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HRP20130945T1 - Postupak i uređaj za proizvodnju kompozitnog materijala od vlakana, koji materijal ima oblik trake od vlakana impregnirane polimerom - Google Patents

Postupak i uređaj za proizvodnju kompozitnog materijala od vlakana, koji materijal ima oblik trake od vlakana impregnirane polimerom Download PDF

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Publication number
HRP20130945T1
HRP20130945T1 HRP20130945AT HRP20130945T HRP20130945T1 HR P20130945 T1 HRP20130945 T1 HR P20130945T1 HR P20130945A T HRP20130945A T HR P20130945AT HR P20130945 T HRP20130945 T HR P20130945T HR P20130945 T1 HRP20130945 T1 HR P20130945T1
Authority
HR
Croatia
Prior art keywords
raw fiber
fiber strip
polymer
strip
pressure
Prior art date
Application number
HRP20130945AT
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English (en)
Inventor
Herbert Börger
Original Assignee
Thermoplast Composite Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Thermoplast Composite Gmbh filed Critical Thermoplast Composite Gmbh
Publication of HRP20130945T1 publication Critical patent/HRP20130945T1/hr

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/08—Organic compounds
    • D06M10/10—Macromolecular compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/122—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/20—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in a single direction, e.g. roofing or other parallel fibres

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Reinforced Plastic Materials (AREA)
  • Moulding By Coating Moulds (AREA)

Claims (13)

1. Postupak za proizvodnju kompozitnog materijala od vlakana, koji materijal ima oblik trake od vlakana impregnirane polimerom (2), naznačen time što obuhvaća sljedeće korake: - pripremanje sirove trake od vlakana (4) i transportiranje sirove trake od vlakana (4) duž puta za obradu (5), - predgrijavanje sirove trake od vlakana (4) na temperaturu obrade, koja temperatura je viša od točke taljenja polimera, - nanošenje rastaljenog polimera na cijelu širinu sirove trake od vlakana (4), na površinu sirove trake od vlakana (4), - primjenu tlaka na sirovu traku od vlakana (4) okomito na ravninu trake nakon nanošenja polimera, pri čemu se primjena tlaka postiže s najmanje jednim tlačnim žigom (20) uz istovremeno izlaganje posmičnom vibriranju tlačnog žiga (20), koje vibriranje ima komponentu kretanja vibracija (y) na ravnini trake i poprijeko na smjer kretanja trake, - držanje sirove trake od vlakana (4) unutar područja temperature obrade iznad točke taljenja polimera barem sve do završetka izlaganja tlačnom posmičnom vibriranju.
2. Postupak u skladu s patentnim zahtjevom 1, naznačen time što je sirova traka od vlakana (4) načinjena od većeg broja pretpređa (7) koje su zajedno skupljene, pri čemu je sirova traka od vlakana (4), koja je obrađena pomoću sredstva za odvajanje, najprije izložena međusobnom odvajanju pojedinačnih niti unutar pojedinih pretpređa (7) pomoću posmične sile koja ima komponentu sile okomitu na ravninu trake.
3. Postupak u skladu s patentnim zahtjevom 1 ili 2, naznačen time što ima sljedeće korake za pripremanje sirove trake od vlakana (4): - pripremanje većeg broja pretpređa (7) na više kalema za pretpređe, - skidanje pretpređa (7) sa kalema za pretpređe i skupljanje pretpređa (7) zajedno, kako bi se dobila sirova traka od vlakana (4).
4. Postupak u skladu s jednim od patentnih zahtjeva 1 do 3, naznačen time što se nanošenje polimera na sirovu traku od vlakana (4) postiže za vrijeme dok se sirova traka od vlakana (4) transportira pod normalnim tlakom okolnog prostora.
5. Postupak u skladu s jednim od patentnih zahtjeva 1 do 4, naznačen time što se izlaganje tlačnom posmičnom vibriranju na jednom dijelu sirove trake od vlakana (4) obavlja više puta s jednim izlaganjem vibriranju iza drugog izlaganja vibriranju duž puta za obradu (5).
6. Postupak u skladu s jednim od patentnih zahtjeva 1 do 5, naznačen time što se izlaganje tlačnom posmičnom vibriranju jednog predjela sirove trake od vlakana (4) obavlja nakon nanošenja polimera s obje strane ravnine trake.
7. Uređaj (1) za proizvodnju kompozitnog materijala od vlakana koji materijal ima oblik trake od vlakana impregnirane polimerom (2), naznačen time što obuhvaća sljedeće dijelove: - uređaj za transportiranje (3) koji dovodi sirovu traku od vlakana (4) i koji transportira traku od vlakana (2, 4) duž puta za obradu (5), - uređaj za predgrijavanje (9) koji prethodno zagrijava sirovu traku od vlakana (4) na temperaturu obrade, koja temperatura je viša od točke taljenja polimera, - uređaj za nanošenje (12) koji nanosi rastaljeni polimer na cijelu širinu sirove trake od vlakana (4), na površinu sirove trake od vlakana (4), - najmanje jedan uređaj za izlaganje tlačnom posmičnom vibriranju (18, 19; 39) koji ima najmanje jedan tlačni žig (20; 40, 41) za primjenu tlaka na sirovu traku od vlakana (4) pomoću tlačnog žiga (20; 40, 41) okomito na ravninu trake nakon nanošenja polimera uz istovremeno izlaganje tlačnom posmičnom vibriranju tlačnog žiga (20; 40, 41), koji žig ima komponentu kretanja vibracija (y) na ravnini trake i poprijeko na smjer kretanja trake, pri čemu se sirova traka od vlakana (4) vodi između tlačnog žiga (20; 40, 41) i tlačnog protutijela (21; 43, 42), - najmanje jedan uređaj za održavanje temperature (22, 34; 45) koji održava sirovu traku od vlakana (4) unutar područja temperature za obradu, koja je iznad točke taljenja polimera, sve do iza završetka izlaganja tlačnom posmičnom vibriranju.
8. Uređaj u skladu s patentnim zahtjevom 7, naznačen time što je na putu za obradu prije uređaja za nanošenje (12) postavljen uređaj za primjenu poprečne sile (8), koji je izveden tako da je sirova traka od vlakana (4) koja se obrađuje izložena međusobnom odvajanju pojedinačnih niti unutar pojedinih pretpređa (7) pomoću posmične sile (S) koja ima komponentu sile okomitu na ravninu trake (xy), naročito prije nego što se skupe zajedno pretpređe (7) koje tvore sirovu traku od vlakana (4) kako bi se formirala sirova traka od vlakana (4).
9. Uređaj u skladu s patentnim zahtjevom 7 ili 8, naznačen time što uređaj za nanošenje (12) ima mlaznicu (14) sa širokim rasporom.
10. Uređaj u skladu s jednim od patentnih zahtjeva 7 do 9, naznačen time što tlačni posmični žig koji vibrira (20; 40, 41) ima glavu žiga (23; 42, 43) s predjelom na ulazu (24), s tlačno posmičnim predjelom koji vibrira (25; 38) i s predjelom na izlazu (26).
11. Uređaj u skladu s jednim od patentnih zahtjeva 7 do 10, naznačen time što ima više tlačnih posmičnih žigova koji vibriraju (20) i koji su postavljeni duž puta za obradu (5).
12. Uređaj u skladu s jednim od patentnih zahtjeva 7 do 11, naznačen time što ima tlačne posmične žigove (40, 41) koji leže jedan nasuprot drugome, pri čemu se izlaganje tlačnom posmičnom žigu jednog predjela sirove trake od vlakana (4) nakon nanošenja polimera izvodi s obje strane pomoću oba tlačna posmična žiga (40, 41) koji leže na suprotnim stranama.
13. Uređaj u skladu s jednim od patentnih zahtjeva 7 do 12, naznačen time što je tlačno protutijelo (21; 43, 42) spojeno na uređaj za održavanje temperature (22).
HRP20130945AT 2011-03-11 2012-03-07 Postupak i uređaj za proizvodnju kompozitnog materijala od vlakana, koji materijal ima oblik trake od vlakana impregnirane polimerom HRP20130945T1 (hr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011005462A DE102011005462B8 (de) 2011-03-11 2011-03-11 Verfahren sowie Vorrichtung zur Herstellung eines Faserverbundwerkstoffes in Form eines mit einem Polymer imprägnierten Faserbandes
PCT/EP2012/053866 WO2012123302A1 (de) 2011-03-11 2012-03-07 Verfahren sowie vorrichtung zur herstellung eines faserverbundwerkstoffes in form eines mit einem polymer imprägnierten faserbandes

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HRP20130945T1 true HRP20130945T1 (hr) 2013-11-08

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Country Status (11)

Country Link
US (1) US9334607B2 (hr)
EP (1) EP2521640B1 (hr)
JP (1) JP6353656B2 (hr)
CN (1) CN103429409B (hr)
BR (1) BR112013023029A2 (hr)
DE (1) DE102011005462B8 (hr)
DK (1) DK2521640T3 (hr)
HR (1) HRP20130945T1 (hr)
PL (1) PL2521640T3 (hr)
SI (1) SI2521640T1 (hr)
WO (1) WO2012123302A1 (hr)

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CN103429409A (zh) 2013-12-04
WO2012123302A1 (de) 2012-09-20
US20140050862A1 (en) 2014-02-20
EP2521640A1 (de) 2012-11-14
JP2014513638A (ja) 2014-06-05
DE102011005462B8 (de) 2012-10-11
SI2521640T1 (sl) 2013-11-29
US9334607B2 (en) 2016-05-10
BR112013023029A2 (pt) 2016-12-13
DK2521640T3 (da) 2013-10-28
JP6353656B2 (ja) 2018-07-04
PL2521640T3 (pl) 2013-12-31
EP2521640B1 (de) 2013-07-24
CN103429409B (zh) 2016-01-20

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