AR42.60-W-0800H Remove/install Electronic Air-Processing Unit (EAPU) 25.11.

2019

Model 963
with code B1C (Electronic air-processing unit, low)
except code B1H (Electr. compressed air supply and control, centre)
except code B1I (Electr. compressed air supply and control, upper)
Model 963
with code B1D (Electronic air-processing unit, medium)
except code B1H (Electr. compressed air supply and control, centre)
except code B1I (Electr. compressed air supply and control, upper)
Model 963
with code B1E (Electronic air-processing unit, high)
except code B1H (Electr. compressed air supply and control, centre)
except code B1I (Electr. compressed air supply and control, upper)
Model 964
with code B1C (Electronic air-processing unit, low)
except code B1H (Electr. compressed air supply and control, centre)
Model 964
with code B1D (Electronic air-processing unit, medium)
except code B1H (Electr. compressed air supply and control, centre)

Modification notes

18.04.2019 Work procedure completely revised.

25.11.2019 Bolt, Electronic Air-Processing Unit (EAPU) to bracket Model 963, 964 BA42.60-N-1001-05A

Shown on vehicle with code B1D

(Electronic compressed-air supply unit,
medium)

1 Compressed-air line
2 Muffler for ventilation
3 Compressed-air connectors
4 Electrical connector
6.16 Electronic Air Processing Unit
(EAPU)
6.17 Electronic Air Processing Unit
(EAPU)
6.18 Electronic Air Processing Unit
(EAPU)

W42.60-1288-06

 Warning Risk of accident from vehicle starting off by Secure vehicle to prevent it from starting off by AS00.00-Z-0005-01A
itself when engine running. Risk of injury itself. Wear closed and snug-fitting work
(bruises and burns) resulting from working on clothes. Do not touch hot or rotating parts.
the engine while it is being started or when it is
running.
Topical note Information on preventing damage to AH54.00-P-0001-01A
electronic components due to electrostatic
discharge
Note on calculation of tightening torque when AH00.00-P-0015-01CW
using insertion or socket tools with various
effective lengths
 Remove
1 Secure vehicle to prevent it moving away.

© Daimler AG, 6/4/24, L/10/20, ar42.60-w-0800h, Remove/install Electronic Air-Processing Unit (EAPU) Page 1 of 3
Model 963 with code B1C (Electronic air-processing unit, low) except code B1H (Electr. compressed air supply and control, centre) except code B1I (Electr. compressed air supply and control, ...
2 Connect diagnostic system, start XENTRY andOnly if the Electronic Air-Processing Unit is
switch on ignition. being replaced.
3 Start control unit replacement. Only if the Electronic Air-Processing Unit is
being replaced and the same manufacturer is
being installed.
 Control unit replacement is completely
menu-assisted under:
Control units view
Electronic Air-Processing Unit (EAPU) control
unit (A18)
Adaptation
Initial startup
Control unit replacement
4 Drain compressed air system completely.
5 Remove compressed-air line (1).
6 Mark compressed-air connectors (3) as per AR42.10-W-0900H
labeling on Electronic Air-Processing Unit
(EAPU) and detach.
7 Disconnect electrical connection (4).
8 Remove Electronic Air-Processing Unit.
 Install
9 Replace or adapt holders of Electronic Air- Only if the manufacturer of the Electronic Air-
Processing Unit. Processing Unit is changed on a heavy-duty
tractor and the existing holders are no longer
suitable.
10 Install Electronic Air-Processing Unit.  When changing the manufacturer, the
Electronic Air-Processing Unit must be
installed offset by one hole pattern upwards.
Pay attention to different lengths of bolts.
 Bolt, Electronic Air-Processing Unit *BA42.60-N-1001-05A
(EAPU) to bracket
11 Connect electrical connector (4).
12 Attach compressed-air connectors (3). AR42.10-W-0900H
 Note the applied markings during removal.
13 Install compressed-air line (1).  Union nut, compressed air line to screw-in *BA42.60-N-1004-05A
fitting
14 Finish control unit replacement. Only if the Electronic Air-Processing Unit was
replaced and the same manufacturer was
installed.
15 Parameterize control unit after change of Only if the manufacturer was changed.
manufacturer.
AR42.60-W-0800-02H
16 End XENTRY and remove the diagnostic Only if the Electronic Air-Processing Unit was
system. replaced.
 Check
17 Start the engine and completely fill
compressed-air system at idle speed.
18 Switch off ignition.
19 Check compressed-air line (1) and  Use commercially available leak detector
compressed-air connectors (3) for leak spray.
tightness.
Update Vehicle Documentation (VeDoc)
20 Replace previous number of variant parts list Only if Haldex EAPU "Second" or Haldex
(SAA) 53997202 or 53997202 or 53997203 or EAPU "Medium" was replaced by Knorr EAPU
53997204 with 53997208. "Medium".
 The variant parts list (SAA) is located in
the design group DG 42.
21 Replace previous number of variant parts list Only if Haldex EAPU "High" was replaced by
(SAA) 53997205 or 53997206 or 53997219 or Knorr EAPU "High".
53997220 with 53997222.
 The variant parts list (SAA) is located in
the design group DG 42.
22 Via VeDoc in the online vehicle data card, Only if the manufacturer was changed.
replace the code Z1J (E-APU, Haldex) with the
code Z1I (E-APU, Knorr).
23 Via VeDoc in the online vehicle data card, Only if the manufacturer was changed and an
replace the code B1C (Electronic compressed-Electronic Air-Processing Unit (EAPU)
air supply unit, low) with the code B1D "Medium" from Knorr was installed instead of
(Electronic compressed-air supply unit, the Electronic Air-Processing Unit (EAPU)
medium). "Low" from Haldex.

 Electronic Air-Processing Unit

Number Designation Model 963, 964

© Daimler AG, 6/4/24, L/10/20, ar42.60-w-0800h, Remove/install Electronic Air-Processing Unit (EAPU) Page 2 of 3
Model 963 with code B1C (Electronic air-processing unit, low) except code B1H (Electr. compressed air supply and control, centre) except code B1I (Electr. compressed air supply and control, ...
BA42.60-N-1001-05A Bolt, Electronic Air-Processing Unit without additional holder for Nm 70
(EAPU) to bracket compressed air lines
with additional holder for Nm 90
compressed air lines

 Electronic Air-Processing Unit

Number Designation Model 963, 964

BA42.60-N-1004-05A Union nut, compressed air line to M22 Nm 60
screw-in fitting

© Daimler AG, 6/4/24, L/10/20, ar42.60-w-0800h, Remove/install Electronic Air-Processing Unit (EAPU) Page 3 of 3
Model 963 with code B1C (Electronic air-processing unit, low) except code B1H (Electr. compressed air supply and control, centre) except code B1I (Electr. compressed air supply and control, ...