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CN105261804A - Spent lead-acid storage battery separating and collecting device and method - Google Patents

Spent lead-acid storage battery separating and collecting device and method Download PDF

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Publication number
CN105261804A
CN105261804A CN201510807833.3A CN201510807833A CN105261804A CN 105261804 A CN105261804 A CN 105261804A CN 201510807833 A CN201510807833 A CN 201510807833A CN 105261804 A CN105261804 A CN 105261804A
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upper cover
battery case
cylinder
clamping
line
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CN105261804B (en
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杨正群
杨金堂
吴玉锋
柯昌美
李彬
刘爽
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Xiangyang Yuanrui Resource Engineering Technology Co Ltd
Guizhou Cenxiang Resource Technology Co Ltd
Beijing University of Technology
Wuhan University of Science and Technology WHUST
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Xiangyang Yuanrui Resource Engineering Technology Co Ltd
Guizhou Cenxiang Resource Technology Co Ltd
Beijing University of Technology
Wuhan University of Science and Technology WHUST
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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  • Processing Of Solid Wastes (AREA)
  • Secondary Cells (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)

Abstract

本发明公开了一种废旧铅酸蓄电池分离收集装置和方法,用于将切割后的上盖和电池槽进行分离,上盖推送装置紧邻切割位设置,旋转振落装置安装在上盖推送装置下方,包含夹紧机构和旋转机构,夹紧机构可沿竖直方向往复振动地连接在旋转机构上,旋转机构底部可旋转的装设在下方水平运送装置上并能随水平运送装置沿机架水平移动;当旋转振落装置夹紧电池槽后能够水平移动,之后旋转振落装置旋转180°使电池槽切口朝下,采用水平旋转撞击、弹簧振动和气缸移动三种模式,联合作用更有效分离极群组和稀硫酸液。环境友好、结构简单、操作方便易于控制,能够高效率的将经过切割分离后的铅酸蓄电池进行物理分离。

The invention discloses a device and method for separating and collecting waste lead-acid batteries, which are used for separating the cut upper cover from the battery tank. The upper cover pushing device is arranged adjacent to the cutting position, and the rotary vibrating device is installed under the upper cover pushing device. , including a clamping mechanism and a rotating mechanism. The clamping mechanism can be connected to the rotating mechanism in a reciprocating vibration in the vertical direction. The bottom of the rotating mechanism can be rotatably installed on the lower horizontal conveying device and can be horizontally along the frame with the horizontal conveying device. Movement; when the rotary vibrating device clamps the battery slot, it can move horizontally, and then the rotary vibrating device rotates 180° so that the battery slot notch faces downward, and adopts three modes of horizontal rotary impact, spring vibration and cylinder movement, and the combined effect is more effective. Extreme group and dilute sulfuric acid solution. It is environmentally friendly, simple in structure, easy to operate and easy to control, and can efficiently physically separate the cut and separated lead-acid batteries.

Description

废旧铅酸蓄电池分离收集装置和方法Device and method for separating and collecting waste lead-acid batteries

技术领域 technical field

本发明涉及废旧物质回收处理技术领域,是对废旧铅酸电池进行回收处理的装置和方法。 The invention relates to the technical field of recycling and processing waste materials, and relates to a device and a method for recycling and processing waste lead-acid batteries.

背景技术 Background technique

铅酸电池被广泛的应用于汽车、电动车等领域,对生活发展起着不可估量的作用。而随着铅酸电池使用的日益广泛,铅资源的短缺以及废旧铅酸电池对周围的环境造成的巨大危害,需要进行有效地回收处理废旧铅酸蓄电池。现在一般的铅酸蓄电池的回收过程为:先采用破碎机进行整体破碎,破碎后的铅酸蓄电池各部分混合在一起很难分离,为了使其能够分离开来,采用水利分选等成本较为昂贵的设备,增加了后续的回收难度与分离成本,使本来环保的废旧铅蓄电池回收变为一种浪费资源的行为,并且破碎过程中流出的酸液一方面极易被带入其他后续设备中并对其造成损害,降低设备的使用寿命,同样也降低了再回收产品的品质,另一方面在破碎过程中产生的酸雾扩散到周围环境中,对环境造成污染,影响到工人的身体健康。 Lead-acid batteries are widely used in automobiles, electric vehicles and other fields, and play an inestimable role in the development of life. With the increasing use of lead-acid batteries, the shortage of lead resources and the great harm caused by waste lead-acid batteries to the surrounding environment, it is necessary to effectively recycle waste lead-acid batteries. The general recovery process of lead-acid batteries is as follows: First, the crusher is used for overall crushing. The parts of the crushed lead-acid batteries are mixed together and it is difficult to separate them. In order to separate them, it is more expensive to use water conservancy sorting. equipment, which increases the difficulty of subsequent recycling and the cost of separation, making the recycling of environmentally friendly waste lead-acid batteries a waste of resources. On the one hand, the acid liquid flowing out during the crushing process is easily brought into other subsequent equipment and It causes damage to it, reduces the service life of the equipment, and also reduces the quality of recycled products. On the other hand, the acid mist generated during the crushing process diffuses into the surrounding environment, pollutes the environment, and affects the health of workers.

铅酸蓄电池由上盖部分(以下简称上盖、包括极柱、汇流条和塑料(上)(上盖塑料+小部分槽体塑料))、槽体(不包括上盖的电池槽的槽体塑料)、极群组(包括网栅、铅膏、隔板和塑料(下)(大部分槽体塑料))和稀硫酸液组成。若能按照电池的组成结构采用精细智能拆解的物理分离方法切割分离废旧铅酸蓄电池,不仅可以大大简化处理的步骤,大大降低回收成本,而且还可以使利用回收原料制成的物品有更高的质量。但现实工艺中在切割后的分步骤分离时候多采用化学分离工艺,分离效果差且对环境的危害性也比较大。 The lead-acid battery consists of the upper cover part (hereinafter referred to as the upper cover, including poles, bus bars and plastic (upper) (the upper cover plastic + a small part of the tank plastic)), the tank body (the tank body of the battery tank excluding the upper cover) Plastic), electrode group (including grid, lead paste, separator and plastic (bottom) (most of the tank plastic)) and dilute sulfuric acid solution. If the physical separation method of fine intelligent dismantling can be used to cut and separate waste lead-acid batteries according to the composition and structure of the battery, it will not only greatly simplify the processing steps, greatly reduce the recycling cost, but also make the items made of recycled raw materials more efficient. the quality of. However, in the actual process, the chemical separation process is often used in the step-by-step separation after cutting, which has poor separation effect and is relatively harmful to the environment.

发明内容 Contents of the invention

本发明针对现有技术存在的上述技术问题,提供一种废旧铅酸蓄电池分离收集装置及方法,具有环境友好、结构简单、操作方便易于控制的优点,且能够高效率的将经过切割分离后的铅酸蓄电池进行物理分离。 Aiming at the above-mentioned technical problems in the prior art, the present invention provides a device and method for separating and collecting waste lead-acid batteries, which have the advantages of being environmentally friendly, simple in structure, convenient to operate and easy to control, and can efficiently separate the waste lead-acid batteries Lead-acid batteries are physically separated.

为解决上述技术问题,本发明采用如下技术方案: In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:

一种废旧铅酸蓄电池分离收集装置,与切割分离机对接,用于先将切割后的上盖和电池槽进行分离,再进一步将电池槽进行分离,其特征在于:主要包含机架、上盖推送装置、旋转振落装置、水平运送装置,机架的下方设置上盖收集线、极群收集线以及槽体收集线;上盖推送装置悬空安装在切割分离机刀片调节装置后方并紧邻切割位设置,上盖推送装置通过倾斜滑道向下与上盖收集线对接;旋转振落装置安装在上盖推送装置下方,包含顶部的夹紧机构和底部的旋转机构,夹紧机构可沿竖直方向往复振动地连接在旋转机构上,旋转机构底部可旋转的装设在下方水平运送装置上并能随水平运送装置沿机架水平移动;机架上沿水平移动方向依次设置有极群漏斗的撞击杆以及槽体漏斗;水平运送装置与旋转机构连接处的底部上设置矩形通孔,所述水平运送装置能够在矩形通孔内旋转;所述旋转、往复振动和水平移动设置为:当旋转振落装置夹紧切口向上的电池槽后能够水平移动到撞击杆上方,之后旋转振落装置旋转180°使电池槽切口朝下,旋转振落装置竖直往复振动使电池槽触碰撞击杆而使极群组脱落,旋转振落装置反转180°带动电池槽回位后继续水平移动而到槽体漏斗上方进行槽体分离;槽体漏斗下方开口与槽体收集线对接,极群漏斗下方开口与极群收集线对接。 A device for separating and collecting waste lead-acid batteries, which is connected with a cutting and separating machine, and is used to firstly separate the cut upper cover from the battery tank, and then further separate the battery tank. It is characterized in that it mainly includes a frame, an upper cover Pushing device, rotating vibrating device, horizontal conveying device, the upper cover collection line, pole group collection line and tank body collection line are set under the frame; the upper cover pushing device is suspended and installed behind the blade adjustment device of the cutting separator and close to the cutting position Setting, the upper cover pushing device is connected downward with the upper cover collection line through the inclined slideway; the rotary shake-off device is installed under the upper cover pushing device, including the clamping mechanism at the top and the rotating mechanism at the bottom, and the clamping mechanism can move vertically The bottom of the rotating mechanism is rotatably installed on the lower horizontal conveying device and can move horizontally along the frame with the horizontal conveying device; the frame is sequentially provided with pole group funnels along the horizontal moving direction Hitting bar and tank funnel; a rectangular through hole is set on the bottom of the connection between the horizontal conveying device and the rotating mechanism, and the horizontal conveying device can rotate in the rectangular through hole; the rotation, reciprocating vibration and horizontal movement are set as: After the vibrating device clamps the battery slot with the upward notch, it can move horizontally to the top of the striking rod, and then the rotating vibrating device rotates 180° to make the notch of the battery slot face down, and the rotating vibrating device vertically reciprocates to make the battery slot touch the striking rod Make the pole group fall off, and the rotary vibrating device reverses 180° to drive the battery tank back to its position and then continues to move horizontally to the top of the tank funnel for tank separation; the opening below the tank funnel is docked with the tank collection line, and the pole group funnel The opening is butted with the pole group collection line.

上述技术方案中,上盖推送装置主要包括上盖滞留平台、滑道、带推板的上盖推送气缸,上盖滞留平台与切割分离机刀片调节装置所在平台连接并能随刀片高度而调整高度;带推板的上盖推送气缸固定在上盖滞留平台上,带推板的上盖推送气缸推杆连接推板并通过直线轴承导向,上盖滞留平台与推板相对的另一侧由上至下倾斜设置滑道,滑道的上端与上盖滞留平台对接,下端与上盖收集线对接,所述推板能够推动切割分离机切割后的电池上盖在上盖滞留平台上向滑道移动而随滑道落入上盖收集线。 In the above technical solution, the upper cover pushing device mainly includes an upper cover retention platform, a slideway, and an upper cover push cylinder with a push plate, and the upper cover retention platform is connected to the platform where the blade adjustment device of the cutting separator is located and can be adjusted according to the height of the blade The upper cover push cylinder with push plate is fixed on the upper cover retention platform, the push rod of the upper cover push cylinder with push plate is connected to the push plate and guided by a linear bearing, and the other side of the upper cover retention platform opposite to the push plate is guided by the upper cover A slideway is set up inclined downwards, the upper end of the slideway is docked with the upper cover retention platform, and the lower end is docked with the upper cover collection line, and the push plate can push the battery upper cover cut by the cutting separator on the upper cover retention platform to the slideway Move and fall into the upper cover collection line with the slide.

上述技术方案中,旋转振落装置中,顶部的夹紧机构用于放置电池槽的夹紧底板与切割分离机的电池槽传送平台平齐,以便电池槽能够被送入夹紧底板进行夹紧;夹紧底板下方的夹紧底座内设置双向夹紧气缸,双向夹紧气缸通过连接板与顶部夹紧底板上的两个对向夹紧齿板连接,通过连接板使得两个夹紧齿板对向同步运动;旋转振落装置底部沿竖直方向设置振动气缸,振动气缸外围设置中心带导杆的弹簧,振动气缸杠杆和弹簧顶端与夹紧底座的底面连接,导杆穿过夹紧底座的底面进行导向。 In the above technical solution, in the rotary shake-off device, the clamping mechanism on the top is used to place the clamping bottom plate of the battery tank flush with the battery tank conveying platform of the cutting separator, so that the battery tank can be sent into the clamping bottom plate for clamping ;A two-way clamping cylinder is arranged in the clamping base below the clamping bottom plate, and the two-way clamping cylinder is connected with the two opposite clamping tooth plates on the top clamping bottom plate through the connecting plate, and the two clamping tooth plates are connected through the connecting plate. Opposite synchronous movement; the bottom of the rotary vibrating device is provided with a vibrating cylinder along the vertical direction, and a spring with a guide rod in the center is arranged around the vibrating cylinder. The bottom surface is guided.

上述技术方案中,水平运送装置与旋转机构连接处的底板上设置矩形通孔,矩形通孔两侧沿水平移动方向各设置一个旋转底座,所述水平运送装置能够绕两旋转底座轴线在矩形通孔内旋转。 In the above technical solution, a rectangular through hole is provided on the bottom plate at the connection between the horizontal conveying device and the rotating mechanism, and a rotating base is respectively provided on both sides of the rectangular through hole along the horizontal movement direction, and the horizontal conveying device can rotate around the axis of the two rotating bases in the rectangular passage. Rotate in the hole.

上述技术方案中,水平运送装置的底板固定在沿水平方向设置且能进行水平导向的直线导轨上,导轨固定在支架上,导轨的对侧平行设置齿条,底板上设置电机,电机通过行星减速器及齿轮与所述齿条啮合给水平移动提供动力。 In the above technical solution, the bottom plate of the horizontal conveying device is fixed on the linear guide rail which is arranged in the horizontal direction and can be guided horizontally. Gears and gears mesh with the rack to provide power for horizontal movement.

上述技术方案中,撞击杆固定在支架的中间位置,极群漏斗安装在撞击杆的外围并与下方极群收集线对接。 In the above technical solution, the striking rod is fixed at the middle position of the support, and the pole group funnel is installed on the periphery of the striking rod and docked with the pole group collecting line below.

采用上述废旧铅酸蓄电池分离收集装置进行废旧铅酸蓄电池回收处理的方法,其特征在于包括如下具体步骤: The method for recycling waste lead-acid batteries by using the above-mentioned waste lead-acid battery separation and collection device is characterized in that it includes the following specific steps:

被切开的铅酸蓄电池中的上盖进入上盖推送装置上的上盖滞留平台上,由上盖推送气缸推动上盖离开上盖滞留平台,进入滑道;最后,经由滑道落入到上盖收集线上; The upper cover of the cut lead-acid battery enters the upper cover retention platform on the upper cover push device, and the upper cover push cylinder pushes the upper cover away from the upper cover retention platform and enters the slideway; finally, it falls into the upper cover retention platform through the slideway. Lid collection line;

被切开的铅酸蓄电池中的电池槽进入旋转振落装置上的夹紧机构;双向夹紧气缸带动连接板上的夹紧齿板运动,从而夹紧电池槽; The battery tank in the cut lead-acid battery enters the clamping mechanism on the rotary vibrating device; the bidirectional clamping cylinder drives the clamping tooth plate on the connecting plate to move, thereby clamping the battery tank;

电池槽被旋转振落装置夹紧后,水平运送装置带动底板以及安装在底板上的旋转振落装置一起运动; After the battery tank is clamped by the rotary vibrating device, the horizontal conveying device drives the bottom plate and the rotary vibrating device installed on the bottom plate to move together;

当旋转振落装置运动到机架上的撞击杆上方时,旋转机构中的旋转气缸开始运动并带动振动底座作旋转运动,进而带动与振动底座相连的夹紧机构旋转,从而使得电池槽也作旋转运动,当电池槽旋转180°时振动气缸动作使得电池槽竖直方向往复运动撞击在撞击杆上,电池槽中的极群组会被振落通过极群漏斗落入极群收集线,而硫酸液也流入至该线并进行收集,此时被夹紧机构夹紧的只剩下电池槽中的槽体; When the rotary vibrating device moves above the impact rod on the frame, the rotary cylinder in the rotary mechanism starts to move and drives the vibrating base to rotate, and then drives the clamping mechanism connected to the vibrating base to rotate, so that the battery tank also acts as a Rotational movement, when the battery tank rotates 180°, the vibrating cylinder acts to make the vertical reciprocating movement of the battery tank hit the striking rod, and the pole group in the battery tank will be shaken down through the pole group funnel and fall into the pole group collection line, while Sulfuric acid also flows into the line and is collected, and only the tank body in the battery tank is left clamped by the clamping mechanism;

旋转气缸反向旋转180°使得槽体重新返回至旋转气缸运动前的初始位置; The rotary cylinder reversely rotates 180° so that the tank body returns to the initial position before the rotary cylinder moves;

水平运送装置中的电机再次运动,带动槽体继续向前运动,当到达槽体收集线上方时,旋转气缸再次旋转180°,旋转后夹紧气缸松开电池槽通过槽体漏斗落入槽体收集线中。 The motor in the horizontal conveying device moves again, driving the tank body to continue to move forward. When it reaches the top of the tank body collection line, the rotating cylinder rotates 180° again, and after the rotation, the clamping cylinder releases the battery tank and falls into the tank body through the tank body funnel collection line.

上述方案中,夹紧机构采用双向夹紧气缸,夹紧行程灵活,故不同规格尺寸的铅酸蓄电池进都可以进入到夹紧机构中。 In the above solution, the clamping mechanism adopts a two-way clamping cylinder, and the clamping stroke is flexible, so lead-acid batteries of different specifications and sizes can enter the clamping mechanism.

总体来说,本发明主要通过三步:第一步,采用气缸直接推出分离上盖;第二步,夹紧电池槽后,采用水平旋转撞击、弹簧振动和气缸移动三种模式联合作用,更有效地分离极群组和稀硫酸液,并将电池的上盖、槽体、极群组和稀硫酸液分别收集起来。 Generally speaking, the present invention mainly passes through three steps: the first step is to use the cylinder to directly push out the separation upper cover; the second step is to clamp the battery slot and use the combined action of three modes of horizontal rotation impact, spring vibration and cylinder movement to further Effectively separate the electrode group and dilute sulfuric acid solution, and collect the upper cover, tank body, electrode group and dilute sulfuric acid solution of the battery separately.

相对于现有的分离装置,本发明具体有以下有益效果:1.将整个铅酸蓄电池采用分级分离的方式进行分解,即先将被切割成两部分的铅酸蓄电池(上盖、电池槽)先行分离收集,而后再将其中之一的电池槽再次分离成若干部分,便于分类处理;2.整体装置结构简单便于维护;3.在对电池槽进行分离时没有进行猛烈连续碰撞,不会使电池槽中的硫酸液形成酸雾,极大地提高的了工人们的工作环境;4.相对于整体破碎的方式,采用先分后破碎的方式降低了能耗,有利于环保以及降低企业回收成本;5.废旧铅酸蓄电池分离收集装置不但有废旧铅酸蓄电池撞击支架上的撞击杆的横向振动,同时由于在蓄电池旋转接近180°时,振动气缸不再输出力,废旧铅酸蓄电池收到竖直方向上的来回的振动,使得铅酸蓄电池中的极群组更容易被振落出电池槽。 Compared with the existing separation device, the present invention has the following beneficial effects: 1. The whole lead-acid battery is decomposed by means of hierarchical separation, that is, the lead-acid battery (top cover, battery tank) which is cut into two parts is first Separation and collection first, and then separate one of the battery slots into several parts again, which is convenient for classification and processing; 2. The overall device structure is simple and easy to maintain; 3. There is no violent continuous collision when separating the battery slots, which will not cause damage The sulfuric acid solution in the battery tank forms acid mist, which greatly improves the working environment of the workers; 4. Compared with the overall crushing method, the method of first dividing and then crushing reduces energy consumption, which is beneficial to environmental protection and reduces the recycling cost of enterprises ; 5. The separation and collection device for waste lead-acid batteries not only has the lateral vibration of the impact bar on the impact bracket of waste lead-acid batteries, but also because the vibration cylinder no longer outputs force when the battery rotates close to 180°, the waste lead-acid batteries are received vertically. The back and forth vibration in the vertical direction makes it easier for the electrode group in the lead-acid battery to be shaken out of the battery slot.

附图说明 Description of drawings

图1是本发明废旧铅酸蓄电池分离收集装置整体结构图; Fig. 1 is the overall structural diagram of the waste lead-acid battery separation and collection device of the present invention;

图2是图1的上盖推送装置1整体结构图; Fig. 2 is an overall structural diagram of the upper cover pushing device 1 of Fig. 1;

图3是图1的旋转振落装置2整体结构图; Fig. 3 is an overall structural diagram of the rotary vibrating device 2 of Fig. 1;

图4是图3的夹紧机构16整体结构图; FIG. 4 is an overall structural diagram of the clamping mechanism 16 of FIG. 3;

图5是图3的旋转机构17整体结构图; Fig. 5 is an overall structural diagram of the rotating mechanism 17 of Fig. 3;

图6是图1的水平运送装置3整体结构图; Fig. 6 is an overall structural diagram of the horizontal conveying device 3 of Fig. 1;

图7是图1的机架6整体结构图; Fig. 7 is the overall structural diagram of frame 6 of Fig. 1;

图8是本发明的铅酸蓄电池经过切割分离后的电池槽15结构图。 FIG. 8 is a structural view of the battery tank 15 after the lead-acid battery of the present invention has been cut and separated.

具体实施方式 detailed description

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图1~8并结合具体实施例,对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。 In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings 1-8 and specific embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

本发明的铅酸蓄电池经过在汇流条根部进行切割分离后,可分为上盖和电池槽两部分,电池槽又分为槽体、极群组和稀硫酸液三部分。通过采用本发明的废旧铅酸蓄电池分离收集装置,将电池的上盖部分、槽体、极群组和稀硫酸液分别收集起来。 After the lead-acid battery of the present invention is cut and separated at the root of the bus bar, it can be divided into two parts, the upper cover and the battery tank, and the battery tank is further divided into three parts: the tank body, the electrode group and the dilute sulfuric acid solution. By adopting the device for separating and collecting waste lead-acid batteries of the present invention, the upper cover part of the battery, the tank body, the electrode group and the dilute sulfuric acid solution are collected separately.

如图1~8,废旧铅酸蓄电池分离收集装置与前一工序的切割分离机对接,主要由上盖推送装置1、旋转振落装置2、水平运送装置3、极群收集线4、槽体收集线5、机架6、上盖收集线7组成。切割分离机刀片水平悬空设置,铅酸蓄电池被推送到刀片切口位置后被切割成上盖12和电池槽15两部分,其中,电池槽15包括槽体、极群组和稀硫酸液。 As shown in Figures 1 to 8, the separation and collection device for waste lead-acid batteries is docked with the cutting and separating machine in the previous process, mainly consisting of an upper cover pushing device 1, a rotating vibrating device 2, a horizontal conveying device 3, a pole group collection line 4, and a tank body The collecting line 5, the frame 6, and the upper cover collecting line 7 are composed. The blade of the cutting separator is suspended horizontally, and the lead-acid battery is pushed to the cutting position of the blade and then cut into two parts, the upper cover 12 and the battery tank 15, wherein the battery tank 15 includes a tank body, an electrode group and a dilute sulfuric acid solution.

切割分离工作位后方,紧邻切割分离机并与刀片切口水平位置设置悬空设置上盖推送装置1,如图1和2,上盖推送装置1由直线轴承8、上盖推送气缸9、L座10、推板11、上盖滞留平台13以及滑道14构成。L座10安装在上盖滞留平台13上,上盖滞留平台13则与切割分离机的刀片升降调节装置相连,能够随电池型号不同、刀片切割高度位置调整而调整高度。上盖推送气缸9安装在L座10上,上盖推送气缸9连接推板11,上盖推送气缸9带动推板11一起运动推动上盖12在上盖滞留平台13滑动。在上盖滞留平台13上,与上盖推送气缸9相对的另一侧安装有滑道14,上盖12经所述滑道14向下方滑到与滑道14对接的上盖收集线7上。 Behind the cutting and separating work station, close to the cutting and separating machine and at the horizontal position with the blade incision, set the upper cover pushing device 1 in the air, as shown in Figures 1 and 2. The upper cover pushing device 1 consists of a linear bearing 8, an upper cover pushing cylinder 9, and an L seat 10 , push plate 11, loam cake retention platform 13 and slideway 14 constitute. The L seat 10 is installed on the upper cover retention platform 13, and the upper cover retention platform 13 is connected with the blade lifting adjustment device of the cutting separator, and can adjust the height with different battery models and blade cutting height position adjustment. The loam cake pushing cylinder 9 is installed on the L seat 10, and the loam cake pushing cylinder 9 is connected with the push plate 11, and the loam cake pushing cylinder 9 drives the push plate 11 to move together to push the loam cake 12 to slide on the loam cake retention platform 13. On the upper cover retention platform 13, a slideway 14 is installed on the other side opposite to the upper cover push cylinder 9, and the upper cover 12 slides downward through the slideway 14 to the upper cover collection line 7 docked with the slideway 14 .

如图1~7,旋转振落装置2安装在上盖推送装置1下方的水平运送装置3上(具体是安装在水平运送装置3的底板33上),并随着水平运送装置3上的底板33一起运动。水平运送装置3中的导轨32安装在机架6中的支架35上,支架35下方从前到后分别顺次放置有上盖收集线7、极群收集线4以及槽体收集线5。 As shown in Figures 1 to 7, the rotary vibrating device 2 is installed on the horizontal conveying device 3 below the upper cover pushing device 1 (specifically installed on the bottom plate 33 of the horizontal conveying device 3), and along with the bottom plate on the horizontal conveying device 3 33 sports together. The guide rail 32 in the horizontal transport device 3 is installed on the support 35 in the frame 6, and the upper cover collection line 7, the pole group collection line 4 and the tank body collection line 5 are respectively placed in sequence from front to back under the support 35.

如图1、2、6和8,上盖收集线7放置在上盖推送装置1的下方并与上盖推送装置1中的滑道14相对接。极群收集线4则放置在水平运送装置3的撞击杆36的下方,以便收集振落下来的极群组39,槽体收集线5安装在极群收集线4的后方。 As shown in FIGS. 1 , 2 , 6 and 8 , the upper cover collection line 7 is placed under the upper cover pushing device 1 and abuts with the slideway 14 in the upper cover pushing device 1 . The pole group collection line 4 is then placed under the striking rod 36 of the horizontal conveying device 3 so as to collect the pole group 39 that falls down, and the trough body collection line 5 is installed behind the pole group collection line 4 .

如图3~6,旋转振落装置2包括夹紧机构16以及旋转机构17两大部分。如图4,夹紧机构16包括夹紧齿板18、夹紧底板19、双向夹紧气缸20、夹紧底座21以及连接板22。双向夹紧气缸20被安装在夹紧底座21内部,连接板22与双向夹紧气缸20和夹紧齿板18相连,由双向夹紧气缸20带动连接板22以及连接板22上的夹紧齿板18对向同步运动。如图5和6,旋转机构17由振动底座23、旋转气缸27、振动气缸25、导杆26以及弹簧24组成。两旋转气缸27安装在水平运送装置3中的旋转底座34上,两旋转底座34成直线设置在底板33上,旋转气缸27安装在振动底座23上,由旋转气缸27带动绕两旋转底座34的轴线旋转。振动底座23上安装有振动气缸25、导杆26以及弹簧24。夹紧机构16被安装在旋转机构17上用于夹紧电池槽15,振动气缸25、导杆26以及弹簧24的顶端连接着夹紧底座21底部,导杆26穿过夹紧底座21,使得夹紧机构16能够沿着导杆26滑动。 As shown in FIGS. 3 to 6 , the rotary vibrating device 2 includes two parts, a clamping mechanism 16 and a rotating mechanism 17 . As shown in FIG. 4 , the clamping mechanism 16 includes a clamping tooth plate 18 , a clamping bottom plate 19 , a bidirectional clamping cylinder 20 , a clamping base 21 and a connecting plate 22 . The two-way clamping cylinder 20 is installed inside the clamping base 21, the connecting plate 22 is connected with the two-way clamping cylinder 20 and the clamping tooth plate 18, and the connecting plate 22 and the clamping teeth on the connecting plate 22 are driven by the two-way clamping cylinder 20 The plates 18 move synchronously towards each other. As Fig. 5 and 6, rotating mechanism 17 is made up of vibrating base 23, rotating cylinder 27, vibrating cylinder 25, guide rod 26 and spring 24. Two rotating cylinders 27 are installed on the rotating base 34 in the horizontal transport device 3, and the two rotating bases 34 are arranged on the base plate 33 in a straight line, and the rotating cylinder 27 is installed on the vibrating base 23, driven by the rotating cylinder 27. Axis rotation. A vibration cylinder 25 , a guide rod 26 and a spring 24 are installed on the vibration base 23 . Clamping mechanism 16 is installed on rotating mechanism 17 and is used for clamping battery tank 15, and the top of vibrating cylinder 25, guide rod 26 and spring 24 is connected with clamping base 21 bottom, and guide rod 26 passes clamping base 21, makes Clamping mechanism 16 is slidable along guide rod 26 .

如图6和7,水平运送装置3包括轨道32、旋转底座34、行星减速器29、齿轮30、齿条31、电机28、底板33。底板33为中间留有矩形通孔的平板,矩形通孔两侧的板面上设置旋转底座34,矩形通孔远远大于装载有电池槽15的夹紧底座21和振动底座23的高度总和,使得装载有电池槽15的夹紧底座21和振动底座23能够绕两旋转底座34的轴线在所述矩形通孔内旋转。导轨32安装在机架6中的支架35上,底板33安装在导轨32上以便对水平滑动进行导向。在导轨32的对侧平行设置齿条31,底板33上设置电机28,电机28输出轴通过行星减速器29和齿轮30连接,齿轮30与齿条31啮合而带动底板33沿齿条31滑动。 As shown in FIGS. 6 and 7 , the horizontal transport device 3 includes a track 32 , a rotating base 34 , a planetary reducer 29 , a gear 30 , a rack 31 , a motor 28 , and a bottom plate 33 . The bottom plate 33 is a flat plate with a rectangular through hole in the middle, and a rotating base 34 is arranged on the plate surface on both sides of the rectangular through hole. The clamping base 21 and the vibrating base 23 loaded with the battery slot 15 can rotate around the axes of the two rotating bases 34 in the rectangular through hole. The guide rail 32 is installed on the bracket 35 in the frame 6, and the bottom plate 33 is installed on the guide rail 32 so as to guide the horizontal sliding. On the opposite side of guide rail 32, rack 31 is set in parallel, and motor 28 is set on base plate 33. The output shaft of motor 28 is connected with gear 30 through planetary reducer 29.

如图7,机架6由撞击杆36、极群漏斗37、槽体漏斗38以及支架35组成。由前至后,撞击杆36固定在支架35的中间位置,撞击杆36外围设置极群漏斗37;极群漏斗37固定在支架35上并设置在极群收集线4的上方,槽体漏斗38固定在支架35上并安装在槽体收集线5的上方。 As shown in FIG. 7 , the frame 6 is composed of a striking rod 36 , a pole group funnel 37 , a tank body funnel 38 and a support 35 . From front to back, the striking rod 36 is fixed at the middle position of the support 35, and the pole group funnel 37 is arranged on the periphery of the striking rod 36; It is fixed on the bracket 35 and installed above the collection line 5 of the tank body.

采用本发明的废旧铅酸蓄电池分离收集装置进行废旧铅酸蓄电池回收处理的分离方法,其特征在于包括如下具体步骤: Adopt the waste lead-acid storage battery separation and collection device of the present invention to carry out the separation method of waste lead-acid storage battery recycling treatment, it is characterized in that comprising following specific steps:

如图3,被切开成两部分的铅酸蓄电池中的电池槽15进入旋转振落装置2中的夹紧机构16。双向夹紧气缸20带动连接板22上的夹紧齿板18对向往中间合拢运动而夹紧电池槽15。电池槽15被夹紧后,水平运送装置3中的电机28开始转动,通过行星减速器29以及齿轮齿条传动的方式带动底板33以及安装在底板上的旋转振落装置2一起沿着导轨32往后方水平运动。当旋转振落装置2往后方直线运动到机架上6的撞击杆36上方时,旋转机构17中的旋转气缸27开始运动并带动振动底座23作旋转运动,进而带动与振动底座23相连的夹紧机构16绕两旋转底座34轴线旋转,从而使得电池槽15也作旋转运动。当电池槽15旋转180°开口往下时振动气缸25作用,会使得电池槽15反复在竖直方向撞击在撞击杆36上,电池槽15中的极群组39会被振落下来并通过机架6中的极群漏斗37落入极群收集线4,并由该极群收集线4运走,而硫酸液也在翻转振动的同时流入至该线并进行收集。此时被夹紧机构16夹紧的只剩下电池槽15中的槽体40(如图8)。旋转气缸27反向往上旋转180°使得槽体40重新返回至旋转气缸27旋转运动前的初始位置。水平运送装置3中的电机28再次运动,带动槽体40沿导轨32继续向前方直线运动,当槽体40到达槽体收集线5上方时,旋转气缸27再次往下旋转180°,旋转后双向夹紧气缸20的缸杆收回,夹紧齿板18松开电池槽15,电池槽15通过槽体漏斗38落入槽体收集线5中。 As shown in FIG. 3 , the battery tank 15 in the lead-acid battery cut into two parts enters the clamping mechanism 16 in the rotary shake-off device 2 . The two-way clamping cylinder 20 drives the clamping tooth plates 18 on the connecting plate 22 to move towards the middle to clamp the battery slot 15 . After the battery slot 15 is clamped, the motor 28 in the horizontal conveying device 3 starts to rotate, and the bottom plate 33 and the rotary vibrating device 2 installed on the bottom plate are driven along the guide rail 32 through the planetary reducer 29 and the rack and pinion transmission. Move backwards horizontally. When the rotary vibrating device 2 moves backward linearly to the top of the striking rod 36 on the frame 6, the rotary cylinder 27 in the rotary mechanism 17 starts to move and drives the vibrating base 23 to rotate, and then drives the clamp connected to the vibrating base 23. The tightening mechanism 16 rotates around the axes of the two rotating bases 34, so that the battery slot 15 also rotates. When the battery tank 15 rotates 180° and opens downward, the vibrating cylinder 25 acts, which will cause the battery tank 15 to hit the striking rod 36 repeatedly in the vertical direction, and the pole group 39 in the battery tank 15 will be shaken down and passed through the machine. The pole group funnel 37 in the frame 6 falls into the pole group collection line 4, and is carried away by the pole group collection line 4, and the sulfuric acid solution also flows into the line and collects while turning and vibrating. At this time, only the tank body 40 in the battery tank 15 remains clamped by the clamping mechanism 16 (as shown in FIG. 8 ). The rotary cylinder 27 is reversely rotated upwards by 180° so that the tank body 40 returns to the initial position before the rotary cylinder 27 rotates. The motor 28 in the horizontal conveying device 3 moves again, driving the tank body 40 to continue to move forward linearly along the guide rail 32. When the tank body 40 reaches the top of the tank body collection line 5, the rotating cylinder 27 rotates downward again by 180°, and after rotation, the two-way The cylinder rod of the clamping cylinder 20 is withdrawn, the clamping tooth plate 18 releases the battery tank 15, and the battery tank 15 falls into the tank body collection line 5 through the tank body funnel 38.

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求所界定的保护范围为准。 The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be defined by the claims.

Claims (7)

1. a waste and old lead acid accumulator separated and collected device, it docks with cutting and separating machine, for first the upper cover after cutting being separated with battery case, further battery case is separated again, it is characterized in that: mainly comprise frame, upper cover pusher, rotate shake dropping control device, horizontal conveyance device, the below of frame arranges upper cover collection line, pole group collects line and cell body collection line; Upper cover pusher is unsettled to be arranged on cutting and separating machine knife blade adjusting device rear and to be close to cleavage setting, and upper cover pusher is collected line with upper cover downwards by inclined ramp and docked; The rotation dropping control device that shakes is arranged on below upper cover pusher, comprise the clamp system at top and the rotating mechanism of bottom, clamp system can vertically be connected on rotating mechanism double vibrations, and bottom rotating mechanism, rotatable being installed on lower horizontal conveyer also can be moved along rack level with horizontal conveyance device; Along moving horizontally trip rod and the cell body funnel that direction is disposed with pole group's funnel in frame; The bottom of horizontal conveyance device and rotating mechanism junction arranges rectangular through-hole, and described horizontal conveyance device can rotate in rectangular through-hole; Described rotation, double vibrations and move horizontally action and be set to: can be moved horizontally to above trip rod after rotating the dropping control device clamping otch battery case upwards that shakes, rotate the dropping control device that shakes afterwards to rotate 180 ° and make battery case otch down, the rotation vertical double vibrations of dropping control device that shakes makes battery case touch trip rod and Shi Ji group comes off, and rotates the dropping control device that shakes and reverses and continue to move horizontally after 180 ° of drive battery case returns and above cell body funnel, carry out cell body separation; Cell body funnel lower opening and cell body are collected line and are docked, and pole group's funnel lower opening is collected line with pole group and docked.
2. waste and old lead acid accumulator separated and collected device according to claim 1, it is characterized in that: upper cover pusher mainly comprises the upper cover propelling movement cylinder that upper cover is detained platform, slideway, band push pedal, and upper cover is detained platform and is connected with cutting and separating machine knife blade adjusting device place platform and can adjusts height with blade height; Upper cover with push pedal pushes cylinder and is fixed on upper cover delay platform, upper cover with push pedal is pushed cylinder push-rod and connects push pedal and led by linear bearing, the opposite side that upper cover is detained platform relative with push pedal is obliquely installed slideway from top to bottom, upper end and the upper cover of slideway are detained platform and dock, lower end and upper cover are collected line and are docked, and the cell cover after described push pedal can promote the cutting of cutting and separating machine moves to slideway and falls into upper cover collection line with slideway on upper cover delay platform.
3. waste and old lead acid accumulator separated and collected device according to claim 1, it is characterized in that: rotate and shake in dropping control device, the clamp system at top is concordant with the battery case delivery platform of cutting and separating machine for the clamping base plate of placing battery groove, so that battery case can be admitted to clamping, base plate clamps; Arrange Bidirectional clamping cylinder in grip base below clamping base plate, two subtends that Bidirectional clamping cylinder is clamped on base plate by connecting plate and top clamp truss plate connection, make two to clamp tooth plate subtend be synchronized with the movement by connecting plate; Rotation is shaken bottom dropping control device and is vertically arranged vibrating air cylinder, and vibrating air cylinder periphery arranges the spring of middle its central band guide rod, and vibrating air cylinder lever is connected with the bottom surface of grip base with spring top, leads in the bottom surface that guide rod passes grip base.
4. waste and old lead acid accumulator separated and collected device according to claim 1, it is characterized in that: the base plate of horizontal conveyance device and rotating mechanism junction arranges rectangular through-hole, rectangular through-hole both sides respectively arrange a rotating base along moving horizontally direction, and described horizontal conveyance device can rotate in rectangular through-hole around two rotating base axis.
5. waste and old lead acid accumulator separated and collected device according to claim 1, it is characterized in that: the base plate of horizontal conveyance device is fixed on and arranges in the horizontal direction and can carry out on the line slideway of horizontally-guided, guide rail is fixed on support, the offside of guide rail be arranged in parallel tooth bar, base plate arranges motor, and motor to be engaged with described tooth bar by planetary reduction gear and gear and provides power to moving horizontally.
6. waste and old lead acid accumulator separated and collected device according to claim 1, is characterized in that: trip rod is fixed on the centre position of support, and pole group's funnel is arranged on the periphery of trip rod and collects line with pole, below group and dock.
7. adopt one of the claims 1-6 described waste and old lead acid accumulator separated and collected device to carry out the method for waste and old lead acid accumulator recycling, it is characterized in that comprising following concrete steps:
Upper cover in the lead acid accumulator the be cut open upper cover entered on upper cover pusher is detained on platform, pushes cylinder promotion upper cover and leaves upper cover delay platform, enter slideway by upper cover; Finally, dropping into upper cover via slideway collects on line;
Battery case in the lead acid accumulator be cut open enters the clamp system rotating and shake on dropping control device; Bidirectional clamping cylinder drives the clamping tooth plate motion on connecting plate, thus clamping battery case;
Battery case is shaken after dropping control device clamping by rotation, horizontal conveyance device drives base plate and the rotation be arranged on the base plate dropping control device that shakes to move together;
When rotating the dropping control device that shakes and moving to above the trip rod in frame, rotary cylinder setting in motion in rotating mechanism also drives vibrating base to rotate, and then drive the clamp system be connected with vibrating base to rotate, thus battery case is also rotated, when battery case rotates 180 °, vibrating air cylinder action makes battery case vertical direction reciprocating percussion on trip rod, pole group in battery case can be shaken and fall into pole group by pole group's funnel and collect line, and sulfuric acid liquid also flows into this line and collects, now be clamped the cell body in the only remaining battery case of gear grips,
Rotary cylinder reverse rotation 180 ° makes cell body return to the initial position to rotary cylinder motion;
Motor in horizontal conveyance device moves again, and drive cell body moves forward, and when arriving cell body and collecting above line, rotary cylinder rotates 180 ° again, and the rear clamping cylinder of rotation unclamps battery case and falls into cell body collection line by cell body funnel.
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CN107086336A (en) * 2017-05-20 2017-08-22 李万忠 Storage battery cuts retracting device
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CN107732354A (en) * 2017-11-01 2018-02-23 贵州岑祥资源科技有限责任公司 Waste and old lead acid accumulator upset shakes off metamorphic mechanisms and recovery and treatment method
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