Maintenance Schedule
Uploaded by
هشام الأحمدىMaintenance Schedule
Uploaded by
هشام الأحمدىMaintenance Schedule
Diesel Engine
12V/16V/20V4000Gx3x
12V/16V/20V4000Gx4x
Application group 3B
MS50270/04E
Engine model kW/cyl. Hz Engine model kW/cyl. Hz
12V4000G14RF 100.5 kW/cyl. 50 Hz 20V4000G63F 121 kW/cyl. 50 Hz
12V4000G23F 118 kW/cyl. 50 Hz 20V4000G63LF 130 kW/cyl. 50 Hz
12V4000G23RF 100.5 kW/cyl. 50 Hz 20V4000G34F 129.5 kW/cyl. 50 Hz
12V4000G14F 118 kW/cyl. 50 Hz 12V4000G43S 127 kW/cyl. 60 Hz
12V4000G14X 118/126 kW/cyl. 50 Hz/60 Hz 12V4000G14S 127 kW/cyl. 60 Hz
12V4000G24F 131 kW/cyl. 50 Hz 12V4000G83S 145 kW/cyl. 60 Hz
12V4000G24X 131/145 kW/cyl. 50 Hz/60 Hz 12V4000G24S 145 kW/cyl. 60 Hz
12V4000G63F 131 kW/cyl. 50 Hz 16V4000G43S 126 kW/cyl. 60 Hz
16V4000G23F 112 kW/cyl. 50 Hz 16V4000G14S 126 kW/cyl. 60 Hz
16V4000G14F 112 kW/cyl. 50 Hz 16V4000G83S 142.5 kW/cyl. 60 Hz
16V4000G14X 112/126 kW/cyl. 50 Hz/60 Hz 16V4000G24S 142.5 kW/cyl. 60 Hz
16V4000G63F 123 kW/cyl. 50 Hz 20V4000G14S 124.5 kW/cyl. 60 Hz
16V4000G24F 123 kW/cyl. 50 Hz 20V4000G83S 137 kW/cyl. 60 Hz
16V4000G24X 123/143.5 kW/cyl. 50 Hz/60 Hz 20V4000G24S 137 kW/cyl. 60 Hz
20V4000G23F 110 kW/cyl. 50 Hz 20V4000G43S 124.5 kW/cyl. 60 Hz
20V4000G14F 110 kW/cyl. 50 Hz 20V4000G83LS 150.5 kW/cyl. 60 Hz
20V4000G24F 121 kW/cyl. 50 Hz 20V4000G44S 150.5 kW/cyl. 60 Hz
Application group
3B, continuous operation, variable load, ICXN
Rolls-Royce Solutions refers to Rolls-Royce Solutions GmbH or an affiliated company pursuant to §15 AktG (German Stock
Corporation Act) or a controlled company (joint venture), and Rolls-Royce Solutions Ruhstorf GmbH.
© Copyright Rolls-Royce Solutions
This publication is protected by copyright and may not be used in any way, whether in whole or in part, without the prior writ-
ten consent of Rolls-Royce Solutions. This particularly applies to its reproduction, distribution, editing, translation, microfilming
and storage and/or processing in electronic systems including databases and online services.
All information in this publication was the latest information available at the time of going to print. Rolls-Royce Solutions re-
serves the right to change, delete or supplement the information provided as and when required.
Table of contents
1 Maintenance Schedule 1.9 Cyclical maintenance tasks 42000 HRS 27
1.10 Maintenance Schedule Matrix 36000 HRS 30
1.1 Preface 4 1.11 Cyclical maintenance tasks 36000 HRS 36
1.2 Special conditions 5 1.12 Maintenance Schedule Matrix 30000 HRS 39
1.3 Maintenance task tolerances 6 1.13 Cyclical maintenance tasks 30000 HRS 43
1.4 TBO matrix – Application group 3B, 50Hz/ 1.14 Maintenance Schedule Matrix 27000 HRS 46
60Hz 7 1.15 Cyclical maintenance tasks 27000 HRS 50
1.5 Noncyclical maintenance tasks 9 1.16 Maintenance Schedule Matrix 24000 HRS 53
1.6 Maintenance Schedule Matrix 48000 HRS 10 1.17 Cyclical maintenance tasks 24000 HRS 57
1.7 Cyclical maintenance tasks 48000 HRS 18
1.8 Maintenance Schedule Matrix 42000 HRS 21
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MS50270/04E 2022-01 | Table of contents | 3
1 Maintenance Schedule
1.1 Preface
This manual provides instructions for your product from the manufacturer Rolls-Royce Solutions.
Maintenance concept
The maintenance system for Rolls-Royce Solutions products is based on a preventive maintenance concept.
Preventive maintenance facilitates advance operational planning and ensures a high level of equipment avail-
ability. The maintenance intervals as well as the required scopes of maintenance tasks are based on opera-
tional experience and therefore to be considered as recommendations. Additional maintenance work and/or
changes to the maintenance intervals may be required in the case of difficult operational and ambient condi-
tions.
Adherence to the specified maintenance intervals is essential to maintain product safety.
The intervals according to which the maintenance tasks have to be carried out are specified as operating
hours and time limits. Whichever value is reached first shall apply.
The maintenance intervals are determined and verified by the load profile. Load profiles can be evaluated by
the Service Partner of Rolls-Royce Solutions. Reading out load profile data is recommended for the first time
after between 500 and 1000 operating hours depending on the application concerned, or after changing the
duty profile or operating area.
The individual maintenance intervals are assigned to the qualification levels QL1 to QL4.
QL1: Operational monitoring and maintenance work which does not require disassembly of the product.
QL2: Exchange of components and parts in case of repair (corrective only, not part of the maintenance
schedule).
QL3: Maintenance work which requires partial disassembly of the product.
QL4: Maintenance work which requires complete disassembly of the product.
Additional notes on maintenance and preservation:
The relevant component manufacturer's instructions apply with respect to the maintenance of any compo-
nents which do not appear in this maintenance schedule.
For the change intervals of fluids and lubricants, refer to the corresponding Fluids and Lubricants Specifica-
tions.
If the product is to remain out of service for a longer time period, Rolls-Royce Solutions recommends to carry
out a monthly test run until engine operating temperature is reached. If the engine is scheduled to remain
out of service for > 1 month, carry out engine preservation procedures in accordance with the Preservation
and Represervation Specifications
The latest version of the specifications is available at http://www.mtu-solutions.com.
TIM-ID: 0000046281 - 013
4 | Maintenance Schedule | MS50270/04E 2022-01
1.2 Special conditions
Designation Value
Load factor ≤ 75%
Operating hours Unlimited hours
Time between major 48,000 h to 24,000 h
overhaul
Table 1: Special conditions
Note 01:
The engines are certified for operation with approved fuels as listed in the Fluids and Lubricants Specifica-
tions.
The maintenance intervals for the components specified in the maintenance schedule refer to engine oper-
ation with diesel fuel with a sulfur content < 15 ppm, e.g. EN 590.
If fuels with a sulfur content > 15 ppm are used, the maintenance intervals specified in the maintenance
schedule for the affected components could be shorter.
Engines with exhaust gas recirculation and/or exhaust gas aftertreatment must not be operated with ex-
cessive sulfur content in the fuel. The limit values in the Fluids and Lubricants Specifications apply.
Table 2: Special conditions
Note 02:
If the engine is used in an UPS system with corresponding hardware, the exchange interval for the cylinder
heads is 500 h.
Table 3: Special conditions
TIM-ID: 0000081917 - 006
MS50270/04E 2022-01 | Maintenance Schedule | 5
1.3 Maintenance task tolerances
Maintenance tasks shall be completed within certain tolerances comprising a percentage and a maximum
value, whereby the smaller value shall apply. Taking full advantage of such tolerances does not influence the
scheduled timing of the ensuing maintenance task.
Interval (HRS)/limit Limit in % Limit max.
Operating hours ± 10% ± 500 hrs
Years ± 10% ± 30 days
Example 1 Task every 1000 hrs Between 900 hrs and 1100 hrs (10% of
1000 hrs)
Example 2 Task every 30000 hrs Between 29500 hrs and 30500 hrs (10% of
30000 hrs, but max. 500 hrs)
TIM-ID: 0000097648 - 003
6 | Maintenance Schedule | MS50270/04E 2022-01
1.4 TBO matrix – Application group 3B, 50Hz/60Hz
TBO matrix – Application group 3B, 50 Hz
Load profile
102 to 110 kW/cyl.
111 to 123 kW/cyl.
124 to 131 kW/cyl.
Load indicator %
0 to 101 kW/cyl.
Load factor %
Time
Load %
%
110 (100-110) 1
100 (90-100) —
90 (80-90) —
80 (65-80) 9
0 to 46 ≤5 48.000 36.000 30.000 30.000
65 (50-65) 15
50 (30-50) 25
30 (5-30) 50
Idle Speed (0-5) —
110 (100-110) 1
100 (90-100) 4
90 (80-90) —
80 (65-80) 20
47 to 60 ≤10 42.000 30.000 27.000 27.000
65 (50-65) 30
50 (30-50) 30
30 (5-30) 15
Idle Speed (0-5) —
110 (100-110) 1
Standard 3B
100 (90-100) 5
90 (80-90) 3
80 (65-80) 78
61 to 75 ≤ 18 42.000 30.000 27.000 24.000
65 (50-65) —
50 (30-50) —
30 (5-30) 13
Idle Speed (0-5) —
Table 4: TBO matrix – Application group 3B, 50 Hz
TIM-ID: 0000081931 - 002
MS50270/04E 2022-01 | Maintenance Schedule | 7
TBO matrix – Application group 3B, 60 Hz
Load profile
128 to 151 kW/cyl.
Load indicator %
0 to 127 kW/cyl.
Load factor %
Time
—
Load %
%
110 (100-110) 1
100 (90-100) —
90 (80-90) —
80 (65-80) 9
0 to 46 ≤5 30.000 30.000 — —
65 (50-65) 15
50 (30-50) 25
30 (5-30) 50
Idle Speed (0-5) —
110 (100-110) 1
100 (90-100) 4
90 (80-90) —
80 (65-80) 20
47 to 60 ≤10 30.000 27.000 — —
65 (50-65) 30
50 (30-50) 30
30 (5-30) 15
Idle Speed (0-5) —
110 (100-110) 1
Standard 3B
100 (90-100) 5
90 (80-90) 3
80 (65-80) 78
61 to 75 ≤ 18 27.000 24.000 — —
65 (50-65) —
50 (30-50) —
30 (5-30) 13
Idle Speed (0-5) —
Table 5: TBO matrix – Application group 3B, 60 Hz
TIM-ID: 0000081931 - 002
8 | Maintenance Schedule | MS50270/04E 2022-01
1.5 Noncyclical maintenance tasks
Option
No. Qual- Task Maintenance tasks Reference Off- Value Unit
ifica- task set
tion
0010 QL1 WM00094 Check valve clearance, adjust if 0 1000 HRS
necessary. ATTENTION! First ad-
justment after 1,000 operating
hours on a new engine and after
1,000 operating hours following
each cylinder head overhaul.
Reference task: Name of the maintenance task the offset refers to
Offset: Interval of a maintenance task which depends on another interval
Value: Fixed value for binding execution of a maintenance task
TIM-ID: 0000000000 - 000
MS50270/04E 2022-01 | Maintenance Schedule | 9
1.6 Maintenance Schedule Matrix 48000 HRS
500 to 14500 Operating hours
Task Operating hours [HRS]
10000
10500
11000
11500
12000
12500
13000
13500
14000
14500
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
9600
500
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X
WM00050 1 YR X X X X
WM00136 1 YR X X X X
WM00076 3 YR X X X X
WM00664 3 YR X X X X
WM00692 5 YR X X X X
WM00094 18 YR X X X X X
WM00119 3 YR X X
WM00106 3 YR X
WM00090 18 YR X
WM00098 18 YR X
WM00110 18 YR X
WM00154 18 YR X
WM00976 18 YR X
WM00117 18 YR
WM00008 6 YR
WM00054 18 YR
WM00056 18 YR
WM00062 18 YR
WM00087 18 YR
WM00093 18 YR
WM00096 18 YR
TIM-ID: 0000000000 - 000
WM00164 18 YR
WM00921 18 YR
WM00970 18 YR
WM00971 18 YR
WM00973 18 YR
WM00974 18 YR
DAY = Days
MON = Months
YR = Years
HRS = Hours
10 | Maintenance Schedule | MS50270/04E 2022-01
Task Operating hours [HRS]
10000
10500
11000
11500
12000
12500
13000
13500
14000
14500
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
9600
500
WM00981 18 YR
WM00986 18 YR
WM00006 6 YR
WM00011 18 YR
WM00072 18 YR
WM00091 18 YR
WM00980 18 YR
WM00088 18 YR
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00137 18 YR
WM00139 18 YR
WM00168 18 YR
WM00353 18 YR
WM00439 18 YR
WM01009 18 YR
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X
WM00189 1 YR X X X X
WM01010 18 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
TIM-ID: 0000000000 - 000
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 11
15000 to 28800 Operating hours
Task Operating hours [HRS]
15000
15500
16000
16500
17000
17500
18000
18500
19000
19200
19500
20000
20500
21000
21500
22000
22500
23000
23500
24000
24500
25000
25500
26000
26500
27000
27500
28000
28500
28800
Limit
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X
WM00050 1 YR X X X X X
WM00136 1 YR X X X X X
WM00076 3 YR X X X X X
WM00664 3 YR X X X X X
WM00692 5 YR X X X X X
WM00094 18 YR X X X X X
WM00119 3 YR X X
WM00106 3 YR X X
WM00090 18 YR X X
WM00098 18 YR X X
WM00110 18 YR X X
WM00154 18 YR X X
WM00976 18 YR X
WM00117 18 YR X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00164 18 YR X
WM00921 18 YR X
WM00970 18 YR X
TIM-ID: 0000000000 - 000
WM00971 18 YR X
WM00973 18 YR X
WM00974 18 YR X
WM00981 18 YR X
WM00986 18 YR X
WM00006 6 YR
DAY = Days
MON = Months
YR = Years
HRS = Hours
12 | Maintenance Schedule | MS50270/04E 2022-01
Task Operating hours [HRS]
15000
15500
16000
16500
17000
17500
18000
18500
19000
19200
19500
20000
20500
21000
21500
22000
22500
23000
23500
24000
24500
25000
25500
26000
26500
27000
27500
28000
28500
28800
Limit
WM00011 18 YR
WM00072 18 YR
WM00091 18 YR
WM00980 18 YR
WM00088 18 YR X
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00137 18 YR
WM00139 18 YR
WM00168 18 YR
WM00353 18 YR
WM00439 18 YR
WM01009 18 YR
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X X
WM00189 1 YR X X X X X
WM01010 18 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours
29000 to 43000 Operating hours
TIM-ID: 0000000000 - 000
Task Operating hours [HRS]
29000
29500
30000
30500
31000
31500
32000
32500
33000
33500
34000
34500
35000
35500
36000
36500
37000
37500
38000
38400
38500
39000
39500
40000
40500
41000
41500
42000
42500
43000
Limit
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 13
Task Operating hours [HRS]
29000
29500
30000
30500
31000
31500
32000
32500
33000
33500
34000
34500
35000
35500
36000
36500
37000
37500
38000
38400
38500
39000
39500
40000
40500
41000
41500
42000
42500
43000
Limit
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X X
WM00050 1 YR X X X X X
WM00136 1 YR X X X X X
WM00076 3 YR X X X X X
WM00664 3 YR X X X X X
WM00692 5 YR X X X X X
WM00094 18 YR X X X X X
WM00119 3 YR X X X
WM00106 3 YR X
WM00090 18 YR X
WM00098 18 YR X
WM00110 18 YR X
WM00154 18 YR X
WM00976 18 YR X
WM00117 18 YR X
WM00008 6 YR
WM00054 18 YR
WM00056 18 YR
WM00062 18 YR
WM00087 18 YR
WM00093 18 YR
WM00096 18 YR
WM00164 18 YR
WM00921 18 YR
WM00970 18 YR
WM00971 18 YR
WM00973 18 YR
WM00974 18 YR
WM00981 18 YR
TIM-ID: 0000000000 - 000
WM00986 18 YR
WM00006 6 YR
WM00011 18 YR
WM00072 18 YR
WM00091 18 YR
WM00980 18 YR
DAY = Days
MON = Months
YR = Years
HRS = Hours
14 | Maintenance Schedule | MS50270/04E 2022-01
Task Operating hours [HRS]
29000
29500
30000
30500
31000
31500
32000
32500
33000
33500
34000
34500
35000
35500
36000
36500
37000
37500
38000
38400
38500
39000
39500
40000
40500
41000
41500
42000
42500
43000
Limit
WM00088 18 YR
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00137 18 YR
WM00139 18 YR
WM00168 18 YR
WM00353 18 YR
WM00439 18 YR
WM01009 18 YR
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X X
WM00189 1 YR X X X X X
WM01010 18 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours
43500 to 48000 Operating hours
Task Operating hours [HRS]
43500
44000
44500
45000
45500
46000
46500
47000
47500
48000
Limit
WM00285 1 DAY
TIM-ID: 0000000000 - 000
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 15
Task Operating hours [HRS]
43500
44000
44500
45000
45500
46000
46500
47000
47500
48000
Limit
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X
WM00069 2 YR X X X X X
WM00086 2 YR X X X X X
WM00170 2 YR X X X X X
WM00050 1 YR X X
WM00136 1 YR X X
WM00076 3 YR X X
WM00664 3 YR X X
WM00692 5 YR X X
WM00094 18 YR X X
WM00119 3 YR X
WM00106 3 YR X
WM00090 18 YR X
WM00098 18 YR X
WM00110 18 YR X
WM00154 18 YR X
WM00976 18 YR X
WM00117 18 YR X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00164 18 YR X
WM00921 18 YR X
WM00970 18 YR X
WM00971 18 YR X
WM00973 18 YR X
WM00974 18 YR X
WM00981 18 YR X
WM00986 18 YR X
WM00006 6 YR X
WM00011 18 YR X
WM00072 18 YR X
TIM-ID: 0000000000 - 000
WM00091 18 YR X
WM00980 18 YR X
WM00088 18 YR X
WM00001 18 YR X
WM00002 18 YR X
WM00061 18 YR X
DAY = Days
MON = Months
YR = Years
HRS = Hours
16 | Maintenance Schedule | MS50270/04E 2022-01
Task Operating hours [HRS]
43500
44000
44500
45000
45500
46000
46500
47000
47500
48000
Limit
WM00070 18 YR X
WM00092 18 YR X
WM00095 18 YR X
WM00099 18 YR X
WM00103 18 YR X
WM00104 18 YR X
WM00108 18 YR X
WM00111 18 YR X
WM00137 18 YR X
WM00139 18 YR X
WM00168 18 YR X
WM00353 18 YR X
WM00439 18 YR X
WM01009 18 YR X
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR X
WM00228 6 MON X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X
WM00189 1 YR X X
WM01010 18 YR X
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
MS50270/04E 2022-01 | Maintenance Schedule | 17
1.7 Cyclical maintenance tasks 48000 HRS
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
Engine
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check engine oil level WM00285
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Visually inspect for leaks and general condition of engine WM00286
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check maintenance indicator of air filter X WM00287
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check relief bore of coolant pump WM00288
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- When engine is running, check for abnormal running noises, exhaust WM00289
TORING gas color and vibrations
QL1 - 1 MON ENGINE OPERATIONAL MONI- Perform test run, minimum duration: until operating temperature is WM00296
TORING reached, no less than 1/3 load
QL1 - 1 MON ENGINE OPERATIONAL MONI- Check condensate drain of intercooler WM00321
TORING
QL1 - 1 YR ENGINE MOUNTING Measure height of rubber element X WM00126
QL1 - 1 YR GENERATOR Clean battery-charging generator X WM01509
QL1 - 2 YR LUBE OIL SYSTEM Replace oil filter at every engine oil change, or when the time limit WM00067
(years) is reached, at the latest
QL1 500 2 YR LUBE OIL SYSTEM Automatic centrifugal oil filter, check layer thickness of oil residue, X WM00063
clean, and replace paper element at every engine oil change at the
latest
QL1 1000 2 YR PRELUBRICATION Visually inspect pump X WM00069
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace easy-change fuel filter WM00086
SURE)
QL1 1000 2 YR AUXILIARY POWER TAKE-OFF Check belt condition, replace if necessary. Adjust tension. X WM00170
QL1 3000 1 YR ENGINE MOUNTING Check general condition of rubber mounts (visual inspection) X WM00050
QL1 3000 1 YR ENGINE MOUNTING Check securing screws for secure seating X WM00136
QL1 3000 3 YR AIR SUPPLY SYSTEM Replace air filter X WM00076
QL1 3000 3 YR COOLANT SYSTEM Replace valve cover X WM00664
QL1 3000 5 YR CRANKCASE VENTILATION Replace filter or filter element (HE200) X WM00692
QL1 3000 18 YR VALVE GEAR Check valve clearance, adjust if necessary. ATTENTION! First adjust- WM00094
ment after 1,000 operating hours on a new engine and after 1,000
operating hours following each cylinder head overhaul.
QL1 6000 3 YR CRANKCASE VENTILATION Replace filter or filter element X WM00119
QL1 9600 3 YR CRANKCASE VENTILATION Replace oil separator (impactor) X WM00106
QL1 9600 18 YR FUEL SYSTEM (HIGH PRES- Replace fuel injection valve/injector WM00090
SURE)
QL1 9600 18 YR CYLINDER HEAD Measure valve protrusion WM00098
QL1 9600 18 YR RUNNING GEAR Inspect cylinder liner with endoscope WM00110
QL1 9600 18 YR GOVERNOR Reset parameters for drift correction (CDC) and enter injector coding WM00154
(IIG)
TIM-ID: 0000000000 - 000
QL3 12000 18 YR GENERATOR Overhaul or replace battery-charging generator X WM00976
QL3 16000 18 YR EXHAUST TURBOCHARGER Replace exhaust turbocharger X WM00117
QL3 24000 6 YR RUBBER SLEEVE Replace rubber sleeve WM00008
QL3 24000 18 YR COOLANT SYSTEM Check LT thermostat housing and replace thermal actuator WM00054
QL3 24000 18 YR COOLANT SYSTEM Check HT thermostat housing and replace thermal actuator WM00056
QL3 24000 18 YR LUBE OIL SYSTEM Check centrifugal oil filter for wear X WM00062
DAY = Days
MON = Months
YR = Years
HRS = Hours
18 | Maintenance Schedule | MS50270/04E 2022-01
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
QL3 24000 18 YR FUEL SYSTEM (LOW PRES- Replace pump WM00087
SURE)
QL3 24000 18 YR VALVE GEAR Check rocker arm and valve bridge for wear. Visually inspect swing WM00093
follower with endoscope through pushrod bore.
QL3 24000 18 YR VALVE GEAR Visually inspect camshaft running surfaces with endoscope through WM00096
pushrod bore
QL3 24000 18 YR AIR PIPING TO CYLINDERS Clean air piping WM00164
QL3 24000 18 YR COOLANT SYSTEM Replace sealing material for installation of coolant pump(s) and ther- WM00921
mostat(s) (only LT and HT)
QL3 24000 18 YR EXHAUST TURBOCHARGER Overhaul or replace exhaust turbocharger X WM00970
QL3 24000 18 YR STARTING SYSTEM Overhaul or replace starter WM00971
QL3 24000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in LT circuit WM00973
QL3 24000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in HT circuit WM00974
QL3 24000 18 YR LUBE OIL SYSTEM Clean oil cooler and check for leaks or replace WM00981
QL3 24000 18 YR AIR PIPING TO CYLINDERS Clean intercooler and check for leaks or replace WM00986
QL3 48000 6 YR HOSE Replace hose line WM00006
QL3 48000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP fuel sensor WM00011
SURE)
QL3 48000 18 YR EXHAUST SYSTEM Replace exhaust pipe bellows WM00072
QL3 48000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP pump WM00091
SURE)
QL3 48000 18 YR CYLINDER HEAD Overhaul or replace cylinder head WM00980
QL4 24000 18 YR FUEL SYSTEM (HIGH PRES- Replace pressure relief valve WM00088
SURE)
QL4 48000 18 YR ENGINE, GENERAL Replace elastomeric members and gaskets WM00001
QL4 48000 18 YR ENGINE, GENERAL Disassemble engine completely. Check engine components accord- WM00002
ing to assembly instructions, replace or repair as necessary
QL4 48000 18 YR OIL REPLENISHING UNIT Replace gear pump X WM00061
QL4 48000 18 YR LUBE OIL SYSTEM Check pump, replace if necessary WM00070
QL4 48000 18 YR VALVE GEAR Replace swing follower and swing follower shaft WM00092
QL4 48000 18 YR VALVE GEAR Replace thrust bearing flange WM00095
QL4 48000 18 YR RUNNING GEAR Replace conrod bearings WM00099
QL4 48000 18 YR RUNNING GEAR Replace crankshaft bearings WM00103
QL4 48000 18 YR GEAR TRAIN Check tooth flanks in gear train for wear (visual inspection), replace WM00104
bushing
QL4 48000 18 YR RUNNING GEAR Replace cylinder liners WM00108
QL4 48000 18 YR CAMSHAFT Replace camshaft bearings WM00111
QL4 48000 18 YR SENSOR TECHNOLOGY AND Replace wiring harness WM00137
WIRING HARNESS
QL4 48000 18 YR GROUNDING EQUIPMENT Check flywheel (insulated), overhaul if necessary X WM00139
QL4 48000 18 YR RUNNING GEAR Replace pistons WM00168
QL4 48000 18 YR RUNNING GEAR Replace conrod WM00353
QL4 48000 18 YR RUNNING GEAR Replace vibration damper WM00439
TIM-ID: 0000000000 - 000
QL4 48000 18 YR ENGINE MOUNTING Replace resilient mounts of engine X WM01009
Preheater
QL1 - 1 YR PREHEATING Preheater, check for function and leaks X WM00222
QL1 - 3 YR PREHEATING Preheater, replace thermostat (electric) X WM00148
QL1 48000 18 YR PREHEATING Overhaul or replace preheating unit X WM00979
Fuel cooler
QL1 500 6 MON FUEL COOLER Check cooler elements externally for contamination and leaks X WM00228
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 19
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
Generator mounting
QL1 - 1 YR GENERATOR MOUNTING Measure height of rubber element of generator mounts X WM00190
QL1 3000 1 YR GENERATOR MOUNTING Check securing screws of generator mounts for secure seating X WM00188
QL1 3000 1 YR GENERATOR MOUNTING Check general condition of rubber elements of generator mounts X WM00189
(visual inspection)
QL4 48000 18 YR GENERATOR MOUNTING Replace resilient mounts of generator X WM01010
Fuel prefilter
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Drain water and contaminants from fuel prefilter X WM00215
SURE)
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Check position of contamination indicator of fuel prefilter X WM00216
SURE)
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace filter element X WM00214
SURE)
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
20 | Maintenance Schedule | MS50270/04E 2022-01
1.8 Maintenance Schedule Matrix 42000 HRS
500 to 14500 Operating hours
Task Operating hours [HRS]
10000
10500
11000
11500
12000
12500
13000
13500
14000
14500
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
8750
9000
9500
500
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X
WM00050 1 YR X X X X
WM00136 1 YR X X X X
WM00076 3 YR X X X X
WM00664 3 YR X X X X
WM00692 5 YR X X X X
WM00094 18 YR X X X X X
WM00119 3 YR X X
WM00106 3 YR X
WM00090 18 YR X
WM00098 18 YR X
WM00110 18 YR X
WM00154 18 YR X
WM00976 18 YR X
WM00117 18 YR X
WM00008 6 YR
WM00054 18 YR
WM00056 18 YR
WM00062 18 YR
WM00087 18 YR
WM00093 18 YR
WM00096 18 YR
TIM-ID: 0000000000 - 000
WM00164 18 YR
WM00921 18 YR
WM00970 18 YR
WM00971 18 YR
WM00973 18 YR
WM00974 18 YR
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 21
Task Operating hours [HRS]
10000
10500
11000
11500
12000
12500
13000
13500
14000
14500
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
8750
9000
9500
500
WM00981 18 YR
WM00986 18 YR
WM00006 6 YR
WM00011 18 YR
WM00072 18 YR
WM00091 18 YR
WM00980 18 YR
WM00088 18 YR
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00137 18 YR
WM00139 18 YR
WM00168 18 YR
WM00353 18 YR
WM00439 18 YR
WM01009 18 YR
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X
WM00189 1 YR X X X X
WM01010 18 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
TIM-ID: 0000000000 - 000
HRS = Hours
22 | Maintenance Schedule | MS50270/04E 2022-01
15000 to 29000 Operating hours
Task Operating hours [HRS]
15000
15500
16000
16500
17000
17500
18000
18500
19000
19500
20000
20500
21000
21500
22000
22500
23000
23500
24000
24500
25000
25500
26000
26250
26500
27000
27500
28000
28500
29000
Limit
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X X
WM00050 1 YR X X X X X
WM00136 1 YR X X X X X
WM00076 3 YR X X X X X
WM00664 3 YR X X X X X
WM00692 5 YR X X X X X
WM00094 18 YR X X X X X
WM00119 3 YR X X
WM00106 3 YR X X
WM00090 18 YR X X
WM00098 18 YR X X
WM00110 18 YR X X
WM00154 18 YR X X
WM00976 18 YR X
WM00117 18 YR X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00164 18 YR X
WM00921 18 YR X
WM00970 18 YR X
TIM-ID: 0000000000 - 000
WM00971 18 YR X
WM00973 18 YR X
WM00974 18 YR X
WM00981 18 YR X
WM00986 18 YR X
WM00006 6 YR
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 23
Task Operating hours [HRS]
15000
15500
16000
16500
17000
17500
18000
18500
19000
19500
20000
20500
21000
21500
22000
22500
23000
23500
24000
24500
25000
25500
26000
26250
26500
27000
27500
28000
28500
29000
Limit
WM00011 18 YR
WM00072 18 YR
WM00091 18 YR
WM00980 18 YR
WM00088 18 YR X
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00137 18 YR
WM00139 18 YR
WM00168 18 YR
WM00353 18 YR
WM00439 18 YR
WM01009 18 YR
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X X
WM00189 1 YR X X X X X
WM01010 18 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours
29500 to 42000 Operating hours
TIM-ID: 0000000000 - 000
Task Operating hours [HRS]
29500
30000
30500
31000
31500
32000
32500
33000
33500
34000
34500
35000
35500
36000
36500
37000
37500
38000
38500
39000
39500
40000
40500
41000
41500
42000
Limit
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
DAY = Days
MON = Months
YR = Years
HRS = Hours
24 | Maintenance Schedule | MS50270/04E 2022-01
Task Operating hours [HRS]
29500
30000
30500
31000
31500
32000
32500
33000
33500
34000
34500
35000
35500
36000
36500
37000
37500
38000
38500
39000
39500
40000
40500
41000
41500
42000
Limit
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X
WM00050 1 YR X X X X X
WM00136 1 YR X X X X X
WM00076 3 YR X X X X X
WM00664 3 YR X X X X X
WM00692 5 YR X X X X X
WM00094 18 YR X X X X X
WM00119 3 YR X X X
WM00106 3 YR X
WM00090 18 YR X
WM00098 18 YR X
WM00110 18 YR X
WM00154 18 YR X
WM00976 18 YR X X
WM00117 18 YR X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00164 18 YR X
WM00921 18 YR X
WM00970 18 YR X
WM00971 18 YR X
WM00973 18 YR X
WM00974 18 YR X
WM00981 18 YR X
TIM-ID: 0000000000 - 000
WM00986 18 YR X
WM00006 6 YR X
WM00011 18 YR X
WM00072 18 YR X
WM00091 18 YR X
WM00980 18 YR X
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 25
Task Operating hours [HRS]
29500
30000
30500
31000
31500
32000
32500
33000
33500
34000
34500
35000
35500
36000
36500
37000
37500
38000
38500
39000
39500
40000
40500
41000
41500
42000
Limit
WM00088 18 YR X
WM00001 18 YR X
WM00002 18 YR X
WM00061 18 YR X
WM00070 18 YR X
WM00092 18 YR X
WM00095 18 YR X
WM00099 18 YR X
WM00103 18 YR X
WM00104 18 YR X
WM00108 18 YR X
WM00111 18 YR X
WM00137 18 YR X
WM00139 18 YR X
WM00168 18 YR X
WM00353 18 YR X
WM00439 18 YR X
WM01009 18 YR X
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR X
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X X
WM00189 1 YR X X X X X
WM01010 18 YR X
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
26 | Maintenance Schedule | MS50270/04E 2022-01
1.9 Cyclical maintenance tasks 42000 HRS
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
Engine
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check engine oil level WM00285
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Visually inspect for leaks and general condition of engine WM00286
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check maintenance indicator of air filter X WM00287
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check relief bore of coolant pump WM00288
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- When engine is running, check for abnormal running noises, exhaust WM00289
TORING gas color and vibrations
QL1 - 1 MON ENGINE OPERATIONAL MONI- Perform test run, minimum duration: until operating temperature is WM00296
TORING reached, no less than 1/3 load
QL1 - 1 MON ENGINE OPERATIONAL MONI- Check condensate drain of intercooler WM00321
TORING
QL1 - 1 YR ENGINE MOUNTING Measure height of rubber element X WM00126
QL1 - 1 YR GENERATOR Clean battery-charging generator X WM01509
QL1 - 2 YR LUBE OIL SYSTEM Replace oil filter at every engine oil change, or when the time limit WM00067
(years) is reached, at the latest
QL1 500 2 YR LUBE OIL SYSTEM Automatic centrifugal oil filter, check layer thickness of oil residue, X WM00063
clean, and replace paper element at every engine oil change at the
latest
QL1 1000 2 YR PRELUBRICATION Visually inspect pump X WM00069
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace easy-change fuel filter WM00086
SURE)
QL1 1000 2 YR AUXILIARY POWER TAKE-OFF Check belt condition, replace if necessary. Adjust tension. X WM00170
QL1 3000 1 YR ENGINE MOUNTING Check general condition of rubber mounts (visual inspection) X WM00050
QL1 3000 1 YR ENGINE MOUNTING Check securing screws for secure seating X WM00136
QL1 3000 3 YR AIR SUPPLY SYSTEM Replace air filter X WM00076
QL1 3000 3 YR COOLANT SYSTEM Replace valve cover X WM00664
QL1 3000 5 YR CRANKCASE VENTILATION Replace filter or filter element (HE200) X WM00692
QL1 3000 18 YR VALVE GEAR Check valve clearance, adjust if necessary. ATTENTION! First adjust- WM00094
ment after 1,000 operating hours on a new engine and after 1,000
operating hours following each cylinder head overhaul.
QL1 6000 3 YR CRANKCASE VENTILATION Replace filter or filter element X WM00119
QL1 8750 3 YR CRANKCASE VENTILATION Replace oil separator (impactor) X WM00106
QL1 8750 18 YR FUEL SYSTEM (HIGH PRES- Replace fuel injection valve/injector WM00090
SURE)
QL1 8750 18 YR CYLINDER HEAD Measure valve protrusion WM00098
QL1 8750 18 YR RUNNING GEAR Inspect cylinder liner with endoscope WM00110
QL1 8750 18 YR GOVERNOR Reset parameters for drift correction (CDC) and enter injector coding WM00154
(IIG)
TIM-ID: 0000000000 - 000
QL3 10500 18 YR GENERATOR Overhaul or replace battery-charging generator X WM00976
QL3 14000 18 YR EXHAUST TURBOCHARGER Replace exhaust turbocharger X WM00117
QL3 21000 6 YR RUBBER SLEEVE Replace rubber sleeve WM00008
QL3 21000 18 YR COOLANT SYSTEM Check LT thermostat housing and replace thermal actuator WM00054
QL3 21000 18 YR COOLANT SYSTEM Check HT thermostat housing and replace thermal actuator WM00056
QL3 21000 18 YR LUBE OIL SYSTEM Check centrifugal oil filter for wear X WM00062
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 27
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
QL3 21000 18 YR FUEL SYSTEM (LOW PRES- Replace pump WM00087
SURE)
QL3 21000 18 YR VALVE GEAR Check rocker arm and valve bridge for wear. Visually inspect swing WM00093
follower with endoscope through pushrod bore.
QL3 21000 18 YR VALVE GEAR Visually inspect camshaft running surfaces with endoscope through WM00096
pushrod bore
QL3 21000 18 YR AIR PIPING TO CYLINDERS Clean air piping WM00164
QL3 21000 18 YR COOLANT SYSTEM Replace sealing material for installation of coolant pump(s) and ther- WM00921
mostat(s) (only LT and HT)
QL3 21000 18 YR EXHAUST TURBOCHARGER Overhaul or replace exhaust turbocharger X WM00970
QL3 21000 18 YR STARTING SYSTEM Overhaul or replace starter WM00971
QL3 21000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in LT circuit WM00973
QL3 21000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in HT circuit WM00974
QL3 21000 18 YR LUBE OIL SYSTEM Clean oil cooler and check for leaks or replace WM00981
QL3 21000 18 YR AIR PIPING TO CYLINDERS Clean intercooler and check for leaks or replace WM00986
QL3 42000 6 YR HOSE Replace hose line WM00006
QL3 42000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP fuel sensor WM00011
SURE)
QL3 42000 18 YR EXHAUST SYSTEM Replace exhaust pipe bellows WM00072
QL3 42000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP pump WM00091
SURE)
QL3 42000 18 YR CYLINDER HEAD Overhaul or replace cylinder head WM00980
QL4 21000 18 YR FUEL SYSTEM (HIGH PRES- Replace pressure relief valve WM00088
SURE)
QL4 42000 18 YR ENGINE, GENERAL Replace elastomeric members and gaskets WM00001
QL4 42000 18 YR ENGINE, GENERAL Disassemble engine completely. Check engine components accord- WM00002
ing to assembly instructions, replace or repair as necessary
QL4 42000 18 YR OIL REPLENISHING UNIT Replace gear pump X WM00061
QL4 42000 18 YR LUBE OIL SYSTEM Check pump, replace if necessary WM00070
QL4 42000 18 YR VALVE GEAR Replace swing follower and swing follower shaft WM00092
QL4 42000 18 YR VALVE GEAR Replace thrust bearing flange WM00095
QL4 42000 18 YR RUNNING GEAR Replace conrod bearings WM00099
QL4 42000 18 YR RUNNING GEAR Replace crankshaft bearings WM00103
QL4 42000 18 YR GEAR TRAIN Check tooth flanks in gear train for wear (visual inspection), replace WM00104
bushing
QL4 42000 18 YR RUNNING GEAR Replace cylinder liners WM00108
QL4 42000 18 YR CAMSHAFT Replace camshaft bearings WM00111
QL4 42000 18 YR SENSOR TECHNOLOGY AND Replace wiring harness WM00137
WIRING HARNESS
QL4 42000 18 YR GROUNDING EQUIPMENT Check flywheel (insulated), overhaul if necessary X WM00139
QL4 42000 18 YR RUNNING GEAR Replace pistons WM00168
QL4 42000 18 YR RUNNING GEAR Replace conrod WM00353
QL4 42000 18 YR RUNNING GEAR Replace vibration damper WM00439
TIM-ID: 0000000000 - 000
QL4 42000 18 YR ENGINE MOUNTING Replace resilient mounts of engine X WM01009
Preheater
QL1 - 1 YR PREHEATING Preheater, check for function and leaks X WM00222
QL1 - 3 YR PREHEATING Preheater, replace thermostat (electric) X WM00148
QL1 42000 18 YR PREHEATING Overhaul or replace preheating unit X WM00979
Fuel cooler
QL1 500 6 MON FUEL COOLER Check cooler elements externally for contamination and leaks X WM00228
DAY = Days
MON = Months
YR = Years
HRS = Hours
28 | Maintenance Schedule | MS50270/04E 2022-01
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
Generator mounting
QL1 - 1 YR GENERATOR MOUNTING Measure height of rubber element of generator mounts X WM00190
QL1 3000 1 YR GENERATOR MOUNTING Check securing screws of generator mounts for secure seating X WM00188
QL1 3000 1 YR GENERATOR MOUNTING Check general condition of rubber elements of generator mounts X WM00189
(visual inspection)
QL4 42000 18 YR GENERATOR MOUNTING Replace resilient mounts of generator X WM01010
Fuel prefilter
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Drain water and contaminants from fuel prefilter X WM00215
SURE)
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Check position of contamination indicator of fuel prefilter X WM00216
SURE)
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace filter element X WM00214
SURE)
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
MS50270/04E 2022-01 | Maintenance Schedule | 29
1.10 Maintenance Schedule Matrix 36000 HRS
500 to 14400 Operating hours
Task Operating hours [HRS]
10000
10500
11000
11500
12000
12500
13000
13500
14000
14400
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7200
7500
8000
8500
9000
9500
500
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X
WM00050 1 YR X X X X
WM00136 1 YR X X X X
WM00076 3 YR X X X X
WM00664 3 YR X X X X
WM00692 5 YR X X X X
WM00094 18 YR X X X X X
WM00119 3 YR X X
WM00106 3 YR X X
WM00090 18 YR X X
WM00098 18 YR X X
WM00110 18 YR X X
WM00154 18 YR X X
WM00117 18 YR X
WM00976 18 YR X
WM00008 6 YR
WM00054 18 YR
WM00056 18 YR
WM00062 18 YR
WM00087 18 YR
WM00093 18 YR
WM00096 18 YR
TIM-ID: 0000000000 - 000
WM00164 18 YR
WM00921 18 YR
WM00970 18 YR
WM00971 18 YR
WM00973 18 YR
WM00974 18 YR
DAY = Days
MON = Months
YR = Years
HRS = Hours
30 | Maintenance Schedule | MS50270/04E 2022-01
Task Operating hours [HRS]
10000
10500
11000
11500
12000
12500
13000
13500
14000
14400
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7200
7500
8000
8500
9000
9500
500
WM00981 18 YR
WM00986 18 YR
WM00006 6 YR
WM00011 18 YR
WM00072 18 YR
WM00091 18 YR
WM00980 18 YR
WM00088 18 YR
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00137 18 YR
WM00139 18 YR
WM00168 18 YR
WM00353 18 YR
WM00439 18 YR
WM01009 18 YR
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X
WM00189 1 YR X X X X
WM01010 18 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
TIM-ID: 0000000000 - 000
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 31
14500 to 28500 Operating hours
Task Operating hours [HRS]
14500
15000
15500
16000
16500
17000
17500
18000
18500
19000
19500
20000
20500
21000
21500
21600
22000
22500
23000
23500
24000
24500
25000
25500
26000
26500
27000
27500
28000
28500
Limit
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X
WM00050 1 YR X X X X X
WM00136 1 YR X X X X X
WM00076 3 YR X X X X X
WM00664 3 YR X X X X X
WM00692 5 YR X X X X X
WM00094 18 YR X X X X X
WM00119 3 YR X X
WM00106 3 YR X
WM00090 18 YR X
WM00098 18 YR X
WM00110 18 YR X
WM00154 18 YR X
WM00117 18 YR X
WM00976 18 YR X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00164 18 YR X
WM00921 18 YR X
WM00970 18 YR X
TIM-ID: 0000000000 - 000
WM00971 18 YR X
WM00973 18 YR X
WM00974 18 YR X
WM00981 18 YR X
WM00986 18 YR X
WM00006 6 YR
DAY = Days
MON = Months
YR = Years
HRS = Hours
32 | Maintenance Schedule | MS50270/04E 2022-01
Task Operating hours [HRS]
14500
15000
15500
16000
16500
17000
17500
18000
18500
19000
19500
20000
20500
21000
21500
21600
22000
22500
23000
23500
24000
24500
25000
25500
26000
26500
27000
27500
28000
28500
Limit
WM00011 18 YR
WM00072 18 YR
WM00091 18 YR
WM00980 18 YR
WM00088 18 YR X
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00137 18 YR
WM00139 18 YR
WM00168 18 YR
WM00353 18 YR
WM00439 18 YR
WM01009 18 YR
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X X
WM00189 1 YR X X X X X
WM01010 18 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours
28800 to 36000 Operating hours
TIM-ID: 0000000000 - 000
Task Operating hours [HRS]
28800
29000
29500
30000
30500
31000
31500
32000
32500
33000
33500
34000
34500
35000
35500
36000
Limit
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 33
Task Operating hours [HRS]
28800
29000
29500
30000
30500
31000
31500
32000
32500
33000
33500
34000
34500
35000
35500
36000
Limit
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X
WM00086 2 YR X X X X X X X X
WM00170 2 YR X X X X X X X X
WM00050 1 YR X X X
WM00136 1 YR X X X
WM00076 3 YR X X X
WM00664 3 YR X X X
WM00692 5 YR X X X
WM00094 18 YR X X X
WM00119 3 YR X X
WM00106 3 YR X X
WM00090 18 YR X X
WM00098 18 YR X X
WM00110 18 YR X X
WM00154 18 YR X X
WM00117 18 YR X
WM00976 18 YR X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00164 18 YR X
WM00921 18 YR X
WM00970 18 YR X
WM00971 18 YR X
WM00973 18 YR X
WM00974 18 YR X
WM00981 18 YR X
TIM-ID: 0000000000 - 000
WM00986 18 YR X
WM00006 6 YR X
WM00011 18 YR X
WM00072 18 YR X
WM00091 18 YR X
WM00980 18 YR X
DAY = Days
MON = Months
YR = Years
HRS = Hours
34 | Maintenance Schedule | MS50270/04E 2022-01
Task Operating hours [HRS]
28800
29000
29500
30000
30500
31000
31500
32000
32500
33000
33500
34000
34500
35000
35500
36000
Limit
WM00088 18 YR X
WM00001 18 YR X
WM00002 18 YR X
WM00061 18 YR X
WM00070 18 YR X
WM00092 18 YR X
WM00095 18 YR X
WM00099 18 YR X
WM00103 18 YR X
WM00104 18 YR X
WM00108 18 YR X
WM00111 18 YR X
WM00137 18 YR X
WM00139 18 YR X
WM00168 18 YR X
WM00353 18 YR X
WM00439 18 YR X
WM01009 18 YR X
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR X
WM00228 6 MON X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X
WM00189 1 YR X X X
WM01010 18 YR X
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
MS50270/04E 2022-01 | Maintenance Schedule | 35
1.11 Cyclical maintenance tasks 36000 HRS
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
Engine
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check engine oil level WM00285
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Visually inspect for leaks and general condition of engine WM00286
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check maintenance indicator of air filter X WM00287
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check relief bore of coolant pump WM00288
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- When engine is running, check for abnormal running noises, exhaust WM00289
TORING gas color and vibrations
QL1 - 1 MON ENGINE OPERATIONAL MONI- Perform test run, minimum duration: until operating temperature is WM00296
TORING reached, no less than 1/3 load
QL1 - 1 MON ENGINE OPERATIONAL MONI- Check condensate drain of intercooler WM00321
TORING
QL1 - 1 YR ENGINE MOUNTING Measure height of rubber element X WM00126
QL1 - 1 YR GENERATOR Clean battery-charging generator X WM01509
QL1 - 2 YR LUBE OIL SYSTEM Replace oil filter at every engine oil change, or when the time limit WM00067
(years) is reached, at the latest
QL1 500 2 YR LUBE OIL SYSTEM Automatic centrifugal oil filter, check layer thickness of oil residue, X WM00063
clean, and replace paper element at every engine oil change at the
latest
QL1 1000 2 YR PRELUBRICATION Visually inspect pump X WM00069
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace easy-change fuel filter WM00086
SURE)
QL1 1000 2 YR AUXILIARY POWER TAKE-OFF Check belt condition, replace if necessary. Adjust tension. X WM00170
QL1 3000 1 YR ENGINE MOUNTING Check general condition of rubber mounts (visual inspection) X WM00050
QL1 3000 1 YR ENGINE MOUNTING Check securing screws for secure seating X WM00136
QL1 3000 3 YR AIR SUPPLY SYSTEM Replace air filter X WM00076
QL1 3000 3 YR COOLANT SYSTEM Replace valve cover X WM00664
QL1 3000 5 YR CRANKCASE VENTILATION Replace filter or filter element (HE200) X WM00692
QL1 3000 18 YR VALVE GEAR Check valve clearance, adjust if necessary. ATTENTION! First adjust- WM00094
ment after 1,000 operating hours on a new engine and after 1,000
operating hours following each cylinder head overhaul.
QL1 6000 3 YR CRANKCASE VENTILATION Replace filter or filter element X WM00119
QL1 7200 3 YR CRANKCASE VENTILATION Replace oil separator (impactor) X WM00106
QL1 7200 18 YR FUEL SYSTEM (HIGH PRES- Replace fuel injection valve/injector WM00090
SURE)
QL1 7200 18 YR CYLINDER HEAD Measure valve protrusion WM00098
QL1 7200 18 YR RUNNING GEAR Inspect cylinder liner with endoscope WM00110
QL1 7200 18 YR GOVERNOR Reset parameters for drift correction (CDC) and enter injector coding WM00154
(IIG)
TIM-ID: 0000000000 - 000
QL3 12000 18 YR EXHAUST TURBOCHARGER Replace exhaust turbocharger X WM00117
QL3 12000 18 YR GENERATOR Overhaul or replace battery-charging generator X WM00976
QL3 18000 6 YR RUBBER SLEEVE Replace rubber sleeve WM00008
QL3 18000 18 YR COOLANT SYSTEM Check LT thermostat housing and replace thermal actuator WM00054
QL3 18000 18 YR COOLANT SYSTEM Check HT thermostat housing and replace thermal actuator WM00056
QL3 18000 18 YR LUBE OIL SYSTEM Check centrifugal oil filter for wear X WM00062
DAY = Days
MON = Months
YR = Years
HRS = Hours
36 | Maintenance Schedule | MS50270/04E 2022-01
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
QL3 18000 18 YR FUEL SYSTEM (LOW PRES- Replace pump WM00087
SURE)
QL3 18000 18 YR VALVE GEAR Check rocker arm and valve bridge for wear. Visually inspect swing WM00093
follower with endoscope through pushrod bore.
QL3 18000 18 YR VALVE GEAR Visually inspect camshaft running surfaces with endoscope through WM00096
pushrod bore
QL3 18000 18 YR AIR PIPING TO CYLINDERS Clean air piping WM00164
QL3 18000 18 YR COOLANT SYSTEM Replace sealing material for installation of coolant pump(s) and ther- WM00921
mostat(s) (only LT and HT)
QL3 18000 18 YR EXHAUST TURBOCHARGER Overhaul or replace exhaust turbocharger X WM00970
QL3 18000 18 YR STARTING SYSTEM Overhaul or replace starter WM00971
QL3 18000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in LT circuit WM00973
QL3 18000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in HT circuit WM00974
QL3 18000 18 YR LUBE OIL SYSTEM Clean oil cooler and check for leaks or replace WM00981
QL3 18000 18 YR AIR PIPING TO CYLINDERS Clean intercooler and check for leaks or replace WM00986
QL3 36000 6 YR HOSE Replace hose line WM00006
QL3 36000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP fuel sensor WM00011
SURE)
QL3 36000 18 YR EXHAUST SYSTEM Replace exhaust pipe bellows WM00072
QL3 36000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP pump WM00091
SURE)
QL3 36000 18 YR CYLINDER HEAD Overhaul or replace cylinder head WM00980
QL4 18000 18 YR FUEL SYSTEM (HIGH PRES- Replace pressure relief valve WM00088
SURE)
QL4 36000 18 YR ENGINE, GENERAL Replace elastomeric members and gaskets WM00001
QL4 36000 18 YR ENGINE, GENERAL Disassemble engine completely. Check engine components accord- WM00002
ing to assembly instructions, replace or repair as necessary
QL4 36000 18 YR OIL REPLENISHING UNIT Replace gear pump X WM00061
QL4 36000 18 YR LUBE OIL SYSTEM Check pump, replace if necessary WM00070
QL4 36000 18 YR VALVE GEAR Replace swing follower and swing follower shaft WM00092
QL4 36000 18 YR VALVE GEAR Replace thrust bearing flange WM00095
QL4 36000 18 YR RUNNING GEAR Replace conrod bearings WM00099
QL4 36000 18 YR RUNNING GEAR Replace crankshaft bearings WM00103
QL4 36000 18 YR GEAR TRAIN Check tooth flanks in gear train for wear (visual inspection), replace WM00104
bushing
QL4 36000 18 YR RUNNING GEAR Replace cylinder liners WM00108
QL4 36000 18 YR CAMSHAFT Replace camshaft bearings WM00111
QL4 36000 18 YR SENSOR TECHNOLOGY AND Replace wiring harness WM00137
WIRING HARNESS
QL4 36000 18 YR GROUNDING EQUIPMENT Check flywheel (insulated), overhaul if necessary X WM00139
QL4 36000 18 YR RUNNING GEAR Replace pistons WM00168
QL4 36000 18 YR RUNNING GEAR Replace conrod WM00353
QL4 36000 18 YR RUNNING GEAR Replace vibration damper WM00439
TIM-ID: 0000000000 - 000
QL4 36000 18 YR ENGINE MOUNTING Replace resilient mounts of engine X WM01009
Preheater
QL1 - 1 YR PREHEATING Preheater, check for function and leaks X WM00222
QL1 - 3 YR PREHEATING Preheater, replace thermostat (electric) X WM00148
QL1 36000 18 YR PREHEATING Overhaul or replace preheating unit X WM00979
Fuel cooler
QL1 500 6 MON FUEL COOLER Check cooler elements externally for contamination and leaks X WM00228
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 37
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
Generator mounting
QL1 - 1 YR GENERATOR MOUNTING Measure height of rubber element of generator mounts X WM00190
QL1 3000 1 YR GENERATOR MOUNTING Check securing screws of generator mounts for secure seating X WM00188
QL1 3000 1 YR GENERATOR MOUNTING Check general condition of rubber elements of generator mounts X WM00189
(visual inspection)
QL4 36000 18 YR GENERATOR MOUNTING Replace resilient mounts of generator X WM01010
Fuel prefilter
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Drain water and contaminants from fuel prefilter X WM00215
SURE)
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Check position of contamination indicator of fuel prefilter X WM00216
SURE)
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace filter element X WM00214
SURE)
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
38 | Maintenance Schedule | MS50270/04E 2022-01
1.12 Maintenance Schedule Matrix 30000 HRS
500 to 15000 Operating hours
Task Operating hours [HRS]
10000
10500
11000
11500
12000
12500
13000
13500
14000
14500
15000
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
500
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X X
WM00050 1 YR X X X X X
WM00136 1 YR X X X X X
WM00076 3 YR X X X X X
WM00664 3 YR X X X X X
WM00692 5 YR X X X X X
WM00094 18 YR X X X X X X
WM00119 3 YR X X
WM00106 3 YR X X
WM00090 18 YR X X
WM00098 18 YR X X
WM00110 18 YR X X
WM00154 18 YR X X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00117 18 YR X
WM00164 18 YR X
TIM-ID: 0000000000 - 000
WM00921 18 YR X
WM00970 18 YR X
WM00971 18 YR X
WM00973 18 YR X
WM00974 18 YR X
WM00976 18 YR X
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 39
Task Operating hours [HRS]
10000
10500
11000
11500
12000
12500
13000
13500
14000
14500
15000
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
500
WM00981 18 YR X
WM00986 18 YR X
WM00006 6 YR
WM00011 18 YR
WM00072 18 YR
WM00091 18 YR
WM00980 18 YR
WM00088 18 YR X
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00137 18 YR
WM00139 18 YR
WM00168 18 YR
WM00353 18 YR
WM00439 18 YR
WM01009 18 YR
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X X
WM00189 1 YR X X X X X
WM01010 18 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
TIM-ID: 0000000000 - 000
HRS = Hours
40 | Maintenance Schedule | MS50270/04E 2022-01
15500 to 30000 Operating hours
Task Operating hours [HRS]
15500
16000
16500
17000
17500
18000
18500
19000
19500
20000
20500
21000
21500
22000
22500
23000
23500
24000
24500
25000
25500
26000
26500
27000
27500
28000
28500
29000
29500
30000
Limit
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X X
WM00050 1 YR X X X X X
WM00136 1 YR X X X X X
WM00076 3 YR X X X X X
WM00664 3 YR X X X X X
WM00692 5 YR X X X X X
WM00094 18 YR X X X X X
WM00119 3 YR X X X
WM00106 3 YR X X
WM00090 18 YR X X
WM00098 18 YR X X
WM00110 18 YR X X
WM00154 18 YR X X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00117 18 YR X
WM00164 18 YR X
WM00921 18 YR X
WM00970 18 YR X
WM00971 18 YR X
TIM-ID: 0000000000 - 000
WM00973 18 YR X
WM00974 18 YR X
WM00976 18 YR X
WM00981 18 YR X
WM00986 18 YR X
WM00006 6 YR X
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 41
Task Operating hours [HRS]
15500
16000
16500
17000
17500
18000
18500
19000
19500
20000
20500
21000
21500
22000
22500
23000
23500
24000
24500
25000
25500
26000
26500
27000
27500
28000
28500
29000
29500
30000
Limit
WM00011 18 YR X
WM00072 18 YR X
WM00091 18 YR X
WM00980 18 YR X
WM00088 18 YR X
WM00001 18 YR X
WM00002 18 YR X
WM00061 18 YR X
WM00070 18 YR X
WM00092 18 YR X
WM00095 18 YR X
WM00099 18 YR X
WM00103 18 YR X
WM00104 18 YR X
WM00108 18 YR X
WM00111 18 YR X
WM00137 18 YR X
WM00139 18 YR X
WM00168 18 YR X
WM00353 18 YR X
WM00439 18 YR X
WM01009 18 YR X
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR X
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X X
WM00189 1 YR X X X X X
WM01010 18 YR X
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
42 | Maintenance Schedule | MS50270/04E 2022-01
1.13 Cyclical maintenance tasks 30000 HRS
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
Engine
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check engine oil level WM00285
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Visually inspect for leaks and general condition of engine WM00286
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check maintenance indicator of air filter X WM00287
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check relief bore of coolant pump WM00288
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- When engine is running, check for abnormal running noises, exhaust WM00289
TORING gas color and vibrations
QL1 - 1 MON ENGINE OPERATIONAL MONI- Perform test run, minimum duration: until operating temperature is WM00296
TORING reached, no less than 1/3 load
QL1 - 1 MON ENGINE OPERATIONAL MONI- Check condensate drain of intercooler WM00321
TORING
QL1 - 1 YR ENGINE MOUNTING Measure height of rubber element X WM00126
QL1 - 1 YR GENERATOR Clean battery-charging generator X WM01509
QL1 - 2 YR LUBE OIL SYSTEM Replace oil filter at every engine oil change, or when the time limit WM00067
(years) is reached, at the latest
QL1 500 2 YR LUBE OIL SYSTEM Automatic centrifugal oil filter, check layer thickness of oil residue, X WM00063
clean, and replace paper element at every engine oil change at the
latest
QL1 1000 2 YR PRELUBRICATION Visually inspect pump X WM00069
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace easy-change fuel filter WM00086
SURE)
QL1 1000 2 YR AUXILIARY POWER TAKE-OFF Check belt condition, replace if necessary. Adjust tension. X WM00170
QL1 3000 1 YR ENGINE MOUNTING Check general condition of rubber mounts (visual inspection) X WM00050
QL1 3000 1 YR ENGINE MOUNTING Check securing screws for secure seating X WM00136
QL1 3000 3 YR AIR SUPPLY SYSTEM Replace air filter X WM00076
QL1 3000 3 YR COOLANT SYSTEM Replace valve cover X WM00664
QL1 3000 5 YR CRANKCASE VENTILATION Replace filter or filter element (HE200) X WM00692
QL1 3000 18 YR VALVE GEAR Check valve clearance, adjust if necessary. ATTENTION! First adjust- WM00094
ment after 1,000 operating hours on a new engine and after 1,000
operating hours following each cylinder head overhaul.
QL1 6000 3 YR CRANKCASE VENTILATION Replace filter or filter element X WM00119
QL1 7500 3 YR CRANKCASE VENTILATION Replace oil separator (impactor) X WM00106
QL1 7500 18 YR FUEL SYSTEM (HIGH PRES- Replace fuel injection valve/injector WM00090
SURE)
QL1 7500 18 YR CYLINDER HEAD Measure valve protrusion WM00098
QL1 7500 18 YR RUNNING GEAR Inspect cylinder liner with endoscope WM00110
QL1 7500 18 YR GOVERNOR Reset parameters for drift correction (CDC) and enter injector coding WM00154
(IIG)
TIM-ID: 0000000000 - 000
QL3 15000 6 YR RUBBER SLEEVE Replace rubber sleeve WM00008
QL3 15000 18 YR COOLANT SYSTEM Check LT thermostat housing and replace thermal actuator WM00054
QL3 15000 18 YR COOLANT SYSTEM Check HT thermostat housing and replace thermal actuator WM00056
QL3 15000 18 YR LUBE OIL SYSTEM Check centrifugal oil filter for wear X WM00062
QL3 15000 18 YR FUEL SYSTEM (LOW PRES- Replace pump WM00087
SURE)
QL3 15000 18 YR VALVE GEAR Check rocker arm and valve bridge for wear. Visually inspect swing WM00093
follower with endoscope through pushrod bore.
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 43
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
QL3 15000 18 YR VALVE GEAR Visually inspect camshaft running surfaces with endoscope through WM00096
pushrod bore
QL3 15000 18 YR EXHAUST TURBOCHARGER Replace exhaust turbocharger X WM00117
QL3 15000 18 YR AIR PIPING TO CYLINDERS Clean air piping WM00164
QL3 15000 18 YR COOLANT SYSTEM Replace sealing material for installation of coolant pump(s) and ther- WM00921
mostat(s) (only LT and HT)
QL3 15000 18 YR EXHAUST TURBOCHARGER Overhaul or replace exhaust turbocharger X WM00970
QL3 15000 18 YR STARTING SYSTEM Overhaul or replace starter WM00971
QL3 15000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in LT circuit WM00973
QL3 15000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in HT circuit WM00974
QL3 15000 18 YR GENERATOR Overhaul or replace battery-charging generator X WM00976
QL3 15000 18 YR LUBE OIL SYSTEM Clean oil cooler and check for leaks or replace WM00981
QL3 15000 18 YR AIR PIPING TO CYLINDERS Clean intercooler and check for leaks or replace WM00986
QL3 30000 6 YR HOSE Replace hose line WM00006
QL3 30000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP fuel sensor WM00011
SURE)
QL3 30000 18 YR EXHAUST SYSTEM Replace exhaust pipe bellows WM00072
QL3 30000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP pump WM00091
SURE)
QL3 30000 18 YR CYLINDER HEAD Overhaul or replace cylinder head WM00980
QL4 15000 18 YR FUEL SYSTEM (HIGH PRES- Replace pressure relief valve WM00088
SURE)
QL4 30000 18 YR ENGINE, GENERAL Replace elastomeric members and gaskets WM00001
QL4 30000 18 YR ENGINE, GENERAL Disassemble engine completely. Check engine components accord- WM00002
ing to assembly instructions, replace or repair as necessary
QL4 30000 18 YR OIL REPLENISHING UNIT Replace gear pump X WM00061
QL4 30000 18 YR LUBE OIL SYSTEM Check pump, replace if necessary WM00070
QL4 30000 18 YR VALVE GEAR Replace swing follower and swing follower shaft WM00092
QL4 30000 18 YR VALVE GEAR Replace thrust bearing flange WM00095
QL4 30000 18 YR RUNNING GEAR Replace conrod bearings WM00099
QL4 30000 18 YR RUNNING GEAR Replace crankshaft bearings WM00103
QL4 30000 18 YR GEAR TRAIN Check tooth flanks in gear train for wear (visual inspection), replace WM00104
bushing
QL4 30000 18 YR RUNNING GEAR Replace cylinder liners WM00108
QL4 30000 18 YR CAMSHAFT Replace camshaft bearings WM00111
QL4 30000 18 YR SENSOR TECHNOLOGY AND Replace wiring harness WM00137
WIRING HARNESS
QL4 30000 18 YR GROUNDING EQUIPMENT Check flywheel (insulated), overhaul if necessary X WM00139
QL4 30000 18 YR RUNNING GEAR Replace pistons WM00168
QL4 30000 18 YR RUNNING GEAR Replace conrod WM00353
QL4 30000 18 YR RUNNING GEAR Replace vibration damper WM00439
QL4 30000 18 YR ENGINE MOUNTING Replace resilient mounts of engine X WM01009
Preheater
TIM-ID: 0000000000 - 000
QL1 - 1 YR PREHEATING Preheater, check for function and leaks X WM00222
QL1 - 3 YR PREHEATING Preheater, replace thermostat (electric) X WM00148
QL1 30000 18 YR PREHEATING Overhaul or replace preheating unit X WM00979
Fuel cooler
QL1 500 6 MON FUEL COOLER Check cooler elements externally for contamination and leaks X WM00228
Generator mounting
DAY = Days
MON = Months
YR = Years
HRS = Hours
44 | Maintenance Schedule | MS50270/04E 2022-01
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
QL1 - 1 YR GENERATOR MOUNTING Measure height of rubber element of generator mounts X WM00190
QL1 3000 1 YR GENERATOR MOUNTING Check securing screws of generator mounts for secure seating X WM00188
QL1 3000 1 YR GENERATOR MOUNTING Check general condition of rubber elements of generator mounts X WM00189
(visual inspection)
QL4 30000 18 YR GENERATOR MOUNTING Replace resilient mounts of generator X WM01010
Fuel prefilter
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Drain water and contaminants from fuel prefilter X WM00215
SURE)
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Check position of contamination indicator of fuel prefilter X WM00216
SURE)
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace filter element X WM00214
SURE)
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
MS50270/04E 2022-01 | Maintenance Schedule | 45
1.14 Maintenance Schedule Matrix 27000 HRS
500 to 14000 Operating hours
Task Operating hours [HRS]
10000
10500
10800
11000
11500
12000
12500
13000
13500
14000
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5400
5500
6000
6500
7000
7500
8000
8500
9000
9500
500
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X
WM00050 1 YR X X X X
WM00136 1 YR X X X X
WM00076 3 YR X X X X
WM00664 3 YR X X X X
WM00692 5 YR X X X X
WM00094 18 YR X X X X X
WM00090 18 YR X X
WM00098 18 YR X X
WM00110 18 YR X X
WM00154 18 YR X X
WM00119 3 YR X X
WM00106 3 YR X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00117 18 YR X
WM00164 18 YR X
TIM-ID: 0000000000 - 000
WM00921 18 YR X
WM00970 18 YR X
WM00971 18 YR X
WM00973 18 YR X
WM00974 18 YR X
WM00976 18 YR X
DAY = Days
MON = Months
YR = Years
HRS = Hours
46 | Maintenance Schedule | MS50270/04E 2022-01
Task Operating hours [HRS]
10000
10500
10800
11000
11500
12000
12500
13000
13500
14000
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5400
5500
6000
6500
7000
7500
8000
8500
9000
9500
500
WM00981 18 YR X
WM00986 18 YR X
WM00006 6 YR
WM00011 18 YR
WM00072 18 YR
WM00091 18 YR
WM00980 18 YR
WM00088 18 YR X
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00137 18 YR
WM00139 18 YR
WM00168 18 YR
WM00353 18 YR
WM00439 18 YR
WM01009 18 YR
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X
WM00189 1 YR X X X X
WM01010 18 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
TIM-ID: 0000000000 - 000
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 47
14500 to 27000 Operating hours
Task Operating hours [HRS]
14500
15000
15500
16000
16200
16500
17000
17500
18000
18500
19000
19500
20000
20500
21000
21500
21600
22000
22500
23000
23500
24000
24500
25000
25500
26000
26500
27000
Limit
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X
WM00050 1 YR X X X X X
WM00136 1 YR X X X X X
WM00076 3 YR X X X X X
WM00664 3 YR X X X X X
WM00692 5 YR X X X X X
WM00094 18 YR X X X X X
WM00090 18 YR X X X
WM00098 18 YR X X X
WM00110 18 YR X X X
WM00154 18 YR X X X
WM00119 3 YR X X
WM00106 3 YR X X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00117 18 YR X
WM00164 18 YR X
WM00921 18 YR X
WM00970 18 YR X
WM00971 18 YR X
TIM-ID: 0000000000 - 000
WM00973 18 YR X
WM00974 18 YR X
WM00976 18 YR X
WM00981 18 YR X
WM00986 18 YR X
WM00006 6 YR X
DAY = Days
MON = Months
YR = Years
HRS = Hours
48 | Maintenance Schedule | MS50270/04E 2022-01
Task Operating hours [HRS]
14500
15000
15500
16000
16200
16500
17000
17500
18000
18500
19000
19500
20000
20500
21000
21500
21600
22000
22500
23000
23500
24000
24500
25000
25500
26000
26500
27000
Limit
WM00011 18 YR X
WM00072 18 YR X
WM00091 18 YR X
WM00980 18 YR X
WM00088 18 YR X
WM00001 18 YR X
WM00002 18 YR X
WM00061 18 YR X
WM00070 18 YR X
WM00092 18 YR X
WM00095 18 YR X
WM00099 18 YR X
WM00103 18 YR X
WM00104 18 YR X
WM00108 18 YR X
WM00111 18 YR X
WM00137 18 YR X
WM00139 18 YR X
WM00168 18 YR X
WM00353 18 YR X
WM00439 18 YR X
WM01009 18 YR X
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR X
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X X
WM00189 1 YR X X X X X
WM01010 18 YR X
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
MS50270/04E 2022-01 | Maintenance Schedule | 49
1.15 Cyclical maintenance tasks 27000 HRS
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
Engine
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check engine oil level WM00285
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Visually inspect for leaks and general condition of engine WM00286
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check maintenance indicator of air filter X WM00287
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check relief bore of coolant pump WM00288
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- When engine is running, check for abnormal running noises, exhaust WM00289
TORING gas color and vibrations
QL1 - 1 MON ENGINE OPERATIONAL MONI- Perform test run, minimum duration: until operating temperature is WM00296
TORING reached, no less than 1/3 load
QL1 - 1 MON ENGINE OPERATIONAL MONI- Check condensate drain of intercooler WM00321
TORING
QL1 - 1 YR ENGINE MOUNTING Measure height of rubber element X WM00126
QL1 - 1 YR GENERATOR Clean battery-charging generator X WM01509
QL1 - 2 YR LUBE OIL SYSTEM Replace oil filter at every engine oil change, or when the time limit WM00067
(years) is reached, at the latest
QL1 500 2 YR LUBE OIL SYSTEM Automatic centrifugal oil filter, check layer thickness of oil residue, X WM00063
clean, and replace paper element at every engine oil change at the
latest
QL1 1000 2 YR PRELUBRICATION Visually inspect pump X WM00069
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace easy-change fuel filter WM00086
SURE)
QL1 1000 2 YR AUXILIARY POWER TAKE-OFF Check belt condition, replace if necessary. Adjust tension. X WM00170
QL1 3000 1 YR ENGINE MOUNTING Check general condition of rubber mounts (visual inspection) X WM00050
QL1 3000 1 YR ENGINE MOUNTING Check securing screws for secure seating X WM00136
QL1 3000 3 YR AIR SUPPLY SYSTEM Replace air filter X WM00076
QL1 3000 3 YR COOLANT SYSTEM Replace valve cover X WM00664
QL1 3000 5 YR CRANKCASE VENTILATION Replace filter or filter element (HE200) X WM00692
QL1 3000 18 YR VALVE GEAR Check valve clearance, adjust if necessary. ATTENTION! First adjust- WM00094
ment after 1,000 operating hours on a new engine and after 1,000
operating hours following each cylinder head overhaul.
QL1 5400 18 YR FUEL SYSTEM (HIGH PRES- Replace fuel injection valve/injector WM00090
SURE)
QL1 5400 18 YR CYLINDER HEAD Measure valve protrusion WM00098
QL1 5400 18 YR RUNNING GEAR Inspect cylinder liner with endoscope WM00110
QL1 5400 18 YR GOVERNOR Reset parameters for drift correction (CDC) and enter injector coding WM00154
(IIG)
QL1 6000 3 YR CRANKCASE VENTILATION Replace filter or filter element X WM00119
QL1 9000 3 YR CRANKCASE VENTILATION Replace oil separator (impactor) X WM00106
TIM-ID: 0000000000 - 000
QL3 13500 6 YR RUBBER SLEEVE Replace rubber sleeve WM00008
QL3 13500 18 YR COOLANT SYSTEM Check LT thermostat housing and replace thermal actuator WM00054
QL3 13500 18 YR COOLANT SYSTEM Check HT thermostat housing and replace thermal actuator WM00056
QL3 13500 18 YR LUBE OIL SYSTEM Check centrifugal oil filter for wear X WM00062
QL3 13500 18 YR FUEL SYSTEM (LOW PRES- Replace pump WM00087
SURE)
QL3 13500 18 YR VALVE GEAR Check rocker arm and valve bridge for wear. Visually inspect swing WM00093
follower with endoscope through pushrod bore.
DAY = Days
MON = Months
YR = Years
HRS = Hours
50 | Maintenance Schedule | MS50270/04E 2022-01
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
QL3 13500 18 YR VALVE GEAR Visually inspect camshaft running surfaces with endoscope through WM00096
pushrod bore
QL3 13500 18 YR EXHAUST TURBOCHARGER Replace exhaust turbocharger X WM00117
QL3 13500 18 YR AIR PIPING TO CYLINDERS Clean air piping WM00164
QL3 13500 18 YR COOLANT SYSTEM Replace sealing material for installation of coolant pump(s) and ther- WM00921
mostat(s) (only LT and HT)
QL3 13500 18 YR EXHAUST TURBOCHARGER Overhaul or replace exhaust turbocharger X WM00970
QL3 13500 18 YR STARTING SYSTEM Overhaul or replace starter WM00971
QL3 13500 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in LT circuit WM00973
QL3 13500 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in HT circuit WM00974
QL3 13500 18 YR GENERATOR Overhaul or replace battery-charging generator X WM00976
QL3 13500 18 YR LUBE OIL SYSTEM Clean oil cooler and check for leaks or replace WM00981
QL3 13500 18 YR AIR PIPING TO CYLINDERS Clean intercooler and check for leaks or replace WM00986
QL3 27000 6 YR HOSE Replace hose line WM00006
QL3 27000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP fuel sensor WM00011
SURE)
QL3 27000 18 YR EXHAUST SYSTEM Replace exhaust pipe bellows WM00072
QL3 27000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP pump WM00091
SURE)
QL3 27000 18 YR CYLINDER HEAD Overhaul or replace cylinder head WM00980
QL4 13500 18 YR FUEL SYSTEM (HIGH PRES- Replace pressure relief valve WM00088
SURE)
QL4 27000 18 YR ENGINE, GENERAL Replace elastomeric members and gaskets WM00001
QL4 27000 18 YR ENGINE, GENERAL Disassemble engine completely. Check engine components accord- WM00002
ing to assembly instructions, replace or repair as necessary
QL4 27000 18 YR OIL REPLENISHING UNIT Replace gear pump X WM00061
QL4 27000 18 YR LUBE OIL SYSTEM Check pump, replace if necessary WM00070
QL4 27000 18 YR VALVE GEAR Replace swing follower and swing follower shaft WM00092
QL4 27000 18 YR VALVE GEAR Replace thrust bearing flange WM00095
QL4 27000 18 YR RUNNING GEAR Replace conrod bearings WM00099
QL4 27000 18 YR RUNNING GEAR Replace crankshaft bearings WM00103
QL4 27000 18 YR GEAR TRAIN Check tooth flanks in gear train for wear (visual inspection), replace WM00104
bushing
QL4 27000 18 YR RUNNING GEAR Replace cylinder liners WM00108
QL4 27000 18 YR CAMSHAFT Replace camshaft bearings WM00111
QL4 27000 18 YR SENSOR TECHNOLOGY AND Replace wiring harness WM00137
WIRING HARNESS
QL4 27000 18 YR GROUNDING EQUIPMENT Check flywheel (insulated), overhaul if necessary X WM00139
QL4 27000 18 YR RUNNING GEAR Replace pistons WM00168
QL4 27000 18 YR RUNNING GEAR Replace conrod WM00353
QL4 27000 18 YR RUNNING GEAR Replace vibration damper WM00439
QL4 27000 18 YR ENGINE MOUNTING Replace resilient mounts of engine X WM01009
Preheater
TIM-ID: 0000000000 - 000
QL1 - 1 YR PREHEATING Preheater, check for function and leaks X WM00222
QL1 - 3 YR PREHEATING Preheater, replace thermostat (electric) X WM00148
QL1 27000 18 YR PREHEATING Overhaul or replace preheating unit X WM00979
Fuel cooler
QL1 500 6 MON FUEL COOLER Check cooler elements externally for contamination and leaks X WM00228
Generator mounting
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 51
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
QL1 - 1 YR GENERATOR MOUNTING Measure height of rubber element of generator mounts X WM00190
QL1 3000 1 YR GENERATOR MOUNTING Check securing screws of generator mounts for secure seating X WM00188
QL1 3000 1 YR GENERATOR MOUNTING Check general condition of rubber elements of generator mounts X WM00189
(visual inspection)
QL4 27000 18 YR GENERATOR MOUNTING Replace resilient mounts of generator X WM01010
Fuel prefilter
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Drain water and contaminants from fuel prefilter X WM00215
SURE)
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Check position of contamination indicator of fuel prefilter X WM00216
SURE)
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace filter element X WM00214
SURE)
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
52 | Maintenance Schedule | MS50270/04E 2022-01
1.16 Maintenance Schedule Matrix 24000 HRS
500 to 15000 Operating hours
Task Operating hours [HRS]
10000
10500
11000
11500
12000
12500
13000
13500
14000
14500
15000
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
500
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X X X X
WM00170 2 YR X X X X X X X X X X X X X X X
WM00050 1 YR X X X X X
WM00136 1 YR X X X X X
WM00076 3 YR X X X X X
WM00664 3 YR X X X X X
WM00692 5 YR X X X X X
WM00094 18 YR X X X X X X
WM00106 3 YR X X
WM00119 3 YR X X
WM00090 18 YR X X
WM00098 18 YR X X
WM00110 18 YR X X
WM00154 18 YR X X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00117 18 YR X
WM00164 18 YR X
TIM-ID: 0000000000 - 000
WM00921 18 YR X
WM00970 18 YR X
WM00971 18 YR X
WM00973 18 YR X
WM00974 18 YR X
WM00976 18 YR X
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 53
Task Operating hours [HRS]
10000
10500
11000
11500
12000
12500
13000
13500
14000
14500
15000
Limit
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
500
WM00981 18 YR X
WM00986 18 YR X
WM00006 6 YR
WM00011 18 YR
WM00072 18 YR
WM00091 18 YR
WM00980 18 YR
WM00088 18 YR X
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00137 18 YR
WM00139 18 YR
WM00168 18 YR
WM00353 18 YR
WM00439 18 YR
WM01009 18 YR
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00228 6 MON X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X X X
WM00189 1 YR X X X X X
WM01010 18 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
TIM-ID: 0000000000 - 000
HRS = Hours
54 | Maintenance Schedule | MS50270/04E 2022-01
15500 to 24000 Operating hours
Task Operating hours [HRS]
15500
16000
16500
17000
17500
18000
18500
19000
19500
20000
20500
21000
21500
22000
22500
23000
23500
24000
Limit
WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00296 1 MON
WM00321 1 MON
WM00126 1 YR
WM01509 1 YR
WM00067 2 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X
WM00086 2 YR X X X X X X X X X
WM00170 2 YR X X X X X X X X X
WM00050 1 YR X X X
WM00136 1 YR X X X
WM00076 3 YR X X X
WM00664 3 YR X X X
WM00692 5 YR X X X
WM00094 18 YR X X X
WM00106 3 YR X X
WM00119 3 YR X X
WM00090 18 YR X X
WM00098 18 YR X X
WM00110 18 YR X X
WM00154 18 YR X X
WM00008 6 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00062 18 YR X
WM00087 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00117 18 YR X
WM00164 18 YR X
WM00921 18 YR X
WM00970 18 YR X
WM00971 18 YR X
TIM-ID: 0000000000 - 000
WM00973 18 YR X
WM00974 18 YR X
WM00976 18 YR X
WM00981 18 YR X
WM00986 18 YR X
WM00006 6 YR X
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 55
Task Operating hours [HRS]
15500
16000
16500
17000
17500
18000
18500
19000
19500
20000
20500
21000
21500
22000
22500
23000
23500
24000
Limit
WM00011 18 YR X
WM00072 18 YR X
WM00091 18 YR X
WM00980 18 YR X
WM00088 18 YR X
WM00001 18 YR X
WM00002 18 YR X
WM00061 18 YR X
WM00070 18 YR X
WM00092 18 YR X
WM00095 18 YR X
WM00099 18 YR X
WM00103 18 YR X
WM00104 18 YR X
WM00108 18 YR X
WM00111 18 YR X
WM00137 18 YR X
WM00139 18 YR X
WM00168 18 YR X
WM00353 18 YR X
WM00439 18 YR X
WM01009 18 YR X
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR X
WM00228 6 MON X X X X X X X X X X X X X X X X X X
WM00190 1 YR
WM00188 1 YR X X X
WM00189 1 YR X X X
WM01010 18 YR X
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR X X X X X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
56 | Maintenance Schedule | MS50270/04E 2022-01
1.17 Cyclical maintenance tasks 24000 HRS
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
Engine
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check engine oil level WM00285
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Visually inspect for leaks and general condition of engine WM00286
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check maintenance indicator of air filter X WM00287
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check relief bore of coolant pump WM00288
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- When engine is running, check for abnormal running noises, exhaust WM00289
TORING gas color and vibrations
QL1 - 1 MON ENGINE OPERATIONAL MONI- Perform test run, minimum duration: until operating temperature is WM00296
TORING reached, no less than 1/3 load
QL1 - 1 MON ENGINE OPERATIONAL MONI- Check condensate drain of intercooler WM00321
TORING
QL1 - 1 YR ENGINE MOUNTING Measure height of rubber element X WM00126
QL1 - 1 YR GENERATOR Clean battery-charging generator X WM01509
QL1 - 2 YR LUBE OIL SYSTEM Replace oil filter at every engine oil change, or when the time limit WM00067
(years) is reached, at the latest
QL1 500 2 YR LUBE OIL SYSTEM Automatic centrifugal oil filter, check layer thickness of oil residue, X WM00063
clean, and replace paper element at every engine oil change at the
latest
QL1 1000 2 YR PRELUBRICATION Visually inspect pump X WM00069
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace easy-change fuel filter WM00086
SURE)
QL1 1000 2 YR AUXILIARY POWER TAKE-OFF Check belt condition, replace if necessary. Adjust tension. X WM00170
QL1 3000 1 YR ENGINE MOUNTING Check general condition of rubber mounts (visual inspection) X WM00050
QL1 3000 1 YR ENGINE MOUNTING Check securing screws for secure seating X WM00136
QL1 3000 3 YR AIR SUPPLY SYSTEM Replace air filter X WM00076
QL1 3000 3 YR COOLANT SYSTEM Replace valve cover X WM00664
QL1 3000 5 YR CRANKCASE VENTILATION Replace filter or filter element (HE200) X WM00692
QL1 3000 18 YR VALVE GEAR Check valve clearance, adjust if necessary. ATTENTION! First adjust- WM00094
ment after 1,000 operating hours on a new engine and after 1,000
operating hours following each cylinder head overhaul.
QL1 6000 3 YR CRANKCASE VENTILATION Replace oil separator (impactor) X WM00106
QL1 6000 3 YR CRANKCASE VENTILATION Replace filter or filter element X WM00119
QL1 6000 18 YR FUEL SYSTEM (HIGH PRES- Replace fuel injection valve/injector WM00090
SURE)
QL1 6000 18 YR CYLINDER HEAD Measure valve protrusion WM00098
QL1 6000 18 YR RUNNING GEAR Inspect cylinder liner with endoscope WM00110
QL1 6000 18 YR GOVERNOR Reset parameters for drift correction (CDC) and enter injector coding WM00154
(IIG)
TIM-ID: 0000000000 - 000
QL3 12000 6 YR RUBBER SLEEVE Replace rubber sleeve WM00008
QL3 12000 18 YR COOLANT SYSTEM Check LT thermostat housing and replace thermal actuator WM00054
QL3 12000 18 YR COOLANT SYSTEM Check HT thermostat housing and replace thermal actuator WM00056
QL3 12000 18 YR LUBE OIL SYSTEM Check centrifugal oil filter for wear X WM00062
QL3 12000 18 YR FUEL SYSTEM (LOW PRES- Replace pump WM00087
SURE)
QL3 12000 18 YR VALVE GEAR Check rocker arm and valve bridge for wear. Visually inspect swing WM00093
follower with endoscope through pushrod bore.
DAY = Days
MON = Months
YR = Years
HRS = Hours
MS50270/04E 2022-01 | Maintenance Schedule | 57
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
QL3 12000 18 YR VALVE GEAR Visually inspect camshaft running surfaces with endoscope through WM00096
pushrod bore
QL3 12000 18 YR EXHAUST TURBOCHARGER Replace exhaust turbocharger X WM00117
QL3 12000 18 YR AIR PIPING TO CYLINDERS Clean air piping WM00164
QL3 12000 18 YR COOLANT SYSTEM Replace sealing material for installation of coolant pump(s) and ther- WM00921
mostat(s) (only LT and HT)
QL3 12000 18 YR EXHAUST TURBOCHARGER Overhaul or replace exhaust turbocharger X WM00970
QL3 12000 18 YR STARTING SYSTEM Overhaul or replace starter WM00971
QL3 12000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in LT circuit WM00973
QL3 12000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in HT circuit WM00974
QL3 12000 18 YR GENERATOR Overhaul or replace battery-charging generator X WM00976
QL3 12000 18 YR LUBE OIL SYSTEM Clean oil cooler and check for leaks or replace WM00981
QL3 12000 18 YR AIR PIPING TO CYLINDERS Clean intercooler and check for leaks or replace WM00986
QL3 24000 6 YR HOSE Replace hose line WM00006
QL3 24000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP fuel sensor WM00011
SURE)
QL3 24000 18 YR EXHAUST SYSTEM Replace exhaust pipe bellows WM00072
QL3 24000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP pump WM00091
SURE)
QL3 24000 18 YR CYLINDER HEAD Overhaul or replace cylinder head WM00980
QL4 12000 18 YR FUEL SYSTEM (HIGH PRES- Replace pressure relief valve WM00088
SURE)
QL4 24000 18 YR ENGINE, GENERAL Replace elastomeric members and gaskets WM00001
QL4 24000 18 YR ENGINE, GENERAL Disassemble engine completely. Check engine components accord- WM00002
ing to assembly instructions, replace or repair as necessary
QL4 24000 18 YR OIL REPLENISHING UNIT Replace gear pump X WM00061
QL4 24000 18 YR LUBE OIL SYSTEM Check pump, replace if necessary WM00070
QL4 24000 18 YR VALVE GEAR Replace swing follower and swing follower shaft WM00092
QL4 24000 18 YR VALVE GEAR Replace thrust bearing flange WM00095
QL4 24000 18 YR RUNNING GEAR Replace conrod bearings WM00099
QL4 24000 18 YR RUNNING GEAR Replace crankshaft bearings WM00103
QL4 24000 18 YR GEAR TRAIN Check tooth flanks in gear train for wear (visual inspection), replace WM00104
bushing
QL4 24000 18 YR RUNNING GEAR Replace cylinder liners WM00108
QL4 24000 18 YR CAMSHAFT Replace camshaft bearings WM00111
QL4 24000 18 YR SENSOR TECHNOLOGY AND Replace wiring harness WM00137
WIRING HARNESS
QL4 24000 18 YR GROUNDING EQUIPMENT Check flywheel (insulated), overhaul if necessary X WM00139
QL4 24000 18 YR RUNNING GEAR Replace pistons WM00168
QL4 24000 18 YR RUNNING GEAR Replace conrod WM00353
QL4 24000 18 YR RUNNING GEAR Replace vibration damper WM00439
QL4 24000 18 YR ENGINE MOUNTING Replace resilient mounts of engine X WM01009
Preheater
TIM-ID: 0000000000 - 000
QL1 - 1 YR PREHEATING Preheater, check for function and leaks X WM00222
QL1 - 3 YR PREHEATING Preheater, replace thermostat (electric) X WM00148
QL1 24000 18 YR PREHEATING Overhaul or replace preheating unit X WM00979
Fuel cooler
QL1 500 6 MON FUEL COOLER Check cooler elements externally for contamination and leaks X WM00228
Generator mounting
DAY = Days
MON = Months
YR = Years
HRS = Hours
58 | Maintenance Schedule | MS50270/04E 2022-01
Qualifi- Interval Limit Item Maintenance tasks
Option
Task
cation [HRS]
QL1 - 1 YR GENERATOR MOUNTING Measure height of rubber element of generator mounts X WM00190
QL1 3000 1 YR GENERATOR MOUNTING Check securing screws of generator mounts for secure seating X WM00188
QL1 3000 1 YR GENERATOR MOUNTING Check general condition of rubber elements of generator mounts X WM00189
(visual inspection)
QL4 24000 18 YR GENERATOR MOUNTING Replace resilient mounts of generator X WM01010
Fuel prefilter
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Drain water and contaminants from fuel prefilter X WM00215
SURE)
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Check position of contamination indicator of fuel prefilter X WM00216
SURE)
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace filter element X WM00214
SURE)
DAY = Days
MON = Months
YR = Years
HRS = Hours
TIM-ID: 0000000000 - 000
MS50270/04E 2022-01 | Maintenance Schedule | 59
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