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CN109672003B - Device and method suitable for disassembling multi-specification square lithium ion batteries - Google Patents

Device and method suitable for disassembling multi-specification square lithium ion batteries Download PDF

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CN109672003B
CN109672003B CN201811552046.9A CN201811552046A CN109672003B CN 109672003 B CN109672003 B CN 109672003B CN 201811552046 A CN201811552046 A CN 201811552046A CN 109672003 B CN109672003 B CN 109672003B
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distance adjusting
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郭玉文
杨金堂
阮久莉
田万智
乔琦
杨建霞
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Chinese Research Academy of Environmental Sciences
Wuhan University of Science and Technology WHUST
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Wuhan University of Science and Technology WHUST
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/80Destroying solid waste or transforming solid waste into something useful or harmless involving an extraction step
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
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Abstract

本发明公开了一种适应多规格方形锂离子电池拆解的装置及拆解方法,该装置包括:控制系统以及流水线式的拆解系统:间歇式上料装置(1)、一号自动化切边装置(2)、工位转换装置(3)、二号自动化切边装置(4)和分离取芯装置(5);控制系统控制拆解系统的各个部件进行流水线式作业:间歇式上料装置将废锂离子电池运送至一号自动化切边装置,完成电池对称两侧的切边,工位转换装置将切边后的电池旋转90度并运送到二号自动化切边装置,完成电池另外两侧的切边,分离取芯装置将上下表壳与电芯分离并收集。本发明自动化程度高、适应性强,使用刀切拆解的方式有效地保证了锂离子电池拆解过程中的放电、安全问题,并最大程度地实现电芯和电池外壳的分离。

Figure 201811552046

The invention discloses a device and a dismantling method suitable for dismantling a multi-specification square lithium ion battery. The device comprises: a control system and an assembly-line dismantling system: an intermittent feeding device (1), a No. 1 automatic trimming Device (2), station conversion device (3), No. 2 automatic trimming device (4) and separation coring device (5); the control system controls the various components of the dismantling system for pipeline operation: intermittent feeding device The waste lithium-ion battery is transported to the No. 1 automatic trimming device to complete the trimming of the symmetrical sides of the battery. The station conversion device rotates the trimmed battery 90 degrees and transports it to the No. 2 automatic trimming device to complete the other two batteries. The edge of the side is cut, and the separation core device separates and collects the upper and lower casings from the battery cells. The invention has a high degree of automation and strong adaptability, and the method of knife-cutting and dismantling effectively guarantees the discharge and safety problems in the dismantling process of the lithium ion battery, and realizes the separation of the battery cell and the battery casing to the greatest extent.

Figure 201811552046

Description

一种适应多规格方形锂离子电池拆解的装置及拆解方法Apparatus and dismantling method suitable for dismantling of multi-specification square lithium ion batteries

技术领域technical field

本发明涉及锂离子电池回收处理领域,特别涉及一种适应多规格方形锂离子电池拆解的装置及拆解方法。The invention relates to the field of lithium ion battery recycling and processing, in particular to a device and a dismantling method suitable for dismantling a multi-specification square lithium ion battery.

背景技术Background technique

随着经济的发展和社会的进步,手机等产品成为了人们生活中的必需品,手机产品更新换代速率的加快,报废掉的大量手机产品中的锂离子电池造成了大量浪费的同时,也带来了环境污染的困扰。With the development of the economy and the progress of society, mobile phones and other products have become necessities in people's lives. The replacement rate of mobile phone products has accelerated, and the lithium-ion batteries in a large number of scrapped mobile phone products have caused a lot of waste. At the same time, it also brings Troubled by environmental pollution.

目前,我国已成为锂离子电池最大的生产、消费和出口国,同时废弃的锂离子电池也呈现爆发式的增长,预计到2020年废旧锂离子电池将累计达到250亿只,因而各电池生产企业也即将面临巨大的环保压力、锂离子电池原材料短缺和价格不断上涨的现状。At present, my country has become the largest producer, consumer and exporter of lithium-ion batteries. At the same time, the number of discarded lithium-ion batteries is also showing explosive growth. It is also about to face the current situation of huge environmental pressure, shortage of raw materials for lithium-ion batteries and rising prices.

据初步估计,一块钴酸锂离子电池约含金属钻15%,铜14%,铁25%,铝4.7%,锂0.1%。这些金属属一次资源,极具回收价值。尤其金属钴是稀少、价格较贵的金属,没有单独的矿床,大多伴生于铜、镍矿中,且品位较低。按每年报废一亿只计,其中可回收的钴约为600吨,废旧锂离子电池中钴含量较钴精矿中还要高。可见,实现废锂离子电池的资源化回收,能有效缓解我国金属资源的短缺问题。According to preliminary estimates, a lithium cobalt oxide battery contains about 15% metal diamond, 14% copper, 25% iron, 4.7% aluminum, and 0.1% lithium. These metals are primary resources and have great recycling value. In particular, the metal cobalt is a rare and expensive metal. There is no separate deposit. Most of it is associated with copper and nickel ores, and the grade is low. According to the annual scrap of 100 million, the recoverable cobalt is about 600 tons, and the cobalt content in the waste lithium-ion battery is higher than that in the cobalt concentrate. It can be seen that realizing the recycling of waste lithium-ion batteries can effectively alleviate the shortage of metal resources in my country.

近年来,一些企业开始了废锂离子电池的回收处理,在废旧锂离子电池的整个回收处理过程中,前处理工艺是非常必要的,然而由于技术和经济等方面的原因,目前大部分企业仍采用压碎、筛分、磁选和人工拆解等前处理方法,这种先混后分的回收方式,不仅增加了后期资源分离的难度,更造成了锂离子电池中贵重金属资源回收效率低的问题。因此研究开发包括自动化拆壳技术、自动化拆片技术在内的、面向不同型号锂离子电池的自动化拆解工艺和智能拆解机构,达到低成本、低污染、高效率的废旧锂离子电池快速、安全、环保拆解是十分迫切和有挑战性的。In recent years, some enterprises have started the recycling and processing of waste lithium-ion batteries. In the whole process of recycling and processing waste lithium-ion batteries, the pretreatment process is very necessary. However, due to technical and economic reasons, most enterprises still Pre-treatment methods such as crushing, screening, magnetic separation and manual dismantling are used. This recycling method of first mixing and then dividing not only increases the difficulty of resource separation in the later stage, but also causes the low recovery efficiency of precious metal resources in lithium-ion batteries. The problem. Therefore, research and develop automatic dismantling processes and intelligent dismantling mechanisms for different types of lithium-ion batteries, including automatic disassembly technology and automatic disassembly technology, to achieve low-cost, low-pollution, high-efficiency waste lithium-ion batteries. Safe and environmentally friendly dismantling is very urgent and challenging.

发明内容SUMMARY OF THE INVENTION

本发明旨在解决的技术问题是,针对现有的方形废旧锂离子电池型号不统一、锂离子电池生产工艺的不可逆性以及拆解工艺中存在的自动化程度低、适应性差和效率低下等问题,提供了一种适应多规格方形锂离子电池拆解的装置和及拆解方法,该方法和装置自动化程度高、适应性强,使用刀切拆解的方式有效地保证了锂离子电池拆解过程中的放电、安全问题,并最大程度地实现电芯和电池外壳的分离,具有较高的效率。The technical problem that the present invention aims to solve is, in view of the non-uniform models of the existing square waste lithium ion batteries, the irreversibility of the lithium ion battery production process, and the low degree of automation, poor adaptability and low efficiency existing in the dismantling process, etc., Provided are a device and a disassembly method suitable for the disassembly of a multi-specification square lithium ion battery. The method and the device have a high degree of automation and strong adaptability, and the method of knife cutting and disassembly effectively ensures the disassembly process of the lithium ion battery. Discharge and safety issues in the process, and maximize the separation of cells and battery casings, with high efficiency.

为解决上述技术问题,本发明采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:

一种适应多规格方形锂离子电池拆解的装置,A device suitable for dismantling multi-specification square lithium-ion batteries,

包括:控制系统以及流水线式的拆解系统,所述拆解系统包括:依次固定在方钢搭建的机架之上的间歇式上料装置、一号自动化切边装置、工位转换装置、二号自动化切边装置和分离取芯装置;控制系统控制拆解系统的各个部件进行流水线式作业:所述间歇式上料装置将废离子电池以一定频率运送至一号自动化切边装置,一号自动化切边装置完成对废锂离子电池对称两侧的切边动作,工位转换装置将切边后的废锂离子电池旋转90度并运送到二号自动化切边装置,二号自动化切边装置完成对废锂离子电池另外两侧的切边动作,经过两次切边后的废锂离子电池仅包含上表壳、电芯、下表壳,最后由分离取芯装置(5)将上下表壳与电芯分离,并分别收集;Including: a control system and an assembly-line dismantling system, the dismantling system includes: an intermittent feeding device, a No. 1 automatic trimming device, a station conversion device, a second No. 1 automatic edge trimming device and separation coring device; the control system controls each component of the dismantling system to carry out pipeline operation: the intermittent feeding device transports waste ion batteries to the No. 1 automatic edge trimming device at a certain frequency, and the No. 1 The automatic trimming device completes the trimming action on the symmetrical sides of the waste lithium-ion battery. The station conversion device rotates the trimmed waste lithium-ion battery by 90 degrees and transports it to the second automatic trimming device. The second automatic trimming device The trimming action on the other two sides of the waste lithium-ion battery is completed. After two trimmings, the waste lithium-ion battery only includes the upper case, the battery cell, and the lower case. Finally, the upper and lower tables are separated by the separation core removal device (5). The shell and the cell are separated and collected separately;

所述一号自动化切边装置和二号自动化切边装置均包括:入料测距装置,同步调距平台,模块化变距压边装置,推送运动平台,变距刀切装置和废料汇流装置;所述同步调距平台设置有两个相互距离可调的分平台,所述变距刀切装置具有两把分别固定在两个分平台上的刀具;所述模块化变距压边装置可随同步调距平台同步张合且与推送运动平台连接,将废锂离子电池压紧在同步调距平台上且随推送运动平台一起进行运动,沿途经过刀具实现废锂离子电池两端的切割。The No. 1 automatic edge trimming device and the No. 2 automatic edge trimming device include: feeding distance measuring device, synchronous distance adjustment platform, modular variable distance edge blanking device, push motion platform, variable distance knife cutting device and waste confluence device The synchronous distance-adjusting platform is provided with two sub-platforms with adjustable distances from each other, and the variable-distance knife-cutting device has two knives respectively fixed on the two sub-platforms; the modular variable-distance edge blanking device can be It is synchronously opened and closed with the synchronous distance adjustment platform and connected with the push motion platform, and the waste lithium ion battery is pressed on the synchronous distance adjustment platform and moved together with the push motion platform.

进一步对间歇式上料装置的优化方案为:所述间歇式上料装置包括:送料传送带和上料滑槽;所述送料传送带上设置挡条将其划分成多个单独方形空间进行废锂离子电池的放置;所述上料滑槽连接送料传送带的尾端与一号自动化切边装置中的入料测距装置。送料传送带配合一个切边工序完成的时间进行间歇性推送。上料滑槽是连接传送带尾端与一号自动化切边装置中的入料测距装置,起到对锂离子电池导向的作用。A further optimization scheme for the intermittent feeding device is: the intermittent feeding device includes: a feeding conveyor belt and a feeding chute; the feeding conveyor belt is provided with baffles to divide it into a plurality of separate square spaces for waste lithium ions. The placement of the battery; the feeding chute connects the tail end of the feeding conveyor belt with the feeding distance measuring device in the No. 1 automatic trimming device. The feeding conveyor belt is intermittently pushed to match the time when a trimming process is completed. The feeding chute is a feeding distance measuring device that connects the end of the conveyor belt with the No. 1 automatic trimming device, and plays a role in guiding the lithium-ion battery.

进一步对一号自动切边装置的优化方案为:The further optimization scheme for the No. 1 automatic trimming device is as follows:

同步调距平台:包括作为分平台的、开口相对的两个U型槽及用于调节两个U型槽之间距离的双向丝杠同步调距装置;其中外侧的U型槽的上平面为一号调距平台,内侧的U型槽的上平面为二号调距平台,一号调距平台的尾端上部设置有推出气缸,二号调距平台上表面与推出气缸相对应的位置设置有外接平台;一号调距平台和二号调距平台下侧平行设置有沿U型槽开口边缘延伸的长槽;Synchronous distance adjustment platform: It includes two U-shaped grooves with opposite openings as sub-platforms and a bidirectional screw synchronous distance adjustment device for adjusting the distance between the two U-shaped grooves; the upper plane of the outer U-shaped groove is The No. 1 distance-adjusting platform, the upper plane of the inner U-shaped groove is the No. 2 distance-adjusting platform, the upper part of the tail end of the No. 1 distance-adjusting platform is provided with a push-out cylinder, and the upper surface of the No. 2 distance-adjusting platform is set at the position corresponding to the push-out cylinder There is an external platform; the underside of the No. 1 distance-adjusting platform and the No. 2 distance-adjusting platform are arranged in parallel with a long groove extending along the opening edge of the U-shaped groove;

入料测距装置:由一号调距平台上的测距气缸、二号调距平台上的阻挡气缸和一号调距平台左右两侧限制废锂离子电池走向的挡条组成;阻挡气缸所载推板前端面距刀具前端面5-10mm(根据电池长度,由阻挡气缸进行调整),用于控制对锂离子电池切边的深度;Feeding distance measuring device: It consists of the distance measuring cylinder on the No. 1 distance control platform, the blocking cylinder on the No. 2 distance control platform, and the blocking bars on the left and right sides of the No. 1 distance control platform to limit the direction of the waste lithium-ion battery; The front end surface of the push plate is 5-10mm away from the front end surface of the tool (adjusted by the blocking cylinder according to the length of the battery), which is used to control the depth of trimming the lithium ion battery;

模块化变距压边装置:包括两套带有长平键的滑动底座、两套带通槽的垂直U型块、两套带平键的空心压块、一块实心压块及一个压紧气缸;所述滑动底座通过长平键分别与一号调距平台、二号调距平台下侧的长槽相配合,可沿所述长槽滑动;两套垂直U型块分别与两套滑动底座相连;空心压块插入垂直U型块内,两块空心压块分别与两套垂直U型块的通槽相配合,两块空心压块之间的距离因一号调距平台、二号调距平台的分开而加大,且两块空心压块的空心部分可相连通;所述实心压块上端与压紧气缸相连,下端插入两块空心压块连通的空心部分,可压住两个空心压块各一部分;Modular variable-pitch edge holding device: including two sets of sliding bases with long flat keys, two sets of vertical U-shaped blocks with through grooves, two sets of hollow pressing blocks with flat keys, one solid pressing block and one pressing cylinder ; The sliding base is matched with the long grooves on the lower side of the No. 1 distance-adjusting platform and the No. 2 distance-adjusting platform respectively through long flat keys, and can slide along the long grooves; two sets of vertical U-shaped blocks are respectively connected with two sets of sliding bases Connected; the hollow briquetting block is inserted into the vertical U-shaped block, and the two hollow briquetting blocks are matched with the through grooves of the two sets of vertical U-shaped blocks respectively. The distance from the platform increases, and the hollow parts of the two hollow briquetting blocks can be connected; the upper end of the solid briquetting block is connected to the pressing cylinder, and the lower end is inserted into the hollow part connected with the two hollow briquetting blocks, which can press the two Each part of the hollow briquette;

推送运动平台包括:带有通槽且分别与滑动底座上的平键相配合的外框架、固定压紧气缸的顶板、一套直线滑块滑轨和一个推送液压缸;直线滑块滑轨设置在外框架底部,其滑动方向与一号调距平台、二号调距平台下侧长槽方向相同,推送液压缸通过一个推送连接头与外框架的侧部相连;The push motion platform includes: an outer frame with through grooves and matched with the flat keys on the sliding base, the top plate for fixing the pressing cylinder, a set of linear slide rails and a push hydraulic cylinder; the linear slide rails are set At the bottom of the outer frame, the sliding direction is the same as the direction of the long groove on the lower side of the No. 1 distance-adjusting platform and the No. 2 distance-adjusting platform, and the push hydraulic cylinder is connected to the side of the outer frame through a push connector;

变距刀切装置包括:两套Z型压紧块、两把加工了斜刃和打磨了刃口的硬质合金材质的刀具和固定螺钉;两把刀具通过两套Z型压紧块分别安装在一号调距平台、二号调距平台上,并通过螺钉固定,刀具斜口向下安装,切割方向与一号调距平台、二号调距平台下侧长槽方向相同;The variable-pitch knife-cutting device includes: two sets of Z-shaped compression blocks, two carbide tools with beveled edges and polished edges, and fixed screws; the two tools are respectively installed through two sets of Z-shaped compression blocks On the No. 1 distance-adjusting platform and the No. 2 distance-adjusting platform, and fixed by screws, the tool is installed with an oblique mouth downward, and the cutting direction is the same as that of the No. 1 and No. 2 distance-adjusting platforms on the underside of the long groove;

废料汇流装置包括:与刀具相配合以保证切边废料完整的收集的导料槽、与导料槽下端相配合的废料汇流槽。The waste collecting device includes: a material guide trough which cooperates with the cutter to ensure the complete collection of the trimming waste, and a waste collection trough matched with the lower end of the guide trough.

进一步对工位转换装置的优化方案为:所述的工位转换装置包括:垂直丝杆电机模组、水平方丝杆电机模组、及两个多轴机械手;所述水平丝杆电机模组安装在垂直丝杆电机模组前端且可随其上下运动,两个多轴机械手安装在水平丝杆电机模组前部且可沿水平方向移动;每个多轴机械手包括一个旋转气缸、一个夹紧气缸和一个推板组件,所述旋转气缸下端连接所述推板组件,旋转气缸可带动推板组件作90度旋转,所述推板组件的外壳为下端开口的框形,外壳一侧内部设置有推板,推板连接所述夹紧气缸,通过夹紧气缸气缸的推进可夹紧废锂离子电池。A further optimization scheme for the station conversion device is: the station conversion device includes: a vertical screw motor module, a horizontal square screw motor module, and two multi-axis manipulators; the horizontal screw motor module It is installed at the front end of the vertical screw motor module and can move up and down with it. Two multi-axis manipulators are installed at the front of the horizontal screw motor module and can move in the horizontal direction; each multi-axis manipulator includes a rotating cylinder, a clamp A tight cylinder and a push plate assembly, the lower end of the rotating cylinder is connected to the push plate assembly, the rotating cylinder can drive the push plate assembly to rotate 90 degrees, the outer shell of the push plate assembly is a frame shape with an open lower end, and one side of the outer casing is inside A push plate is provided, the push plate is connected with the clamping cylinder, and the waste lithium ion battery can be clamped by the advancement of the clamping cylinder.

进一步的对二号自动化切边装置的优化方案为:二号自动化切边装置的各部件具体为:The further optimization plan for the No. 2 automatic trimming device is as follows: the components of the No. 2 automatic trimming device are as follows:

同步调距平台:包括作为分平台的、开口相对的两个U型槽及用于调节两个U型槽之间距离的双向丝杠同步调距装置;其中内侧的U型槽的上平面为三号调距平台,外侧的U型槽的上平面为四号调距平台;四号调距平台尾部设置有推出气缸用于将电池推送至与分离取芯装置;三号调距平台和四号调距平台下侧平行设置有沿U型槽开口边缘延伸的长槽;Synchronous distance adjustment platform: including two U-shaped grooves with opposite openings as sub-platforms and a bidirectional screw synchronous distance adjustment device for adjusting the distance between the two U-shaped grooves; the upper plane of the inner U-shaped groove is The No. 3 distance-adjusting platform, the upper plane of the outer U-shaped groove is the No. 4 distance-adjusting platform; the No. 4 distance-adjusting platform is provided with a push-out cylinder at the tail for pushing the battery to and separating the core device; the No. 3 distance-adjusting platform and the fourth A long groove extending along the opening edge of the U-shaped groove is arranged in parallel on the lower side of the distance-adjusting platform;

入料测距装置:由三号调距平台上的测距气缸、四号调距平台上的阻挡气缸和三号调距平台左右两侧限制废锂离子电池走向的挡条组成;Feeding distance measuring device: It consists of the distance measuring cylinder on the No. 3 distance control platform, the blocking cylinder on the No. 4 distance control platform, and the blocking bars on the left and right sides of the No. 3 distance control platform to limit the direction of the waste lithium-ion battery;

模块化变距压边装置:包括两套带有长平键的滑动底座、两套带通槽的垂直U型块、两套带平键的空心压块、一块实心压块及一个压紧气缸;所述滑动底座通过长平键分别与三号调距平台、四号调距平台下侧的长槽相配合,可沿所述长槽滑动;两套垂直U型块分别与两套滑动底座相连;空心压块插入垂直U型块内,两块空心压块分别与两套垂直U型块的通槽相配合,两块空心压块之间的距离因三号调距平台、四号调距平台的分开而加大,且两块空心压块的空心部分可相连通;所述实心压块上端与压紧气缸相连,下端插入两块空心压块连通的空心部分,可压住两个空心压块各一部分;Modular variable-pitch edge holding device: including two sets of sliding bases with long flat keys, two sets of vertical U-shaped blocks with through grooves, two sets of hollow pressing blocks with flat keys, one solid pressing block and one pressing cylinder ; The sliding base is matched with the long grooves on the lower side of the No. 3 distance-adjusting platform and the No. 4 distance-adjusting platform through long flat keys, and can slide along the long grooves; two sets of vertical U-shaped blocks are respectively connected with two sets of sliding bases Connected; the hollow briquetting block is inserted into the vertical U-shaped block, and the two hollow briquetting blocks are matched with the through grooves of the two sets of vertical U-shaped blocks respectively. The distance from the platform increases, and the hollow parts of the two hollow briquetting blocks can be connected; the upper end of the solid briquetting block is connected to the pressing cylinder, and the lower end is inserted into the hollow part connected with the two hollow briquetting blocks, which can press the two Each part of the hollow briquette;

推送运动平台包括:带有通槽且分别与滑动底座上的平键相配合的外框架、固定压紧气缸的顶板、一套直线滑块滑轨和一个推送液压缸;直线滑块滑轨设置在外框架底部,其滑动方向与三号调距平台、四号调距平台下侧长槽方向相同,推送液压缸通过一个推送连接头与外框架的侧部相连;The push motion platform includes: an outer frame with through grooves and matched with the flat keys on the sliding base, the top plate for fixing the pressing cylinder, a set of linear slide rails and a push hydraulic cylinder; the linear slide rails are set At the bottom of the outer frame, its sliding direction is the same as the direction of the long groove on the lower side of the No. 3 distance control platform and the No. 4 distance control platform, and the push hydraulic cylinder is connected to the side of the outer frame through a push connector;

变距刀切装置包括:两套Z型压紧块、两把加工了斜刃和打磨了刃口的硬质合金材质的刀具刀具和固定螺钉;两把刀具通过两套Z型压紧块分别安装在三号调距平台、四号调距平台上,并通过螺钉固定,刀具斜口向下安装,切割方向与三号调距平台、四号调距平台下侧长槽方向相同;The variable-pitch knife-cutting device includes: two sets of Z-shaped pressing blocks, two tools and fixed screws made of carbide with beveled edges and polished edges; the two tools pass through the two sets of Z-shaped pressing blocks respectively. It is installed on the No. 3 distance-adjusting platform and the No. 4 distance-adjusting platform, and is fixed by screws, and the tool is installed with an oblique mouth downward, and the cutting direction is the same as that of the No. 3 and No. 4 distance-adjusting platforms.

废料汇流装置包括:与刀具相配合以保证切边废料完整的收集的导料槽、与导料槽下端相配合的废料汇流槽。The waste collecting device includes: a material guide trough which cooperates with the cutter to ensure the complete collection of the trimming waste, and a waste collection trough matched with the lower end of the guide trough.

进一步对分离取芯装置的优化方案为:所述的分离取芯装置包括:水平方向的丝杆电机模组、气动手指旋转气缸、直线导轨平行移动型的气动手指、手指连接板、风琴式真空吸盘和三厢分离集料导槽;气动手指上端连接手指连接板,手指连接板包括可张开的上连接板和下连接板,上连接板和下连接板上分别安装有风琴式真空吸盘,下连接板呈L型,用于阻挡限位推出的完成了两次切边动作的废锂离子电池;气动手指的下端安装有气动手指旋转气缸,气动手指通过连接部件连接至水平方向的丝杆电机模组,从而可沿水平方向移动,移动于二号自动化切边装置与三厢分离集料导槽之间;三厢分离集料导槽包括了三个滑槽,中间的滑槽用于收集电芯,两侧的两个滑槽用于收集上下表壳。The further optimization scheme for the separation coring device is: the separation coring device includes: a horizontal screw motor module, a pneumatic finger rotating cylinder, a linear guide parallel moving pneumatic finger, a finger connecting plate, an organ-type vacuum The suction cup and the three compartments separate the collecting guide groove; the upper end of the pneumatic finger is connected to the finger connecting plate, and the finger connecting plate includes an openable upper connecting plate and a lower connecting plate. The lower connecting plate is L-shaped and is used to block the waste lithium-ion battery that has completed two edge trimming actions. The motor module can move in the horizontal direction and move between the No. 2 automatic trimming device and the three-car separation collecting guide; the three-car separation collecting guide includes three chutes, and the middle one is used for To collect the battery cells, the two chutes on both sides are used to collect the upper and lower casings.

一种适应多规格方形锂离子电池拆解的方法,使用所述的一种适应多规格方形锂离子电池拆解的装置,包括以下步骤:A method for disassembling a square lithium ion battery with multiple specifications, using the device for disassembling a square lithium ion battery with multiple specifications, includes the following steps:

1)将一批包含了不同尺寸规格的方形废旧锂离子电池,不经过前期放电处理,依次放置到间歇式上料装置上,由间歇式上料装置配合着刀切拆解速度进行上料;1) A batch of square waste lithium-ion batteries with different sizes and specifications are placed on the intermittent feeding device in turn without pre-discharge treatment, and the intermittent feeding device cooperates with the cutting and dismantling speed for feeding;

2)废锂离子电池首先滑落到一号自动化切边装置中的同步调距平台上,由入料测距装置进行推送定位和长度方向的测距并反馈给控制系统,控制系统根据电池长度控制同步调距平台开合到一定距离,并配合着模块化变距压边装置进行将废锂离子电池压紧,然后由推送运动平台带动模块化变距压边装置和废锂离子电池经过随同步调距平台调整的变距刀切装置完成锂离子电池长度方向两侧的切割,两侧切下的部分经由废料汇流装置收集到废料槽中;2) The waste lithium-ion battery first slides down onto the synchronous distance-adjusting platform in the No. 1 automatic trimming device, and the feeding distance measuring device performs push positioning and length-direction distance measurement and feeds back to the control system. The control system controls the length of the battery according to the The synchronous distance-adjusting platform opens and closes to a certain distance, and cooperates with the modular variable-distance edge blanking device to compress the waste lithium-ion battery. The variable-distance knife-cutting device adjusted from the platform completes the cutting on both sides of the length direction of the lithium-ion battery, and the parts cut on both sides are collected into the waste tank through the waste confluence device;

3)完成了第一次切边后的废锂离子电池主体,由一号自动化切边装置中的同步调距平台推出,并由工位转换装置将废锂离子电池水平翻转90度,转移到二号自动化切边装置的同步调距平台上;与此同时,一号自动化切边装置的同步调距平台闭合到初始位置,待废锂离子电池工位转换完成后,一号自动化切边装置的推送运动平台恢复到初始位置,一号自动化切边装置的间歇式上料装置继续上料,开始第二块锂离子电池的第一次切边动作;3) After the first trimming is completed, the main body of the waste lithium-ion battery is pushed out by the synchronous distance adjustment platform in the No. 1 automatic trimming device, and the waste lithium-ion battery is horizontally turned 90 degrees by the station conversion device, and transferred to the On the synchronous distance-adjusting platform of the No. 2 automatic trimming device; at the same time, the synchronous distance-adjusting platform of the No. 1 automatic trimming device is closed to the initial position. The pushing motion platform of the second lithium-ion battery returns to its original position, and the intermittent feeding device of the No. 1 automatic trimming device continues to feed, and starts the first trimming action of the second lithium-ion battery;

4)与一号自动化切边装置动作相同,第一块废锂离子电池经由二号自动化切边装置完成另外两侧的切割,两侧切下的部分同样经由二号自动化切边装置的废料汇流装置收集到废料槽中;4) The same action as the No. 1 automatic trimming device, the first waste lithium-ion battery is cut on the other two sides through the No. 2 automatic trimming device, and the parts cut on both sides are also passed through the No. 2 automatic trimming device. The waste confluence device collected in the waste chute;

5)第一块废锂离子电池完成了两次切边动作后,二号自动化切边装置的同步调距平台闭合到初始位置,然后在推送运动平台的最大位移处,将废锂离子电池推出,与此同时,分离取芯装置水平运动至与二号自动化切边装置进行电池的电芯及上下表壳的分解及收集。5) After the first waste lithium-ion battery has completed two trimming actions, the synchronous distance-adjusting platform of the No. 2 automatic trimming device is closed to the initial position, and then the waste lithium-ion battery is pushed out at the maximum displacement of the pushing motion platform. , At the same time, the separation core device moves horizontally to the second automatic trimming device to decompose and collect the battery cells and the upper and lower casings of the battery.

本发明有益效果:Beneficial effects of the present invention:

本发明的适应多规格方形锂离子电池拆解的装置及拆解方法具有以下优势:The device and the method for disassembling the multi-specification square lithium ion battery of the present invention have the following advantages:

1.自动化程度高。废锂离子电池经上料装置直至完成切分、分离,均无需人工参与。 1. High degree of automation. The waste lithium-ion battery is passed through the feeding device until the cutting and separation are completed, without manual participation.

2.适应性强。气缸推送不同规格的废锂离子电池入料、夹紧,测量其长度或宽度并将信号反馈给系统,便于系统进行平台及刀具间距的调整,实现对不同规格废锂离子电池的准确切边。2. Strong adaptability. The cylinder pushes waste lithium-ion batteries of different specifications into material, clamps them, measures their length or width, and feeds back the signal to the system, which is convenient for the system to adjust the platform and tool spacing, and achieve accurate trimming of waste lithium-ion batteries of different specifications.

3.模块化。考虑到方形锂离子电池规格多、变化范围大,将尺寸归类划分为大中小,同时将压紧装置的整体宽度根据大中小类别设计了模块化变距压边装置,对于不同尺寸范围的废锂离子电池,仅需要更换符合其区间的压紧模块即可。3. Modular. Considering that the square lithium-ion battery has many specifications and a wide range of variation, the size is classified into large, medium and small, and the overall width of the pressing device is designed according to the large, medium and small categories. Lithium-ion batteries only need to be replaced with the compression module that fits their range.

4.压紧、支撑方式更可靠。刀具的下表面相对平台上表面下沉3mm,切边过程中电池切边处一直支撑在平台上,防止切边过程中出现翻边的问题;模块化变距压边装置采用了模块化、分离式的设计,紧贴锂离子电池切边处进行压紧且跟随废锂离子电池一起运动,这样可以最大程度地减少切边过程中锂离子电池的变形,保证切边后锂离子电池外形的完整度。4. The way of pressing and supporting is more reliable. The lower surface of the tool sinks 3mm relative to the upper surface of the platform. During the trimming process, the edge of the battery is always supported on the platform to prevent the problem of flanging during the trimming process. Type design, press close to the edge of the lithium-ion battery and move with the waste lithium-ion battery, which can minimize the deformation of the lithium-ion battery during the edge-cutting process and ensure the integrity of the shape of the lithium-ion battery after edge-cutting. Spend.

5.控制单元少,运动同步、可靠。针对前述模块化变距压边装置的要求,设计了通过平键与键槽配合、以平台运动带动压边装置运动且保证了模块化变距压边装置跟随锂离子电池同步运动的结构,减少了需要控制的单元数量,运动更加同步、可靠。5. Fewer control units, synchronous and reliable motion. In view of the requirements of the modular variable-pitch blank holder, a structure is designed in which the flat key and the keyway are matched, the platform motion drives the blank holder to move, and the modular variable-distance blank holder follows the lithium-ion battery to move synchronously, reducing the need for The number of units to be controlled, the movement is more synchronized and reliable.

6.不同于传统的效率低下且易产生火花的锯切和价格昂贵的水刀切割,刀切的方式效率更高、价格更低廉且能够迅速完成锂离子电池的破坏性放电操作,安全性高。6. Unlike traditional sawing and expensive water jet cutting, which is inefficient and prone to sparks, the knife cutting method is more efficient, cheaper, and can quickly complete the destructive discharge operation of lithium-ion batteries, with high safety. .

附图说明Description of drawings

图1是本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图1中,1-间歇式上料装置、2-一号自动化切边装置、3-工位转换装置、4-二号自动化切边装置、5-分离取芯装置、6-机架;In Figure 1, 1-intermittent feeding device, 2-automatic trimming device No. 1, 3-station conversion device, 4-automatic trimming device No.2, 5-separating coring device, 6-rack;

图2是间歇式上料装置结构示意图;Fig. 2 is the structure schematic diagram of intermittent feeding device;

图2中,7-上料滑槽、8-送料传送带、9-废锂离子电池;In Figure 2, 7-feeding chute, 8-feeding conveyor belt, 9-waste lithium-ion battery;

图3是一号自动化切边装置结构示意图;Fig. 3 is the structural representation of No. 1 automatic trimming device;

图4是入料测距装置结构示意图;Fig. 4 is a schematic diagram of the structure of the feeding distance measuring device;

图4中,10-测距气缸、11-阻挡气缸、12-挡条;In Figure 4, 10-distance measuring cylinder, 11-blocking cylinder, 12-blocking bar;

图5是同步调距平台结构示意图;Figure 5 is a schematic structural diagram of a synchronous distance-adjusting platform;

图5中,13-双向丝杠同步调距装置、14-一号调距平台、15-二号调距平台、16-外接平台、17-推出气缸;In Figure 5, 13- two-way screw synchronous distance adjustment device, 14- No. 1 distance adjustment platform, 15- No. 2 distance adjustment platform, 16- External platform, 17- Push out cylinder;

图6是双向丝杠同步调距装置各部件连接示意图;Figure 6 is a schematic diagram of the connection of each component of the bidirectional screw synchronous distance adjustment device;

图6中,18-伺服电机、19-减速器、20-底座、21-联轴器、22-双向丝杆、23-螺母、24-螺母座、25-丝杆支撑座、26-丝杆固定座、27-直线滑块、28-直线导轨;In Figure 6, 18-servo motor, 19-reducer, 20-base, 21-coupling, 22-two-way screw, 23-nut, 24-nut seat, 25-screw support seat, 26-screw Fixed seat, 27-linear slider, 28-linear guide rail;

图7是模块化变距压边装置结构示意图;7 is a schematic structural diagram of a modular variable-pitch blanking device;

图7中,29-滑动底座、30-垂直U型块、31-空心压块、32-压紧气缸、33-实心压块;In Figure 7, 29-sliding base, 30-vertical U-shaped block, 31-hollow pressing block, 32-pressing cylinder, 33-solid pressing block;

图8是推送运动平台结构示意图;Fig. 8 is the structural representation of the push motion platform;

图8中,34-直线滑块滑轨、35-推送液压缸、36-推送连接头、37-外框架;In Figure 8, 34-linear slide rail, 35-push hydraulic cylinder, 36-push connector, 37-outer frame;

图9是变距刀切装置和废料汇流装置结构示意图;9 is a schematic structural diagram of a variable-pitch knife cutting device and a waste confluence device;

图9中,38-导料槽、39-刀具、40-Z型压紧块、41-汇流槽;In Figure 9, 38-feeding groove, 39-tool, 40-Z-type compression block, 41-confluence groove;

图10是工位转换装置结构示意图;10 is a schematic structural diagram of a station conversion device;

图10中,42-垂直丝杆电机模组、43-水平丝杆电机模组、44-旋转气缸、45-夹紧气缸、46-推板组件;In Figure 10, 42-vertical screw motor module, 43-horizontal screw motor module, 44-rotating cylinder, 45-clamping cylinder, 46-push plate assembly;

图11是二号自动化切边装置结构示意图;11 is a schematic structural diagram of the No. 2 automatic trimming device;

图11中,47-三号调距平台、48-四号调距平台;In Figure 11, 47-No.3 distance control platform, 48-No.4 distance control platform;

图12是分离取芯装置结构示意图;Figure 12 is a schematic structural diagram of the separation coring device;

图12中,49-水平方向的丝杆电机模组、50-风琴式真空吸盘、51-气动手指连接板、52-气动手指、53-气动手指旋转气缸;In Figure 12, 49- horizontal screw motor module, 50-organ-type vacuum suction cup, 51-pneumatic finger connecting plate, 52-pneumatic finger, 53-pneumatic finger rotating cylinder;

图13是机架结构示意图;Figure 13 is a schematic diagram of a rack structure;

图13中,54-三厢分离集料导槽;55-废料槽。In Figure 13, 54-separate collection channel for three compartments; 55-waste chute.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明作进一步的描述,应当理解,此处所描述的具体实施实例仅用以解释本发明,并不用于限定本发明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

实施例1Example 1

如图1~12所示,一种适应多规格方形锂离子电池拆解的装置,As shown in Figures 1-12, a device suitable for the disassembly of multi-specification square lithium-ion batteries,

包括:控制系统以及流水线式的拆解系统,所述拆解系统包括:依次固定在方钢搭建的机架6之上的间歇式上料装置1、一号自动化切边装置2、工位转换装置3、二号自动化切边装置4和分离取芯装置5;控制系统控制拆解系统的各个部件进行流水线式作业:所述间歇式上料装置1将废离子电池运送至一号自动化切边装置2,一号自动化切边装置2完成对废锂离子电池对称两侧的切边动作,工位转换装置3将切边后的废锂离子电池旋转90度并运送到二号自动化切边装置4,二号自动化切边装置4完成对废锂离子电池另外两侧的切边动作,经过两次切边后的废锂离子电池仅包含上表壳、电芯、下表壳,最后由分离取芯装置5将上下表壳与电芯分离,并分别收集;Including: a control system and an assembly-line dismantling system, the dismantling system includes: an intermittent feeding device 1, a No. 1 automatic trimming device 2, and a station conversion, which are sequentially fixed on the frame 6 constructed of square steel. Device 3, No. 2 automatic trimming device 4 and separation coring device 5; the control system controls the various components of the dismantling system to carry out pipeline operations: the intermittent feeding device 1 transports the waste ion battery to the No. 1 automatic trimming device Device 2, the No. 1 automatic trimming device 2 completes the trimming action on the symmetrical sides of the waste lithium-ion battery, and the station conversion device 3 rotates the trimmed waste lithium-ion battery by 90 degrees and transports it to the No. 2 automatic trimming device. 4. The No. 2 automatic trimming device 4 completes the trimming action on the other two sides of the waste lithium-ion battery. After two trimmings, the waste lithium-ion battery only includes the upper case, the battery cell, and the lower case. Finally, it is separated by The core removal device 5 separates the upper and lower casings from the battery cells, and collects them separately;

所述一号自动化切边装置2和二号自动化切边装置4均包括:入料测距装置,同步调距平台,模块化变距压边装置,推送运动平台,变距刀切装置和废料汇流装置;所述同步调距平台设置有两个相互距离可调的分平台,所述变距刀切装置具有两把分别固定在两个分平台上的刀具;所述模块化变距压边装置可随同步调距平台同步张合且与推送运动平台连接,将废锂离子电池压紧在同步调距平台上且随推送运动平台一起进行运动,沿途经过刀具实现废锂离子电池两端的切割。The No. 1 automatic trimming device 2 and the No. 2 automatic trimming device 4 include: a feeding distance measuring device, a synchronous distance adjustment platform, a modular variable distance edge blanking device, a push motion platform, a variable distance knife cutting device and waste. a confluence device; the synchronous distance-adjusting platform is provided with two sub-platforms with adjustable distances from each other, and the variable-distance knife-cutting device has two knives respectively fixed on the two sub-platforms; the modular variable-distance crimping The device can be synchronously opened and closed with the synchronous distance adjustment platform and connected with the push motion platform, and the waste lithium ion battery is pressed on the synchronous distance adjustment platform and moved together with the push motion platform.

间歇式上料装置1包括:The intermittent feeding device 1 includes:

送料传送带8和上料滑槽7;所述送料传送带8上设置挡条将其划分成多个单独方形空间进行废锂离子电池9的放置;所述上料滑槽7连接送料传送带8的尾端与一号自动化切边装置2中的入料测距装置。The feeding conveyor belt 8 and the feeding chute 7; the feeding conveyor belt 8 is provided with baffles to divide it into a plurality of separate square spaces for the placement of the waste lithium-ion batteries 9; the feeding chute 7 is connected to the tail of the feeding conveyor belt 8 The feeding distance measuring device in the end and No. 1 automatic trimming device 2.

一号自动化切边装置2的各部件具体为:The components of the No. 1 automatic trimming device 2 are as follows:

同步调距平台:包括作为分平台的、开口相对的两个U型槽及用于调节两个U型槽之间距离的双向丝杠同步调距装置13(所述双向丝杠同步调距装置13 由伺服电机18、减速器19、底座20、联轴器21、一根双向丝杆22、两套螺母23和螺母座24、一个丝杆支撑座25、一个丝杆固定座26、两套直线滑块27、直线导轨28组成。伺服电机18、减速器19、底座20、联轴器21、丝杆固定座26依次连接在双向丝杠22的一端,双向丝杠的另一端连接一个丝杆支撑座25;双向丝杠22的两段不同方向的螺纹上分别套有一套螺母23及与螺母连接的螺母座24;两套直线滑块27及直线导轨28以丝杆为界对称布置在两侧,其中一号调距平台14和二号调距平台15中线均与丝杆轴线垂直,平台底部与螺母座24和两侧直线滑块27相连接,直线导轨28直接安装在机架上,一号调距平台14和二号调距平台15随两套螺母23的运动完成相互之间距离的调节);其中外侧的U型槽的上平面为一号调距平台14,内侧的U型槽的上平面为二号调距平台15,一号调距平台14的尾端上部设置有推出气缸17,二号调距平台15上表面与推出气缸17相对应的位置设置有外接平台16;一号调距平台14和二号调距平台15下侧平行设置有沿U型槽开口边缘延伸的长槽;Synchronous distance adjustment platform: including two U-shaped grooves with opposite openings as sub-platforms and a two-way screw synchronous distance adjustment device 13 for adjusting the distance between the two U-shaped grooves (the two-way screw synchronous distance adjustment device 13). 13 Consists of servo motor 18, reducer 19, base 20, coupling 21, a bidirectional screw 22, two sets of nuts 23 and nut seats 24, a screw support seat 25, a screw fixing seat 26, two sets of It is composed of linear slider 27 and linear guide 28. Servo motor 18, reducer 19, base 20, coupling 21, and screw fixing seat 26 are sequentially connected to one end of bidirectional screw 22, and the other end of the bidirectional screw is connected to a screw Rod support seat 25; two sets of nut 23 and a nut seat 24 connected with the nut are respectively sleeved on the two threads of the two-way screw 22 in different directions; On both sides, the center line of the No. 1 distance control platform 14 and the No. 2 distance control platform 15 are both perpendicular to the axis of the screw rod, the bottom of the platform is connected with the nut seat 24 and the linear sliders 27 on both sides, and the linear guide rails 28 are directly installed on the frame. , the No. 1 distance-adjusting platform 14 and the No. 2 distance-adjusting platform 15 complete the adjustment of the distance between each other with the movement of the two sets of nuts 23); the upper plane of the outer U-shaped groove is the No. 1 distance-adjusting platform 14, and the inner U-shaped The upper plane of the groove is the No. 2 distance-adjusting platform 15, the upper part of the tail end of the No. 1 distance-adjusting platform 14 is provided with a push-out cylinder 17, and the position corresponding to the push-out cylinder 17 is provided on the upper surface of the No. 2 distance-adjusting platform 15. An external platform 16 is provided. ; No. 1 distance-adjusting platform 14 and No. 2 distance-adjusting platform 15 are provided with long grooves extending along the opening edge of the U-shaped groove in parallel on the lower side;

入料测距装置:由一号调距平台14上的测距气缸10、二号调距平台15上的阻挡气缸11和一号调距平台14左右两侧限制废锂离子电池走向的挡条12组成;Feeding distance measuring device: The distance measuring cylinder 10 on the No. 1 distance control platform 14, the blocking cylinder 11 on the No. 2 distance control platform 15 and the left and right sides of the No. 1 distance control platform 14 limit the direction of the waste lithium-ion battery. 12 composition;

模块化变距压边装置:包括两套带有长平键的滑动底座29、两套带通槽的垂直U型块30、两套带平键的空心压块31、一块实心压块33及一个压紧气缸32;所述滑动底座29通过长平键分别与一号调距平台14、二号调距平台15下侧的长槽相配合,可沿所述长槽滑动;两套垂直U型块30分别与两套滑动底座29相连;空心压块31插入垂直U型块30内,两块空心压块31分别与两套垂直U型块30的通槽相配合,两块空心压块之间的距离因一号调距平台14、二号调距平台15的分开而加大,且两块空心压块31的空心部分可相连通;所述实心压块33上端与压紧气缸32相连,下端插入两块空心压块31连通的空心部分,可压住两个空心压块各一部分;Modular variable pitch side pressing device: including two sets of sliding bases 29 with long flat keys, two sets of vertical U-shaped blocks 30 with through grooves, two sets of hollow pressing blocks 31 with flat keys, a solid pressing block 33 and A pressing cylinder 32; the sliding base 29 is matched with the long grooves on the lower sides of the No. 1 distance-adjusting platform 14 and the No. 2 distance-adjusting platform 15 respectively through long flat keys, and can slide along the long grooves; two sets of vertical U The shaped blocks 30 are respectively connected with two sets of sliding bases 29; the hollow pressing blocks 31 are inserted into the vertical U-shaped blocks 30, and the two hollow pressing blocks 31 are respectively matched with the through grooves of the two sets of vertical U-shaped blocks 30. The distance between them increases due to the separation of the No. 1 distance-adjusting platform 14 and the No. 2 distance-adjusting platform 15, and the hollow parts of the two hollow pressing blocks 31 can be connected; the upper end of the solid pressing block 33 is connected to the pressing cylinder 32 connected, the lower end is inserted into the connected hollow part of the two hollow pressing blocks 31, which can press each part of the two hollow pressing blocks;

推送运动平台包括:带有通槽且分别与滑动底座29上的平键相配合的外框架37、固定压紧气缸32的顶板、一套直线滑块滑轨34和一个推送液压缸35;直线滑块滑轨34设置在外框架37底部,其滑动方向与一号调距平台14、二号调距平台15下侧长槽方向相同,推送液压缸35通过一个推送连接头36与外框架37的侧部相连;The push motion platform includes: an outer frame 37 with through grooves and matched with the flat keys on the sliding base 29, a top plate for fixing the pressing cylinder 32, a set of linear slide rails 34 and a push hydraulic cylinder 35; The slide rail 34 is arranged at the bottom of the outer frame 37, and its sliding direction is the same as the direction of the long groove on the lower side of the No. 1 distance-adjusting platform 14 and the No. 2 distance-adjusting platform 15. connected sideways;

变距刀切装置包括:两套Z型压紧块40、两把加工了斜刃和打磨了刃口的硬质合金材质的刀具39和固定螺钉;两把刀具通过两套Z型压紧块分别安装在一号调距平台14、二号调距平台15上,并通过螺钉固定,刀具斜口向下安装,切割方向与一号调距平台14、二号调距平台15下侧长槽方向相同;The variable-pitch knife-cutting device includes: two sets of Z-shaped pressing blocks 40, two tools 39 made of carbide with beveled edges and polished edges, and fixing screws; the two tools pass through the two sets of Z-shaped pressing blocks They are respectively installed on the No. 1 distance-adjusting platform 14 and the No. 2 distance-adjusting platform 15, and are fixed by screws. The tool is installed with an oblique opening downward, and the cutting direction is the same as that of the No. 1 distance-adjusting platform 14 and the No. 2 distance-adjusting platform 15. The lower side long groove the same direction;

废料汇流装置包括:与刀具39相配合以保证切边废料完整的收集的导料槽38、与导料槽38下端相配合的废料汇流槽41。The waste collecting device includes: a guide groove 38 which cooperates with the cutter 39 to ensure the complete collection of the trimmed waste, and a waste collecting groove 41 matched with the lower end of the guide groove 38 .

一号自动切边装置的工作流程为:废旧锂离子电池运送到一号自动化切边装置2中的一号调距平台14上,测距气缸10进行推送,直至推送到二号调距平台15上的阻挡气缸11的推板前端面停止并加紧,同时进行废锂离子电池长度方向的测量,并将得到电池长度的数据反馈给控制系统;控制系统在获得了入料测距装置提供的电池长度方向的数据信号后,双向丝杠同步调距装置13在电机的驱动下带动一号调距平台14和二号调距平台15同步张开、阻挡气缸11固定不动、测距气缸10推出距离同步调整,直至废旧离子电池两端距刀具39前端面达到指定距离(直至电池两端距一号和二号同步调距平台上所设置的刀具前端面均为5-10mm);两套滑动底座29也分别跟随一号调距平台14和二号调距平台15进行同步移动,同时带动两块空心压块31在实心压块33上滑动、张开(压块外侧面距刀具外侧面1mm,防止安装误差导致压块被刀具切损,保证了控制的可靠度和运动的准确度),在调整完成后,压紧气缸32运动,推动实心压块33带动两块空心压块31对废锂离子电池两端进行压紧(防止在切边过程中,由于刀具挤压而造成锂离子电池的变形而影响后续工序);推送液压缸35进行推送,直至最大行程,沿途经过刀具39实现废锂离子电池两端的切割,切除的两侧废料经过废料汇流装置统一汇流到废料槽中进行收集;推出气缸17将切边后的废锂离子电池推至外接平台16以便于工位转换装置3进行下一步工作。The working process of the No. 1 automatic trimming device is as follows: the waste lithium-ion battery is transported to the No. 1 distance adjusting platform 14 in the No. 1 automatic trimming device 2, and the ranging cylinder 10 is pushed until it is pushed to the No. 2 distance adjusting platform 15 The front end face of the push plate of the blocking cylinder 11 on the top stops and tightens, and at the same time, the length direction of the waste lithium ion battery is measured, and the data of the battery length is fed back to the control system; the control system obtains the battery provided by the feeding distance measuring device. After the data signal in the length direction, the two-way screw synchronous distance control device 13 drives the No. 1 distance control platform 14 and the No. 2 distance control platform 15 to open synchronously, the blocking cylinder 11 is fixed, and the distance measuring cylinder 10 is pushed out. The distance is adjusted synchronously until the two ends of the waste ion battery reach the specified distance from the front end of the tool 39 (until the distance between the two ends of the battery is 5-10mm from the front end of the tool set on the No. 1 and No. 2 synchronous distance adjustment platforms); two sets of sliding The base 29 also moves synchronously with the No. 1 distance-adjusting platform 14 and the No. 2 distance-adjusting platform 15 respectively, and at the same time drives the two hollow pressure blocks 31 to slide and open on the solid pressure block 33 (the outer side of the pressure block is 1 mm away from the outer side of the tool). , to prevent the pressure block from being cut by the tool due to the installation error, and to ensure the reliability of the control and the accuracy of the movement), after the adjustment is completed, press the cylinder 32 to move, push the solid pressure block 33 to drive the two hollow pressure blocks 31 to the waste Press both ends of the lithium-ion battery (to prevent the deformation of the lithium-ion battery due to the extrusion of the tool during the trimming process and affect the subsequent process); push the hydraulic cylinder 35 to push until the maximum stroke, and pass the tool 39 along the way to achieve waste. Both ends of the lithium-ion battery are cut, and the scraps on both sides of the cut are uniformly collected into the waste tank through the waste confluence device for collection; the push-out cylinder 17 pushes the trimmed waste lithium-ion battery to the external platform 16 to facilitate the station conversion device 3. The next step of the job.

工位转换装置3包括:The station conversion device 3 includes:

垂直丝杆电机模组42、水平丝杆电机模组43、及两个多轴机械手;所述水平丝杆电机模组43安装在垂直丝杆电机模组42前端且可随其上下运动,两个多轴机械手安装在水平丝杆电机模组43前部且可沿水平方向移动;每个多轴机械手包括一个旋转气缸44、一个夹紧气缸45和一个推板组件46,所述旋转气缸44下端连接所述推板组件46,旋转气缸44可带动推板组件46作90度旋转,所述推板组件46的外壳为下端开口的框形,外壳一侧内部设置有推板,推板连接所述夹紧气缸45,通过夹紧气缸45气缸的推进可夹紧废锂离子电池。The vertical screw motor module 42, the horizontal screw motor module 43, and two multi-axis manipulators; the horizontal screw motor module 43 is installed at the front end of the vertical screw motor module 42 and can move up and down with it, and the two A multi-axis manipulator is installed at the front of the horizontal screw motor module 43 and can move in the horizontal direction; The lower end is connected to the push plate assembly 46, and the rotary cylinder 44 can drive the push plate assembly 46 to rotate 90 degrees. The outer shell of the push plate assembly 46 is in the shape of a frame with an open lower end. The clamping cylinder 45 can clamp the waste lithium ion battery by advancing the cylinder of the clamping cylinder 45 .

工作过程为:当废锂离子电池经过一号自动化切边装置2被推送出来后推至外接平台16,处在水平丝杆电机模组43初始位置的多轴机械手经由垂直丝杆电机模组42向下运动至最大行程,夹紧气缸45通过推板组件46实现对废锂离子电池的夹紧,水平丝杆电机模组43水平移动至最大行程,在此过程中,垂直丝杆电机模组42先上升后下降,同时旋转气缸44顺时针旋转90度,夹紧气缸45回复到初始位置,将完成了第一次切边的废锂离子电池旋转90度后放置在二号自动化切边装置4的入料测距装置中。The working process is as follows: when the waste lithium-ion battery is pushed out through the No. 1 automatic trimming device 2 and then pushed to the external platform 16, the multi-axis manipulator at the initial position of the horizontal screw motor module 43 passes through the vertical screw motor module 42. Move down to the maximum stroke, the clamping cylinder 45 realizes the clamping of the waste lithium ion battery through the push plate assembly 46, and the horizontal screw motor module 43 moves horizontally to the maximum stroke. During this process, the vertical screw motor module 42 first rises and then descends, at the same time, the rotating cylinder 44 rotates 90 degrees clockwise, the clamping cylinder 45 returns to the original position, and the waste lithium-ion battery that has completed the first trimming is rotated 90 degrees and placed in the No. 2 automatic trimming device. 4 in the feeding distance measuring device.

二号自动化切边装置4:No. 2 automatic trimming device 4:

与一号自动化切边装置2的工作原理相同、部件及连接关系基本相同,仅工位不同,二号自动化切边装置4的各部件具体为:The working principle of the No. 1 automatic trimming device 2 is basically the same, the components and connection relationships are basically the same, and only the working positions are different. The components of the No. 2 automatic trimming device 4 are specifically:

同步调距平台:包括作为分平台的、开口相对的两个U型槽及用于调节两个U型槽之间距离的双向丝杠同步调距装置(其结构同一号自动切边装置中的双向丝杠同步调距装置);其中内侧的U型槽的上平面为三号调距平台47,外侧的U型槽的上平面为四号调距平台48;四号调距平台48尾部设置有推出气缸用于将电池推送至与分离取芯装置5;三号调距平台47和四号调距平台48下侧平行设置有沿U型槽开口边缘延伸的长槽;Synchronous distance adjustment platform: It includes two U-shaped grooves with opposite openings as sub-platforms and a bidirectional screw synchronous distance adjustment device for adjusting the distance between the two U-shaped grooves (its structure is the same as the one in the automatic trimming device of the same number). Two-way screw synchronous distance adjustment device); the upper plane of the inner U-shaped groove is the third distance adjustment platform 47, and the upper plane of the outer U-shaped groove is the fourth distance adjustment platform 48; the tail of the fourth distance adjustment platform 48 is set There is a push-out cylinder for pushing the battery to and separating the coring device 5; the lower sides of the No. 3 distance-adjusting platform 47 and the No. 4 distance-adjusting platform 48 are provided with long grooves extending along the edge of the U-shaped groove opening in parallel;

入料测距装置:由三号调距平台47上的测距气缸、四号调距平台48上的阻挡气缸和三号调距平台47左右两侧限制废锂离子电池走向的挡条组成;考虑到宽度方向电芯距离外壳较近,所以阻挡气缸所载推板前端面距刀具前端面2-5mm,根据电池长度,由阻挡气缸进行调整,用于控制对锂离子电池切边的深度。Feeding distance measuring device: it consists of the distance measuring cylinder on the No. 3 distance control platform 47, the blocking cylinder on the No. 4 distance control platform 48, and the blocking bars on the left and right sides of the No. 3 distance control platform 47 to limit the direction of the waste lithium-ion battery; Considering that the battery cell in the width direction is relatively close to the casing, the front end surface of the push plate carried by the blocking cylinder is 2-5mm away from the front end surface of the tool. According to the length of the battery, the blocking cylinder is adjusted to control the depth of trimming the lithium-ion battery.

模块化变距压边装置:包括两套带有长平键的滑动底座、两套带通槽的垂直U型块、两套带平键的空心压块、一块实心压块及一个压紧气缸;所述滑动底座通过长平键分别与三号调距平台47、四号调距平台48下侧的长槽相配合,可沿所述长槽滑动;两套垂直U型块分别与两套滑动底座相连;空心压块插入垂直U型块内,两块空心压块分别与两套垂直U型块的通槽相配合,两块空心压块之间的距离因三号调距平台47、四号调距平台48的分开而加大,且两块空心压块的空心部分可相连通;所述实心压块上端与压紧气缸相连,下端插入两块空心压块连通的空心部分,可压住两个空心压块各一部分;Modular variable-pitch edge holding device: including two sets of sliding bases with long flat keys, two sets of vertical U-shaped blocks with through grooves, two sets of hollow pressing blocks with flat keys, one solid pressing block and one pressing cylinder ; The sliding base is matched with the long grooves on the lower side of the No. 3 distance-adjusting platform 47 and the No. 4 distance-adjusting platform 48 through long flat keys, and can slide along the long grooves; two sets of vertical U-shaped blocks are respectively matched with two sets of The sliding base is connected; the hollow pressure block is inserted into the vertical U-shaped block, and the two hollow pressure blocks are matched with the through grooves of the two sets of vertical U-shaped blocks respectively. The No. 4 distance-adjusting platform 48 is separated and enlarged, and the hollow parts of the two hollow pressing blocks can be connected; the upper end of the solid pressing Press down each part of the two hollow blocks;

推送运动平台包括:带有通槽且分别与滑动底座上的平键相配合的外框架、固定压紧气缸的顶板、一套直线滑块滑轨和一个推送液压缸;直线滑块滑轨设置在外框架底部,其滑动方向与三号调距平台47、四号调距平台48下侧长槽方向相同,推送液压缸通过一个推送连接头与外框架的侧部相连;The push motion platform includes: an outer frame with through grooves and matched with the flat keys on the sliding base, the top plate for fixing the pressing cylinder, a set of linear slide rails and a push hydraulic cylinder; the linear slide rails are set At the bottom of the outer frame, the sliding direction is the same as the direction of the long groove on the lower side of the No. 3 distance-adjusting platform 47 and the No. 4 distance-adjusting platform 48, and the push hydraulic cylinder is connected to the side of the outer frame through a push connector;

变距刀切装置包括:两套Z型压紧块、两把加工了斜刃和打磨了刃口的硬质合金材质的刀具和固定螺钉;两把刀具通过两套Z型压紧块分别安装在三号调距平台47、四号调距平台48上,并通过螺钉固定,刀具斜口向下安装,切割方向与三号调距平台47、四号调距平台48下侧长槽方向相同;The variable-pitch knife-cutting device includes: two sets of Z-shaped compression blocks, two carbide tools with beveled edges and polished edges, and fixed screws; the two tools are respectively installed through two sets of Z-shaped compression blocks On the No. 3 distance-adjusting platform 47 and the No. 4 distance-adjusting platform 48, and fixed by screws, the tool is installed with an oblique opening downward, and the cutting direction is the same as the direction of the long groove on the lower side of the No. 3 distance-adjusting platform 47 and No. 4 distance-adjusting platform 48 ;

废料汇流装置包括:与刀具相配合以保证切边废料完整的收集的导料槽、与导料槽下端相配合的废料汇流槽。The waste collecting device includes: a material guide trough which cooperates with the cutter to ensure the complete collection of the trimming waste, and a waste collection trough matched with the lower end of the guide trough.

分离取芯装置5包括:The separation coring device 5 includes:

水平方向的丝杆电机模组49、气动手指旋转气缸53、直线导轨平行移动型的气动手指52、气动手指连接板51、风琴式真空吸盘50和三厢分离集料导槽;气动手指52上端连接气动手指连接板51,气动手指连接板51包括可张开的上连接板和下连接板,上连接板和下连接板上分别安装有风琴式真空吸盘50,下连接板呈L型,用于阻挡限位推出的完成了两次切边动作的废锂离子电池;气动手指52的下端安装有气动手指旋转气缸53,气动手指52通过连接部件连接至水平方向的丝杆电机模组49,从而可沿水平方向移动,移动于二号自动化切边装置4与三厢分离集料导槽54之间;三厢分离集料导槽54包括了三个滑槽,整体宽度与气动手指张开的极限宽度一致,中间的滑槽最宽,用于收集电芯,两侧的两个滑槽略窄,用于收集上下表壳。其工作流程为:废锂离子电池完成了两次切边动作后,将锂离子电池推出,与此同时,直线导轨平行移动型气动手指52水平运动至二号自动化切边装置4(与三号同步调距平台基本接触),并在最大张开位置,锂离子电池前端在L型下连接板的阻挡下保持相对静止,气动手指连接板51闭合至夹紧锂离子电池,上下连接板所安装的风琴式真空吸盘50对上下表壳进行牢固的吸附后,气动手指52恢复到水平初始位置且与三厢分离集料导槽中心线相对应,同时气动手指旋转气缸53逆时针旋转90度,气动手指连接板51张开,电芯落入中间的滑槽;最后,风琴式真空吸盘50松开对上下表壳的吸附,上下表壳落入两侧的滑槽进行收集,之后气动手指52恢复到初始位置,准备进行下一块废锂离子电池的拆解。Horizontal screw motor module 49, pneumatic finger rotating cylinder 53, pneumatic finger 52 with parallel movement of linear guide rail, pneumatic finger connecting plate 51, organ-type vacuum suction cup 50 and three compartment separation collecting guide; the upper end of pneumatic finger 52 Connect the pneumatic finger connecting plate 51. The pneumatic finger connecting plate 51 includes an openable upper connecting plate and a lower connecting plate. The upper connecting plate and the lower connecting plate are respectively installed with an organ-type vacuum suction cup 50, and the lower connecting plate is L-shaped. The waste lithium-ion battery that has completed two edge trimming actions pushed out at the blocking limit; the lower end of the pneumatic finger 52 is equipped with a pneumatic finger rotating cylinder 53, and the pneumatic finger 52 is connected to the horizontal screw motor module 49 through the connecting part, Therefore, it can move in the horizontal direction and move between the No. 2 automatic trimming device 4 and the three-car separation collecting guide groove 54; The limit width is the same, the chute in the middle is the widest, used to collect the cells, and the two chutes on both sides are slightly narrower, used to collect the upper and lower casings. The work flow is as follows: after the waste lithium-ion battery has completed two trimming actions, the lithium-ion battery is pushed out. At the same time, the linear guide parallel moving pneumatic finger 52 moves horizontally to the second automatic trimming device 4 (and the third automatic trimming device 4). At the maximum open position, the front end of the lithium-ion battery remains relatively stationary under the blocking of the L-shaped lower connecting plate, and the pneumatic finger connecting plate 51 is closed to clamp the lithium-ion battery, and the upper and lower connecting plates are installed After the organ-type vacuum suction cup 50 firmly adsorbs the upper and lower casings, the pneumatic finger 52 returns to the horizontal initial position and corresponds to the center line of the separation collection guide groove of the three compartments. At the same time, the pneumatic finger rotating cylinder 53 rotates 90 degrees counterclockwise, The pneumatic finger connecting plate 51 is opened, and the battery cell falls into the middle chute; finally, the organ-type vacuum suction cup 50 releases the adsorption of the upper and lower casings, and the upper and lower casings fall into the chutes on both sides for collection, and then the pneumatic fingers 52 Return to the original position and prepare for the next dismantling of the spent lithium-ion battery.

上述技术方案中的实心压块和空心压块的尺寸,是根据对锂离子电池不同尺寸进行大中小分类后,进行了大中小模块化的设计。对于不同模块,当平台张开即空心压块运动到极限位置时,实心压块与各空心压块接触面的宽度要大于空心压块宽度的一半,保证压紧的可靠性。The size of the solid briquetting block and the hollow briquetting block in the above-mentioned technical solution is a modular design of large, medium and small after classifying different sizes of lithium ion batteries into large, medium and small. For different modules, when the platform is opened, that is, when the hollow pressing block moves to the limit position, the width of the contact surface between the solid pressing block and each hollow pressing block should be greater than half of the width of the hollow pressing block to ensure the reliability of pressing.

上述技术方案中的压紧方式,是在进行了包括使用分别固定在两个平台上的固定长压条进行全程压紧等试验的基础上,分析出了压紧装置不仅要与平台同步张合,还要同推送装置一起进行运动,否则锂离子电池在切割完成的尾端会产生巨大的弯曲变形。所以上述技术方案中的压紧方式是采用了两套空心压块分别压紧锂离子电池两侧并且由底座上的长平键与平台上的滑槽相配合实现同步张合和相对滑动,确保了在切边过程中一直处于压紧状态且无明显的弯曲变形。The compression method in the above technical solution is based on the test including the use of fixed long beading bars fixed on two platforms to carry out the whole process of compression. It is also necessary to move together with the push device, otherwise the lithium-ion battery will have a huge bending deformation at the end of the cut. Therefore, the pressing method in the above technical solution is to use two sets of hollow pressing blocks to press the two sides of the lithium-ion battery respectively, and the long flat keys on the base cooperate with the chute on the platform to achieve synchronous tensioning and relative sliding, ensuring that In the process of trimming, it has been in a compressed state and has no obvious bending deformation.

上述方案中:不同于传统的效率低下且易产生火花的锯切和价格昂贵的水刀切割,刀切的方式效率更高、价格更低廉且能够迅速完成锂离子电池的破坏性放电操作,安全性高。刀具安装是斜口向下安装,给切割的电池一个向下的分力,保证锂离子电池在切割时不会向上翻动。In the above scheme: different from the traditional sawing that is inefficient and prone to sparks and the expensive water jet cutting, the knife cutting method is more efficient, cheaper, and can quickly complete the destructive discharge operation of the lithium-ion battery, which is safe. Sex is high. The tool is installed with an oblique mouth downward, which gives a downward force to the battery to be cut to ensure that the lithium-ion battery will not flip up during cutting.

上述方案中:在废锂离子电池在一号自动化切边装置中完成第一次切边后,由一号调距平台上另一端与运动平台相对应的推出气缸推出到二号调距平台上另一端的外接平台上,与此同时,电机驱动双向丝杆运动,一号调距平台和二号调距平台闭合到初始位置。工位转换装置在运送第一次切边完成的废锂离子电池到二号自动化切边装置上时,一号自动化切边装置和二号自动化切边装置中的平台均需要处在初始闭合位置。In the above scheme: after the first trimming of the waste lithium-ion battery is completed in the No. 1 automatic trimming device, the pushing cylinder on the other end of the No. 1 distance-adjusting platform corresponding to the motion platform is pushed out to the No. 2 distance-adjusting platform. On the external platform at the other end, at the same time, the motor drives the bidirectional screw movement, and the No. 1 distance-adjusting platform and the No. 2 distance-adjusting platform are closed to the initial position. When the station conversion device transports the waste lithium-ion battery after the first trimming to the second automatic trimming device, the platforms in the first automatic trimming device and the second automatic trimming device need to be in the initial closed position .

上述技术方案中,完成了第一次切边动作的锂离子电池在完成第二次切边动作后,实现了锂离子电池四边的切割,剩下的锂离子电池仅包含上表壳、电芯可能有损坏、下表壳三个部分,并在三号调距平台和四号调距平台闭合到初始位置后,经由四号调距平台上另一侧的推出气缸推出到分离取芯装置中,由分离取芯装置对电芯和上下外壳进行分离、汇总。In the above technical solution, the lithium-ion battery that has completed the first trimming action realizes the cutting of the four sides of the lithium-ion battery after completing the second trimming action, and the remaining lithium-ion battery only includes the upper case and the battery cell. There may be damage, three parts of the lower case, and after the No. 3 distance control platform and the No. 4 distance control platform are closed to the initial position, they are pushed out into the separate coring device through the pushing cylinder on the other side of the No. 4 distance control platform , the battery core and the upper and lower casings are separated and assembled by the separation core device.

实施例2Example 2

一种适应多规格方形锂离子电池拆解的方法,使用实施例1所述的一种适应多规格方形锂离子电池拆解的装置,包括以下步骤:A method for adapting to the disassembly of a multi-specification square lithium-ion battery, using the device for adapting to the disassembly of a multi-specification square lithium-ion battery described in Embodiment 1, comprising the following steps:

1)将一批包含了不同尺寸规格的方形废旧锂离子电池9,无须经过前期放电处理,直接按照一定方向分别放置到图2所示的设置有挡条的送料传送带8的单独空间中,由间歇式上料控制系统配合着刀切拆解速度进行上料;1) Put a batch of square waste lithium-ion batteries 9 with different sizes and specifications, without pre-discharge treatment, and directly place them in a certain direction in the separate space of the feeding conveyor belt 8 with baffles as shown in Figure 2. The intermittent feeding control system cooperates with the knife cutting and dismantling speed for feeding;

2)废旧锂离子电池首先通过上料滑槽7滑落到一号自动化切边装置2中的一号调距平台14上,由图4所示的入料测距装置中的测距气缸10、阻挡气缸11和限位挡条12进行推送定位和长度方向的测距并反馈给控制系统,系统根据电池长度控制双向丝杠同步调距装置13带动一号调距平台14、二号调距平台15开合到一定距离,同时分别带动通过长平键与一号调距平台14、二号调距平台15相互配合的滑动底座29、带通槽垂直U型块30、带平键的空心压块31、刀具39和Z型压紧块40同步运动,最后由图6所示的模块化变距压边装置中的压紧气缸32带动实心压块33向下运动至压紧锂离子电池,然后图7所示的推送运动平台中的推送液压缸35通过推送连接头36将安装有图6的模块化变距压边装置的外框架37一齐沿直线滑块滑轨34运动到最大行程位置,期间锂离子电池两端经过图8所示的变距刀切装置完成锂离子电池长度方向两侧的切割,两侧切下的部分经由图8所示的废料汇流装置中的导料槽38和汇流槽41最终收集到废料槽55中;2) The waste lithium-ion battery first slides down to the No. 1 distance-adjusting platform 14 in the No. 1 automatic trimming device 2 through the feeding chute 7, and the distance-measuring cylinder 10, The blocking cylinder 11 and the limit bar 12 carry out push positioning and distance measurement in the length direction and feed it back to the control system. The system controls the two-way screw synchronous distance adjustment device 13 according to the battery length to drive the No. 1 distance control platform 14 and the No. 2 distance control platform. 15 opens and closes to a certain distance, and at the same time drives the sliding base 29, the vertical U-shaped block 30 with a through slot, and the hollow press with the flat key, which cooperate with the No. The block 31, the cutter 39 and the Z-shaped pressing block 40 move synchronously, and finally the solid pressing block 33 is moved downward by the pressing cylinder 32 in the modular variable-distance side pressing device shown in FIG. 6 to press the lithium-ion battery, Then, the push hydraulic cylinder 35 in the push motion platform shown in FIG. 7 moves the outer frame 37 installed with the modular variable pitch blanking device of FIG. 6 to the maximum stroke position along the linear slide rail 34 through the push connector 36 During this period, the two ends of the lithium ion battery are cut on both sides of the length direction of the lithium ion battery through the variable-distance knife cutting device shown in FIG. Collector trough 41 is finally collected into waste trough 55;

3)完成了第一次切边后的锂离子电池主体,由一号调距平台上另一端与运动平台相对应的推出气缸17推出到二号同步调距平台上另一端的外接平台16上,并由图9所示的工位转换装置中由旋转气缸44、夹紧气缸45和推板组件46以及其他结构组成的简单的机械手将锂离子电池夹紧,并在水平丝杆电机模组43从初始位置到最大行程位置的过程中水平翻转90度,期间垂直丝杆电机模组42上下带动锂离子电池越障并成功转移到图10所示的二号自动化切边装置的入料侧的三号调距平台47上,与此同时,图5同步调距平台闭合到初始位置;待锂离子电池工位转换完成后,图7推送运动平台恢复到初始位置,同时,图1间歇式上料装置继续上料,开始第二块锂离子电池的第一次切边动作;3) The main body of the lithium-ion battery after the first trimming is completed, is pushed out by the push-out cylinder 17 on the other end of the No. 1 distance-adjusting platform corresponding to the motion platform to the external platform 16 on the other end of the No. 2 synchronous distance-adjusting platform , and the lithium-ion battery is clamped by a simple manipulator composed of a rotating cylinder 44, a clamping cylinder 45, a push plate assembly 46 and other structures in the station conversion device shown in FIG. 9, and the horizontal screw motor module 43 horizontally flips 90 degrees during the process from the initial position to the maximum stroke position, during which the vertical screw motor module 42 drives the lithium-ion battery up and down to cross the obstacle and successfully transfer to the feeding side of the No. 2 automatic trimming device shown in Figure 10 On the No. 3 distance-adjusting platform 47, at the same time, the synchronous distance-adjusting platform in Fig. 5 is closed to the initial position; after the lithium-ion battery station conversion is completed, the push motion platform in Fig. 7 returns to the initial position, and at the same time, Fig. 1 intermittently The feeding device continues feeding, and starts the first trimming action of the second lithium-ion battery;

4) 与一号自动化切边装置2动作相同,第一块锂离子电池经由二号自动化切边装置4完成另外两侧的切割,两侧切下的部分同样经由二号自动化切边装置4中的导料槽和汇流槽最终收集到废料槽55中;4) In the same action as the No. 1 automatic trimming device 2, the first lithium ion battery is cut on the other two sides through the No. 2 automatic trimming device 4. The guide trough and the confluence trough are finally collected into the waste trough 55;

5) 第一块废锂离子电池完成了两次切边动作后,三号调距平台47和四号调距平台48闭合到初始位置,然后同样在推送运动平台的最大位移处,将锂离子电池推出,与此同时,图11所示的分离取芯装置的气动手指52经由水平方向的丝杆电机模组49水平运动至与三号调距平台47基本接触,气动手指52在最大张开位置,电池前端在气动手指连接板51中的L型下连接板的阻挡下保持相对静止,然后,气动手指闭合至夹紧锂离子电池,气动手指连接板上所安装的风琴式真空吸盘50对上下表壳进行牢固的吸附后,气动手指52恢复到水平初始位置与三厢分离集料导槽54中心线相对应,同时气动手指旋转气缸53逆时针旋转90度,气动手指张开,电芯落入中间的电芯收集滑槽;最后,风琴式真空吸盘松开对上下表壳的吸附,上下表壳落入两侧的表壳收集滑槽进行收集,之后恢复到初始位置,准备进行下一块废锂离子电池的拆解,自此,完整的完成了一块锂离子电池的拆解回收动作。5) After the first waste lithium-ion battery has completed two edge trimming operations, the No. 3 distance-adjusting platform 47 and the No. 4 distance-adjusting platform 48 are closed to the initial position, and then the lithium ion The battery is pushed out, and at the same time, the pneumatic finger 52 of the separation coring device shown in FIG. 11 moves horizontally through the screw motor module 49 in the horizontal direction to basically contact with the No. position, the front end of the battery remains relatively stationary under the blocking of the L-shaped lower connecting plate in the pneumatic finger connecting plate 51, and then, the pneumatic finger is closed to clamp the lithium-ion battery, and the organ-type vacuum suction cups 50 installed on the pneumatic finger connecting plate 50 pairs After the upper and lower casings are firmly adsorbed, the pneumatic fingers 52 return to the horizontal initial position and correspond to the center line of the sedan separation aggregate guide groove 54. At the same time, the pneumatic finger rotating cylinder 53 rotates 90 degrees counterclockwise, the pneumatic fingers are opened, and the battery Fall into the cell collection chute in the middle; finally, the organ-type vacuum suction cup releases the adsorption of the upper and lower cases, and the upper and lower cases fall into the case collection chute on both sides for collection, and then return to the original position, ready to be lowered. The dismantling of a waste lithium-ion battery has since completed the dismantling and recycling of a lithium-ion battery.

Claims (7)

1. The utility model provides a device that many specifications of adaptation square lithium ion battery disassembled which characterized in that:
the method comprises the following steps: control system and pipelined's system of disassembling, the system of disassembling includes: the intermittent type feeding device (1), the first automatic trimming device (2), the station conversion device (3), the second automatic trimming device (4) and the separating and coring device (5) are sequentially fixed on the rack (6); the control system controls each component of the disassembling system to perform assembly line type operation: the intermittent type formula loading attachment (1) transports waste lithium ion battery to automatic side cut device (2) No. one, automatic side cut device (2) accomplish the side cut action to waste lithium ion battery symmetry both sides, station conversion equipment (3) will cut the edge waste lithium ion battery and rotate 90 degrees and transport No. two automatic side cut device (4), No. two automatic side cut device (4) accomplish the side cut action to waste lithium ion battery other both sides, waste lithium ion battery after two side cuts only contains upper watchcase, electric core, lower watchcase, separate upper and lower watchcase and electric core by separation coring device (5) at last, and collect respectively;
a automatic side cut device (2) and No. two automatic side cut devices (4) all include: the device comprises a feeding distance measuring device, a synchronous distance adjusting platform, a modular variable-pitch blank holder device, a pushing motion platform, a variable-pitch cutting device and a waste material converging device; the synchronous distance adjusting platform is provided with two sub-platforms with adjustable mutual distance, and the distance changing cutting device is provided with two cutters which are respectively fixed on the two sub-platforms; the modularized variable-pitch edge pressing device can be synchronously opened and closed along with the synchronous distance adjusting platform and is connected with the pushing moving platform, the waste lithium ion batteries are tightly pressed on the synchronous distance adjusting platform and move along with the pushing moving platform, and cutting at two ends of the waste lithium ion batteries is achieved along the way through the cutter.
2. The device for disassembling the square lithium ion battery according to claim 1, wherein:
the intermittent feeding device (1) comprises: a feeding conveyor belt (8) and a feeding chute (7); the feeding conveyor belt (8) is provided with barrier strips which divide the feeding conveyor belt into a plurality of independent square spaces for placing the waste lithium ion batteries (9); the feeding chute (7) is connected with the tail end of the feeding conveyor belt (8) and a feeding distance measuring device in the first automatic edge cutting device (2).
3. The device for disassembling the square lithium ion battery according to claim 1, wherein:
each part of an automatic edge cutting device (2) specifically is:
synchronous roll adjustment platform: comprises two U-shaped grooves with opposite openings as sub-platforms and a bidirectional screw rod synchronous distance adjusting device (13) for adjusting the distance between the two U-shaped grooves; the upper plane of the outer U-shaped groove is a first distance adjusting platform (14), the upper plane of the inner U-shaped groove is a second distance adjusting platform (15), the upper part of the tail end of the first distance adjusting platform (14) is provided with a push-out cylinder (17), and the upper surface of the second distance adjusting platform (15) is provided with an external platform (16) at a position corresponding to the push-out cylinder (17); elongated slots extending along the edges of the openings of the U-shaped slots are arranged in parallel on the lower sides of the first distance adjusting platform (14) and the second distance adjusting platform (15);
pan feeding range unit: the device is composed of a distance measuring cylinder (10) on a first distance adjusting platform (14), a blocking cylinder (11) on a second distance adjusting platform (15) and barrier strips (12) which limit the trend of the waste lithium ion batteries on the left side and the right side of the first distance adjusting platform (14);
modularization displacement blank holder device: the device comprises two sets of sliding bases (29) with long flat keys, two sets of vertical U-shaped blocks (30) with grooves, two sets of hollow press blocks (31) with flat keys, a solid press block (33) and a pressing cylinder (32); the sliding base (29) is respectively matched with the long grooves on the lower sides of the first distance adjusting platform (14) and the second distance adjusting platform (15) through long flat keys and can slide along the long grooves; the two sets of vertical U-shaped blocks (30) are respectively connected with the two sets of sliding bases (29); the hollow pressing blocks (31) are inserted into the vertical U-shaped blocks (30), the two hollow pressing blocks (31) are respectively matched with the through grooves of the two sets of vertical U-shaped blocks (30), the distance between the two hollow pressing blocks is increased due to the separation of the first distance adjusting platform (14) and the second distance adjusting platform (15), and the hollow parts of the two hollow pressing blocks (31) can be communicated; the upper end of the solid pressing block (33) is connected with the pressing cylinder (32), and the lower end of the solid pressing block is inserted into a hollow part communicated with the two hollow pressing blocks (31) and can press one part of each of the two hollow pressing blocks;
the propelling movement platform includes: an outer frame (37) which is provided with a through groove and is respectively matched with a flat key on the sliding base (29), a top plate for fixing the pressing cylinder (32), a set of linear slide block slide rail (34) and a pushing hydraulic cylinder (35); the linear sliding block sliding rail (34) is arranged at the bottom of the outer frame (37), the sliding direction of the linear sliding block sliding rail is the same as the direction of long grooves at the lower sides of the first distance adjusting platform (14) and the second distance adjusting platform (15), and the pushing hydraulic cylinder (35) is connected with the side part of the outer frame (37) through a pushing connector (36);
the variable-pitch cutting device comprises: two sets of Z-shaped pressing blocks (40), two cutters (39) and a fixing screw; two cutters are respectively arranged on the first distance adjusting platform (14) and the second distance adjusting platform (15) through two sets of Z-shaped pressing blocks and are fixed through screws, the inclined openings of the cutters are downwards arranged, and the cutting direction is the same as the direction of long grooves on the lower sides of the first distance adjusting platform (14) and the second distance adjusting platform (15);
the waste material confluence device comprises: a guide chute (38) which is matched with the cutter (39) and is used for collecting trimming waste materials, and a waste material collecting chute (41) which is matched with the lower end of the guide chute (38).
4. The device for disassembling the square lithium ion battery according to claim 1, wherein:
the station switching device (3) comprises: the device comprises a vertical screw rod motor module (42), a horizontal screw rod motor module (43) and two multi-axis manipulators; the horizontal lead screw motor module (43) is arranged at the front end of the vertical lead screw motor module (42) and can move up and down along with the vertical lead screw motor module, and the two multi-axis manipulators are arranged at the front part of the horizontal lead screw motor module (43) and can move along the horizontal direction; every multi-axis manipulator includes a revolving cylinder (44), a die clamping cylinder (45) and a push pedal subassembly (46), revolving cylinder (44) lower extreme is connected push pedal subassembly (46), revolving cylinder (44) can drive push pedal subassembly (46) and do 90 degrees rotations, the shell of push pedal subassembly (46) is lower extreme open-ended frame shape, the inside push pedal that is provided with in shell one side, and the push pedal is connected die clamping cylinder (45), can press from both sides tight lithium ion battery through the propulsion of die clamping cylinder (45) cylinder.
5. The device for disassembling the square lithium ion battery according to claim 1, wherein:
each part of the second automatic trimming device (4) is specifically as follows:
synchronous roll adjustment platform: the device comprises two U-shaped grooves with opposite openings and a bidirectional screw rod synchronous distance adjusting device used for adjusting the distance between the two U-shaped grooves, wherein the two U-shaped grooves are used as sub-platforms; the upper plane of the U-shaped groove at the inner side is a third distance adjusting platform (47), and the upper plane of the U-shaped groove at the outer side is a fourth distance adjusting platform (48); a push-out cylinder is arranged at the tail part of the fourth distance adjusting platform (48) and used for pushing the battery to the separation coring device (5); elongated slots extending along the edges of the openings of the U-shaped grooves are arranged in parallel on the lower sides of the third distance adjusting platform (47) and the fourth distance adjusting platform (48);
pan feeding range unit: the device is composed of a distance measuring cylinder on a third distance adjusting platform (47), a blocking cylinder on a fourth distance adjusting platform (48) and barrier strips for limiting the trend of the waste lithium ion batteries on the left side and the right side of the third distance adjusting platform (47);
modularization displacement blank holder device: the device comprises two sets of sliding bases with long flat keys, two sets of vertical U-shaped blocks with through grooves, two sets of hollow press blocks with flat keys, a solid press block and a pressing cylinder; the sliding base is matched with the long grooves on the lower sides of the third distance adjusting platform (47) and the fourth distance adjusting platform (48) through long flat keys respectively and can slide along the long grooves; the two sets of vertical U-shaped blocks are respectively connected with the two sets of sliding bases; the hollow pressing blocks are inserted into the vertical U-shaped blocks, the two hollow pressing blocks are respectively matched with the through grooves of the two sets of vertical U-shaped blocks, the distance between the two hollow pressing blocks is increased due to the separation of the third distance adjusting platform (47) and the fourth distance adjusting platform (48), and the hollow parts of the two hollow pressing blocks can be communicated; the upper end of the solid pressing block is connected with the pressing cylinder, and the lower end of the solid pressing block is inserted into a hollow part communicated with the two hollow pressing blocks and can press one part of each of the two hollow pressing blocks;
the propelling movement platform includes: the outer frame is provided with a through groove and is respectively matched with a flat key on the sliding base, the top plate is used for fixing the compression cylinder, a set of linear slide block slide rail and a pushing hydraulic cylinder; the linear slide block slide rail is arranged at the bottom of the outer frame, the sliding direction of the linear slide block slide rail is the same as the direction of the long grooves at the lower sides of the third distance adjusting platform (47) and the fourth distance adjusting platform (48), and the pushing hydraulic cylinder is connected with the side part of the outer frame through a pushing connector;
the variable-pitch cutting device comprises: two sets of Z-shaped pressing blocks, two cutters and fixing screws; two cutters are respectively arranged on the third distance adjusting platform (47) and the fourth distance adjusting platform (48) through two sets of Z-shaped pressing blocks and are fixed through screws, the inclined openings of the cutters are downwards arranged, and the cutting direction is the same as the direction of the lower long grooves of the third distance adjusting platform (47) and the fourth distance adjusting platform (48);
the waste material confluence device comprises: a guide chute matched with the cutter to collect the waste cut by the cutter and a waste collecting chute matched with the lower end of the guide chute.
6. The device for disassembling the square lithium ion battery according to claim 1, wherein:
the separating and coring device (5) comprises: a screw rod motor module (49) in the horizontal direction, a pneumatic finger rotating cylinder (53), a linear guide rail parallel moving type pneumatic finger (52), a finger connecting plate (51), an organ type vacuum suction cup (50) and a three-compartment separation material collection guide groove (54); the upper end of a pneumatic finger (52) is connected with a pneumatic finger connecting plate (51), the pneumatic finger connecting plate (51) comprises an upper connecting plate and a lower connecting plate which can be opened, an organ type vacuum chuck (50) is respectively arranged on the upper connecting plate and the lower connecting plate, and the lower connecting plate is L-shaped and used for blocking the waste lithium ion battery which is pushed out in a limiting manner and completes two trimming actions; the lower end of the pneumatic finger (52) is provided with a pneumatic finger rotating cylinder (53), and the pneumatic finger (52) is connected to a screw rod motor module (49) in the horizontal direction through a connecting part, so that the pneumatic finger can move in the horizontal direction and move between the second automatic trimming device (4) and the three-compartment separation material collecting guide groove (54); the three-compartment separation collecting guide groove comprises three sliding grooves, the middle sliding groove is used for collecting the battery cell, and the two sliding grooves on the two sides are used for collecting the upper meter shell and the lower meter shell.
7. A method for adapting to the disassembly of multi-specification square lithium ion batteries, which uses the device for adapting to the disassembly of multi-specification square lithium ion batteries of claim 1, is characterized in that: the method comprises the following steps:
a) sequentially placing a batch of square waste lithium ion batteries containing different sizes on an intermittent feeding device (1) without early discharge treatment, and feeding by the intermittent feeding device (1) in cooperation with a knife-cutting disassembling speed;
b) the method comprises the following steps that waste lithium ion batteries firstly slide down to a synchronous distance adjusting platform in an automatic edge cutting device (2), a feeding distance measuring device is used for pushing, positioning and distance measuring in the length direction and feeding back to a control system, the control system controls the synchronous distance adjusting platform to be opened and closed to a certain distance according to the length of the batteries and is matched with a modular variable-pitch edge pressing device to tightly press the waste lithium ion batteries, then a pushing motion platform drives the modular variable-pitch edge pressing device and the waste lithium ion batteries to complete cutting of two sides of the lithium ion batteries in the length direction through a variable-pitch cutting device adjusted along with the step distance adjusting platform, and cut parts of the two sides are collected into a waste tank through a waste collecting device;
c) the waste lithium ion battery main body after the first trimming is finished is pushed out by a synchronous distance adjusting platform in the first automatic trimming device (2), and the waste lithium ion battery is horizontally turned over by 90 degrees by the station switching device (3) and transferred to the synchronous distance adjusting platform of the second automatic trimming device (4); meanwhile, the synchronous distance adjusting platform of the first automatic edge cutting device (2) is closed to the initial position, after the station conversion of the waste lithium ion batteries is completed, the pushing motion platform of the first automatic edge cutting device (2) is restored to the initial position, the intermittent feeding device of the first automatic edge cutting device (2) continues feeding, and the first edge cutting action of the second lithium ion battery is started;
d) the actions of the first automatic edge cutting device (2) are the same, the first waste lithium ion battery finishes the cutting of the other two sides through the second automatic edge cutting device (4), and the cut parts of the two sides are collected into a waste trough through a waste collecting device of the second automatic edge cutting device (4);
e) after first piece waste lithium ion battery has accomplished twice side cut action, the synchronous roll adjustment platform of No. two automatic side cut devices (4) is closed to initial position, then in propelling movement platform's maximum displacement department, releases waste lithium ion battery, and meanwhile, separation coring device (5) horizontal motion carries out the decomposition and the collection of the electric core of battery and upper and lower watchcase to No. two automatic side cut devices (4).
CN201811552046.9A 2018-12-18 2018-12-18 Device and method suitable for disassembling multi-specification square lithium ion batteries Active CN109672003B (en)

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