbers, hydrogenated carboxylated nitrile-butadiene rubbers, nitrile-isoprene rubbers. Rubbers, butadiene rubbers and / or styrene-butadiene rubbers can be used.
- nitrile rubbers such as nitrile-butadiene rubbers, carboxylated nitrile-butadiene rubbers, hydrogenated nitrile-butadiene rubbers, hydrogenated carboxylated nitrile-butadiene rubbers, nitrile-isoprene rubbers. Rubbers, butadiene rubbers and / or styrene-butad
- polyisocyanates used are aliphatic, aromatic, cycloaliphatic and / or araliphatic polyisocyanates, in particular diisocyanates.
- macroglycols are used based on polyolefins, polycarbonates, polyacetates, polysiloxanes, polycaprolactones, Polyesters, polyethers and / or block copolymers of polyester and polyether or mixtures thereof.
- amine-based compounds multifunctional compounds containing isocyanate-reactive hydrogen atoms, diols, diamine and / or mixtures of these materials are used as chain extenders.
- the prepolymer is prepared by mixing and reacting polyisocyanate (s) and macroglycol (s).
- vulcanizing agents such as sulfur compounds, accelerated sulfur compounds, peroxides, hydrogen peroxide coagens compounds, phenolic resins, catalysts, plasticizer oils, organic fillers, inorganic fillers, antioxidants, plasticizers, UV stabilizers , Flame retardants and / or additives used.
- homogenization and vulcanization are realized in an internal mixer, a rolling mill and / or an extruder.
- thermoplastic polyurethanes and rubbers by a process which have improved physical properties and can be prepared simply, as well as energy and inexpensively.
- the blends according to the invention consist of thermoplastic polyurethanes and rubbers, wherein in the blends 5 to 80 wt .-%, based on the blend, of one or more thermoplastic polyurethanes are present which are homogenized in the rubber or in the rubber mixture, and in the contact areas between rubber or rubber compounds and polyurethanes gearing the materials together.
- rubbers or rubber mixtures are advantageously vulcanized rubbers or vulcanized rubber mixtures, synthetic rubbers, natural rubbers, acrylate, chloroprene, halobutyl, polyurethane, isoprene, butyl, nitrile-butadiene rubbers, thermoplastic elastomers, thermoplastic vulcanizates and / or plastomers or mixtures thereof.
- the blend contains up to 70% by weight of thermoplastic polyurethanes which are homogenized in the rubber or in the rubber mixture and have toothings of the materials with one another in the contact regions between rubber or rubber mixtures and polyurethanes.
- the blends according to the invention are prepared by a process in which at least one rubber or a rubber mixture is homogenized. Subsequently, 5 to 80 wt .-% precursors of polyurethanes, based on the blend, are added and homogenized with the rubber or the rubber mixture. These precursors are
- Monomers of one or more polyisocyanates, macroglycols and chain extenders are monomers of one or more polyisocyanates, macroglycols and chain extenders.
- a prepolymer of polyisocyanate (s) and macroglycol (s) is prepared by mixing and reactive reaction and added together with at least one chain extender to the rubber or rubber mixture.
- the resulting polymer blend is advantageously subjected to a vulcanization process of the rubber or the rubber mixture.
- the prepolymer prepared from polyisocyanates and macroglycols
- the monomers of polyisocyanates and macroglycols can be used together with the chain extender for the in-situ formation of thermoplastic polyurethane in the rubber directly.
- in-situ synthesized polyurethane is formed by the addition of the precursors during mixing with the rubber or the rubber mixture, which forms an improved homogenization and in the contact areas of polyurethane and rubber, a toothing of the materials what to improved properties of the blend according to the invention, such as an improved modulus of elasticity, increased breaking stress, elongation at break and hardness with reduced abrasion behavior leads.
- the blend according to the invention has an isocyanate index of 90 to 110.
- the isocyanate index is understood to mean the percentage ratio of isocyanate groups to isocyanate-reactive hydrogen atoms in the blend.
- thermoplastic polyurethanes and rubbers can be produced with advantageous properties when the Polyurethane precursors / precursors of a prepolymer of polyisocyanate (s) and macroglycol (s) and chain extenders or monomers of polyisocyanate (s) and macroglycol (s) and chain extenders are synthesized in-situ during homogenization and advantageously vulcanization of the rubbers to thermoplastic polyurethanes ,
- Organic polyisocyanates used according to the invention are advantageously aliphatic, aromatic, cycloaliphatic and araliphatic polyisocyanates, especially diisocyanates such as hexamethylene diisocyanate, isophorone diisocyanate, 4,4'-disocyanates, tetramethyl-m-xylylene diisocyanate, tetramethyl-p-xylylene diisocyanate, toluene diisocyanate, xylene diisocyanate, phenylene diisocyanates, preferably 4,4'-diphenylmethane diisocyanate, optionally with isomers of diphenylmethane diisocyanate.
- the polyisocyanate used according to the invention may also be a compound having reactive isocyanate side groups, as is known in polyurethane technology.
- macroglycols also called polyols, which are based on polyolefins, polycarbonates, polyacetates, polysiloxanes, preferably polycaprolactone, polyesters, polyethers, block copolymers of polyester / polyethers and the like, and mixtures thereof.
- Saturated and / or unsaturated polyols can also be used according to the invention.
- Chain extenders which may advantageously be used are multifunctional and in particular diisocyanate-reactive hydrogen-containing compounds, preferably diols and more preferably diamines or a mixture of different types.
- the amine-based chain extenders, preferably diamines may be selected from the following classes of compounds: 4,4'-methylenedianiline, o-phenylenediamine, m-phenylenediamine, p-phenylenediamine, 4,4'-methylenebis (2-methoxyaniline), bis (4-amino-2-chloro-3,5-diethylphenyl) -methane, 4,4'-methylenebis (2-6-diethylaniline), 4,4'-methylenebis (2-methyl-aniline), 4,4 Methylene-bis (2-6-dimethyl-aniline), 4,4'-methylenebis (2-isopropyl-6-methyl-aniline), 4,4'-methylenebis (2,6-diisopropylaniline) , Diethyl
- the rubber component may be selected from any conventional rubbers known in the art. From polar rubbers such as nitrile-butadiene rubber, carboxylated nitrile-butadiene rubber, hydrogenated nitrile-butadiene rubber, hydrogenated carboxylated nitrile-butadiene rubber, nitrile-isoprene rubber, acrylate rubber, chloroprene rubber, halobutyl rubber, Polyurethane rubber and the like; also from non-polar rubbers such as natural rubber, isoprene rubber, butadiene rubber, styrene-butadiene rubber, butyl rubber and the like, or also from mixtures of different rubbers.
- the rubber component may also consist of thermoplastic elastomers, thermoplastic vulcanizates, plastomers or other rubbery materials.
- the rubber component of this invention are, in particular, diene rubbers, hydrogenated diene rubbers, preferably nitrile rubber, and advantageously nitrile-butadiene rubber.
- the rubber component is preferably crosslinked by conventional vulcanization or electron beam induced vulcanization.
- Typical crosslinkers are sulfur compounds, accelerated sulfur compounds, peroxides, hydrogen peroxide-coagens compounds, phenolic resins, and / or combinations thereof.
- Auxiliaries and additives typical of polyurethane and rubber technology can also be used. This includes the use of compatibilizers, such as surfactants, to adjust the interfacial tension between the polyurethane and rubber phases.
- compatibilizers such as surfactants
- the in situ process of the present invention can be accomplished using conventional internal mixers, rolling mills or extruders known in the art.
- the process according to the invention is also particularly advantageous since highly reactive and high molecular weight amine-based chain extenders can be used without the use of a catalyst in order to obtain the blend according to the invention, which consists of a matrix of rubber in which polyurethane is distributed in finely dispersed form. It is advantageous that with the diamine content of the chain extender in the in-situ synthesized thermoplastic polyurethanes, a significant mechanical reinforcement of the blend is achieved.
- the inventive method allows a high degree of flexibility in the adaptation of the soft and hard segments of the in-situ synthesized thermoplastic polyurethanes and leads to significantly improved physical properties, in particular in tensile and abrasion resistance.
- nitrile-butadiene rubber 100 g are kneaded in a heated internal mixer (Haake Rheomix 600P) at 120 ° C. and 60 rpm for 5 minutes. following 8.2 g of prepolymer (methylene diphenyl diisocyanates, polyester-based prepolymer, with 8.54 wt .-% isocyanates) and 2.9 g of 4,4 '- (m-phenylene diisopropylidene) anilines are pre-mixed as a chain extender and added to the mixing in the rubber and the components. 5 Minutes mixed at 120 ° C. The added starting materials have an isocyanate index of 100.
- prepolymer methylene diphenyl diisocyanates, polyester-based prepolymer, with 8.54 wt .-% isocyanates
- 4,4 '- (m-phenylene diisopropylidene) anilines 5 Minutes mixed at 120 ° C.
- the resulting mixture is then mixed on a rolling mill (Servitec Polymix 1 1 OL) for 10 minutes with 5 g of zinc oxides, 2 g of stearic acid, 1, 7 g of N-cyclohexyl-2-benzothiazolylsulfenamid (CBS) and 2 g of sulfur and then on a Heating press vulcanized at a temperature of 150 ° C and a pressure of 15 MPa.
- a rolling mill Server Polymix 1 1 OL
- CBS N-cyclohexyl-2-benzothiazolylsulfenamid
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Abstract
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DE102013217661.9A DE102013217661B4 (de) | 2013-09-04 | 2013-09-04 | Verfahren zur Herstellung von Blends aus thermoplastischen Polyurethanen und Kautschuken und damit hergestellte Blends |
PCT/EP2014/068245 WO2015032681A1 (fr) | 2013-09-04 | 2014-08-28 | Mélanges de polyuréthanes thermoplastiques et de caoutchouc et procédé de production desdits mélanges |
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EP3041877A1 true EP3041877A1 (fr) | 2016-07-13 |
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EP14758515.2A Withdrawn EP3041877A1 (fr) | 2013-09-04 | 2014-08-28 | Mélanges de polyuréthanes thermoplastiques et de caoutchouc et procédé de production desdits mélanges |
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US (1) | US10450445B2 (fr) |
EP (1) | EP3041877A1 (fr) |
JP (1) | JP2016529376A (fr) |
KR (1) | KR20160056906A (fr) |
DE (1) | DE102013217661B4 (fr) |
WO (1) | WO2015032681A1 (fr) |
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JPWO2019124502A1 (ja) * | 2017-12-22 | 2020-11-19 | Toyo Tire株式会社 | ゴム組成物、及び空気入りタイヤ |
DE102018204884A1 (de) * | 2018-03-29 | 2019-10-02 | SchäferRolls GmbH & Co. KG | Verfahren zur Herstellung eines Polyurethans sowie ein nach dem Verfahren hergestelltes oder herstellbares Polyurethan |
FR3086950B1 (fr) * | 2018-10-09 | 2020-12-25 | Hutchinson | Composition de caoutchouc pour applications dynamiques, son procede de preparation, produits l'incorporant et utilisations |
WO2020141218A1 (fr) | 2019-01-04 | 2020-07-09 | Basf Se | Polyuréthane thermoplastique à phase rigide modifiée |
EP3741912A1 (fr) * | 2019-05-22 | 2020-11-25 | Valmet Technologies Oy | Rouleau pour la fabrication d'une bande fibreuse et son procédé de fabrication |
CN111763417A (zh) * | 2020-06-30 | 2020-10-13 | 江阴久盛科技有限公司 | 一种纳米二氧化钛填充热塑性聚氨酯/氯丁橡胶共混物复合材料及其制备方法 |
CN112708255A (zh) * | 2020-12-24 | 2021-04-27 | 广州机械科学研究院有限公司 | 一种耐低温弹性体橡胶组合物及其应用 |
FI20216016A1 (en) * | 2021-09-30 | 2023-03-31 | Valmet Technologies Oy | Band |
CN114395246B (zh) * | 2021-12-20 | 2024-02-23 | 绍兴市聚成新材料科技股份有限公司 | 一种动态硫化的硅胶改性聚氨酯及其制备方法 |
CN115403837B (zh) * | 2022-10-11 | 2024-04-05 | 无锡二橡胶股份有限公司 | 一种适纺高速、纺高支差异纤维牵伸胶辊生产配方 |
CN117946343A (zh) * | 2024-01-27 | 2024-04-30 | 广州佳沐体育发展有限公司 | 可锁定塑质地掷球场地地面材料 |
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- 2014-08-28 EP EP14758515.2A patent/EP3041877A1/fr not_active Withdrawn
- 2014-08-28 WO PCT/EP2014/068245 patent/WO2015032681A1/fr active Application Filing
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DE102013217661B4 (de) | 2023-01-12 |
KR20160056906A (ko) | 2016-05-20 |
US10450445B2 (en) | 2019-10-22 |
WO2015032681A1 (fr) | 2015-03-12 |
DE102013217661A1 (de) | 2015-03-05 |
US20160194483A1 (en) | 2016-07-07 |
JP2016529376A (ja) | 2016-09-23 |
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