CN107706479B - Turnover online device and method for waste lead-acid batteries - Google Patents
Turnover online device and method for waste lead-acid batteries Download PDFInfo
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- 239000002253 acid Substances 0.000 title claims abstract description 52
- 239000002699 waste material Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims description 23
- 230000007306 turnover Effects 0.000 title description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 126
- 230000009471 action Effects 0.000 claims abstract description 12
- 230000007704 transition Effects 0.000 claims description 51
- 238000000926 separation method Methods 0.000 claims description 38
- 239000007788 liquid Substances 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 10
- 239000000725 suspension Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910001245 Sb alloy Inorganic materials 0.000 description 1
- 239000002140 antimony alloy Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002611 lead compounds Chemical class 0.000 description 1
- 239000002142 lead-calcium alloy Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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- Processing Of Solid Wastes (AREA)
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Abstract
本发明公开了一种废旧铅酸电池翻转上线装置,用于对切割后废旧铅酸电池进行翻转与上线,其特征在于主要包括:翻转机架、电池夹紧机构、翻转动力机构、推送机构;翻转机架下方设置电池夹紧机构、翻转动力机构、推送机构,电池夹紧机构与翻转动力机构连接并在翻转动力机构作用下实现翻转动作;电池夹紧机构初始状态时位于推送机构下方,通过翻转动力机构翻转到与推送机构相对应的水平高度时,推送机构动作而将电池夹紧机构中夹置的废旧铅酸电池推出。有效的解决了电池槽上线与翻转问题,实现机械自动化生产,避免电池槽中的废酸液对环境与工人身体造成危害。
The invention discloses a waste lead-acid battery turning over and on-line device, which is used for turning over and putting on the waste lead-acid battery after cutting, and is characterized in that it mainly includes: a turning frame, a battery clamping mechanism, a turning power mechanism, and a pushing mechanism; A battery clamping mechanism, a turning power mechanism, and a pushing mechanism are arranged under the turning frame. The battery clamping mechanism is connected with the turning power mechanism and realizes the turning action under the action of the turning power mechanism; When the overturning power mechanism is overturned to the level corresponding to the pushing mechanism, the pushing mechanism will act to push out the waste lead-acid batteries clamped in the battery clamping mechanism. It effectively solves the problem of the battery tank going online and turning over, realizes mechanical automation production, and avoids the waste acid in the battery tank from causing harm to the environment and workers' bodies.
Description
技术领域technical field
本发明涉及废旧物资回收处理技术领域,具体涉及对废旧铅蓄电池进行翻转与上线的新装置。The invention relates to the technical field of recycling and processing waste materials, in particular to a new device for flipping and putting waste lead-acid batteries on line.
背景技术Background technique
国内外传统的铅酸电池槽回收再生行业主要采用“先混后分”的回收方式,可以经过一系列工序得到铅锑合金、塑料、铅膏、隔板纸、铅钙合金、硫酸等有用资源,但这种传统的回收方式还存在一些问题。这种回收方式是首先用破碎机集中破碎的方法对电池槽进行回收预处理,利用大功率破碎设备破碎后的电池槽各部分混合在一起后,使塑料槽体部分中含有铅单质及铅化合物的碎屑,而铅中有混入铜、铁等杂质,这都增加后续回收难度和成本,并影响回收产品的纯度,使整个再生回收过程存在回收率低、回收难度大、回收成本高等问题;而破碎过程中流出的酸液一方面极易带入后续其他设备中,对设备造成损害,另一方面流出的酸液和破碎过程中形成的酸雾很大一部分会泄露到周围环境中,对环境造成污染,危害人体健康,并且是一种资源的浪费;而使用大功率破碎设备会增加回收过程对能源的需求,不利于节省成本和贯彻国家有关“节能减排”的政策。The traditional lead-acid battery tank recycling industry at home and abroad mainly adopts the recycling method of "mixing first and then dividing". Through a series of processes, useful resources such as lead-antimony alloy, plastic, lead paste, separator paper, lead-calcium alloy, sulfuric acid, etc. can be obtained , but there are still some problems in this traditional recycling method. This recycling method is to first recycle and pretreat the battery tank by means of centralized crushing by a crusher, and then use high-power crushing equipment to mix the broken parts of the battery tank together to make the plastic tank part contain lead and lead compounds. Debris, while impurities such as copper and iron are mixed in the lead, which increases the difficulty and cost of subsequent recycling, and affects the purity of recycled products, so that the entire recycling process has problems such as low recovery rate, difficult recycling, and high recycling costs; On the one hand, the acid liquid flowing out during the crushing process is easily brought into other subsequent equipment, causing damage to the equipment; on the other hand, a large part of the acid liquid flowing out and the acid mist formed during the crushing process will leak into the surrounding environment, which will damage The environment causes pollution, endangers human health, and is a waste of resources; and the use of high-power crushing equipment will increase the demand for energy in the recycling process, which is not conducive to saving costs and implementing the national policy of "energy saving and emission reduction".
相对这种比较粗放的回收方式,现在也有相对更加先进的前期对电池槽先进行上盖及极板切割再进行分离的“先切再分”的方法,但切割之后多用人工分离或转移到其他设备进行分离。对于人工分离的方式,不仅效率较低,而且已切割过的废旧铅酸电池槽中重金属和硫酸液对工人身体有极大的危害;对于转移到其他设备在处理的方式,则会因为转移的过程不合理而增加处理的工序,并降低效率,增加成本。Compared with this relatively extensive recycling method, there is also a relatively more advanced method of "cutting first and then dividing" in the early stage of cutting the upper cover and plate of the battery tank and then separating them. However, after cutting, manual separation or transfer to other The device is separated. For the manual separation method, not only is the efficiency low, but also the heavy metal and sulfuric acid in the cut waste lead-acid battery tanks are extremely harmful to the workers; for the method of transferring to other equipment for processing, it will be due to the transfer. The unreasonable process will increase the processing procedures, reduce efficiency and increase costs.
发明内容Contents of the invention
本发明要解决的技术问题是,研发一种用于对切割后废旧铅酸电池进行翻转与上线的装置,将上盖切割后的废旧铅酸电池,进行180°翻转后输送到振动分离一体机进行高效分离;分离过程环保高效且成本低。The technical problem to be solved by the present invention is to develop a device for flipping and putting on-line the waste lead-acid battery after cutting, and transport the waste lead-acid battery after cutting the upper cover 180° to the vibration separation integrated machine Efficient separation; the separation process is environmentally friendly, efficient and low cost.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种废旧铅酸电池翻转上线装置,用于对切割后废旧铅酸电池进行翻转与上线,其特征在于主要包括:翻转机架、电池夹紧机构、翻转动力机构、推送机构;翻转机架下方设置电池夹紧机构、翻转动力机构、推送机构,电池夹紧机构与翻转动力机构连接并在翻转动力机构作用下实现翻转动作;电池夹紧机构初始状态时位于推送机构下方,通过翻转动力机构翻转到与推送机构相对应的水平高度时,推送机构动作而将电池夹紧机构中夹置的废旧铅酸电池推出。A waste lead-acid battery flipping on-line device, used for flipping and putting on-line waste lead-acid batteries after cutting, is characterized in that it mainly includes: a flipping frame, a battery clamping mechanism, a flipping power mechanism, and a pushing mechanism; the bottom of the flipping frame Set up a battery clamping mechanism, a turning power mechanism, and a pushing mechanism. The battery clamping mechanism is connected to the turning power mechanism and realizes the turning action under the action of the turning power mechanism; When the level corresponding to the pushing mechanism is reached, the pushing mechanism acts to push out the waste lead-acid batteries clamped in the battery clamping mechanism.
进一步的,该废旧铅酸电池翻转与上线装置前端与辊子输送带直线对接,通过辊子输送带将切割后电池输送进来放入电池夹紧机构中,在电池夹紧机构下方的运行轨迹上设置酸液收集装置,用于在电池被翻转过程中收集倾倒的硫酸液体;电池翻转与上线装置后端与振动分离一体机对接,当电池夹紧机构的槽口与振动分离一体机的振动槽槽口对接时,推送机构动作将电池夹紧机构中倾倒液体后的电池槽推送到振动分离一体机中进行后续分离振动。Further, the waste lead-acid battery is turned over and connected to the front end of the loading device in a straight line with the roller conveyor belt, and the cut battery is transported into the battery clamping mechanism through the roller conveyor belt, and an acid battery is set on the running track below the battery clamping mechanism. The liquid collection device is used to collect the poured sulfuric acid liquid when the battery is turned over. When docking, the pushing mechanism acts to push the battery tank after the liquid is dumped in the battery clamping mechanism to the vibration and separation integrated machine for subsequent separation and vibration.
进一步的,推送机构包括气缸、悬空板,悬空板侧向截面呈L形,L形竖直端固定在在翻转机架下方,L形水平端从翻转机架下方的空间内悬空伸出,气缸水平固定在悬空板的L形水平端上,在气缸的活塞杆端头设置推板,该推板与L形水平端相垂直的竖直设置;当电池夹紧机构从下方翻转上来时,电池夹紧机构的一端与推板相对应,另一端与振动分离一体机对应,使得气缸能够通过推板将电池夹紧机构中的电池推出到振动分离一体机中。Further, the pushing mechanism includes a cylinder and a suspension plate. The lateral section of the suspension plate is L-shaped. The vertical end of the L-shape is fixed below the turning frame. It is horizontally fixed on the L-shaped horizontal end of the suspended plate, and a push plate is set at the end of the piston rod of the cylinder. The push plate is vertically set perpendicular to the L-shaped horizontal end; when the battery clamping mechanism is turned up from below, the One end of the clamping mechanism corresponds to the push plate, and the other end corresponds to the vibration and separation integrated machine, so that the cylinder can push the battery in the battery clamping mechanism into the vibration and separation integrated machine through the push plate.
进一步的,所述电池夹紧机构由过渡槽壳、过渡滚筒、矩形齿夹板、夹紧气缸、伸出臂构成:过渡槽壳具有水平上盖和两竖直平行相对的侧壁,与过渡槽壳底面安装的过渡滚筒形成一个矩形夹持腔体;夹紧气缸固定在过渡槽壳底部,推动矩形齿夹板向上运动将夹持腔体中的切割后电池夹紧;伸出臂从过渡槽壳的一个侧面向外斜下方向伸出,且与竖直方向保持设定角度;在初始夹持位置,过渡滚筒与辊子输送带直线对接,电池夹紧机构刚好翻转180°时,过渡槽壳同时与振动分离一体机中振动槽槽口和推板对接。Further, the battery clamping mechanism is composed of a transition tank shell, a transition roller, a rectangular tooth splint, a clamping cylinder, and an extension arm: the transition tank shell has a horizontal upper cover and two vertically parallel and opposite side walls, which are connected to the transition tank The transition roller installed on the bottom surface of the shell forms a rectangular clamping cavity; the clamping cylinder is fixed on the bottom of the transition tank shell, and pushes the rectangular tooth splint to move upward to clamp the cut battery in the clamping cavity; the arm extends from the transition tank shell One side of the battery protrudes outward obliquely and downwards, and maintains a set angle with the vertical direction; at the initial clamping position, the transition roller is in line with the roller conveyor belt, and when the battery clamping mechanism just flips 180°, the transition tank shell simultaneously It is docked with the notch of the vibration groove and the push plate in the vibration separation machine.
进一步的,矩形齿夹板包括多个平行间隔设置的矩形齿,矩形齿通过底板固定在夹紧气缸;矩形齿夹板被固定到夹紧气缸上,放置在过渡槽壳内部的过渡滚筒下方,并设置为随着夹紧气缸的动作,在过渡滚筒间隙中伸出将切割后的电池夹紧或缩进恢复初始状态。Further, the rectangular tooth splint includes a plurality of rectangular teeth arranged at intervals in parallel, and the rectangular teeth are fixed on the clamping cylinder through the bottom plate; the rectangular tooth splint is fixed on the clamping cylinder, placed under the transition roller inside the transition tank shell, and set In order to follow the action of the clamping cylinder, it will stretch out in the gap of the transition roller to clamp or retract the battery after cutting to restore the original state.
进一步的,所述翻转动力机构包括双摇杆部分和曲柄滑块部分的组合:Further, the turning power mechanism includes a combination of a double rocker part and a crank slider part:
其中,双摇杆机构包括翻转机架、动力杆、摇杆、电池夹紧机构,摇杆上端铰接在在翻转机架上,摇杆下端铰接在电池夹紧机构过渡槽壳未设置伸出臂的一侧上,电池夹紧机构整体处于连杆位置,电池夹紧机构伸出臂下方通过伸出臂铰轴与动力杆铰接;当动力杆逆时针旋转80°,电池夹紧机构翻转180°,过渡槽壳刚好与振动分离一体机中振动槽槽口对接;Among them, the double rocker mechanism includes a flip frame, a power lever, a rocker, and a battery clamping mechanism. The upper end of the rocker is hinged on the flip frame, and the lower end of the rocker is hinged on the transition tank of the battery clamping mechanism. On one side, the battery clamping mechanism is in the position of the connecting rod as a whole, and the battery clamping mechanism under the extension arm is hinged with the power lever through the extension arm hinge shaft; when the power lever rotates 80° counterclockwise, the battery clamping mechanism turns 180° , the transition tank shell just docks with the notch of the vibration tank in the vibration separation machine;
曲柄滑块部分包括作为滑块模块的动力气缸、以及动力杆;动力杆8为V形曲柄,V形曲柄的两分支为主推杆和推臂;V形曲柄的两分支不等长设置且形成的V形夹角大于90度,V形曲柄的两分支之间通过副推杆连接,且主推杆与副推杆垂直设置,推臂与副推杆垂直设置;动力杆通过两分支中的其中一分支也即推臂铰接在翻转机架上,且该分支的末端与电池夹紧机构铰接,V形曲柄另一分支也即主推杆的末端与动力气缸的自由端铰接;动力气缸通过气缸固定铰座铰接在翻转机架上。The crank slider part includes a power cylinder as a slider module and a power rod; the
进一步的,设置两个间隔平行的推臂。Further, two parallel push arms are provided.
进一步的,动力杆通过两分支中的其中一分支也即推臂铰接在下悬固定臂上,下悬固定臂悬垂固定于翻转机架上。Further, the power rod is hinged on the lower hanging fixed arm through one of the two branches, that is, the push arm, and the lower hanging fixed arm is suspended and fixed on the turning frame.
上述技术方案中,动力气缸与动力杆间,动力杆与连杆间,连杆与摇杆间,摇杆与底座支撑部分间都设置有相应的轴承以减轻转动部件之间的摩擦。In the above technical solution, corresponding bearings are provided between the power cylinder and the power rod, between the power rod and the connecting rod, between the connecting rod and the rocker, and between the rocker and the base supporting part to reduce the friction between the rotating parts.
采用本发明的废旧铅酸电池翻转上线装置进行电池翻转与上线的方法,其特征包括如下具体步骤:Using the waste lead-acid battery flipping on-line device of the present invention to carry out the battery flipping and on-line method is characterized in that it includes the following specific steps:
首先,电池槽在经过辊子输送带加速后进入到过渡槽壳而后碰撞停止,夹紧气缸接收到信号,推动矩形齿夹板将电池槽从下部夹紧固定;First of all, the battery tank enters the transition tank shell after being accelerated by the roller conveyor belt and then stops when it collides. The clamping cylinder receives the signal and pushes the rectangular tooth splint to clamp and fix the battery tank from the bottom;
然后,翻转动力机构中的动力气缸为动力杆提供扭矩,实现电池槽翻转;在电池槽的翻转过程中,电池槽内酸液向外溢出并滴入翻转动力机构下部的弧形酸液收集装置,当电池翻转动力机构与振动分离一体机中振动槽槽口对接后,其中的绝大部分酸液已经被分离出来,只有少量附着在外壳内壁和被吸附于集群部分,同时被切割过的电池槽开口已经向下,此时电池槽只剩下外部塑料槽体及内部集群部分;Then, the power cylinder in the overturning power mechanism provides torque for the power rod to realize the overturning of the battery tank; during the overturning process of the battery tank, the acid in the battery tank overflows and drips into the arc-shaped acid collection device at the lower part of the overturning power mechanism , when the battery overturning power mechanism is docked with the notch of the vibration groove in the vibration separation machine, most of the acid has been separated, and only a small amount of acid is attached to the inner wall of the shell and adsorbed to the cluster part, and the battery that has been cut at the same time The opening of the slot has been downward, and only the outer plastic tank body and the inner cluster part are left in the battery slot;
最后,电池夹紧机构松开夹紧的电池槽,在气缸的推动下进入到振动分离机构中进行塑料槽体与集群组的分离。Finally, the battery clamping mechanism loosens the clamped battery tank, and enters into the vibration separation mechanism under the push of the cylinder to separate the plastic tank from the cluster.
本发明为切割机与振动分离一体机构的过度机构,有效的解决了电池槽上线与翻转问题,实现机械自动化生产,避免电池槽中的废酸液对环境与工人身体造成危害。The invention is a transitional mechanism of a cutting machine and a vibration separation integrated mechanism, which effectively solves the problems of battery tank on-line and overturning, realizes automatic mechanical production, and prevents waste acid in the battery tank from causing harm to the environment and workers' bodies.
附图说明Description of drawings
图1是本发明公开的废旧铅酸电池翻转与上线装置安装结构图(立体图);Fig. 1 is the installation structure drawing (perspective view) of the waste lead-acid battery turning over and going online device disclosed by the present invention;
图2是本发明公开的废旧铅酸电池翻转与上线装置整体结构示意图(立体图);Fig. 2 is a schematic diagram (perspective view) of the overall structure of the waste lead-acid battery turnover and on-line device disclosed by the present invention;
图3是本发明废旧铅酸电池翻转与上线装置的电池夹紧机构结构示意图;Fig. 3 is a structural schematic diagram of the battery clamping mechanism of the waste lead-acid battery turnover and on-line device of the present invention;
图4是本发明公开的矩形齿夹板结构示意图;Fig. 4 is a schematic structural view of a rectangular tooth splint disclosed by the present invention;
图5是本发明公开的振动分离一体机构结构示意图;Fig. 5 is a schematic structural view of the vibration separation integrated mechanism disclosed by the present invention;
图6是本发明公开的电池槽翻转模块翻转前状态简图;Fig. 6 is a schematic diagram of the state of the battery tank inversion module disclosed in the present invention before inversion;
图7是本发明公开的电池槽翻转模块翻转后状态简图;Fig. 7 is a schematic diagram of the flipped state of the battery slot flip module disclosed in the present invention;
图8是本发明公开的电池槽翻转运动简图;Fig. 8 is a schematic diagram of the overturning movement of the battery tank disclosed by the present invention;
图9是本发明动力杆8的俯视图;Fig. 9 is a top view of the
图10是图9的正向视图;Figure 10 is a front view of Figure 9;
图11是图9的左视图。Fig. 11 is a left side view of Fig. 9 .
图1-11中,各附图标记对应如下:In Figure 1-11, the corresponding reference signs are as follows:
具体实施方式Detailed ways
下面结合附图1-11,详细介绍本发明技术方案。The technical scheme of the present invention will be described in detail below in conjunction with accompanying drawings 1-11.
如图2-8所示为根据本发明实施的用于对切割后废旧铅酸电池进行处理的废旧铅酸电池翻转与上线装置3,其组成部分主要包括:翻转机架7、电池夹紧机构12、翻转动力机构、推送机构;翻转机架7下方设置电池夹紧机构12、翻转动力机构、推送机构,电池夹紧机构12与翻转动力机构连接并在翻转动力机构作用下实现翻转动作;电池夹紧机构12初始状态时位于推送机构下方,通过翻转动力机构翻转到与推送机构相对应的水平高度时,推送机构动作而将电池夹紧机构12中夹置的废旧铅酸电池推出。As shown in Figures 2-8, the waste lead-acid battery turnover and on-
如图1,该电池翻转与上线装置3前端工序与辊子输送带4直线对接,通过辊子输送带4将切割后电池输送进来放入电池夹紧机构12中,在电池夹紧机构12下方的运行轨迹上设置弧形酸液收集装置3,用于在电池被翻转过程中收集倾倒的硫酸液体;电池翻转与上线装置3后端与振动分离一体机1对接,振动分离一体机1与悬空板21位于同一水平高度,通过悬空板21处设置的推板将倾倒液体后的电池槽推送到振动分离一体机1中进行后续分离振动工序。As shown in Figure 1, the front-end process of the battery turning and
图1-2中所示为推送机构的具体结构,包括气缸5、悬空板21,悬空板21呈L形,L形竖直端固定在在翻转机架7下方,L形水平端从翻转机架7下方的空间内悬空伸出,气缸5水平固定在悬空板21的L形水平端上,在气缸5的活塞杆端头设置推板,该推板与L形水平端相垂直的竖直设置。当电池夹紧机构12从底部翻转上来时,过渡槽壳13的槽口一端与推板相对应另一端振动分离一体机1对应,使得气缸5能够通过推板将过渡槽壳13中的电池推出到振动分离一体机1中。Shown in Fig. 1-2 is the concrete structure of pushing mechanism, comprises cylinder 5, suspended
如图2-4,所述电池夹紧机构12由过渡槽壳13、过渡滚筒14、矩形齿夹板15、夹紧气缸16、伸出臂19构成:过渡槽壳13具有水平上盖和两竖直平行相对的侧壁,与过渡槽壳底面安装的过渡滚筒14形成一个夹持腔体。夹紧气缸16固定在过渡槽壳13底部,推动矩形齿夹板15向上运动将夹持腔体中的切割后电池夹紧。矩形齿夹板15包括多个平行间隔设置的矩形齿15-2,矩形齿15-2通过底板15-1固定在夹紧气缸16上。矩形齿夹板15被固定到夹紧气缸16上,放置在过渡槽壳13内部的过渡滚筒14下方,随着夹紧气缸的动作,在过渡滚筒14间隙中伸出将切割后的电池夹紧或缩进恢复初始状态。伸出臂19从过渡槽壳13的一个侧面向外斜下方向伸出,且与竖直方向保持设定角度。As shown in Figure 2-4, the
如图1、6-8,所述翻转动力机构包括双摇杆部分和曲柄滑块部分的组合:As shown in Figure 1, 6-8, the flip power mechanism includes a combination of a double rocker part and a crank slider part:
其中,双摇杆机构包括翻转机架7、动力杆8、摇杆11、电池夹紧机构12,摇杆11上端通过铰接点F铰接在旋转轴6上,旋转轴6固定在翻转机架7下方,摇杆11下端通过铰接点E旋转固定在电池夹紧机构12过渡槽壳13未设置伸出臂19的一侧上,电池夹紧机构12整体处于连杆位置,电池夹紧机构12伸出臂19下方通过伸出臂铰轴20与动力杆8在铰接点D铰接;当动力杆8逆时针旋转80°,电池夹紧机构12翻转180°,过渡槽壳13刚好与振动分离一体机1中振动槽槽口17-1对接;Among them, the double rocker mechanism includes a flip frame 7, a
曲柄滑块部分包括作为滑块模块的动力气缸9、以及动力杆8;如图1、6-11,动力杆8为V形曲柄,V形曲柄的两分支(主推杆8-1和推臂8-3)不等长设置且V形夹角大于90度(图10实施例优选100度),V形曲柄的两分支主推杆8-1和推臂8-3之间通过副推杆8-2连接,其中主推杆8-1与副推杆8-2垂直设置,推臂8-3与副推杆8-2垂直设置;为平衡力量,设置两个间隔平行的推臂8-3;动力杆8通过两分支中的其中一分支8-3铰接在翻转机架7上(通过翻转机架7上固定的下悬固定臂22在铰接点C铰接),且该分支8-3的末端与所述电池夹紧机构12在铰接点D铰接,V形曲柄另一分支8-1的末端与动力气缸9的自由端在铰接点B铰接,为实现电池夹紧机构12的翻转提供需要的扭矩。动力气缸9通过气缸固定铰座10在铰接点A铰接在翻转机架7上。The crank slider part includes a
其中,气缸固定铰座10(即铰接点A)与气缸9间,气缸9与动力杆8间,动力杆8与电池夹紧机构12间,电池夹紧机构12与摇杆11间,摇杆11与翻转机架7(即铰接点F对应部分)都有相应的轴承以减轻转动部件之间的摩擦。Among them, the cylinder fixed hinge seat 10 (that is, the hinge point A) and the
采用本发明的用于废旧铅酸电池翻转与上线方法,其特征包括如下具体步骤:Adopting the method for overturning and going online of waste lead-acid batteries of the present invention is characterized in that it comprises the following specific steps:
首先,经过切割后的电池槽(包含酸液、外部塑料槽体和内部集群)开口朝上,在经过辊子输送带4加速后进入到过渡槽壳13而后碰撞停止,电池夹紧机构12的夹紧气缸16接收到信号,推动矩形齿夹板15将电池槽从下部夹紧固定。Firstly, the cut battery tank (including acid solution, external plastic tank body and internal cluster) opens upward, and after being accelerated by the roller conveyor belt 4, it enters the
然后,翻转动力机构中的动力气缸9为动力杆8提供扭矩,实现电池槽翻转,在电池槽的翻转过程中,电池槽内酸液向外溢出并滴入电池翻转与上线装置3下部的弧形酸液收集装置2(如图1为弧形槽)中,当电池夹紧机构12与振动分离一体机1中振动槽槽口17-1对接时,其中的绝大部分酸液已经被分离出来,只有少量附着在外部塑料壳内壁和被吸附于集群部分,同时被切割过的电池槽开口已经向下,过渡槽壳13与振动分离一体机1对齐,此时电池槽只剩下外部塑料槽体及内部集群部分。Then, the
最后,电池夹紧机构12松开夹紧的电池槽,在推送机构的气缸5的推动下进入到振动分离一体机1中进行外部塑料槽体和内部集群的分离。Finally, the
翻转动力机构的动作具体如下:The action of turning over the power mechanism is as follows:
通过动力气缸9进行伸缩运动,使动力气缸9在铰接点B推动动力杆8绕翻转机架7上的铰接点C转动,动力杆8带动作为连杆的电池夹紧机构12运动,电池夹紧机构12拉动摇杆11,将处于摇杆11翻转前初始位置(图6)的过渡槽壳13进行180°翻转,使过渡槽壳13由与切割机输送带4对接转为与振动分离一体机振动槽槽口17-1对接,此时过渡槽壳13同时与推送机构的推板对应,以便推板能够将电池推送到振动分离一体机振动槽17中(振动槽17固定在振动分离机架18上)。Through the telescopic movement of the
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求所界定的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be defined by the claims.
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