CN108085528B - A method for in-situ endogenous nano-NbB2 particle refinement and strengthening of aluminum alloy - Google Patents
A method for in-situ endogenous nano-NbB2 particle refinement and strengthening of aluminum alloy Download PDFInfo
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- CN108085528B CN108085528B CN201711274134.2A CN201711274134A CN108085528B CN 108085528 B CN108085528 B CN 108085528B CN 201711274134 A CN201711274134 A CN 201711274134A CN 108085528 B CN108085528 B CN 108085528B
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- 239000002245 particle Substances 0.000 title claims abstract description 130
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 113
- 238000005728 strengthening Methods 0.000 title claims abstract description 55
- 238000011065 in-situ storage Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 24
- 229910019742 NbB2 Inorganic materials 0.000 title claims description 17
- 239000000919 ceramic Substances 0.000 claims abstract description 84
- 239000000956 alloy Substances 0.000 claims abstract description 83
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 82
- 238000002360 preparation method Methods 0.000 claims abstract description 33
- 238000007670 refining Methods 0.000 claims abstract description 19
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 66
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 52
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 44
- 239000002893 slag Substances 0.000 claims description 42
- 239000010955 niobium Substances 0.000 claims description 41
- 239000011812 mixed powder Substances 0.000 claims description 36
- 239000000843 powder Substances 0.000 claims description 34
- 238000000498 ball milling Methods 0.000 claims description 32
- 239000007788 liquid Substances 0.000 claims description 31
- 239000002105 nanoparticle Substances 0.000 claims description 31
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 29
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 28
- 229910052751 metal Inorganic materials 0.000 claims description 28
- 239000002184 metal Substances 0.000 claims description 28
- 239000003795 chemical substances by application Substances 0.000 claims description 25
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 21
- 229910002804 graphite Inorganic materials 0.000 claims description 21
- 239000010439 graphite Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 16
- 229910052782 aluminium Inorganic materials 0.000 claims description 15
- 238000000227 grinding Methods 0.000 claims description 14
- 230000004913 activation Effects 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 238000009210 therapy by ultrasound Methods 0.000 claims description 8
- 238000004880 explosion Methods 0.000 claims description 7
- 239000011888 foil Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 238000004321 preservation Methods 0.000 claims description 5
- 238000003723 Smelting Methods 0.000 claims 1
- 238000005266 casting Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 239000012744 reinforcing agent Substances 0.000 claims 1
- 238000005303 weighing Methods 0.000 claims 1
- 210000001787 dendrite Anatomy 0.000 abstract description 4
- 229910018125 Al-Si Inorganic materials 0.000 description 26
- 229910018520 Al—Si Inorganic materials 0.000 description 26
- 238000010586 diagram Methods 0.000 description 12
- 239000012459 cleaning agent Substances 0.000 description 9
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 8
- 229910017818 Cu—Mg Inorganic materials 0.000 description 7
- 238000007711 solidification Methods 0.000 description 7
- 230000008023 solidification Effects 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000002131 composite material Substances 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- LIZIAPBBPRPPLV-UHFFFAOYSA-N niobium silicon Chemical compound [Si].[Nb] LIZIAPBBPRPPLV-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910000676 Si alloy Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
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Abstract
本发明涉及了一种原位内生纳米NbB2颗粒细化和强化铝合金的方法,具体包括以下四个步骤:(1)原位内生纳米NbB2颗粒细化及强化剂的制备;(2)未细化和强化处理的铝合金的制备;(3)内生纳米NbB2陶瓷颗粒强化处理铝合金;该技术方法细化及强化效率高,操作方法简便,尤其适用于髙硅含量的铝合金的组织细化和性能强化。铝合金经过细化和强化处理后,ɑ‑Al枝晶得到了显著细化,并且合金的力学性能得到了显著改善:屈服强度、抗拉强度和塑性显著提高;少量纳米NbB2颗粒的加入即可达到较好的效果,细化和强化后的铝合金的应用领域进一步扩展,为铝合金的薄壁轻量化提供了一种新的解决思路,具有重要的实际应用价值。The present invention relates to a kind of method for in-situ endogenous nano - NbB particle refinement and strengthening of aluminum alloy, specifically comprising the following four steps: (1) in-situ endogenous nano - NbB particle refinement and preparation of a strengthening agent; ( 2) Preparation of unrefined and strengthened aluminum alloys; (3) Strengthened aluminum alloys with endogenous nano-NbB 2 ceramic particles; this technical method has high refining and strengthening efficiency, and is easy to operate. Microstructure refinement and performance enhancement of aluminum alloys. After the aluminum alloy was refined and strengthened, the ɑ-Al dendrites were significantly refined, and the mechanical properties of the alloy were significantly improved: the yield strength, tensile strength and plasticity were significantly improved; the addition of a small amount of nano - NbB particles Good results can be achieved, and the application field of the refined and strengthened aluminum alloy is further expanded, which provides a new solution for the thin-walled and lightweight aluminum alloy, which has important practical application value.
Description
技术领域technical field
本发明涉及铝合金加工和制备领域,具体涉及一种原位内生纳米NbB2颗粒细化及强化铝合金的方法。The invention relates to the field of aluminum alloy processing and preparation, in particular to a method for refining and strengthening aluminum alloys by in-situ endogenous nano-NbB 2 particles.
背景技术Background technique
出于减小能源消耗和减轻环境污染的考虑,减轻结构件的重量以及增强材料的力学性能推动了汽车、航空航天等行业向轻量化发展,其中铝合金起到了关键作用。铝合金是一种易于成型、密度低、比强度高、耐腐蚀性能较好的材料,广泛应用于制造运输业中所需的零件。近年来,如何进一步提高铝合金材料的物理、化学、力学等性能成为研究者们首先考虑的问题。众所周知,晶粒细化是提高材料力学性能的关键,通常采用加入含有陶瓷颗粒的细化剂和强化剂来实现晶粒的细化和材料的强化。NbB2作为过渡金属硼化物,它具有熔点高、硬度高、耐腐蚀性好以及其他高温力学性能较好等优良的特点。NbB2与具有面心立方晶体结构的铝合金基体之间具有较低的晶格错配度,且铌硅化合物属于高温金属间化合物,熔点高,化学稳定性较好。实验结果表明,Si在AlNb3和AlNb2中的固溶度较小,在Al3Nb中固溶度仅有2at.%。800℃下铝熔体中形成铌硅化合物的可能性较小,因此,含Nb相可以作为异质形核剂用于铝硅合金的细化而不产生Si的毒化作用。另外尺寸小、数量大的NbB2纳米颗粒可以作为α-Al异质形核的衬底,促进α-Al 的异质形核。未形核的纳米颗粒还可以吸附在枝晶生长前端的固液界面形成纳米颗粒层,阻碍溶质原子向固液界面的凝固前沿转移,阻碍枝晶的生长,显著细化铝合金的晶粒。原位内生的NbB2纳米颗粒在铝合金基体中分散均匀,团聚较少,纳米颗粒通过细晶强化、奥罗万强化、钉扎晶界、热错配强化等强化铝合金,整体材料的屈服强度、抗拉强度、塑性明显地提高。综上,原位内生NbB2纳米颗粒作为铝合金的一种细化和强化剂,可以用于铝合金的细化和强化,特别是应用于高硅铝合金,对于提高铝合金材料的室温、高温性能,以及抵抗冲击载荷、抗疲劳、抗蠕变等性能有着重要的作用。强化后的铝合金的应用领域进一步扩展,该方法实际应用价值较高,操作简单,少量原位内生NbB2纳米颗粒的应用即可得到较好的强化效果,为铝合金的薄壁轻量化提供了一种重要的解决思路和途径。In order to reduce energy consumption and reduce environmental pollution, reducing the weight of structural parts and enhancing the mechanical properties of materials have promoted the development of lightweight industries such as automobiles and aerospace, among which aluminum alloys have played a key role. Aluminum alloy is a material that is easy to form, low density, high specific strength and good corrosion resistance, and is widely used in the manufacture of parts required in the transportation industry. In recent years, how to further improve the physical, chemical, mechanical and other properties of aluminum alloy materials has become the first problem that researchers consider. As we all know, grain refinement is the key to improving the mechanical properties of materials, usually by adding refiners and strengthening agents containing ceramic particles to achieve grain refinement and material strengthening. As a transition metal boride, NbB 2 has the characteristics of high melting point, high hardness, good corrosion resistance and other high temperature mechanical properties. NbB 2 and the aluminum alloy matrix with a face-centered cubic crystal structure have a low degree of lattice mismatch, and the niobium-silicon compound is a high-temperature intermetallic compound with a high melting point and good chemical stability. The experimental results show that the solid solubility of Si in AlNb 3 and AlNb 2 is small, and the solid solubility in Al 3 Nb is only 2 at.%. At 800 °C, the formation of niobium-silicon compounds in the aluminum melt is less likely. Therefore, the Nb-containing phase can be used as a heterogeneous nucleating agent for the refinement of aluminum-silicon alloys without the poisoning effect of Si. In addition, the small size and large number of NbB 2 nanoparticles can serve as the substrate for the heteronucleation of α-Al and promote the heteronucleation of α-Al. The unnucleated nanoparticles can also be adsorbed on the solid-liquid interface at the front of the dendrite growth to form a nanoparticle layer, which hinders the transfer of solute atoms to the solidification front of the solid-liquid interface, hinders the growth of dendrites, and significantly refines the grains of aluminum alloys. The in-situ endogenous NbB 2 nanoparticles are uniformly dispersed in the aluminum alloy matrix and have less agglomeration. The nanoparticles strengthen the aluminum alloy through fine grain strengthening, Orovan strengthening, pinning grain boundaries, thermal mismatch strengthening, etc. Yield strength, tensile strength and plasticity are significantly improved. In summary, in-situ endogenous NbB 2 nanoparticles, as a refining and strengthening agent for aluminum alloys, can be used for the refining and strengthening of aluminum alloys, especially for high-silicon aluminum alloys. , high temperature performance, and resistance to impact load, fatigue resistance, creep resistance and other properties play an important role. The application field of the strengthened aluminum alloy is further expanded. This method has high practical application value and simple operation. The application of a small amount of in-situ endogenous NbB 2 nanoparticles can obtain a better strengthening effect, which is a thin-walled and lightweight aluminum alloy. An important solution is provided.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种原位内生纳米NbB2颗粒细化及强化铝合金的方法。The purpose of the present invention is to provide a method for in-situ endogenous nano-NbB 2 particle refinement and strengthening of aluminum alloys.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种原位内生纳米NbB2颗粒细化及强化铝合金的方法,包括如下步骤:A method for in-situ endogenous nano - NbB particle refinement and strengthening of aluminum alloy, comprising the following steps:
(1)原位内生纳米NbB2颗粒细化及强化剂的制备:(1) Preparation of in-situ endogenous nano-NbB 2 particle refinement and strengthening agent:
(1a)硼粉球磨活化预处理:将硼粉放入球磨罐中,用球磨机将硼粉以200~ 300r/min的速度球磨活化处理1~3h;(1a) Activation pretreatment of boron powder ball milling: put the boron powder into the ball milling tank, and use a ball mill to ball mill the boron powder at a speed of 200~300r/min for 1~3h;
(1b)反应压坯所用粉料的配制:称取所需的粒度13~48μm的铝粉,球磨处理后粒度为0.5~1μm的硼粉,粒度为48μm的铌粉,粒度为45μm的铜粉备用;将铝粉、铌粉、硼粉、铜粉按以下几种配比配制成100g混合粉末制成 Al-Nb-B-Cu压坯;其中Nb/B质量比分别为4.30:1,摩尔比为1:2;其中铝粉的含量为60~90wt.%;铌粉含量为8.11~32.45wt.%;硼粉含量为1.89~7.55wt.%; Cu粉含量为0~5wt.%,具体如下:(1b) Preparation of powders for the reaction compact: Weigh the required aluminum powder with a particle size of 13 to 48 μm, boron powder with a particle size of 0.5 to 1 μm after ball milling, niobium powder with a particle size of 48 μm, and copper powder with a particle size of 45 μm. Standby; aluminum powder, niobium powder, boron powder, and copper powder are prepared into 100g mixed powders according to the following ratios to make Al-Nb-B-Cu compacts; the mass ratio of Nb/B is 4.30:1, mol The ratio is 1:2; the content of aluminum powder is 60-90wt.%; the content of niobium powder is 8.11-32.45wt.%; the content of boron powder is 1.89-7.55wt.%; the content of Cu powder is 0-5wt.%, details as follows:
①Al-Nb-B体系中反应生成纳米NbB2陶瓷颗粒的质量分数为10wt.%;体系中铝粉、铌粉、硼粉、铜粉各自重量分别为:铝粉:90克;铌粉:8.11克;硼粉: 1.89克;铜粉:0克;配制成100克混合粉末;其中,纳米NbB2陶瓷颗粒中的Nb/B 质量比为4.30:1;Nb/B摩尔比为1:2;①The mass fraction of nano-NbB 2 ceramic particles formed by the reaction in the Al-Nb-B system is 10wt.%; the respective weights of aluminum powder, niobium powder, boron powder and copper powder in the system are: aluminum powder: 90 g; niobium powder: 8.11 g; boron powder: 1.89 g; copper powder: 0 g; prepared into 100 g mixed powder; wherein, the Nb/B mass ratio in the nano-NbB 2 ceramic particles is 4.30:1; the Nb/B molar ratio is 1:2;
②Al-Nb-B体系中反应生成纳米NbB2陶瓷颗粒的质量分数为20wt.%;体系中铝粉、铌粉、硼粉、铜粉各自重量分别为:铝粉:80克;铌粉:16.22克;硼粉:3.78克;铜粉:0克;配制成100克混合粉末;其中,纳米NbB2陶瓷颗粒中的Nb/B 质量比为4.30:1;Nb/B摩尔比为1:2;②The mass fraction of nano-NbB 2 ceramic particles produced by the reaction in the Al-Nb-B system is 20wt.%; the respective weights of aluminum powder, niobium powder, boron powder and copper powder in the system are: aluminum powder: 80 g; niobium powder: 16.22 g; boron powder: 3.78 g; copper powder: 0 g; prepared into 100 g mixed powder; wherein, the Nb/B mass ratio in the nano-NbB 2 ceramic particles is 4.30:1; the Nb/B molar ratio is 1:2;
③Al-Nb-B体系中反应生成纳米NbB2陶瓷颗粒的质量分数为30wt.%;体系中铝粉、铌粉、硼粉、铜粉各自重量分别为:铝粉:70克;铌粉:24.33克;硼粉: 5.67克;铜粉:0克;配制成100克混合粉末;其中,纳米NbB2陶瓷颗粒中的Nb/B 质量比为4.30:1;Nb/B摩尔比为1:2;③ The mass fraction of nano-NbB 2 ceramic particles produced by the reaction in the Al-Nb-B system is 30wt.%; the respective weights of aluminum powder, niobium powder, boron powder and copper powder in the system are: aluminum powder: 70 grams; niobium powder: 24.33 g; boron powder: 5.67 g; copper powder: 0 g; prepared into 100 g mixed powder; wherein, the Nb/B mass ratio in the nano-NbB 2 ceramic particles is 4.30:1; the Nb/B molar ratio is 1:2;
④Al-Nb-B体系中反应生成纳米NbB2陶瓷颗粒的质量分数为40wt.%;体系中铝粉、铌粉、硼粉、铜粉各自重量分别为:铝粉:60克;铌粉:32.45克;硼粉: 7.55克;铜粉:0克;配制成100克混合粉末;其中,纳米NbB2陶瓷颗粒中的Nb/B 质量比为4.30:1;Nb/B摩尔比为1:2;④ The mass fraction of nano-NbB 2 ceramic particles formed by the reaction in the Al-Nb-B system is 40wt.%; the respective weights of aluminum powder, niobium powder, boron powder and copper powder in the system are: aluminum powder: 60 g; niobium powder: 32.45 g g; boron powder: 7.55 g; copper powder: 0 g; formulated into 100 g mixed powder; wherein, the Nb/B mass ratio in the nano-NbB 2 ceramic particles is 4.30:1; the Nb/B molar ratio is 1:2;
⑤Al-Nb-B-Cu体系中反应生成纳米NbB2陶瓷颗粒的质量分数为30wt.%,其中 Cu元素的含量为5wt.%;体系中铝粉、铌粉、硼粉、铜粉各自重量分别为:铝粉: 65克;铌粉:24.33克;硼粉:5.67克;铜粉:5克;配制成100克混合粉末;其中,纳米NbB2陶瓷颗粒中的Nb/B质量比为4.30:1;Nb/B摩尔比为1:2;⑤ The mass fraction of nano-NbB 2 ceramic particles produced by the reaction in the Al-Nb-B-Cu system is 30wt.%, of which the content of Cu element is 5wt.%; the respective weights of aluminum powder, niobium powder, boron powder and copper powder in the system are respectively It is: aluminum powder: 65 grams; niobium powder: 24.33 grams; boron powder: 5.67 grams; copper powder: 5 grams; formulated into 100 grams of mixed powder; wherein, the Nb/B mass ratio in the nano-NbB 2 ceramic particles is 4.30: 1; Nb/B molar ratio is 1:2;
(1c)反应压坯所用粉料的球磨混合处理:将配制好的不同组分的混合粉料与氧化锆磨球放入混料机中,罐中盛有直径分别为5mm、7mm、11mm、15mm、20mm、 22mm的ZrO2球,每种10个,ZrO2球质量共800g;混料机以30~60r/min的速度均匀混合8~32h;其中氧化锆磨球和混合粉末的质量比是8:1;(1c) Ball milling mixing treatment of the powder used in the reaction compact: put the prepared mixed powder and zirconia grinding balls of different components into the mixer, and the tank contains diameters of 5mm, 7mm, 11mm, ZrO 2 balls of 15mm, 20mm and 22mm, 10 of each, the total mass of ZrO 2 balls is 800g; the mixer is uniformly mixed at a speed of 30-60r/min for 8-32h; the mass ratio of zirconia grinding balls to mixed powder is 8:1;
(1d)反应压坯的制备:将球磨混料的粉料取出,将球磨混好的粉料用铝箔包好,在液压机上冷压制成Φ30圆柱形压坯,高35~45mm;致密度为60~75%;(1d) Preparation of reaction compact: take out the powder mixed by ball milling, wrap the powder mixed by ball milling with aluminum foil, and cold-press on a hydraulic press to make a Φ30 cylindrical compact with a height of 35-45 mm; the density is 60~75%;
(1e)纳米颗粒原位反应:(1e) Nanoparticle in situ reaction:
①用石墨纸将步骤(2)中制得的Φ30圆柱形压坯包裹好放入到石墨模具中;① Wrap the Φ30 cylindrical compact prepared in step (2) with graphite paper and put it into a graphite mold;
②将石墨模具和Φ30圆柱形压坯放入到真空热爆炉中,关闭炉门,后抽真空至炉内压力低于10Pa;②Put the graphite mold and Φ30 cylindrical compact into the vacuum thermal explosion furnace, close the furnace door, and then vacuumize until the pressure in the furnace is lower than 10Pa;
③开始加热,加热速度设置为25~40K/min;加热升温至1183K,然后将温度降到1073K后保温10min,保温过程中同时对圆柱形压坯施加轴向25~55MPa 压力,保压时间20~60s;反应后并经轴向压力致密化的圆柱形陶铝复合随炉在真空中冷却至室温;③Start heating, set the heating speed to 25~40K/min; heat up to 1183K, then lower the temperature to 1073K and keep for 10min. During the insulation process, apply axial pressure of 25~55MPa to the cylindrical compact, and hold the pressure for 20 minutes. ~60s; after the reaction, the cylindrical ceramic-aluminum composite densified by axial pressure is cooled to room temperature in vacuum with the furnace;
(2)未细化和强化处理的铝合金的制备:(2) Preparation of unrefined and strengthened aluminum alloys:
(2a)将预先称量好的铝合金放置于坩埚中并随坩埚一起放入坩埚式电阻熔炼炉内,升温至1023K;铝合金的成分为:Al-Si7-Mn0.65-Mg0.33、Al-Si10-Cu-Mg0.39;(2a) Place the pre-weighed aluminum alloy in the crucible and put it into the crucible resistance melting furnace together with the crucible, and heat up to 1023K; the composition of the aluminum alloy is: Al-Si 7 -Mn 0.65 -Mg 0.33 , Al -Si 10 -Cu-Mg 0.39 ;
(2b)待合金完全熔化后并保温30min,加入0.05~0.10wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(2b) After the alloy is completely melted and kept for 30 minutes, 0.05-0.10 wt.% of a slag cleaning agent is added to refine and remove the slag of the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3)内生纳米NbB2陶瓷颗粒强化处理铝合金:(3) Endogenous nano-NbB 2 ceramic particles strengthen the aluminum alloy:
(3a)在将称量好的合金放入坩埚中随坩埚一起放入炉内后,升温至1123K;(3a) after putting the weighed alloy into the crucible and putting it into the furnace together with the crucible, the temperature is raised to 1123K;
(3b)待合金完全熔化后并保温30min,加入0.05~0.10wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(3b) After the alloy is completely melted and kept for 30 minutes, 0.05-0.10 wt.% of a slag cleaning agent is added to refine and remove the slag of the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3c)将含有NbB2陶瓷颗粒的强化剂加入到合金液中,NbB2陶瓷颗粒的实际加入量为0.1wt.%~0.3wt.%,对混合合金液采用超声处理3~10min;NbB2陶瓷颗粒中的Nb/B质量比为4.30:1;Nb/B摩尔比为1:2;(3c) Add the strengthening agent containing NbB 2 ceramic particles into the alloy liquid, the actual addition amount of NbB 2 ceramic particles is 0.1wt.%~0.3wt.%, and ultrasonically treat the mixed alloy liquid for 3~10min ; The mass ratio of Nb/B in the ceramic particles is 4.30:1; the molar ratio of Nb/B is 1:2;
(3d)将超声处理后的金属液浇铸到金属型模具内,凝固冷却后得到纳米 NbB2陶瓷颗粒细化及强化铝合金的板状式样。(3d) The molten metal after ultrasonic treatment is cast into a metal mold, and after solidification and cooling, a plate-like pattern of nano-NbB 2 ceramic particles refined and strengthened aluminum alloy is obtained.
优选的,步骤(3d)中的金属型模具的材质为:45#钢,金属型模具的尺寸为:200mm×150mm×20mm。Preferably, the material of the metal mold in step (3d) is: 45# steel, and the size of the metal mold is: 200mm×150mm×20mm.
所述材料的显微结构和力学性能均得到了明显的优化:在最佳细化以及强化条件下(Al-7Si-0.65Mn-0.33Mg合金中NbB2陶瓷颗粒添加量为0.1wt.%, Nb/B=1:2)铝合金的晶粒得到了显著细化,合金铸态的屈服强度、抗拉强度、断裂应变分别为168.7MPa、255.2MPa、8.6%。未经细化和强化处理的铝合金铸态的屈服强度、抗拉强度、断裂应变分别为143.9MPa、205.0MPa、6.0%。通过添加NbB2纳米颗粒细化以及强化铝合金后,合金的屈服强度、抗拉强度、断裂应变相比于未处理合金,分别提高了17.2%、24.5%、43.3%,力学性能有明显的提高。The microstructure and mechanical properties of the material are obviously optimized: under the optimal refining and strengthening conditions (the addition of NbB ceramic particles in the Al - 7Si-0.65Mn-0.33Mg alloy is 0.1 wt.%, The grains of Nb/B=1:2) aluminum alloys have been significantly refined, and the as-cast yield strength, tensile strength and fracture strain of the alloy are 168.7MPa, 255.2MPa, and 8.6%, respectively. The yield strength, tensile strength and fracture strain of the as-cast aluminum alloy without refining and strengthening treatment are 143.9MPa, 205.0MPa, and 6.0%, respectively. After refining and strengthening the aluminum alloy by adding NbB 2 nanoparticles, the yield strength, tensile strength, and fracture strain of the alloy are increased by 17.2%, 24.5%, and 43.3%, respectively, compared with the untreated alloy, and the mechanical properties are significantly improved. .
该发明的有益效果:本发明中的一种原位内生纳米NbB2颗粒细化和强化铝合金的方法,具体包括以下四个步骤:(1)原位内生纳米NbB2颗粒细化及强化剂的制备;(2)未细化和强化处理的铝合金的制备;(3)内生纳米NbB2陶瓷颗粒强化处理铝合金;该技术方法细化及强化效率高,操作方法简便,尤其适用于髙硅含量的铝合金的组织细化和性能强化。铝合金经过细化和强化处理后,ɑ -Al枝晶得到了显著细化,并且合金的力学性能得到了显著改善:屈服强度、抗拉强度和塑性显著提高;少量纳米NbB2颗粒的加入即可达到较好的效果,细化和强化后的铝合金的应用领域进一步扩展,为铝合金的薄壁轻量化提供了一种新的解决思路,具有重要的实际应用价值。Beneficial effects of the invention: a method for in-situ endogenous nano - NbB particle refinement and strengthening of aluminum alloys in the present invention, specifically comprising the following four steps: (1) in-situ endogenous nano - NbB particle refinement and Preparation of strengthening agent; (2) preparation of unrefined and strengthened aluminum alloy; (3) strengthened treatment of aluminum alloy with endogenous nano-NbB 2 ceramic particles; the technical method has high refining and strengthening efficiency, and is easy to operate, especially It is suitable for microstructure refinement and performance enhancement of aluminum alloys with high silicon content. After the aluminum alloy was refined and strengthened, the α-Al dendrites were significantly refined, and the mechanical properties of the alloy were significantly improved: the yield strength, tensile strength and plasticity were significantly improved; the addition of a small amount of nano - NbB particles Good results can be achieved, and the application field of the refined and strengthened aluminum alloy is further expanded, which provides a new solution for the thin-walled and lightweight aluminum alloy, which has important practical application value.
附图说明Description of drawings
图1为未经过细化和强化处理的Al-Si7-Mn0.65-Mg0.33铝合金的铸态晶粒组织图。Fig. 1 is the as-cast grain structure diagram of Al-Si 7 -Mn 0.65 -Mg 0.33 aluminum alloy without refining and strengthening treatment.
图2为未经过细化和强化的Al-Si10-Cu-Mg0.39铝合金的铸态晶粒组织图。Figure 2 is the as-cast grain structure diagram of the Al-Si 10 -Cu-Mg 0.39 aluminum alloy that has not been refined and strengthened.
图3为实施例1中添加0.1wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金的铸态晶粒组织图。FIG. 3 is the as-cast grain structure diagram of the Al-Si 7 -Mn 0.65 -Mg 0.33 alloy added with 0.1 wt. % NbB 2 ceramic particles in Example 1. FIG.
图4为实施例1中添加0.1wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金铸态的拉伸应力应变曲线。4 is the tensile stress-strain curve of the as-cast Al-Si 7 -Mn 0.65 -Mg 0.33 alloy added with 0.1 wt. % NbB 2 ceramic particles in Example 1. FIG.
图5为实施例2中添加0.1wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金的铸态晶粒组织图。FIG. 5 is the as-cast grain structure diagram of the Al-Si 7 -Mn 0.65 -Mg 0.33 alloy added with 0.1 wt. % NbB 2 ceramic particles in Example 2. FIG.
图6为实施例2中添加0.1wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金铸态的拉伸应力应变曲线。FIG. 6 is the tensile stress-strain curve of the as-cast Al-Si 7 -Mn 0.65 -Mg 0.33 alloy added with 0.1 wt. % NbB 2 ceramic particles in Example 2. FIG.
图7为实施例3中添加0.3wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金的铸态晶粒组织图。7 is the as-cast grain structure diagram of the Al-Si 7 -Mn 0.65 -Mg 0.33 alloy added with 0.3 wt. % NbB 2 ceramic particles in Example 3. FIG.
图8为实施例3中添加0.3wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金铸态的拉伸应力应变曲线。8 is the tensile stress-strain curve of the as-cast Al-Si 7 -Mn 0.65 -Mg 0.33 alloy added with 0.3 wt. % NbB 2 ceramic particles in Example 3. FIG.
图9为实施例4中添加0.3wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金的铸态晶粒组织图。9 is the as-cast grain structure diagram of the Al-Si 7 -Mn 0.65 -Mg 0.33 alloy added with 0.3 wt. % NbB 2 ceramic particles in Example 4. FIG.
图10为实施例4中添加0.3wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金铸态的拉伸应力应变曲线。10 is the tensile stress-strain curve of the as-cast Al-Si 7 -Mn 0.65 -Mg 0.33 alloy added with 0.3 wt. % NbB 2 ceramic particles in Example 4. FIG.
图11为实施例5中添加0.3wt.%NbB2陶瓷颗粒的Al-Si10-Cu-Mg0.39合金的铸态晶粒组织图。11 is the as-cast grain structure diagram of the Al-Si 10 -Cu-Mg 0.39 alloy added with 0.3 wt. % NbB 2 ceramic particles in Example 5. FIG.
图12为实施例5中添加0.3wt.%NbB2陶瓷颗粒的Al-Si10-Cu-Mg0.39合金铸态的拉伸应力应变曲线。12 is the tensile stress-strain curve of the as-cast Al-Si 10 -Cu-Mg 0.39 alloy added with 0.3 wt. % NbB 2 ceramic particles in Example 5. FIG.
具体实施方式Detailed ways
为使本发明实现的技术手段、创新特征、达成目的易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, innovative features, and goals achieved by the present invention easy to understand, the present invention will be further described below with reference to the specific embodiments.
实施例1:Example 1:
本实施例中的一种原位内生纳米NbB2颗粒细化及强化铝合金的方法,包括以下步骤:A method for in-situ endogenous nano-NbB 2 particle refinement and strengthening of aluminum alloys in this embodiment includes the following steps:
(1)原位内生纳米NbB2颗粒细化及强化剂的制备:(1) Preparation of in-situ endogenous nano-NbB 2 particle refinement and strengthening agent:
(1a)硼粉球磨活化预处理:将硼粉放入球磨罐中,用球磨机将硼粉以 200r/min的速度球磨活化处理3h;(1a) Activation pretreatment of boron powder ball milling: put the boron powder into the ball mill tank, and use a ball mill to ball mill the boron powder for activation treatment at a speed of 200r/min for 3h;
(1b)反应压坯所用粉料的配制:称取一定量所需的粒度25μm的铝粉,球磨处理后粒度为0.5μm的硼粉,粒度为48μm的铌粉备用。将铝粉、铌粉、硼粉按以下几种配比配制成100g混合粉末制成Al-Nb-B压坯。其中Al-Nb-B体系中反应生成纳米NbB2陶瓷颗粒(Nb/B质量比为4.30:1;Nb/B摩尔比为1:2)的质量分数为10wt.%:体系中铝粉、铌粉、硼粉各自重量分别为:铝粉:90克;铌粉:8.11克;硼粉:1.89克;配制成100克混合粉末;(1b) Preparation of powder for reaction compact: Weigh a certain amount of required aluminum powder with a particle size of 25 μm, ball-milled boron powder with a particle size of 0.5 μm, and niobium powder with a particle size of 48 μm for use. The aluminum powder, niobium powder and boron powder are prepared into 100g mixed powder according to the following ratios to make Al-Nb-B compact. Among them, the mass fraction of nano-NbB 2 ceramic particles (Nb/B mass ratio is 4.30:1; Nb/B molar ratio is 1:2) produced by the reaction in the Al-Nb-B system is 10wt.%: aluminum powder, niobium powder in the system The respective weights of powder and boron powder are: aluminum powder: 90 grams; niobium powder: 8.11 grams; boron powder: 1.89 grams; prepared into 100 grams of mixed powder;
(1c)反应压坯所用粉料的球磨混合处理:将配制好的不同组分的混合粉料与氧化锆磨球放入混料机中,罐中盛有直径分别为5mm、7mm、11mm、15mm、20mm、 22mm的ZrO2球,每种10个,ZrO2球质量共800g。混料机以30r/min的速度均匀混合32h;其中氧化锆磨球和混合粉末的质量比是8:1;(1c) Ball milling mixing treatment of the powder used in the reaction compact: put the prepared mixed powder and zirconia grinding balls of different components into the mixer, and the tank contains diameters of 5mm, 7mm, 11mm, ZrO 2 balls of 15mm, 20mm and 22mm, 10 of each, the total mass of ZrO 2 balls is 800g. The mixer is uniformly mixed for 32h at a speed of 30r/min; the mass ratio of zirconia grinding balls and mixed powder is 8:1;
(1d)反应压坯的制备:将球磨混料的粉料取出,将球磨混好的粉料用铝箔包好,在液压机上冷压制成Φ30圆柱形压坯,高40mm;致密度为70%;(1d) Preparation of reaction compact: take out the powder mixed by ball milling, wrap the powder mixed by ball milling with aluminum foil, and cold-press on a hydraulic press to make a cylindrical compact of Φ30 with a height of 40 mm; the density is 70% ;
(1e)纳米颗粒原位反应:(1e) Nanoparticle in situ reaction:
①用石墨纸将步骤(2)中制得的Φ30圆柱形压坯包裹好放入到石墨模具中;① Wrap the Φ30 cylindrical compact prepared in step (2) with graphite paper and put it into a graphite mold;
②将石墨模具和Φ30圆柱形压坯放入到真空热爆炉中,关闭炉门,后抽真空至炉内压力低于10Pa;②Put the graphite mold and Φ30 cylindrical compact into the vacuum thermal explosion furnace, close the furnace door, and then vacuumize until the pressure in the furnace is lower than 10Pa;
③开始加热,加热速度设置为35K/min;加热升温至1183K,然后将温度降到1073K后保温10min,保温过程中同时对圆柱形压坯施加轴向45MPa压力,保压时间25s;反应后并经轴向压力致密化的圆柱形陶铝复合随炉在真空中冷却至室温;③ Start heating, and set the heating speed to 35K/min; heat up to 1183K, then lower the temperature to 1073K and keep it for 10min. During the heat preservation process, apply an axial pressure of 45MPa to the cylindrical compact, and keep the pressure for 25s; The cylindrical ceramic-aluminum composite densified by axial pressure is cooled to room temperature in vacuum in a furnace;
(2)未细化和强化处理的铝合金的制备:(2) Preparation of unrefined and strengthened aluminum alloys:
(2a)将预先称量好的铝合金放置于坩埚中并随坩埚一起放入坩埚式电阻熔炼炉内,升温至1023K;铝合金的成分为:Al-Si7-Mn0.65-Mg0.33;(2a) place the aluminum alloy weighed in advance in the crucible and put into the crucible resistance melting furnace together with the crucible, and be heated to 1023K; the composition of the aluminum alloy is: Al-Si 7 -Mn 0.65 -Mg 0.33 ;
(2b)待合金完全熔化后并保温30min,加入0.05wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(2b) After the alloy is completely melted and kept for 30 minutes, 0.05wt.% slag removal agent is added to refine and remove slag from the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3)步骤三,内生纳米NbB2陶瓷颗粒强化处理铝合金:(3)
(3a)在将称量好的合金放入坩埚中随坩埚一起放入炉内后,升温至1123K;(3a) after putting the weighed alloy into the crucible and putting it into the furnace together with the crucible, the temperature is raised to 1123K;
(3b)待合金完全熔化后并保温30min,加入0.05wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(3b) After the alloy is completely melted and kept for 30 minutes, 0.05wt.% of a slag cleaning agent is added to refine and remove the slag of the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3c)将含有NbB2陶瓷颗粒的强化剂加入到合金液中,NbB2陶瓷颗粒的实际加入量为0.1wt.%(Nb/B质量比为4.30:1;Nb/B摩尔比为1:2),对混合合金液采用超声处理3min;(3c) The strengthening agent containing NbB ceramic particles is added to the alloy liquid, and the actual addition amount of NbB ceramic particles is 0.1 wt.% (Nb/B mass ratio is 4.30:1; Nb/B molar ratio is 1: 2), the mixed alloy liquid is ultrasonically treated for 3min;
(3d)将超声处理后的金属液浇铸到金属型模具内,凝固冷却后得到纳米 NbB2陶瓷颗粒细化及强化铝合金的板状式样。(3d) The molten metal after ultrasonic treatment is cast into a metal mold, and after solidification and cooling, a plate-like pattern of nano-NbB 2 ceramic particles refined and strengthened aluminum alloy is obtained.
其中,步骤(3d)中的金属型模具的材质为:45#钢,金属型模具的尺寸为: 200mm×150mm×20mm。Wherein, the material of the metal mold in step (3d) is: 45# steel, and the size of the metal mold is: 200mm×150mm×20mm.
原位内生纳米NbB2陶瓷颗粒可以作为铝合金的一种有效的细化及强化剂。图3为在Al-Si7-Mn0.65-Mg0.33合金中NbB2陶瓷颗粒添加量为0.1wt.%时的铸态晶粒组织图。与未经细化处理的铝合金组织相比(如图1所示),添加纳米颗粒的铝合金晶粒得到了细化。图4为添加0.1wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金铸态的拉伸应力应变曲线。添加NbB2纳米颗粒后,铝合金铸态的屈服强度σ0.2(MPa)为163.2MPa,抗拉强度为UTS(MPa)为238.0MPa,断裂应变εf(%)为8.8%。与未经细化和强化处理的铝合金拉伸性能相比(屈服强度:143.9MPa、抗拉强度: 205.0MPa、断裂应变:6.0%),添加NbB2纳米颗粒的铝合金屈服强度、抗拉强度、断裂应变分别提高了13.4%、16.1%、46.7%,力学性能显著提高,如图4和表1 所示。In situ endogenous nano-NbB 2 ceramic particles can be used as an effective refiner and strengthening agent for aluminum alloys. FIG. 3 is the as-cast grain structure diagram when the addition amount of NbB 2 ceramic particles is 0.1 wt. % in the Al-Si 7 -Mn 0.65 -Mg 0.33 alloy. Compared with the unrefined aluminum alloy structure (as shown in Figure 1), the aluminum alloy grains added with nanoparticles are refined. FIG. 4 is the tensile stress-strain curve of the as-cast Al-Si 7 -Mn 0.65 -Mg 0.33 alloy added with 0.1 wt. % NbB 2 ceramic particles. After adding NbB 2 nanoparticles, the as-cast yield strength σ 0.2 (MPa) of the aluminum alloy is 163.2 MPa, the tensile strength UTS (MPa) is 238.0 MPa, and the fracture strain ε f (%) is 8.8%. Compared with the tensile properties of the aluminum alloy without refining and strengthening treatment (yield strength: 143.9MPa, tensile strength: 205.0MPa, fracture strain: 6.0%), the yield strength, tensile strength of the aluminum alloy with NbB nanoparticles added The strength and fracture strain were increased by 13.4%, 16.1%, and 46.7%, respectively, and the mechanical properties were significantly improved, as shown in Figure 4 and Table 1.
实施例2:Example 2:
本实施例中的一种原位内生纳米NbB2颗粒细化及强化铝合金的方法,包括以下步骤:A method for in-situ endogenous nano-NbB 2 particle refinement and strengthening of aluminum alloys in this embodiment includes the following steps:
(1)原位内生纳米NbB2颗粒细化及强化剂的制备:(1) Preparation of in-situ endogenous nano-NbB 2 particle refinement and strengthening agent:
(1a)硼粉球磨活化预处理:将硼粉放入球磨罐中,用球磨机将硼粉以 200r/min的速度球磨活化处理3h;(1a) Activation pretreatment of boron powder ball milling: put the boron powder into the ball mill tank, and use a ball mill to ball mill the boron powder for activation treatment at a speed of 200r/min for 3h;
(1b)反应压坯所用粉料的配制:称取一定量所需的粒度13μm的铝粉,球磨处理后粒度为0.5μm的硼粉,粒度为48μm的铌粉备用;将铝粉、铌粉、硼粉按以下几种配比配制成100g混合粉末制成Al-Nb-B压坯。其中Al-Nb-B体系中反应生成纳米NbB2陶瓷颗粒(Nb/B质量比为4.30:1;Nb/B摩尔比为1:2)的质量分数为20wt.%:体系中铝粉、铌粉、硼粉各自重量分别为:铝粉:80克;铌粉:16.22克;硼粉:3.78克;配制成100克混合粉末。(1b) Preparation of powders used in the reaction compact: Weigh a certain amount of required aluminum powder with a particle size of 13 μm, ball-milled boron powder with a particle size of 0.5 μm, and niobium powder with a particle size of 48 μm for use; , Boron powder is prepared into 100g mixed powder according to the following ratios to make Al-Nb-B compact. Among them, the mass fraction of nano-NbB 2 ceramic particles (Nb/B mass ratio is 4.30:1; Nb/B molar ratio is 1:2) generated by the reaction in the Al-Nb-B system is 20wt.%: aluminum powder, niobium powder in the system The respective weights of the powder and the boron powder are: aluminum powder: 80 grams; niobium powder: 16.22 grams; boron powder: 3.78 grams; prepared into 100 grams of mixed powder.
(1c)反应压坯所用粉料的球磨混合处理:将配制好的不同组分的混合粉料与氧化锆磨球放入混料机中,罐中盛有直径分别为5mm、7mm、11mm、15mm、20mm、 22mm的ZrO2球,每种10个,ZrO2球质量共800g。混料机以60r/min的速度均匀混合8h;其中氧化锆磨球和混合粉末的质量比是8:1;(1c) Ball milling mixing treatment of the powder used in the reaction compact: put the prepared mixed powder and zirconia grinding balls of different components into the mixer, and the tank contains diameters of 5mm, 7mm, 11mm, ZrO 2 balls of 15mm, 20mm and 22mm, 10 of each, the total mass of ZrO 2 balls is 800g. The mixer is uniformly mixed for 8h at a speed of 60r/min; the mass ratio of zirconia grinding balls and mixed powder is 8:1;
(1d)反应压坯的制备:(1d) Preparation of reactive compacts:
将球磨混料的粉料取出,将球磨混好的粉料用铝箔包好,在液压机上冷压制成Φ30圆柱形压坯,高35mm;致密度为75%;Take out the ball-milled powder, wrap the ball-milled powder with aluminum foil, and cold-press on a hydraulic press to make a Φ30 cylindrical compact with a height of 35mm and a density of 75%;
(1e)纳米颗粒原位反应:(1e) Nanoparticle in situ reaction:
①用石墨纸将步骤(2)中制得的Φ30圆柱形压坯包裹好放入到石墨模具中;① Wrap the Φ30 cylindrical compact prepared in step (2) with graphite paper and put it into a graphite mold;
②将石墨模具和Φ30圆柱形压坯放入到真空热爆炉中,关闭炉门,后抽真空至炉内压力低于10Pa;②Put the graphite mold and Φ30 cylindrical compact into the vacuum thermal explosion furnace, close the furnace door, and then vacuumize until the pressure in the furnace is lower than 10Pa;
③开始加热,加热速度设置为25K/min;加热升温至1183K,然后将温度降到1073K后保温10min,保温过程中同时对圆柱形压坯施加轴向55MPa压力,保压时间20s;反应后并经轴向压力致密化的圆柱形陶铝复合随炉在真空中冷却至室温;③Start heating, and set the heating speed to 25K/min; heat up to 1183K, then lower the temperature to 1073K and keep it for 10min. During the heat preservation process, apply an axial pressure of 55MPa to the cylindrical compact, and keep the pressure for 20s; The cylindrical ceramic-aluminum composite densified by axial pressure is cooled to room temperature in vacuum in a furnace;
(2)未细化和强化处理的铝合金的制备:(2) Preparation of unrefined and strengthened aluminum alloys:
(2a)将预先称量好的铝合金放置于坩埚中并随坩埚一起放入坩埚式电阻熔炼炉内,升温至1023K;铝合金的成分为:Al-Si7-Mn0.65-Mg0.33;(2a) place the aluminum alloy weighed in advance in the crucible and put into the crucible resistance melting furnace together with the crucible, and be heated to 1023K; the composition of the aluminum alloy is: Al-Si 7 -Mn 0.65 -Mg 0.33 ;
(2b)待合金完全熔化后并保温30min,加入0.10wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(2b) After the alloy is completely melted and kept for 30 minutes, 0.10 wt.% slag cleaning agent is added to refine and remove the slag of the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3)内生纳米NbB2陶瓷颗粒强化处理铝合金:(3) Endogenous nano-NbB 2 ceramic particles strengthen the aluminum alloy:
(3a)在将称量好的合金放入坩埚中随坩埚一起放入炉内后,升温至1123K;(3a) after putting the weighed alloy into the crucible and putting it into the furnace together with the crucible, the temperature is raised to 1123K;
(3b)待合金完全熔化后并保温30min,加入0.10wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(3b) After the alloy is completely melted and kept for 30 minutes, 0.10wt.% slag cleaning agent is added to refine and remove the slag of the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3c)将含有NbB2陶瓷颗粒的强化剂加入到合金液中,NbB2陶瓷颗粒的实际加入量为0.1wt.%(Nb/B质量比为4.30:1;Nb/B摩尔比为1:2),对混合合金液采用超声处理5min;(3c) The strengthening agent containing NbB ceramic particles is added to the alloy liquid, and the actual addition amount of NbB ceramic particles is 0.1 wt.% (Nb/B mass ratio is 4.30:1; Nb/B molar ratio is 1: 2), the mixed alloy liquid is ultrasonically treated for 5min;
(3d)将超声处理后的金属液浇铸到金属型模具内,凝固冷却后得到纳米 NbB2陶瓷颗粒细化及强化铝合金的板状式样。(3d) The molten metal after ultrasonic treatment is cast into a metal mold, and after solidification and cooling, a plate-like pattern of nano-NbB 2 ceramic particles refined and strengthened aluminum alloy is obtained.
其中,步骤(3d)中的金属型模具的材质为:45#钢,金属型模具的尺寸为: 200mm×150mm×20mm。Wherein, the material of the metal mold in step (3d) is: 45# steel, and the size of the metal mold is: 200mm×150mm×20mm.
原位内生纳米NbB2陶瓷颗粒可以作为铝合金的一种有效的细化及强化剂。图5为在Al-Si7-Mn0.65-Mg0.33合金中NbB2陶瓷颗粒添加量为0.1wt.%时的铸态晶粒组织图。与未经细化处理的铝合金组织相比(如图1所示),添加纳米颗粒的铝合金晶粒得到了细化。图6为添加0.1wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金铸态的拉伸应力应变曲线。添加NbB2纳米颗粒后,铝合金铸态的屈服强度σ0.2(MPa)为168.7MPa,抗拉强度为UTS(MPa)为255.2MPa,断裂应变εf(%)为8.6%。与未经细化和强化处理的铝合金拉伸性能相比(屈服强度:143.9MPa、抗拉强度: 205.0MPa、断裂应变:6.0%),添加NbB2纳米颗粒的铝合金屈服强度、抗拉强度、断裂应变分别提高了17.2%、24.5%、43.3%,力学性能显著提高,如图6和表1 所示。In situ endogenous nano-NbB 2 ceramic particles can be used as an effective refiner and strengthening agent for aluminum alloys. FIG. 5 is the as-cast grain structure diagram when the addition amount of NbB 2 ceramic particles is 0.1 wt. % in the Al-Si 7 -Mn 0.65 -Mg 0.33 alloy. Compared with the unrefined aluminum alloy structure (as shown in Figure 1), the aluminum alloy grains added with nanoparticles are refined. FIG. 6 is a tensile stress-strain curve of the as-cast Al-Si 7 -Mn 0.65 -Mg 0.33 alloy added with 0.1 wt. % NbB 2 ceramic particles. After adding NbB 2 nanoparticles, the as-cast yield strength σ 0.2 (MPa) of the aluminum alloy is 168.7 MPa, the tensile strength UTS (MPa) is 255.2 MPa, and the fracture strain ε f (%) is 8.6%. Compared with the tensile properties of the aluminum alloy without refining and strengthening treatment (yield strength: 143.9MPa, tensile strength: 205.0MPa, fracture strain: 6.0%), the yield strength, tensile strength of the aluminum alloy with NbB nanoparticles added The strength and fracture strain were increased by 17.2%, 24.5%, and 43.3%, respectively, and the mechanical properties were significantly improved, as shown in Figure 6 and Table 1.
实施例3:Example 3:
本实施例中的一种原位内生纳米NbB2颗粒细化及强化铝合金的方法,包括以下步骤:A method for in-situ endogenous nano-NbB 2 particle refinement and strengthening of aluminum alloys in this embodiment includes the following steps:
(1)原位内生纳米NbB2颗粒细化及强化剂的制备:(1) Preparation of in-situ endogenous nano-NbB 2 particle refinement and strengthening agent:
(1a)硼粉球磨活化预处理:将硼粉放入球磨罐中,用球磨机将硼粉以 200r/min的速度球磨活化处理3h;(1a) Activation pretreatment of boron powder ball milling: put the boron powder into the ball mill tank, and use a ball mill to ball mill the boron powder for activation treatment at a speed of 200r/min for 3h;
(1b)反应压坯所用粉料的配制:称取一定量所需的粒度25μm的铝粉,球磨处理后粒度为0.5μm的硼粉,粒度为48μm的铌粉,粒度为48μm的铜粉备用;将铝粉、铌粉、硼粉、铜粉按以下几种配比配制成100g混合粉末制成 Al-Nb-B-Cu压坯。其中Al-Nb-B-Cu体系中反应生成纳米NbB2陶瓷颗粒(Nb/B 质量比为4.30:1;Nb/B摩尔比为1:2)的质量分数为30wt.%,其中Cu元素的含量为5wt.%:体系中铝粉、铌粉、硼粉、铜粉各自重量分别为:铝粉:65克;铌粉:24.33克;硼粉:5.67克;铜粉:5克;配制成100克混合粉末;(1b) Preparation of powders for the reaction compact: Weigh a certain amount of required aluminum powder with a particle size of 25 μm, boron powder with a particle size of 0.5 μm after ball milling, niobium powder with a particle size of 48 μm, and copper powder with a particle size of 48 μm for use ; The aluminum powder, niobium powder, boron powder and copper powder are prepared into 100g mixed powder according to the following ratios to make Al-Nb-B-Cu compact. Among them, the mass fraction of nano-NbB 2 ceramic particles (Nb/B mass ratio is 4.30:1; Nb/B molar ratio is 1:2) in the Al-Nb-B-Cu system is 30wt.%, of which the Cu element is The content is 5wt.%: the respective weights of aluminum powder, niobium powder, boron powder and copper powder in the system are: aluminum powder: 65 grams; niobium powder: 24.33 grams; boron powder: 5.67 grams; copper powder: 5 grams; 100 g mixed powder;
(1c)反应压坯所用粉料的球磨混合处理:将配制好的不同组分的混合粉料与氧化锆磨球放入混料机中,罐中盛有直径分别为5mm、7mm、11mm、15mm、20mm、 22mm的ZrO2球,每种10个,ZrO2球质量共800g。混料机以45r/min的速度均匀混合20h;其中氧化锆磨球和混合粉末的质量比是8:1;(1c) Ball milling mixing treatment of the powder used in the reaction compact: put the prepared mixed powder and zirconia grinding balls of different components into the mixer, and the tank contains diameters of 5mm, 7mm, 11mm, ZrO 2 balls of 15mm, 20mm and 22mm, 10 of each, the total mass of ZrO 2 balls is 800g. The mixer is uniformly mixed for 20h at a speed of 45r/min; the mass ratio of zirconia grinding balls and mixed powder is 8:1;
(1d)反应压坯的制备:将球磨混料的粉料取出,将球磨混好的粉料用铝箔包好,在液压机上冷压制成Φ30圆柱形压坯,高35mm;致密度为75%;(1d) Preparation of reaction compact: take out the powder mixed by ball milling, wrap the powder mixed by ball milling with aluminum foil, and cold-press on a hydraulic press to make a cylindrical compact of Φ30 with a height of 35 mm; the density is 75% ;
(1e)纳米颗粒原位反应:(1e) Nanoparticle in situ reaction:
①用石墨纸将步骤(2)中制得的Φ30圆柱形压坯包裹好放入到石墨模具中;① Wrap the Φ30 cylindrical compact prepared in step (2) with graphite paper and put it into a graphite mold;
②将石墨模具和Φ30圆柱形压坯放入到真空热爆炉中,关闭炉门,后抽真空至炉内压力低于10Pa;②Put the graphite mold and Φ30 cylindrical compact into the vacuum thermal explosion furnace, close the furnace door, and then vacuumize until the pressure in the furnace is lower than 10Pa;
③开始加热,加热速度设置为40K/min;加热升温至1183K,然后将温度降到1073K后保温10min,保温过程中同时对圆柱形压坯施加轴向30MPa压力,保压时间55s;反应后并经轴向压力致密化的圆柱形陶铝复合随炉在真空中冷却至室温;③Start heating, and set the heating speed to 40K/min; heat up to 1183K, then lower the temperature to 1073K and keep it for 10min. During the heating process, apply an axial pressure of 30MPa to the cylindrical compact for 55s; The cylindrical ceramic-aluminum composite densified by axial pressure is cooled to room temperature in vacuum in a furnace;
(2)未细化和强化处理的铝合金的制备:(2) Preparation of unrefined and strengthened aluminum alloys:
(2a)将预先称量好的铝合金放置于坩埚中并随坩埚一起放入坩埚式电阻熔炼炉内,升温至1023K;铝合金的成分为:Al-Si7-Mn0.65-Mg0.33。(2a) The pre-weighed aluminum alloy is placed in the crucible and put into the crucible resistance melting furnace together with the crucible, and the temperature is raised to 1023K; the composition of the aluminum alloy is: Al-Si 7 -Mn 0.65 -Mg 0.33 .
(2b)待合金完全熔化后并保温30min,加入0.05wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(2b) After the alloy is completely melted and kept for 30 minutes, 0.05wt.% slag removal agent is added to refine and remove slag from the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3)内生纳米NbB2陶瓷颗粒强化处理铝合金:(3) Endogenous nano-NbB 2 ceramic particles strengthen the aluminum alloy:
(3a)在将称量好的合金放入坩埚中随坩埚一起放入炉内后,升温至1123K;(3a) after putting the weighed alloy into the crucible and putting it into the furnace together with the crucible, the temperature is raised to 1123K;
(3b)待合金完全熔化后并保温30min,加入0.05wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(3b) After the alloy is completely melted and kept for 30 minutes, 0.05wt.% of a slag cleaning agent is added to refine and remove the slag of the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3c)将含有NbB2陶瓷颗粒的强化剂加入到合金液中,NbB2陶瓷颗粒的实际加入量为0.3wt.%(Nb/B质量比为4.30:1;Nb/B摩尔比为1:2),对混合合金液采用超声处理8min;(3c) The strengthening agent containing NbB ceramic particles is added to the alloy liquid, and the actual addition amount of NbB ceramic particles is 0.3 wt.% (Nb/B mass ratio is 4.30:1; Nb/B molar ratio is 1: 2), the mixed alloy liquid is ultrasonically treated for 8min;
(3d)将超声处理后的金属液浇铸到金属型模具内,凝固冷却后得到纳米 NbB2陶瓷颗粒细化及强化铝合金的板状式样。(3d) The molten metal after ultrasonic treatment is cast into a metal mold, and after solidification and cooling, a plate-like pattern of nano-NbB 2 ceramic particles refined and strengthened aluminum alloy is obtained.
其中,步骤(3d)中的金属型模具的材质为:45#钢,金属型模具的尺寸为: 200mm×150mm×20mm。Wherein, the material of the metal mold in step (3d) is: 45# steel, and the size of the metal mold is: 200mm×150mm×20mm.
原位内生纳米NbB2陶瓷颗粒可以作为铝合金的一种有效的细化及强化剂。图7为Al-Si7-Mn0.65-Mg0.33合金中NbB2陶瓷颗粒添加量为0.3wt.%时的铸态晶粒组织图。与未经细化处理的铝合金组织相比(如图1所示),添加纳米颗粒的铝合金晶粒得到了细化。图8为添加0.3wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金铸态的拉伸应力应变曲线。添加NbB2纳米颗粒后,铝合金铸态的屈服强度σ0.2(MPa)为156.8MPa,抗拉强度为UTS(MPa)为225.8MPa,断裂应变εf(%)为 10.1%。与未经细化和强化处理的铝合金拉伸性能相比(屈服强度:143.9MPa、抗拉强度:205.0MPa、断裂应变:6.0%),添加NbB2纳米颗粒的铝合金屈服强度、抗拉强度、断裂应变分别提高了9.0%、10.2%、68.3%,力学性能显著提高,如图8和表1所示。In situ endogenous nano-NbB 2 ceramic particles can be used as an effective refiner and strengthening agent for aluminum alloys. FIG. 7 is the as-cast grain structure diagram of the Al-Si 7 -Mn 0.65 -Mg 0.33 alloy when the addition amount of NbB 2 ceramic particles is 0.3 wt. %. Compared with the unrefined aluminum alloy structure (as shown in Figure 1), the aluminum alloy grains added with nanoparticles are refined. Figure 8 is a tensile stress-strain curve of the as-cast Al-Si7- Mn0.65 - Mg0.33 alloy with 0.3 wt.% NbB2 ceramic particles added. After adding NbB 2 nanoparticles, the as-cast yield strength σ 0.2 (MPa) of the aluminum alloy is 156.8 MPa, the tensile strength UTS (MPa) is 225.8 MPa, and the fracture strain ε f (%) is 10.1%. Compared with the tensile properties of the aluminum alloy without refining and strengthening treatment (yield strength: 143.9MPa, tensile strength: 205.0MPa, fracture strain: 6.0%), the yield strength and tensile strength of the aluminum alloy with NbB nanoparticles added The strength and fracture strain were increased by 9.0%, 10.2%, and 68.3%, respectively, and the mechanical properties were significantly improved, as shown in Figure 8 and Table 1.
实施例4:Example 4:
本实施例中的一种原位内生纳米NbB2颗粒细化及强化铝合金的方法,包括以下步骤:A method for in-situ endogenous nano-NbB 2 particle refinement and strengthening of aluminum alloys in this embodiment includes the following steps:
(1)原位内生纳米NbB2颗粒细化及强化剂的制备:(1) Preparation of in-situ endogenous nano-NbB 2 particle refinement and strengthening agent:
(1a)硼粉球磨活化预处理:将硼粉放入球磨罐中,用球磨机将硼粉以 300r/min的速度球磨活化处理1h;(1a) Activation pretreatment of boron powder ball milling: put the boron powder into the ball milling tank, and use a ball mill to ball mill the boron powder for activation treatment at a speed of 300r/min for 1h;
(1b)反应压坯所用粉料的配制:称取一定量所需的粒度48μm的铝粉,球磨处理后粒度为1μm的硼粉,粒度为48μm的铌粉备用。将铝粉、铌粉、硼粉按以下几种配比配制成100g混合粉末制成Al-Nb-B压坯。其中Al-Nb-B体系中反应生成纳米NbB2陶瓷颗粒(Nb/B质量比为4.30:1;Nb/B摩尔比为1:2)的质量分数为30wt.%:体系中铝粉、铌粉、硼粉各自重量分别为:铝粉:70克;铌粉:24.33克;硼粉:5.67克;配制成100克混合粉末;(1b) Preparation of powder used in the reaction compact: Weigh a certain amount of required aluminum powder with a particle size of 48 μm, ball-milled boron powder with a particle size of 1 μm, and niobium powder with a particle size of 48 μm for use. The aluminum powder, niobium powder and boron powder are prepared into 100g mixed powder according to the following ratios to make Al-Nb-B compact. Among them, the mass fraction of nano-NbB 2 ceramic particles (Nb/B mass ratio is 4.30:1; Nb/B molar ratio is 1:2) produced by the reaction in the Al-Nb-B system is 30 wt.%: aluminum powder, niobium powder in the system The respective weights of powder and boron powder are: aluminum powder: 70 grams; niobium powder: 24.33 grams; boron powder: 5.67 grams; prepared into 100 grams of mixed powder;
(1c)反应压坯所用粉料的球磨混合处理:(1c) Ball milling mixing treatment of the powder used in the reaction compact:
将配制好的不同组分的混合粉料与氧化锆磨球放入混料机中,罐中盛有直径分别为5mm、7mm、11mm、15mm、20mm、22mm的ZrO2球,每种10个,ZrO2球质量共800g。混料机以40/min的速度均匀混合25h;其中氧化锆磨球和混合粉末的质量比是8:1;Put the prepared mixed powders of different components and zirconia grinding balls into the mixer, and the tank contains ZrO 2 balls with diameters of 5mm, 7mm, 11mm, 15mm, 20mm, and 22mm, 10 of each type. , the mass of ZrO 2 ball is 800g in total. The mixer is uniformly mixed for 25h at a speed of 40/min; the mass ratio of zirconia grinding balls and mixed powder is 8:1;
(1d)反应压坯的制备:(1d) Preparation of reactive compacts:
将球磨混料的粉料取出,将球磨混好的粉料用铝箔包好,在液压机上冷压制成Φ30圆柱形压坯,高35mm;致密度为75%;Take out the ball-milled powder, wrap the ball-milled powder with aluminum foil, and cold-press on a hydraulic press to make a Φ30 cylindrical compact with a height of 35mm and a density of 75%;
(1e)纳米颗粒原位反应:(1e) Nanoparticle in situ reaction:
①用石墨纸将步骤(2)中制得的Φ30圆柱形压坯包裹好放入到石墨模具中;① Wrap the Φ30 cylindrical compact prepared in step (2) with graphite paper and put it into a graphite mold;
②将石墨模具和Φ30圆柱形压坯放入到真空热爆炉中,关闭炉门,后抽真空至炉内压力低于10Pa;②Put the graphite mold and Φ30 cylindrical compact into the vacuum thermal explosion furnace, close the furnace door, and then vacuumize until the pressure in the furnace is lower than 10Pa;
③开始加热,加热速度设置为30K/min;加热升温至1183K,然后将温度降到1073K后保温10min,保温过程中同时对圆柱形压坯施加轴向25MPa压力,保压时间60s;反应后并经轴向压力致密化的圆柱形陶铝复合随炉在真空中冷却至室温;③Start heating and set the heating speed to 30K/min; heat up to 1183K, then lower the temperature to 1073K and keep it for 10min. During the heat preservation process, apply an axial pressure of 25MPa to the cylindrical compact for 60s; The cylindrical ceramic-aluminum composite densified by axial pressure is cooled to room temperature in vacuum in a furnace;
(2)未细化和强化处理的铝合金的制备:(2) Preparation of unrefined and strengthened aluminum alloys:
(2a)将预先称量好的铝合金放置于坩埚中并随坩埚一起放入坩埚式电阻熔炼炉内,升温至1023K;铝合金的成分为:Al-Si7-Mn0.65-Mg0.33;(2a) place the aluminum alloy weighed in advance in the crucible and put into the crucible resistance melting furnace together with the crucible, and be heated to 1023K; the composition of the aluminum alloy is: Al-Si 7 -Mn 0.65 -Mg 0.33 ;
(2b)待合金完全熔化后并保温30min,加入0.05wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(2b) After the alloy is completely melted and kept for 30 minutes, 0.05wt.% slag removal agent is added to refine and remove slag from the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3)内生纳米NbB2陶瓷颗粒强化处理铝合金:(3) Endogenous nano-NbB 2 ceramic particles strengthen the aluminum alloy:
(3a)在将称量好的合金放入坩埚中随坩埚一起放入炉内后,升温至1123K;(3a) after putting the weighed alloy into the crucible and putting it into the furnace together with the crucible, the temperature is raised to 1123K;
(3b)待合金完全熔化后并保温30min,加入0.05wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(3b) After the alloy is completely melted and kept for 30 minutes, 0.05wt.% of a slag cleaning agent is added to refine and remove the slag of the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3c)将含有NbB2陶瓷颗粒的强化剂加入到合金液中,NbB2陶瓷颗粒的实际加入量为0.3wt.%(Nb/B质量比为4.30:1;Nb/B摩尔比为1:2),对混合合金液采用超声处理10min;(3c) The strengthening agent containing NbB ceramic particles is added to the alloy liquid, and the actual addition amount of NbB ceramic particles is 0.3 wt.% (Nb/B mass ratio is 4.30:1; Nb/B molar ratio is 1: 2), the mixed alloy liquid is ultrasonically treated for 10min;
(3d)将超声处理后的金属液浇铸到金属型模具内,凝固冷却后得到纳米 NbB2陶瓷颗粒细化及强化铝合金的板状式样。(3d) The molten metal after ultrasonic treatment is cast into a metal mold, and after solidification and cooling, a plate-like pattern of nano-NbB 2 ceramic particles refined and strengthened aluminum alloy is obtained.
其中,步骤(3d)中的金属型模具的材质为:45#钢,金属型模具的尺寸为: 200mm×150mm×20mm。Wherein, the material of the metal mold in step (3d) is: 45# steel, and the size of the metal mold is: 200mm×150mm×20mm.
原位内生纳米NbB2陶瓷颗粒可以作为铝合金的一种有效的细化及强化剂。图9为在Al-Si7-Mn0.65-Mg0.33合金中NbB2陶瓷颗粒添加量为0.3wt.%时的铸态晶粒组织图。与未经细化处理的铝合金组织相比(如图1所示),添加纳米颗粒的铝合金晶粒得到了细化。图10为添加0.3wt.%NbB2陶瓷颗粒的Al-Si7-Mn0.65-Mg0.33合金铸态的拉伸应力应变曲线。添加NbB2纳米颗粒后,铝合金铸态的屈服强度σ0.2(MPa)为152.4MPa,抗拉强度为UTS(MPa)为218.9MPa,断裂应变εf(%)为 10.9%。与未经细化和强化处理的铝合金拉伸性能相比(屈服强度:143.9MPa、抗拉强度:205.0MPa、断裂应变:6.0%),添加NbB2纳米颗粒的铝合金屈服强度、抗拉强度、断裂应变分别提高了6.0%、6.3%、81.7%,力学性能显著提高,如图 10和表1所示。In situ endogenous nano-NbB 2 ceramic particles can be used as an effective refiner and strengthening agent for aluminum alloys. FIG. 9 is the as-cast grain structure diagram when the addition amount of NbB 2 ceramic particles is 0.3 wt. % in the Al-Si 7 -Mn 0.65 -Mg 0.33 alloy. Compared with the unrefined aluminum alloy structure (as shown in Figure 1), the aluminum alloy grains added with nanoparticles are refined. Figure 10 is the tensile stress-strain curve of the as-cast Al-Si7- Mn0.65 - Mg0.33 alloy with 0.3 wt.% NbB2 ceramic particles added. After adding NbB 2 nanoparticles, the as-cast yield strength σ 0.2 (MPa) of the aluminum alloy is 152.4 MPa, the tensile strength UTS (MPa) is 218.9 MPa, and the fracture strain ε f (%) is 10.9%. Compared with the tensile properties of the aluminum alloy without refining and strengthening treatment (yield strength: 143.9MPa, tensile strength: 205.0MPa, fracture strain: 6.0%), the yield strength and tensile strength of the aluminum alloy with NbB nanoparticles added The strength and fracture strain were increased by 6.0%, 6.3%, and 81.7%, respectively, and the mechanical properties were significantly improved, as shown in Figure 10 and Table 1.
实施例5:Example 5:
本实施例中的一种原位内生纳米NbB2颗粒细化及强化铝合金的方法,包括以下步骤:A method for in-situ endogenous nano-NbB 2 particle refinement and strengthening of aluminum alloys in this embodiment includes the following steps:
(1)原位内生纳米NbB2颗粒细化及强化剂的制备:(1) Preparation of in-situ endogenous nano-NbB 2 particle refinement and strengthening agent:
(1a)硼粉球磨活化预处理:将硼粉放入球磨罐中,用球磨机将硼粉以 300r/min的速度球磨活化处理1h;(1a) Activation pretreatment of boron powder ball milling: put the boron powder into the ball milling tank, and use a ball mill to ball mill the boron powder for activation treatment at a speed of 300r/min for 1h;
(1b)反应压坯所用粉料的配制:称取一定量所需的粒度25μm的铝粉,球磨处理后粒度为1μm的硼粉,粒度为48μm的铌粉备用。将铝粉、铌粉、硼粉按以下几种配比配制成100g混合粉末制成Al-Nb-B压坯。其中Al-Nb-B体系中反应生成纳米NbB2陶瓷颗粒(Nb/B质量比为4.30:1;Nb/B摩尔比为1:2)的质量分数为40wt.%:体系中铝粉、铌粉、硼粉各自重量分别为:铝粉:60克;铌粉:32.45克;硼粉:7.55克;配制成100克混合粉末;(1b) Preparation of powder for reaction compact: Weigh a certain amount of required aluminum powder with a particle size of 25 μm, ball-milled boron powder with a particle size of 1 μm, and niobium powder with a particle size of 48 μm for use. The aluminum powder, niobium powder and boron powder are prepared into 100g mixed powder according to the following ratios to make Al-Nb-B compact. Among them, the mass fraction of nano-NbB 2 ceramic particles (Nb/B mass ratio is 4.30:1; Nb/B molar ratio is 1:2) produced by the reaction in the Al-Nb-B system is 40wt.%: aluminum powder, niobium powder in the system The respective weights of powder and boron powder are: aluminum powder: 60 grams; niobium powder: 32.45 grams; boron powder: 7.55 grams; prepared into 100 grams of mixed powder;
(1c)反应压坯所用粉料的球磨混合处理:将配制好的不同组分的混合粉料与氧化锆磨球放入混料机中,罐中盛有直径分别为5mm、7mm、11mm、15mm、20mm、 22mm的ZrO2球,每种10个,ZrO2球质量共800g。混料机以45/min的速度均匀混合 20h;其中氧化锆磨球和混合粉末的质量比是8:1;(1c) Ball milling mixing treatment of the powder used in the reaction compact: put the prepared mixed powder and zirconia grinding balls of different components into the mixer, and the tank contains diameters of 5mm, 7mm, 11mm, ZrO 2 balls of 15mm, 20mm and 22mm, 10 of each, the total mass of ZrO 2 balls is 800g. The mixer is uniformly mixed for 20 hours at a speed of 45/min; the mass ratio of zirconia grinding balls and mixed powder is 8:1;
(1d)反应压坯的制备:将球磨混料的粉料取出,将球磨混好的粉料用铝箔包好,在液压机上冷压制成Φ30圆柱形压坯,高45mm;致密度为65%;(1d) Preparation of reaction compact: take out the powder mixed by ball milling, wrap the powder mixed by ball milling with aluminum foil, and cold-press on a hydraulic press to make a cylindrical compact of Φ30, with a height of 45 mm; the density is 65% ;
(1e)纳米颗粒原位反应:(1e) Nanoparticle in situ reaction:
①用石墨纸将步骤(2)中制得的Φ30圆柱形压坯包裹好放入到石墨模具中;① Wrap the Φ30 cylindrical compact prepared in step (2) with graphite paper and put it into a graphite mold;
②将石墨模具和Φ30圆柱形压坯放入到真空热爆炉中,关闭炉门,后抽真空至炉内压力低于10Pa;②Put the graphite mold and Φ30 cylindrical compact into the vacuum thermal explosion furnace, close the furnace door, and then vacuumize until the pressure in the furnace is lower than 10Pa;
③开始加热,加热速度设置为40K/min;加热升温至1183K,然后将温度降到1073K后保温10min,保温过程中同时对圆柱形压坯施加轴向35MPa压力,保压时间48s;反应后并经轴向压力致密化的圆柱形陶铝复合随炉在真空中冷却至室温;③ Start heating, and set the heating speed to 40K/min; heat up to 1183K, then lower the temperature to 1073K and keep it for 10min. During the heat preservation process, apply an axial pressure of 35MPa to the cylindrical compact, and hold the pressure for 48s; The cylindrical ceramic-aluminum composite densified by axial pressure is cooled to room temperature in vacuum in a furnace;
(2)未细化和强化处理的铝合金的制备:(2) Preparation of unrefined and strengthened aluminum alloys:
(2a)将预先称量好的铝合金放置于坩埚中并随坩埚一起放入坩埚式电阻熔炼炉内,升温至1023K;铝合金的成分为:Al-Si10-Cu-Mg0.39;(2a) the pre-weighed aluminum alloy is placed in the crucible and put into the crucible resistance melting furnace together with the crucible, and the temperature is raised to 1023K; the composition of the aluminum alloy is: Al-Si 10 -Cu-Mg 0.39 ;
(2b)待合金完全熔化后并保温30min,加入0.10wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(2b) After the alloy is completely melted and kept for 30 minutes, 0.10 wt.% slag cleaning agent is added to refine and remove the slag of the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3)内生纳米NbB2陶瓷颗粒强化处理铝合金:(3) Endogenous nano-NbB 2 ceramic particles strengthen the aluminum alloy:
(3a)在将称量好的合金放入坩埚中随坩埚一起放入炉内后,升温至1123K;(3a) after putting the weighed alloy into the crucible and putting it into the furnace together with the crucible, the temperature is raised to 1123K;
(3b)待合金完全熔化后并保温30min,加入0.10wt.%的清渣剂对合金液进行精炼除渣,打渣处理后保温10min;(3b) After the alloy is completely melted and kept for 30 minutes, 0.10wt.% slag cleaning agent is added to refine and remove the slag of the alloy liquid, and the temperature is kept for 10 minutes after the slag treatment;
(3c)将含有NbB2陶瓷颗粒的强化剂加入到合金液中,NbB2陶瓷颗粒的实际加入量为0.3wt.%(Nb/B质量比为4.30:1;Nb/B摩尔比为1:2),对混合合金液采用超声处理10min;(3c) The strengthening agent containing NbB ceramic particles is added to the alloy liquid, and the actual addition amount of NbB ceramic particles is 0.3 wt.% (Nb/B mass ratio is 4.30:1; Nb/B molar ratio is 1: 2), the mixed alloy liquid is ultrasonically treated for 10min;
(3d)将超声处理后的金属液浇铸到金属型模具内,凝固冷却后得到纳米 NbB2陶瓷颗粒细化及强化铝合金的板状式样。(3d) The molten metal after ultrasonic treatment is cast into a metal mold, and after solidification and cooling, a plate-like pattern of nano-NbB 2 ceramic particles refined and strengthened aluminum alloy is obtained.
其中,步骤(3d)中的金属型模具的材质为:45#钢,金属型模具的尺寸为: 200mm×150mm×20mm。Wherein, the material of the metal mold in step (3d) is: 45# steel, and the size of the metal mold is: 200mm×150mm×20mm.
原位内生纳米NbB2陶瓷颗粒可以作为铝合金的一种有效的细化及强化剂。图11为在Al-Si10-Cu-Mg0.39合金中NbB2陶瓷颗粒添加量为0.3wt.%时的铸态晶粒组织图。与未经细化处理的铝合金组织相比(如图2所示),添加纳米颗粒的铝合金晶粒得到了细化。图12为添加0.3wt.%NbB2陶瓷颗粒的Al-Si10-Cu-Mg0.39合金铸态的拉伸曲线。添加NbB2纳米颗粒后,铝合金铸态的屈服强度σ0.2(MPa)为 141.8MPa,抗拉强度为UTS(MPa)为279.6MPa,断裂应变εf(%)为14.3%。与未经细化和强化处理的铝合金拉伸性能相比(屈服强度:141.8MPa、抗拉强度: 249.7MPa、断裂应变:11.7%),添加NbB2纳米颗粒后,合金的抗拉强度、断裂应变相比于未处理合金,分别提高了12.0%、22%,力学性能有所提高,如图12 和表1所示。In situ endogenous nano-NbB 2 ceramic particles can be used as an effective refiner and strengthening agent for aluminum alloys. Fig. 11 is the as-cast grain structure diagram when the addition amount of NbB 2 ceramic particles is 0.3 wt. % in the Al-Si 10 -Cu-Mg 0.39 alloy. Compared with the unrefined aluminum alloy structure (as shown in Figure 2), the aluminum alloy grains added with nanoparticles are refined. Figure 12 is a tensile curve of the as-cast Al-Si 10 -Cu-Mg 0.39 alloy with 0.3 wt. % NbB 2 ceramic particles added. After adding NbB 2 nanoparticles, the as-cast yield strength σ 0.2 (MPa) of the aluminum alloy is 141.8 MPa, the tensile strength UTS (MPa) is 279.6 MPa, and the fracture strain ε f (%) is 14.3%. Compared with the tensile properties of the aluminum alloy without refining and strengthening treatment (yield strength: 141.8MPa, tensile strength: 249.7MPa, fracture strain: 11.7%), after adding NbB nanoparticles, the tensile strength of the alloy, Compared with the untreated alloy, the fracture strain is increased by 12.0% and 22%, respectively, and the mechanical properties are improved, as shown in Figure 12 and Table 1.
针对上述实施例材料进行铝合金的组织和性能测量,获得以下数据:表1 为实施例1-5中不同铝合金基体、不同纳米NbB2陶瓷颗粒添加量、不同制备工艺参数条件下合金的拉伸性能数值。The microstructure and properties of the aluminum alloys were measured for the above-mentioned example materials, and the following data were obtained: Table 1 shows the tensile strength of the alloys under different aluminum alloy substrates, different nano-NbB 2 ceramic particle addition amounts, and different preparation process parameters in Examples 1-5. elongation value.
表1Table 1
所述材料的显微结构和力学性能均得到了明显的优化:在最佳细化以及强化条件下(Al-7Si-0.65Mn-0.33Mg合金中NbB2陶瓷颗粒添加量为0.1wt.%, Nb/B=1:2)铝合金的晶粒得到了显著细化,合金铸态的屈服强度、抗拉强度、断裂应变分别为168.7MPa、255.2MPa、8.6%。未经细化和强化处理的铝合金铸态的屈服强度、抗拉强度、断裂应变分别为143.9MPa、205.0MPa、6.0%。通过添加NbB2纳米颗粒细化以及强化铝合金后,合金的屈服强度、抗拉强度、断裂应变相比于未处理合金,分别提高了17.2%、24.5%、43.3%,力学性能有明显的提高。The microstructure and mechanical properties of the material are obviously optimized: under the optimal refining and strengthening conditions (the addition of NbB ceramic particles in the Al - 7Si-0.65Mn-0.33Mg alloy is 0.1 wt.%, The grains of Nb/B=1:2) aluminum alloys have been significantly refined, and the as-cast yield strength, tensile strength and fracture strain of the alloy are 168.7MPa, 255.2MPa, and 8.6%, respectively. The yield strength, tensile strength and fracture strain of the as-cast aluminum alloy without refining and strengthening treatment are 143.9MPa, 205.0MPa, and 6.0%, respectively. After refining and strengthening the aluminum alloy by adding NbB 2 nanoparticles, the yield strength, tensile strength, and fracture strain of the alloy are increased by 17.2%, 24.5%, and 43.3%, respectively, compared with the untreated alloy, and the mechanical properties are significantly improved. .
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made, and these improvements and modifications may also be regarded as It is the protection scope of the present invention.
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CN107955888B (en) | 2019-10-22 |
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CN108018443B (en) | 2019-10-08 |
CN108103345B (en) | 2020-03-13 |
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CN108103346B (en) | 2019-09-13 |
CN108085575A (en) | 2018-05-29 |
CN108018442A (en) | 2018-05-11 |
CN107955889A (en) | 2018-04-24 |
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CN108080811B (en) | 2020-05-08 |
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