Disclosure of Invention
The invention aims to provide an intelligent freezing production line to reduce the labor cost of enterprises.
In order to achieve the above object, the present invention provides an intelligent freezing production line for livestock products to be frozen, comprising:
a freezing rack for receiving and storing the stock product to be frozen, and the freezing rack is capable of freezing the stock product to be frozen;
a first shelf arranged at the entrance of the freezing shelf, the height of the first shelf being adjustable, and a pushing device arranged on the first shelf, the pushing device being capable of pushing the livestock product to be frozen on the first shelf into the freezing shelf;
a first conveyor line disposed on a side of the first rack remote from the freezing rack, and capable of conveying the livestock products to be frozen to an entrance of the freezing rack;
the pushing device is arranged on one side, away from the first shelf, of the first conveying line and can push livestock products to be frozen at the inlet of the freezing shelf to the first shelf;
a second shelf arranged at the outlet of the freezing shelf, wherein the height of the second shelf can be adjusted, and a pushing device is arranged on the second shelf and can push the frozen livestock products received by the second shelf to one side far away from the freezing shelf;
a second conveyor line disposed on a side of the second rack remote from the frozen rack, and the second conveyor line is capable of receiving and conveying frozen livestock products pushed out by the second rack.
Preferably, in the intelligent freezing production line, the intelligent freezing production line further comprises a first lifting device for adjusting the height of the first shelf and a second lifting device for adjusting the height of the second shelf, and the first lifting device and the second lifting devices are identical in structure.
Preferably, in the intelligent freezing production line, a tray for placing the livestock products to be frozen is further included.
Preferably, in the intelligent freezing production line, a photoelectric switch for counting the livestock products to be frozen entering the freezing shelf is further included.
Preferably, in the intelligent freezing production line, the intelligent freezing production line further comprises a warehousing control device capable of receiving the quantity signal output by the photoelectric switch, and the warehousing control device comprises a baffle capable of blocking the livestock products to be frozen from entering;
and when the numerical value displayed by the quantity signal is larger than a quantity threshold value, the warehousing control device controls the baffle to block the subsequent livestock products to be frozen from entering.
Preferably, in the intelligent freezing production line, the baffle is disposed at an inlet of the first conveyor line.
Preferably, in the intelligent freezing production line, the first conveying line and the second conveying line are both arranged perpendicular to the length direction of the freezing shelf.
Preferably, in the intelligent freezing production line, the intelligent freezing production line further includes two buffer rooms capable of reducing cold loss, where the two buffer rooms are a first buffer room disposed at an inlet of the first conveying line and a second buffer room disposed at an outlet of the second conveying line.
Preferably, in the intelligent freezing production line, the placing layer of the freezing shelf comprises a slide rail composed of a plurality of rollers capable of rotating.
According to the technical scheme, when the intelligent freezing production line provided by the invention is used, livestock products to be frozen are conveyed to the inlet of the freezing shelf through the first conveying line, then the livestock products to be frozen positioned at the inlet of the freezing shelf are pushed to the first shelf through the pushing device, the height of the first shelf is adjusted to enable the height of the first shelf to be consistent with that of the freezing shelf, and then the livestock products to be frozen positioned on the first shelf are pushed onto the freezing shelf through the pushing device arranged on the first shelf, so that the freezing shelf freezes the livestock products to be frozen; when frozen livestock products need to be output, the frozen livestock products on the corresponding layer of height are pushed to the outlet of the freezing shelf along with the pushing device pushing the livestock products to be frozen into the freezing shelf, the frozen livestock products on the corresponding layer of height enter the second shelf positioned at the outlet of the freezing shelf, the height of the second shelf is adjusted to enable the height of the second shelf to be parallel and level to the second conveying line, the frozen livestock products on the second shelf are pushed out to the second conveying line through the pushing device arranged on the second shelf, and then the frozen livestock products are output through the second conveying line. Therefore, the intelligent freezing production line provided by the invention can improve the automation degree of freezing of the livestock products, further reduce the personnel allocation quantity of the livestock products during freezing and reduce the labor cost of enterprises.
In addition, the invention also discloses an intelligent freezing system which comprises the intelligent freezing production line, so that all the technical effects of the intelligent freezing production line are achieved, and the details are not repeated herein.
Detailed Description
In view of this, the core of the present invention is to provide an intelligent freezing production line to reduce the labor cost of enterprises.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 2, the invention discloses an intelligent freezing production line for livestock products to be frozen, which comprises a freezing shelf 100, a first shelf 200, a first conveyor line 300, a pushing device 400, a second shelf 500 and a second conveyor line 600.
Wherein the freezing shelf 100 is used for receiving and storing the livestock products to be frozen, and the freezing shelf 100 can freeze the livestock products to be frozen; the first shelf 200 is arranged at the entrance of the freezing shelf 100, the height of the first shelf 200 can be adjusted, and the first shelf 200 is provided with a propelling device which can push the livestock products to be frozen on the first shelf 200 into the freezing shelf 100; the first conveyor line 300 is disposed on a side of the first rack 200 away from the freezing rack 100, and the first conveyor line 300 is capable of conveying the livestock products to be frozen to an entrance of the freezing rack 100; the pushing device 400 is arranged at one side of the first conveyor line 300 far away from the first shelf 200, and the pushing device 400 can push the livestock products to be frozen at the entrance of the freezing shelf 100 to the first shelf 200; the second shelf 500 is arranged at the outlet of the freezing shelf 100, the height of the second shelf 500 can be adjusted, and the second shelf 500 is provided with a pushing device which can push the frozen livestock products received by the second shelf 500 to one side far away from the freezing shelf 100; the second conveyor line 600 is provided on a side of the second rack 500 remote from the frozen rack 100, and the second conveyor line 600 can receive and convey the frozen livestock products pushed out by the second rack 500.
According to the technical scheme, when the intelligent freezing production line provided by the invention is used, livestock products to be frozen are conveyed to the inlet of the freezing shelf 100 through the first conveying line 300, then the livestock products to be frozen positioned at the inlet of the freezing shelf 100 are pushed to the first shelf 200 through the pushing device 400, the height of the first shelf 200 is adjusted to enable the height of the first shelf 200 to be consistent with that of the freezing shelf 100, and then the livestock products to be frozen positioned on the first shelf 200 are pushed onto the freezing shelf 100 through the pushing device arranged on the first shelf 200, so that the freezing shelf 100 freezes the livestock products to be frozen; when frozen livestock products need to be output, the frozen livestock products to be frozen are pushed into the freezing shelf 100 along with the pushing device, the frozen livestock products on the corresponding layer of height are pushed to the outlet of the freezing shelf 100 and enter the second shelf 500 positioned at the outlet of the freezing shelf 100, the height of the second shelf 500 is adjusted to enable the height of the second shelf 500 to be flush with the second conveying line 600, the frozen livestock products positioned on the second shelf 500 are pushed out to the second conveying line 600 through the pushing device arranged on the second shelf 500, and then the frozen livestock products are output through the second conveying line 600. Therefore, the intelligent freezing production line provided by the embodiment of the invention can improve the automation degree of freezing of the livestock products, further reduce the personnel allocation quantity of the livestock products during freezing and reduce the labor cost of enterprises.
It should be noted that the first conveyor line 300 and the second conveyor line 600 may be disposed perpendicular to the length direction of the freezing rack 100, or may be disposed obliquely, and any arrangement manner that can convey the livestock products to be frozen to the entrance of the freezing rack 100 falls within the protection scope of the present invention; preferably, the first conveyor line 300 and the second conveyor line 600 provided in the embodiment of the present invention are arranged perpendicular to the length direction of the freezing rack 100, so that a plurality of livestock products to be frozen on the first conveyor line 300 can be pushed in parallel into the entrance of the freezing rack 100 by the pushing device 400.
In addition, the length, height, width, number of layers and other parameters of the freezing shelf 100 are not specifically limited, and in practical application, the specific parameters of the freezing shelf 100 can be adaptively adjusted according to the temperature requirement of the frozen product, the scale of the frozen product and the size of the frozen product, and any shelf which can meet the use requirement is within the protection scope of the present invention.
The freezing rack 100 may be air-cooled, liquid nitrogen, or a refrigerant, and any type that can freeze the animal products to be frozen falls within the scope of the present invention.
In addition, the first conveyor line 300 and the second conveyor line 600 may be of a belt conveyor type, a roller 1011 conveyor type, a chain plate conveyor type, or the like, and are within the scope of the present invention as long as they can meet the requirements for the transportation of the animal products to be frozen and the frozen animal products.
Meanwhile, the structures of the first conveying line 300 and the second conveying line 600 may be the same or different, and any structure that can meet the use requirements is within the protection scope of the present invention; preferably, the first conveyor line 300 and the second conveyor line 600 of the same structure are adopted in the embodiment of the invention, so that the generalization of the part structure is realized, the design and development of non-standard parts are reduced, and the cost is reduced.
The pushing device 400 provided by the invention can be a screw nut assembly, a link mechanism or a commercially available electric push rod, an electromagnetic telescopic rod or a hydraulic push rod, and the like, and any structure which can meet the pushing requirement is within the protection scope of the invention.
Similarly, the pushing device disposed on the first shelf 200 and the pushing device disposed on the second shelf 500 can be pushed or pushed by a screw nut assembly or a commercially available electric push rod, an electromagnetic telescopic rod, or a hydraulic push rod, and any structure that meets the use requirements is within the scope of the present invention.
It should be noted that the first rack 200 and the second rack 500 may be configured to turn the livestock products to be frozen on the first rack 200 to the freezing rack 100 and turn the frozen livestock products on the second rack 500 to the second conveyor line 600 by providing a turning layer, and that any configuration that allows the livestock products to be frozen on the first rack 200 to enter the freezing rack 100 is within the scope of the present invention, and any configuration that allows the frozen livestock products on the second rack 500 to enter the second conveyor line 600 is within the scope of the present invention.
Further, the intelligent freezing production line further comprises a first lifting device 201 and a second lifting device 501, so that the height of the first shelf 200 can be adjusted by the first lifting device 201, and the height of the second shelf 500 can be adjusted by the second lifting device 501.
It should be noted that the first lifting device 201 may adopt a chain transmission mode, a rack transmission mode, or a screw nut assembly transmission mode, and the like, and any mode that can adjust the height of the first shelf 200 falls within the protection scope of the present invention.
Similarly, the second lifting device 501 may be adjusted in height by a chain transmission method, a rack transmission method, a screw nut assembly transmission method, or the like, and any method that can adjust the height of the second shelf 500 is within the scope of the present invention.
Meanwhile, the structures of the first lifting device 201 and the second lifting device 501 may be the same or different, and any structure that can meet the use requirements is within the protection scope of the present invention; preferably, the first lifting device 201 and the second lifting device 501 with the same structure are adopted in the embodiment of the invention, so that the generalization of the structure of the parts is realized, the design and development of non-standard parts are reduced, and the cost is reduced.
Further, the intelligent freezing production line provided by the invention also comprises a tray 700, so that livestock products to be frozen can be placed on the tray 700, and then the tray 700 with the livestock products to be frozen is conveyed to the inlet of the freezing shelf 100 through the first conveying line 300, so that the pollution of the livestock products to be frozen is reduced, and the food safety is improved.
It should be noted that the intelligent freezing production line is not limited to placing the livestock products to be frozen on the tray 700, but may also pass through parts such as baskets, or plates, as long as the parts can place the livestock products to be frozen, and the intelligent freezing production line is within the protection scope of the present invention.
In addition, the intelligent freezing production line provided by the invention also comprises a photoelectric switch so as to count the livestock products to be frozen entering the freezing shelf 100 and facilitate the management of workers on the intelligent freezing production line.
The photoelectric switch may be of a diffusion type, a correlation type, a mirror reflection type, or the like, and any photoelectric switch that can count the number of the livestock products to be frozen falls within the scope of the present invention.
Moreover, the intelligent freezing production line provided by the invention also comprises a warehousing control device which can receive quantity signals output by the photoelectric switch, and the warehousing control device comprises a baffle plate so as to block the livestock products to be frozen from entering through the baffle plate, so that the quantity of the livestock products to be frozen on the freezing shelf 100 is within a quantity threshold value, and the freezing effect is ensured.
Specifically, the photoelectric switch counts the number of the livestock products to be frozen entering the freezing shelf 100, and when the numerical value displayed by the number signal output by the photoelectric switch is larger than the number threshold value, the warehousing control device controls the baffle to block the subsequent livestock products to be frozen from entering, so that the number of the livestock products to be frozen on the freezing shelf 100 is within the number threshold value, and the freezing effect is ensured.
The specific tree value of the quantity threshold is not limited in the present invention, and the quantity threshold can be set according to parameters such as the length, the number of layers, and the capacity of the freezing shelf 100, and the quantity threshold can meet the use requirement.
The blocking device for the animal products to be frozen is not limited to a baffle, but may be a telescopic rod or a bracket structure, and any structure that can block the animal products to be frozen from entering the freezing shelf 100 is within the scope of the present invention.
The baffle may be disposed at any position at the entrance of the first conveyor line 300 and the freezing rack 100, as long as the baffle can actively enter the livestock products to be frozen; preferably, the baffle provided by the embodiment of the present invention is disposed at the inlet of the first transfer line 300.
Further, as shown in fig. 1, the intelligent freezing production line provided by the present invention further includes two buffer rooms 800, where the two buffer rooms 800 are a first buffer room 801 disposed at the inlet of the first transmission line 300 and a second buffer room 802 disposed at the outlet of the second transmission line 600, so as to reduce the loss of cooling capacity at the inlet of the first transmission line 300 and at the outlet of the second transmission line 600, and reduce power consumption.
As shown in fig. 1 and 2, the freezing shelf 100 includes a plurality of placing layers, and the bottom of the placing layers is a sliding rail 101 composed of a plurality of rotatable rollers 1011, so that when the livestock products to be frozen are delivered, the frozen livestock products near the exit of the freezing shelf 100 can be smoothly pushed to the exit of the freezing shelf 100 by the rolling of the rollers 1011 along with the pushing of the pushing device 400.
In addition, the invention also discloses an intelligent freezing system which comprises the intelligent freezing production line, so that all the technical effects of the intelligent freezing production line are achieved, and the details are not repeated herein.
The terms "first" and "second," and the like in the description and claims of the present invention and the above-described drawings are used for distinguishing between different objects and not for describing a particular order. Furthermore, the terms "comprising" and "having," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not set forth for a listed step or element but may include steps or elements not listed.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.