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CN108373002B - A kind of Input System out that material is classified automatically - Google Patents

A kind of Input System out that material is classified automatically Download PDF

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Publication number
CN108373002B
CN108373002B CN201810154003.9A CN201810154003A CN108373002B CN 108373002 B CN108373002 B CN 108373002B CN 201810154003 A CN201810154003 A CN 201810154003A CN 108373002 B CN108373002 B CN 108373002B
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CN
China
Prior art keywords
material tray
shelf
control unit
lifting
input system
Prior art date
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Active
Application number
CN201810154003.9A
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Chinese (zh)
Other versions
CN108373002A (en
Inventor
王森
博士
叶思源
赵帅
彭镇
叶鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Jianghuai Automobile Group Corp
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Anhui Jianghuai Automobile Group Corp
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Priority to CN201810154003.9A priority Critical patent/CN108373002B/en
Publication of CN108373002A publication Critical patent/CN108373002A/en
Application granted granted Critical
Publication of CN108373002B publication Critical patent/CN108373002B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The present invention provides a kind of Input System out that material is classified automatically, comprising: conveying device, lifting device, shelf, material tray and control unit.Described control unit is connect with the conveying device and lifting device signal respectively, and shelf are multilayered structure, and every layer is designed with carrier chain, and the carrier chain is for transmitting and arranging material tray.It will be put into after Classification of materials in corresponding material tray, identification code is set on the material tray, when receiving storage signal, control unit distinguishes material type by the identification code, and controls the conveying device and material tray is transported at the lifting station of corresponding shelf;The material tray is lifted and is placed on the carrier chain of corresponding counter, the material tray is transported to the corresponding position of shelf by the rotation that control unit controls the carrier chain when receiving the lifting signal of control unit transmission by the lifting device.The present invention can reduce human cost, and improve the automation and intelligence of handling of goods and materials.

Description

A kind of Input System out that material is classified automatically
Technical field
The present invention relates to what material operating automatic control technology field more particularly to a kind of material were classified automatically to go out storage system System.
Background technique
Material Sorting and storage/outbound work are relatively complicated, time-consuming more.Traditional Material Sorting machine storage/outbound Work, mostly uses manpower to be sorted, material department generally requires several employees, classifies for the material of different styles Afterwards, unified materiel warehouse-in/outbound, and manual record storage/outbound information are carried out.This method needs to put into a large amount of manpower And time cost, inefficiency, management cost is high, and is easy to appear mistake.Meanwhile in workshop, some objects When the weight of material is larger, manpower is difficult easily to carry it, needs the tool by means of operating, as fork truck or hydraulic car carry out people Power transport, may make workshop management more chaotic, and due to the limitation of material shelf layout and working space, can exist Some potential safety problems.Therefore, it is particularly important to go out Input System for orderly, efficiency, specification a material.
Summary of the invention
The present invention provides a kind of Input System out that material is classified automatically, solves existing material and goes out to be put in storage and need to be divided using artificial It picks and carries, there is a problem of that human cost is high, working efficiency is low and security risk is high, human cost can be reduced, and improve object The automation and intelligence of expects pipe reason.
In order to achieve the above object, the present invention the following technical schemes are provided:
A kind of Input System out that material is classified automatically, comprising: conveying device, lifting device, shelf, material tray and control Unit processed;
Described control unit is connect with the conveying device and lifting device signal respectively, and shelf are multilayered structure, and every layer It is designed with carrier chain, the carrier chain is for transmitting and arranging material tray;
It will be put into after Classification of materials in corresponding material tray, identification code be set on the material tray, received When being put in storage signal, described control unit distinguishes material type by the identification code, and controls the conveying device for the object Material torr disk is transported at the lifting station of corresponding shelf;The lifting device is in the lifting signal for receiving control unit transmission When, the material tray is lifted and is placed on the carrier chain of corresponding counter, described control unit controls the carrier chain The material tray is transported to the corresponding position of shelf by rotation;
When receiving outbound signal, material tray is transported in the carrier chain rotation that described control unit controls corresponding counter To at the removal station of shelf, the lifting device is when receiving the removal signal of control unit transmission, by the material support Disk is lifted from shelf and is placed into the conveying device, and material tray is transported outbound by the conveying device.
Preferably, the lifting device includes: lifting machine main body, drive motor, hauling rope, push cylinder and material support Frame;
The lifting machine main body is equipped with guide rail, and the top of the lifting machine main body is equipped with drive motor, the drive motor The material bracket is driven to slide up and down along the guide rail by the hauling rope;
The back side of the lifting machine main body is arranged in the push cylinder, and the push rod of the push cylinder runs through the lifting Owner's body, when the air inlet of push cylinder conducting, the material tray on the material bracket is pushed arrival by the push rod On frame.
Preferably, the lifting machine main body is vertical box like structure, and the two sides of the lifting machine main body are equipped with guiding Slot, the lifting machine main body are equipped with multiple groups through hole.
Preferably, the push cylinder is connect by the through hole with the material bracket bolt, is transported in drive motor When turning, the push cylinder and the material bracket slide in the lifting machine main body together.
Preferably, the material bracket includes: guide holder and support frame;
The guide holder is right angle folded structure, and support frame is vertically equipped on the vertical plane of the guide holder, described vertical The two sides in face are equipped with round boss, and when the guide holder slides up and down, the round boss is upper along the guide groove to glide Dynamic, the vertical plane is equipped with through-hole, and the push rod carries out stretching motion through the through-hole;
The vertical plane is additionally provided with guide rail sliding chute, and when the guide holder slides up and down, the guide holder is led by described Rail sliding slot slides on the guide rail.
Preferably, support frame as described above includes: first support bar and second support bar;
The first support bar and the second support bar are horizontally set on the two sides of the guide holder, first support Bar and the second support bar are in long strip, for lifting the material tray.
Preferably, described control unit includes: limiter;
The limiter is arranged on the storage station of each layer of the shelf, and the limiter is used for the position of material tray It limits, and when described control unit receives outbound signal, unlocks the position restriction of the material tray to outbound, make the object Material torr disk follows carrier chain to operate.
Preferably, the material tray four directions is equipped with jack, and the material bracket passes through described in support frame as described above insertion Jack is to lift the material tray.
Preferably, the lifting device is vertically set on the end side of the shelf, and each shelf are one corresponding The lifting device.
Preferably, it is vertically equipped with moving guide rail in the end side of the shelf, described control unit controls the lifting Device moves on the moving guide rail, multiple shelf parallel alignment arrangements, the corresponding institute of the shelf of each column State lifting device.
The present invention provides a kind of Input System out that material is classified automatically, by the way that lifting dress is arranged in the end side of shelf It sets, when receiving storage signal, the material being placed on material tray is given rise on shelf, outbound signal is being received When, material tray is placed on transport device from shelf.Solving existing material, storage need to use manual sorting and carrying out, There is a problem of that human cost is high, working efficiency is low and security risk is high, human cost can be reduced, and improve handling of goods and materials from Dynamicization and intelligence.
Detailed description of the invention
In order to illustrate more clearly of specific embodiments of the present invention, attached drawing needed in the embodiment will be made below Simply introduce.
Fig. 1: being the storage system structure diagram out that a kind of material provided by the invention is classified automatically;
Fig. 2: being carrier chain schematic diagram provided in an embodiment of the present invention;
Fig. 3 is lifting device structural schematic diagram provided in an embodiment of the present invention;
Fig. 4 is lifting machine agent structure schematic diagram provided in an embodiment of the present invention;
Fig. 5 is the structural schematic diagram of material bracket provided in an embodiment of the present invention;
Fig. 6 is the structural schematic diagram of material tray provided in an embodiment of the present invention.
Appended drawing reference
1 shelf
2 lifting devices
21 drive motors
22 hauling ropes
23 material brackets
231 guide holders
232 support frames
233 round boss
234 guide rail sliding chutes
235 through-holes
24 driving cylinders
25 lifting machine main bodys
251 through holes
252 guide rails
253 guide grooves
3 material trays
31 jacks
4 carrier chains
Specific embodiment
The scheme of embodiment in order to enable those skilled in the art to better understand the present invention with reference to the accompanying drawing and is implemented Mode is described in further detail the embodiment of the present invention.
There is a problem of that human cost is high, automatization level is low for current handling of goods and materials, the present invention provides a kind of material That classifies automatically goes out Input System, and solving existing material, storage need to be using manual sorting and carrying out, high, work that there are human costs Make low efficiency and the high problem of security risk, human cost can be reduced, and improve the automation and intelligence of handling of goods and materials.
As depicted in figs. 1 and 2, a kind of material classify automatically go out Input System, comprising: conveying device, lifting device 2, Shelf 1, material tray 3 and control unit (not shown).Described control unit is filled with the conveying device and lifting respectively The connection of 2 signals is set, shelf 1 are multilayered structure, and every layer is designed with carrier chain 4, and the carrier chain 4 is for transmitting and arranging material support Disk 3.To be put into after Classification of materials in corresponding material tray 3, identification code be set on the material tray 3, receive into When the signal of library, described control unit distinguishes material type by the identification code, and controls the conveying device for the material Pallet 3 is transported at the lifting station of corresponding shelf;The lifting device 2 is in the lifting signal for receiving control unit transmission When, the material tray 3 is lifted and is placed on the carrier chain 4 of corresponding counter, described control unit controls the carrier chain 4 Rotation the material tray 3 is transported to the corresponding positions of shelf 1.
When receiving outbound signal, material tray 3 is transported in the rotation of carrier chain 4 that described control unit controls corresponding counter It is sent at the removal station of shelf 1, the lifting device 2 is when receiving the removal signal of control unit transmission, by the object Material torr disk 3 is lifted from shelf and is placed into the conveying device, and material tray 3 is transported outbound by the conveying device.
Specifically, it after manually being sorted to material, and is placed in opposite material tray 3, by control unit Scanning machine barcode scanning classification is carried out to material tray 3, and control the act that the material tray 3 is transported to corresponding shelf by conveying device It rises at station, is lifted material tray 3 on the carrier chain 4 to shelf by lifting device 2, control unit is driven by control motor Dynamic carrier chain 4, makes material tray 3 be moved to corresponding position.When outbound, carrier chain 4 is controlled for material tray 3 by control unit It is transported to and removes at station, be placed on after being lifted material tray 3 by lifting device 2 in conveying device 4.This mode can subtract Small manual handling and lookup can reduce cost of labor, improve working efficiency.
As shown in figure 3, the lifting device includes: lifting machine main body 25, drive motor 21, hauling rope 22, push cylinder 24 and material bracket 23.The lifting machine main body 25 is equipped with guide rail 252, and the top of the lifting machine main body 25 is equipped with drive motor 21, the drive motor 21 drives the material bracket 23 to slide up and down along the guide rail 252 by the hauling rope 22.Institute The back side that the lifting machine main body 25 is arranged in push cylinder 24 is stated, the push rod of the push cylinder 24 runs through the lifting owner Body 25, when the air inlet of the push cylinder 24 conducting, the material tray on the material bracket is pushed arrival by the push rod On frame.
As shown in figure 4, the lifting machine main body 25 is vertical box like structure, the two sides of the lifting machine main body 25 are all provided with There is guide groove 253, the lifting machine main body 25 is equipped with multiple groups through hole 251.
Further, the push cylinder 24 is bolted by the through hole 251 with the material bracket 23, is being driven When motor 21 operates, the push cylinder 24 and the material bracket 23 slide in the lifting machine main body 25 together.
As shown in figure 5, the material bracket 23 includes: guide holder 231 and support frame 232.The guide holder 231 is right angle Folded structure, support frame 232 is vertically equipped on the vertical plane of the guide holder 231, and the two sides of the vertical plane are equipped with round convex Platform 233, when the guide holder slides up and down, the round boss 233 slides up and down along the guide groove 253, described perpendicular It faces directly and is equipped with through-hole 235, the push rod carries out stretching motion through the through-hole 235.It is sliding that the vertical plane is additionally provided with guide rail Slot 234, when the guide holder 231 slides up and down, the guide holder 231 is by the guide rail sliding chute 234 in the guide rail 252 Upper sliding.
Further, support frame as described above 232 includes: first support bar and second support bar.The first support bar and described Second support bar is horizontally set on the two sides of the guide holder 231, and the first support bar and the second support bar are in strip Shape, for lifting the material tray.
Described control unit includes: limiter (not shown), and depositing for each layer of the shelf 1 is arranged in the limiter It storing up on station, the limiter is used for the position restriction of material tray 3, and when described control unit receives outbound signal, The position restriction for unlocking the material tray 3 to outbound makes the material tray 3 that carrier chain 4 be followed to operate.
In practical applications, limiter can be controlled by PLC, and each storage location in shelf is designed with corresponding limit Device, on the one hand can be to material tray position restriction, and in limiter unlock, material tray can limit conveying chain movement, limit When device does not unlock, material tray does not follow conveying chain movement.It on the other hand is that can know material tray by the state of limiter Accurate location, in order to accurately control.It should be noted that may include limit switch, pressure sensor etc. in limiter, use In the position of detection material tray.
As shown in fig. 6,3 four sides of material tray is equipped with jack 31, the material bracket 23 passes through support frame as described above The 232 insertion jacks 31 are to lift the material tray 3.
Further, the lifting device is vertically set on the end side of the shelf, and each shelf are one corresponding The lifting device.
Further, it is vertically equipped with moving guide rail in the end side of the shelf, described control unit controls the lifting Device moves on the moving guide rail, multiple shelf parallel alignment arrangements, the corresponding institute of the shelf of each column State lifting device.
In practical applications, control unit includes: PLC controller, limiter, limit switch, various sensors and motor.
As it can be seen that the present invention provides a kind of Input System out that material is classified automatically, by being arranged in the end side of shelf The material being placed on material tray is given rise on shelf, is being received out when receiving storage signal by lifting device When the signal of library, material tray is placed on transport device from shelf.Solving existing material, storage need to use manual sorting out And carrying, there is a problem of that human cost is high, working efficiency is low and security risk is high, human cost can be reduced, and improve material The automation and intelligence of management.
Structure, feature and effect of the invention, the above institute is described in detail according to diagrammatically shown embodiment above Only presently preferred embodiments of the present invention is stated, but the present invention does not limit the scope of implementation as shown in the drawings, it is all according to structure of the invention Think made change or equivalent example modified to equivalent change, when not going beyond the spirit of the description and the drawings, It should all be within the scope of the present invention.

Claims (10)

1. what a kind of material was classified automatically goes out Input System characterized by comprising conveying device, lifting device, shelf, object Material torr disk and control unit;
Described control unit is connect with the conveying device and lifting device signal respectively, and shelf are multilayered structure, and every layer all sets There is carrier chain, the carrier chain is for transmitting and arranging material tray;
It will be put into after Classification of materials in corresponding material tray, identification code be set on the material tray, receiving storage When signal, described control unit distinguishes material type by the identification code, and controls the conveying device for the material support Disk is transported at the lifting station of corresponding shelf;The lifting device, will when receiving the lifting signal of control unit transmission The material tray is lifted and is placed on the carrier chain of corresponding counter, and the rotation that described control unit controls the carrier chain will The material tray is transported to the corresponding position of shelf;
When receiving outbound signal, the carrier chain that described control unit controls corresponding counter, which is rotated, transports arrival for material tray At the removal station of frame, the lifting device receive control unit transmission removal signal when, by the material tray from It lifts and is placed into the conveying device on shelf, material tray is transported into outbound by the conveying device;
Each storage station in shelf is designed with corresponding limiter, described control unit by limiter to material tray into Row position restriction, described control unit know the accurate location of material tray by the state of limiter, in order to accurately control.
2. Input System out according to claim 1, which is characterized in that the lifting device includes: lifting machine main body, drives Dynamic motor, hauling rope, push cylinder and material bracket;
The lifting machine main body is equipped with guide rail, and the top of the lifting machine main body is equipped with drive motor, and the drive motor passes through The hauling rope drives the material bracket to slide up and down along the guide rail;
The back side of the lifting machine main body is arranged in the push cylinder, and the push rod of the push cylinder runs through the lifting owner Body, when the air inlet of push cylinder conducting, the material tray on the material bracket is pushed on shelf by the push rod.
3. Input System out according to claim 2, which is characterized in that the lifting machine main body is vertical box like structure, The two sides of the lifting machine main body are equipped with guide groove, and the lifting machine main body is equipped with multiple groups through hole.
4. Input System out according to claim 3, which is characterized in that the push cylinder passes through the through hole and institute The connection of material bracket bolt is stated, in drive motor operating, the push cylinder and the material bracket are together in the lifting It is slided on owner's body.
5. Input System out according to claim 4, which is characterized in that the material bracket includes: guide holder and support Frame;
The guide holder is right angle folded structure, is vertically equipped with support frame on the vertical plane of the guide holder, the vertical plane Two sides are equipped with round boss, and when the guide holder slides up and down, the round boss slides up and down along the guide groove, institute Vertical plane is stated equipped with through-hole, the push rod carries out stretching motion through the through-hole;
The vertical plane is additionally provided with guide rail sliding chute, and when the guide holder slides up and down, the guide holder is sliding by the guide rail Slot slides on the guide rail.
6. it is according to claim 5 go out Input System, which is characterized in that support frame as described above includes: first support bar and the Two support rods;
The first support bar and the second support bar are horizontally set on the two sides of the guide holder, the first support bar and The second support bar is in long strip, for lifting the material tray.
7. Input System out according to claim 6, which is characterized in that described control unit is receiving outbound signal When, the position restriction of material tray of the limiter unlock to outbound is controlled, makes the material tray that carrier chain be followed to operate.
8. Input System out according to claim 7, which is characterized in that the material tray four directions is equipped with jack, institute It states material bracket and the jack is inserted into lift the material tray by support frame as described above.
9. Input System out according to any one of claims 1 to 8, which is characterized in that the lifting device is vertically arranged In the end side of the shelf, each corresponding lifting device of the shelf.
10. Input System out according to any one of claims 1 to 8, which is characterized in that in the end side of the shelf It is vertically equipped with moving guide rail, described control unit controls the lifting device and moves on the moving guide rail, multiple goods The arrangement of frame parallel alignment, the corresponding lifting device of the shelf of each column.
CN201810154003.9A 2018-02-22 2018-02-22 A kind of Input System out that material is classified automatically Active CN108373002B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810154003.9A CN108373002B (en) 2018-02-22 2018-02-22 A kind of Input System out that material is classified automatically

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810154003.9A CN108373002B (en) 2018-02-22 2018-02-22 A kind of Input System out that material is classified automatically

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CN108373002A CN108373002A (en) 2018-08-07
CN108373002B true CN108373002B (en) 2019-11-26

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CN109602220A (en) * 2018-11-27 2019-04-12 珠海广通汽车有限公司邯郸分公司 Shelf
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CN110203600A (en) * 2019-06-06 2019-09-06 北京卫星环境工程研究所 Suitable for spacecraft material be automatically stored and radio frequency
CN111626655A (en) * 2020-04-07 2020-09-04 青岛奥利普自动化控制系统有限公司 Material processing method and equipment
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CN114313866B (en) * 2022-02-17 2022-08-23 成都工贸职业技术学院 Automatic material feed mechanism of combination formula based on radio frequency identification
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CN107265033A (en) * 2017-07-12 2017-10-20 合肥思博特软件开发有限公司 It is a kind of to realize the shuttle rack control system for going out storage automatically

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