BR67

HYDRAULIC BREAKER

USER MANUAL
Safety, Operation and Maintenance

© 2014 Stanley Black & Decker, Inc.

New Britain, CT 06053
U.S.A.
09278 2/2015 Ver. 19
 DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
Hydraulic Tools
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Weisbeck, Andy
Je soussigné: Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
El abajo firmante:
lo sottoscritto:

hereby declare that the equipment specified hereunder:

bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:

1. Category: Hydraulic Hand Held Concrete Breaker

Kategorie:
Catégorie:
Categoria:
Categoria:

2. Make/Marke/Marque/Marca/Marca Stanley
3. Type/Typ/Type/Tipo/Tipo: BR6713801A, BR6717801A, BR6717801AA, BR67320
4. Serial number of equipment:
Seriennummer des Geräts: BR6713801A All
Numéro de série de l’équipement:
Numero de serie del equipo:
BR6717801A All
Matricola dell´attrezzatura: BR6717801AA All
BR6717802AA All
BR67320 Serial # 030212033 and above

5. Mass/Masse/Masse/Masa/Massa 31 kg

Has been manufactured in conformity with

Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con

Directive/Standards No. Approved body

Richtlinie/Standards Nr Prüfung durch
Directives/Normes Numéro Organisme agréé
Directriz/Los Normas No Aprobado
Direttiva/Norme n. Collaudato

ISO 11148-4:2010 Self

Noise Directive 2000/14/EC:2005 AkustikNet (Notified body ID 1585)
Bagsvard Hovedgade 141, 2880 Bagsvard, Denmark
Certificate #863/2011/004
Machinery Directive 2006/42/EC:2006 Self
ISO 28927-10:2011 Self
6. Special Provisions: None 7. Measurements: Measured Sound Power Level 103 LwA
Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 105 LwA
Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC,
Provisiones especiales: Mediciones Annex III, Part B, No 10, m ≥ 30
Disposizioni speciali: Misurazioni

8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione

Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 1-30-12

Signature/Unterschrift/Signature/Firma/Firma

Position/Position/Fonction/Cargo/Posizione Director of Product Development

2 ► BR67 User Manual

 TABLE OF CONTENTS

DECLARATION OF CONFORMITY...........................................................................................................................2
SAFETY SYMBOLS...................................................................................................................................................4
SAFETY PRECAUTIONS...........................................................................................................................................6
TOOL STICKERS & TAGS.........................................................................................................................................7
HOSE TYPES.............................................................................................................................................................8
HOSE RECOMMENDATIONS...................................................................................................................................9
FIGURE 1. TYPICAL HOSE CONNECTIONS........................................................................................................9
HTMA REQUIREMENTS..........................................................................................................................................10
OPERATION............................................................................................................................................................. 11
TOOL PROTECTION & CARE.................................................................................................................................12
TROUBLESHOOTING.............................................................................................................................................13
CHARGING THE ACCUMULATOR..........................................................................................................................14
FIGURE 2. CHARGING THE ACCUMULATOR ANTI-VIBRATION HANDLES..................................................... 15
FIGURE 3. CHARGING THE ACCUMULATOR T-HANDLES...............................................................................15
SPECIFICATIONS....................................................................................................................................................16
ACCESSORIES.......................................................................................................................................................17
BR67 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION....................................................................................18
BR67 ANTI-VIBRATION HANDLE PARTS LIST......................................................................................................19
BR67 STANDARD HANDLE PARTS ILLUSTRATION.............................................................................................21
BR67 STD HANDLE PARTS LIST...........................................................................................................................22
UNDERWATER TOOLS DEPTH GUIDELINE..........................................................................................................24

IMPORTANT

To fill out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).

SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certified dealer. Please read the following warning.

WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.

For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.

BR67 User Manual ◄ 3

 SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
DANGER which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
WARNING which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
CAUTION which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoid-
CAUTION ed, may result in property damage.

This signal word indicates a situation which, if not avoided, will result in damage
NOTICE to the equipment.

This signal word indicates a situation which, if not avoided, may result in dam-
IMPORTANT age to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-
nance personnel.

4 ► BR67 User Manual

 SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always • Do not operate the tool at oil temperatures above
comply with the safety precautions given in this manual 140 °F/60 °C. Operation at higher oil temperatures
and on the stickers and tags attached to the tool and can cause operator discomfort and may damage the
hose. tool. Never come in contact with the tool bit, the bit
These safety precautions are given for your safety. Re- can get hot.
view them carefully before operating the tool and before • Do not operate a damaged, improperly adjusted, or
performing general maintenance or repairs. incompletely assembled tool.
Supervising personnel should develop additional pre- • Do not weld, cut with an acetylene torch, or hard-
cautions relating to the specific work area and local face the tool bit.
safety regulations. If so, place the added precautions in • To avoid personal injury or equipment damage, all
the space provided in this manual. tool repair, maintenance and service must only be
The BR67 Hydraulic Breaker will provide safe and de- performed by authorized and properly trained per-
pendable service if operated in accordance with the in- sonnel.
structions given in this manual. Read and understand • Do not exceed the rated limits of the tool or use the
this manual and any stickers and tags attached to the tool for applications beyond its design capacity.
tool and hoses before operation. Failure to do so could
result in personal injury or equipment damage. • Always keep critical tool markings, such as labels
and warning stickers legible.
• Always replace parts with replacement parts recom-
mended by Stanley Hydraulic Tools.
• Check fastener tightness often and before each use
daily.
• Operator must start in a work area without bystand- • Never operate the tool if you cannot be sure that
ers. The operator must be familiar with all prohibited underground utilities are not present.
work areas such as excessive slopes and danger- • Do not wear loose fitting clothing when operating the
ous terrain conditions. tool.
• Establish a training program for all operators to en- • Warning: Use of this tool on certain materials during
sure safe operation. demolition could generate dust potentially contain-
• Do not operate the tool unless thoroughly trained or ing a variety of hazardous substances such as as-
under the supervision of an instructor. bestos, silica or lead. Inhalation of dust containing
• Always wear safety equipment such as goggles, these or other hazardous substances could result
gloves, ear, head, and breathing protection, and in serious injury, cancer or death. Protect yourself
safety shoes at all times when operating the tool. and those around you. Research and understand
the materials you are cutting. Follow correct safety
• Do not inspect, carry or clean the tool while the hy- procedures and comply with all applicable national,
draulic power source is connected. Accidental en- state or provisional health and safety regulations
gagement of the tool can cause serious injury. relating to them, including, if appropriate arranging
• Supply hoses must have a minimum working pres- for the safe disposal of the materials by a qualified
sure rating of 2500 psi/175 bar. person.
• Be sure all hose connections are tight.
• The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling the tool.
Wipe all couplers clean before connecting. Use only
lint-free cloths. Failure to do so may result in dam-
age to the quick couplers and cause overheating of
the hydraulic system.

BR67 User Manual ◄ 5

 SAFETY PRECAUTIONS

• Warning: Hydraulic fluid under pressure could cause • Never use the tool in an explosive atmosphere,
skin injection injury. If you are injured by hydraulic sparks from the breaking process could ignite ex-
fluid, get medical attention immediately. plosive gas.
• Keep all body parts away from the working tool. • Use proper lifting techniques when handling the tool,
• When handling material or the tool bit, wear your get help from a co-worker and do not over-reach.
(PPE) Personal Protection Equipment. • Use proper protection from falling or flying debris,
• Be observant of the hydraulic hoses lying about the keep bystanders at a safe distance.
work area, they can be a tripping hazard. • Do not exceed the rated flow and pressure. See
• Always de-energize the hydraulic system when Specifications in this manual for correct flow rate
changing a tool bit. and pressure rating. Rapid failure of the internal
seals may result.
• Take caution when changing a tool bit, tool bits can
get very hot.

6 ► BR67 User Manual

 TOOL STICKERS & TAGS

Please refer to the Parts Illustration for location of stickers.

73030

73031
3810 S.E. Naef Road 3810 S.E. Naef Road
Milwaukie, Oregon 97267 U.S.A. Milwaukie, Oregon 97267 U.S.A.

BR67 BREAKER BR67 BREAKER

WEIGHT: 67lb ⁄ 30kg WEIGHT: 75lb ⁄ 34kg
D
30 LPM @ 138 B AR
FLOW: 7–9gpm ⁄ 26–34lpm FLOW: 7–9gpm ⁄ 26–34lpm EHTMA CATEGORY

MAX PRESS: 2500psi/172bar MAX PRESS: 2500psi/172bar

NOM PRESS: 1500psi/103bar NOM PRESS: 1500psi/103bar
28322 11207 66654
CE Sticker Circuit Type D Decal Guaranteed Sound Level
ACCUMULATOR CHARGE: ACCUMULATOR CHARGE: (CE Only) Decal (CE Only)
600psi ⁄ 41bar NITROGEN 600psi ⁄ 41bar NITROGEN
73030 73031
Name Tag Sticker Name Tag Sticker
T-Handle Anti-Vibe
Used On Models: Used On Models:
BR67120 BR67125
BR67120E BR67135
BR67130 BR6717801A
BR67130E

11208
28409
Hex Shank Sticker
Composite Decal
(CE Only)

D A N G E R D A N G E R

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI- D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
FIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DAMAGED HOSE.
DEATH OR SERIOUS INJURY. 3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON-
BEFORE USING HOSE LABELED AND CERTIFIED AS NON- NECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE SYSTEM PRESSURE HOSE MUST ALWAYS BE CON-
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART- REVERSING CONNECTIONS MAY CAUSE REVERSE
MENT INSTRUCTIONS. TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION 4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-
INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
INJURY. LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY 5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
CAUSE A LEAK OR BURST. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
B. DO NOT EXCEED RATED WORKING PRESSURE OF 6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO-
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS TECTION.
PRESSURE MAY CAUSE A LEAK OR BURST.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT TRAINED PERSONNEL.
IN SEVERE PERSONAL INJURY.

I M P O R T A N T I M P O R T A N T
12542 72874
READ OPERATION MANUAL AND READ OPERATION MANUAL AND
Name Tag Sticker Name Tag Sticker SAFETY INSTRUCTIONS FOR THIS SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT. TOOL BEFORE USING IT.
Used on all T-Handle Used on all Anti-Vibe
USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR
models other than models other than PROCEDURES APPROVED BY PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE STANLEY AND DESCRIBED IN THE
those listed above those listed above OPERATION MANUAL. OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY
TOOL OPERATOR. TOOL OPERATOR.
The safety tag (P/N 15875) at right is attached to
SEE OTHER SIDE SEE OTHER SIDE
the tool when shipped from the factory. Read and
understand the safety instructions listed on this tag
before removal. We suggest you retain this tag and Safety Tag P/N 15875 (shown smaller then actual size)
attach it to the tool when not in use.

BR67 User Manual ◄ 7

 HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy-
draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce-
ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in-
ner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certified non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

D A N G E R D A N G E R
DO NOT REMOVE THIS TAG

DO NOT REMOVE THIS TAG

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE 3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
DEATH OR SERIOUS INJURY. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP-
AND SEVERE PERSONAL INJURY.
ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES. 4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT- 5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM-
TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
SAFETY DEPARTMENT INSTRUCTIONS.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
SEE OTHER SIDE SEE OTHER SIDE

SIDE 1 SIDE 2
(Shown smaller than actual size)

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

D A N G E R D A N G E R
DO NOT REMOVE THIS TAG

DO NOT REMOVE THIS TAG

1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS 5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-
TRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
SEE OTHER SIDE SEE OTHER SIDE

SIDE 1 SIDE 2
(Shown smaller than actual size)

8 ► BR67 User Manual

 Tool to Hydraulic Circuit Hose Oil Flow Hose Lengths Inside Diameter USE Min. Working Pressure
Recommendations GPM LPM FEET METERS INCH MM (Press/Return) PSI BAR
The chart to the right shows recommended Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
minimum hose diameters for various hose 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
lengths based on gallons per minute (gpm)/ Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
liters per minute (lpm). These recommenda- 4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
tions are intended to keep return line pressure
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
(back pressure) to a minimum acceptable lev-
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
el to ensure maximum tool performance.
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
This chart is intended to be used for hydraulic
5/8 16 Pressure 2500 175
tool applications only based on Stanley Hy- 5-10.5 19-40 100-300 30-90
draulic Tools tool operating requirements and 3/4 19 Return 2500 175
should not be used for any other applications. 10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
All hydraulic hose must have at least a rated 10-13 38-49 51-100 15-30
minimum working pressure equal to the maxi- 3/4 19 Return 2500 175
mum hydraulic system relief valve setting. 3/4 19 Pressure 2500 175
10-13 38-49 100-200 30-60
All hydraulic hose must meet or exceed 1 25.4 Return 2500 175
specifications as set forth by SAE J517. 5/8 16 Pressure 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Return 2500 175
3/4 19 Pressure 2500 175
13-16 49-60 26-100 8-30
1 25.4 Return 2500 175

PRESSURE
HOSE RECOMMENDATIONS

<<< FLOW

RETURN

FLOW >>>

Figure 1. Typical Hose Connections

BR67 User Manual ◄ 9

 HTMA / EHTMA REQUIREMENTS

HTMA / EHTMA REQUIREMENTS

HTMA TOOL TYPE

HYDRAULIC SYSTEM REQUIREMENTS TYPE I TYPE II TYPE RR TYPE III
Flow Range 4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm
(15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm)
Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi
(at the power supply outlet) (103 bar) (103 bar) (103 bar) (103 bar)

System relief valve setting 2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi
(at the power supply outlet) (145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)

Maximum back pressure 250 psi 250 psi 250 psi 250 psi
(at tool end of the return hose) (17 bar) (17 bar) (17 bar) (17 bar)

Measured at a max. fluid viscosity of: 400 ssu* 400 ssu* 400 ssu* 400 ssu*
(at min. operating temperature) (82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)

Temperature: Sufficient heat rejection 140° F 140° F 140° F 140° F

capacity to limit max. fluid temperature to: (60° C) (60° C) (60° C) (60° C)
(at max. expected ambient temperature)

Min. cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp

difference of between ambient and fluid (2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW)
temps 40° F 40° F 40° F 40° F
NOTE: (22° C) (22° C) (22° C) (22° C)
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.

Filter 25 microns 25 microns 25 microns 25 microns

Min. full-flow filtration 30 gpm 30 gpm 30 gpm 30 gpm
Sized for flow of at least: (114 lpm) (114 lpm) (114 lpm) (114 lpm)
(For cold temp. startup and max.
dirt-holding capacity)

Hydraulic fluid Petroleum based 100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(premium grade, anti-wear, non-conductive) (20-82 centistokes)
Viscosity (at min. and max. operating temps)

NOTE:
When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.

*SSU = Saybolt Seconds Universal

EHTMA CLASSIFICATION
HYDRAULIC SYSTEM
REQUIREMENTS
B C D
Flow Range 3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm
(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)
Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi
(at the power supply outlet) (129 bar) (103 bar) (103 bar) (103 bar) (103 bar)

System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi
(at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar)

NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements

10 ► BR67 User Manual

 OPERATION

The recommended hose size is .500 inch/12 mm I.D. up NOTE:

to 50 ft/15 m long and .625 inch/16 mm I.D. minimum up Partially depressing the trigger allows the tool to run
to 100 ft/30 m. at slow speed. Slow-speed operation permits easier
PRE-OPERATION PROCEDURES starting of the tool bit into the work surface.
5. To start, break an opening (hole) in the center of the
CHECK POWER SOURCE surface. After making a hole, break portions of the
1. Using a calibrated flow meter and pressure gauge, material into the original opening. For best produc-
check that the hydraulic power source develops a tivity, the breaking should be done around the origi-
flow of 7-9 gpm/26-34 lpm at 1500-2000 psi/105- nal hole.
140 bar.
The size of the broken material will vary with the
2. Make certain the hydraulic power source is equipped strength and thickness of the base material and the
with a relief valve set to open at 2100-2250 psi/145- amount of any reinforcement wire or rebar.
155 bar maximum.
Harder material or more reinforcing wire or rebar will
INSTALL TOOL BIT require taking smaller bites. To determine the most
effective bite, start with 2 in. / 50 mm or smaller bites.
1. Rotate the latch on the breaker foot downward
(pointing away from the tool). Bites can then be gradually increased until the bro-
ken piece becomes too large, requiring increased
2. Insert the tool bit into the foot and pull the latch up to
time to break off the piece.
lock the tool bit in place.
Sticking of the tool bit occurs when too large a bite is
CONNECT HOSES being taken and the tool bit hammers into the mate-
1. Wipe all hose couplers with a clean, lint-free cloth rial without the material fracturing. This causes the
before making connections. tool bit to become trapped in the surrounding mate-
2. Connect the hoses from the hydraulic power source rial.
to the tool fittings or quick disconnects. It is a good COLD WEATHER OPERATION
practice to connect return hoses first and discon-
nect them last to minimize or avoid trapped pressure If the breaker is to be used during cold weather, preheat
within the tool. the hydraulic fluid at low engine speed. When using the
normally recommended fluid, fluid temperature should
3. Observe flow indicators stamped on hose couplers be at or above 50 °F/10 °C (400 ssu/82 centistokes) be-
to ensure that fluid flow is in the proper direction. fore use.
The female coupler on the tool hose is the inlet cou-
pler. Damage to the hydraulic system or breaker can result
from use with fluid that is too viscous or thick.
4. Move the hydraulic circuit control valve to the ON
position to operate the tool.
NOTE:
If uncoupled hoses are left in the sun, pressure in-
crease within the hoses may make them difficult to
connect. When possible, connect the free ends of
the hoses together.

OPERATION PROCEDURES
1. Observe all safety precautions.
2. Install the appropriate tool bit for the job.
3. Place the bit firmly on the surface to be broken.
4. Squeeze the trigger to start the breaker. Adequate
down pressure is very important. When the tool bit
breaks through the obstruction or becomes bound,
release the trigger and reposition the tool bit.

BR67 User Manual ◄ 11

 TOOL PROTECTION & CARE

NOTICE
In addition to the Safety Precautions found in
this manual, observe the following for equipment
protection and care.

• Make sure all couplers are wiped clean before con- • Always keep critical tool markings, such as warning
nection. stickers and tags legible.
• The hydraulic circuit control valve must be in the • Do not force a small breaker to do the job of a large
“OFF” position when coupling or uncoupling hydrau- breaker.
lic tools. Failure to do so may result in damage to • Keep tool bit sharp for maximum breaker perfor-
the quick couplers and cause overheating of the hy- mance. Make sure that tool bits are not chipped or
draulic system. rounded on the striking end.
• Always store the tool in a clean dry space, safe from • Never operate a breaker without a tool bit or without
damage or pilferage. holding it against the work surface. This puts exces-
• Make sure the circuit PRESSURE hose (with male sive strain on the breaker foot.
quick disconnect) is connected to the “IN” port. The • Tool repair should be performed by experienced
circuit RETURN hose (with female quick disconnect) personnel only.
is connected to the opposite port. Do not reverse cir-
cuit flow. This can cause damage to internal seals. • Make certain that the recommended relief valves
are installed in the pressure side of the system.
• Always replace hoses, couplings and other parts
with replacement parts recommended by Stanley • Do not use the tool for applications for which it was
Hydraulic Tools. Supply hoses must have a mini- not intended.
mum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated flow and pressure. See
Specifications in this manual for correct flow rate
and pressure rating. Rapid failure of the internal
seals may result.

12 ► BR67 User Manual

 TROUBLESHOOTING

PROBLEM CAUSE REMEDY

Tool does not run. Power unit not functioning. Check power unit for power flow and pres-
sure (7–9 gpm/26–-34 lpm, 1500–2000 psi/
105–140 bar.
Couplers or hoses blocked. Remove restriction.
Pressure and return line hoses Be sure hoses are connected to their proper
reversed at ports. ports.
Mechanical failure of piston or Disassemble breaker and inspect for damaged
automatic valve. parts.
Tool does not hit effectively. Power unit not functioning. Check power unit for power flow and pres-
sure (7–9 gpm/26–34 lpm, 1500–2000 psi/
105–140 bar.
Couplers or hoses blocked. Remove restriction.
Low accumulator charge (pres- Recharge accumulator. Replace diaphragm if
sure hose will pulse more than charge loss continues.
normal).
Fluid too hot (above 140 °F/ Provide cooler to maintain proper fluid tempera-
60 °C). ture (130 °F/55 °C).
Tool operates slow. Low gpm supply from power Check power unit for proper flow (7–9 gpm/
unit. 26–34 lpm).
High back-pressure. Check hydraulic system for excessive back-
pressure (over 200 psi/14 bar).
Couplers or hoses blocked. Remove restriction.
Orifice plug blocked. Remove restriction.
Fluid too hot (above 140 °F/ Check power unit for proper fluid temperature.
60 °C) or too cold (below 60 °F/ Bypass cooler to warm the fluid or provide cool-
16 °C). er to maintain proper temperature.
Relief valve set too low. Adjust relief valve to 2100–2250 psi/
145–155 bar.
Tool gets hot. Hot fluid going through tool. Check power unit. Be sure flow rate is not too
high causing part of the fluid to go through the
relief valve. Provide cooler to maintain proper
fluid temperature (140 °F/60 °C max).
Check the relief valve setting.
Eliminate flow control devices.
Fluid leakage on tool bit. Lower piston seal failure. Replace seal.
Fluid leakage around trigger. Valve spool seal failure. Replace seals.

BR67 User Manual ◄ 13

 CHARGING THE ACCUMULATOR

ACCUMULATOR TESTING ACCUMULATOR CHARGING

PROCEDURE 1. Perform steps 1 through 4 of the accumulator test-
To check or charge the accumulator the following equip- ing procedure above.
ment is required. 2. Connect the chuck of the charging assembly to the
• 31254 Charge Kit, which includes the following: charging valve on the accumulator tester or, if pre-
ferred, remove the tester from the charging valve
–– Accumulator Tester (Part Number 02835). and connect the charging assembly chuck directly
–– Charging Assembly (P/N 15304) (15304 in- to the charging valve.
cludes a liquid filled gauge with snub valve, 3. Adjust the snub valve to a charging pressure of
hose and fittings). 600 psi/42 bar. Note: While watching the pressure
• NITROGEN bottle with an 800 psi/55 bar minimum gauge, open snub valve slowly until it reaches the
charge.(Not included in 31254 kit) proper charge pressure (600-700 psi).
NOTE:
It may be necessary to set the gauge at 650-700
CAUTION psi/45-48 bar to overcome any pressure drop
through the charging system.
This assembly contains nitrogen under pressure 4. When the accumulator is fully charged close the
snub valve on the charging assembly hose and re-
move the charging assembly chuck from the accu-
1. Remove the plug from the handle or handle pivot. mulator tester or tool charging valve.
2. Holding the chuck end of Accumulator Tester (P/N 5. If the accumulator tester has been used, be sure to
02835) turn the gauge fully counterclockwise to en- turn the gauge-end fully counterclockwise before re-
sure that the stem inside the chuck is completely moving the tester from the charging valve of the tool.
retracted. Install the valve cap.
3. Thread the tester onto the accumulator charg-
ing valve. Do not advance the gauge-end into the
UNDERWATER MODEL
chuck-end. Turn as a unit. Seat the chuck on the PREVENTATIVE MAINTENANCE
accumulator charging valve and hand tighten only. After each use, the movable portions of the tool that
4. Advance the valve stem of the tester by turning the were exposed to water should be flushed with a water
gauge-end clockwise until a pressure is read on the displacing oil such as WD40®. Remove any remaining
gauge (charge pressure should be 500-700 psi/34- water and debris as follows:
48 bar). 1. Turn the tool upside down (without the tool bit) and
5. If pressure is OK unscrew the gauge-end from the spray oil through the drive hex and side holes in the
chuck to retract the stem, then unscrew the entire breaker foot assembly to displace any remaining
tester assembly from the accumulator charging water in the lower piston cavity.
valve. If pressure is low, charge the accumulator as 2. Spray oil into the On/Off valve trigger slot area.
described in the following paragraph.
3. Dip or spray the entire tool.
6. Install the plug.
4. Cycle the tool hydraulically several times before
storing away.

14 ► BR67 User Manual

 CHARGING THE ACCUMULATOR

Charging the Accumulator Anti-Vibration Handles Charging the Accumulator T-Handles

BR67 User Manual ◄ 15

 SPECIFICATIONS
Pressure Range.............................................................................................................. 1500–2000 psi/104–140 bar
Flow Range................................................................................................................................ 7–9 gpm / 26–34 lpm
Nominal Flow........................................................................................................................................ 8 gpm / 30 lpm
Maximum Back Pressure......................................................................................................................250 Psi/17 bar
Couplers....................................................................................... HTMA/EHTMA Flush Face Type Male and Female
Connect Size & Type............................................................................................................3/8 in. Male Pipe Adapter
Weight.....................................................................................................................................T-Handle 67 lbs / 30 kg
Anti-Vibration Handle 75 lbs / 34 kg
Overall Length.........................................................................................................................T-Handle 27 in. / 69 cm
Anti-Vibration Handle 29 in. / 74 cm
Overall Width at Handles.........................................................................................................T-Handle 16 in. / 41 cm
Anti-Vibration Handle 18 in. / 46 cm
Max. Fluid Temperature......................................................................................................................... 140 °F / 60 °C
System Type............................................................................................................................Open or Closed Center
Port Size..................................................................................................................................................SAE 8 O-ring

HTMA/EHTMA Category.................................................................................................................................. Type 2

Nominal Pressure.............................................................................................................................. 1500 psi/103 bar
Max Pressure.................................................................................................................................... 2500 psi/172 bar
Max Relief Pressure.......................................................................................................................... 2150 psi/148 bar

BR67 SOUND AND VIBRATION DECLARATION

TEST CONDUCTED ON BR6717801,OPERATED AT STANDARD 8 GPM INPUT.
MEASURED A-WEIGHTED SOUND POWER LEVEL, LWA (REF. 1PW) IN DECIBELS...........................103 DBA
UNCERTAINTY, KWA, IN DECIBELS..........................................................................................................1.7 DBA
GUARANTEED SOUND POWER LEVEL...................................................................................................105 DBA
MEASURED A-WEIGHTED SOUND PRESSURE LEVEL, LPA (REF. 20 ΜPA) AT OPERATOR'S POSITION, IN
DECIBELS....................................................................................................................................................99 DBA
UNCERTAINTY, KPA, IN DECIBELS..............................................................................................................3 DBA

VALUES DETERMINED ACCORDING TO NOISE TEST CODE GIVEN IN ISO 15744, USING THE BASIC
STANDARD ISO3744. TEST CONDUCTED BY INDEPENDENT NOTIFIED BODY TO COMPLY WITH 2000/14/
EC:2005 REQUIREMENTS. NOTE- THE SUM OF A MEASURED NOISE EMISSION VALUE AND ITS ASSO-
CIATED UNCERTAINTY REPRESENTS AN UPPER BOUNDARY OF THE RANGE OF VALUES WHICH IS
LIKELY TO OCCUR IN MEASUREMENTS.

BR67 ANTI-VIB MODELS

DECLARED VIBRATION EMISSION VALUE IN ACCORDANCE WITH ISO-28927-10 2011, EN 12096
MEASURED VIBRATION EMISSION VALUE: 3-AXIS........................................................................ 12.7 M/SEC²
UNCERTAINTY: K.................................................................................................................................. 1.9 M/SEC²
MEASURED VIBRATION EMISSION VALUE WITH UNCERTAINTY: 3-AXIS.................................... 14.6 M/SEC²

MEASURED VIBRATION EMISSION VALUE: Z-AXIS............................................................................11 M/SEC²

UNCERTAINTY: K.................................................................................................................................. 2.3 M/SEC²
MEASURED VIBRATION EMISSION VALUE WITH UNCERTAINTY: Z-AXIS.................................... 13.3 M/SEC²

BR67 T-HANDLE MODELS

MEASURED VIBRATION EMISSION VALUE: 3-AXIS........................................................................ 18.3 M/SEC²
UNCERTAINTY: K.................................................................................................................................. 0.7 M/SEC²
MEASURED VIBRATION EMISSION VALUE WITH UNCERTAINTY: 3-AXIS.................................... 19.0 M/SEC²

16 ► BR67 User Manual

 ACCESSORIES

ACCESSORIES
1-1/8 IN. HEX × 6 IN. SHANK
Moil Point – 14 in. Long UC.................................................................................................................................................... 02333
Chisel Point – 14 in. Long UC................................................................................................................................................ 03990
3-inch Chisel – 14 in. Long UC............................................................................................................................................... 02334
Clay Spade – 5-1/2 in. Blade.................................................................................................................................................. 02331
Asphalt Wedge – 12 in........................................................................................................................................................... 08106
Asphalt Cutter – 5 in. Wide..................................................................................................................................................... 02332
Ground Rod Driver – 1 in. Rod............................................................................................................................................... 04176

1-1/4 in. Hex × 6 in. Shank

Moil Point – 14 in. Long UC.................................................................................................................................................... 02336
3-inch Chisel – 14 in. Long UC............................................................................................................................................... 02337
Clay Spade – 5-1/2 in. Blade.................................................................................................................................................. 09262
Asphalt Cutter – 5 in. Wide..................................................................................................................................................... 02335
Ground Rod Driver – 1 in. Rod............................................................................................................................................... 04367
Heavy Duty Chisel – 1 in........................................................................................................................................................ 02338
Heavy Duty Moil Point – 18 in................................................................................................................................................ 04404
Clay Spade – 8 in................................................................................................................................................................... 04405
Detachable Shank (Requires 17783)..................................................................................................................................... 17782
Tamping Pad – 6 in. (Requires 17782)................................................................................................................................... 17783

TEST EQUIPMENT
Accumulator Tester................................................................................................................................................................. 02835
Flow and Pressure Tester....................................................................................................................................................... 04182
Accumulator Charge Assembly (Incl. Liquid Filled Gauge w/ Valve, Hose, & Charge Fitting)................................................ 15304
Accumulator Charge Kit (Incl. 02835 Tester, 15304 Charge Assy and 372047 Charge Kit Box)........................................... 31254

SERVICE TOOLS
Flow Sleeve Removal Tube.................................................................................................................................................... 04910
Seal Kit................................................................................................................................................................................... 04596
Split Ring (Auto Valve Removal)............................................................................................................................................ 04908
Accumulator Cylinder Puller................................................................................................................................................... 05640
Accumulator Disassembly Tool............................................................................................................................................... 05508
Spacer (Flow Sleeve Installation)........................................................................................................................................... 04909

KITS
Flow Sleeve Kit (See note on page 20 or 23 for items included in kit)................................................................................... 74396

BR67 User Manual ◄ 17

 BR67 ANTI-VIB PARTS ILLUSTRATION

BR67 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION

18 ► BR67 User Manual

 BR67 ANTI-VIB PARTS LIST

BR67 ANTI-VIBRATION HANDLE PARTS LIST

WITHOUT WITH WITHOUT WITH
ITEM TRIGGER TRIGGER ITEM TRIGGER TRIGGER
NO. LOCK LOCK QTY DESCRIPTION NO. LOCK LOCK QTY DESCRIPTION

1 24067 24067 1 RETAINING RING 37 04062 04062 1 BACK-UP WASHER

2 04055 04055 1 WASHER 38 03973 03973 1 MALE COUPLER BODY
3 04056 04056 1 ROD WIPER 39 03972 03972 1 FEMALE COUPLER BODY
4 04057 04057 1 BUSHING 40 04068 04068 1 FLOW SLEEVE TUBE
5 01362 01362 1 O-RING 41 73031 72874 1 NAME TAG, BR67
6 00293 00293 1 O-RING 42 04064 04064 1 WASHER
7 20515 20515 1 VALVE SPOOL 43 04063 04063 1 CUP SEAL
8 04058 04058 1 SPRING 44 04054 04054 2 O-RING
9 07628 07628 4 CAPSCREW 45 04069 04069 1 FLOW SLEEVE (SEE NOTE
PAGE 20)
10 20511 20511 1 LEVER
46 04071 04071 1 SIDE ROD
11 28369 28369 1 HANDLE
47 04065 04065 1 AUTOMATIC VALVE
12 20502 20502 1 TRIGGER
58526 1 TRIGGER (USED ON TOOLS 48 04571 04571 2 PUSH PIN
WITH AN “A”
49 20508 20508 2 PIVOT SCREW
OR “AA” AT THE END OF THE
MODEL NUMBER) 50 26596 26596 1 ACCUMULATOR VALVE
BLOCK
13 29045 29045 1 TRIGGER HANDLE
58529 1 TRIGGER HANDLE (USED 51 26574 26574 1 ACCUMULATOR
ON TOOLS WITH AN “A” OR DIAPHRAGM
“AA” AT THE END OF THE
MODEL NUMBER) 52 26449 26449 1 ACCUMULATOR PLUG

14 — 26599 1 PIN 53 04081 04081 1 HEX BUSHING, 1-1/8 X 6 IN.

(FOR 04598 FOOT)
15 — 24964 1 SPRING
04597 04597 1 HEX BUSHING, 1-1/4 X 6 IN.
16 — 16607 1 SAE PLUG, -10 (FOR 04598 FOOT)
17 04070 04070 1 PISTON 54 04067 04067 4 PUSH PIN
18 — 24948 1 TRIGGER LOCK 55 07890 07890 1 ROLL PIN
19 — 31917 1 PIN 56 04066 04066 1 AUTOMATIC VALVE BODY
20 07493 1 PLUG 57 01269 01269 2 RUBBER SLEEVE
21 20499 20499 1 CHARGE VALVE 58 04985 04985 2 SPRING WASHER
22 — 21089 1 ROLL PIN 59 — — 1 HANDLE
23 20500 20500 2 SPIROL PIN 60 04983 04983 1 BOLT
24 20541 20541 2 SPRING 61 04598 04598 1 FOOT
(FOR 04081 OR 04597 HEX
25 20498 20498 2 SPRING
BUSHING)
26 02494 02494 2 HANDLE GRIP (INCL 63 & 64)
27 11207 11207 1 CIRCUIT TYPE "D" STICKER 05466 05466 1 FOOT ASSY, 1-1/8 X 6 IN.
(CE ONLY) HEX
(USA & CE EXCEPT UK
28 01605 01605 2 O-RING
MODELS ONLY)
29 01652 01652 2 HOSE ASSY (INCL ITEMS 53, 57–58,
(INCL ITEM 28) 60–61, 63–64, 66–70)
30 12832 12832 1 ORIFICE PLUG 05467 05467 1 FOOT ASSY, 1-1/4 X 6 IN.
HEX
31 06891 06891 1 O-RING (USA & CE EXCEPT UK
32 20510 20510 1 PLUG MODELS ONLY)
(INCL ITEMS 53, 57–58,
33 26452 26452 1 SINTERED FILTER 60–61, 63–64, 66–70)
34 04795 04795 2 O-RING 62 04073 04073 1 O-RING
35 16732 16732 1 O-RING 63 04074 04074 1 ROD WIPER
36 26448 26448 1 SPACER 64 05464 05464 1 SEAL INSERT
65 34127 34127 1 CUP SEAL
66 04075 04075 1 SIDE ROD NUT
BR67 User Manual ◄ 19
 BR67 ANTI-VIB PARTS LIST

BR67 ANTI-VIBRATION HANDLE PARTS LIST (CONTINUED)

WITHOUT WITH WITHOUT WITH
ITEM TRIGGER TRIGGER ITEM TRIGGER TRIGGER
NO. LOCK LOCK QTY DESCRIPTION NO. LOCK LOCK QTY DESCRIPTION

67 01837 01837 1 LATCH — 11638 1 FOOT ASSY, EZ, 1-1/4 X 6-1/4

HEX (UK MODELS ONLY)
68 04984 04984 1 STOP NUT
(INCL ITEMS 53, 57–58,
69 01744 01744 1 SPRING 60–61, 63–64 & 66–70, 81–83,
85, 87)
70 08411 08411 1 DETENT
88 — — 1 BUTTON
71 — 28322 1 CE STICKER (CE ONLY)
89 — — 1 HANDLE
72 28409 28409 1 COMPOSITE STICKER
(CE ONLY) 90 — — 1 LOCK PIN
73 66654 66654 1 GUARANTEED SOUND 91 — — 1 KEY
POWER LEVEL STICKER 105
92 26450 26450 1 TOP PLATE
(CE ONLY)
93 — 11208 1 HEX SHANK STICKER
74 73025 73025 2 FILLER SNAP-ON
(UK MODELS ONLY)
75 14090 14090 -2 STANLEY LOGO STICKER
94 — 00077 1 RETAINING RING (CHECK
76 — — -- NO ITEM ITEM # 19 TO
SEE IF IT USES A SCREW
77 — — -- NO ITEM OR RET. RING)
78 — — -- NO ITEM 95 — 32297 1 TRUSS HEAD SCREW
79 — — -- NO ITEM (CHECK ITEM # 19
TO SEE IF IT USES A
80 — — -- NO ITEM SCREW OR RET. RING)
81 — 11230 1 HEX BUSHING, 1-1/4 X 6-1/4 96 — 58527 1 TRIGGER LOCK (USED ON
IN. TOOLS WITH AN “A” OR “AA”
(FOR 12294 EZ FOOT) AT THE END OF THE MODEL
82 — — 1 SPRING NUMBER)
83 — 11234 1 COLLAR SUPPORT, 1-1/8 IN. 97 — 66828 1 TORSION SPRING (USED
(FOR 12294 EZ FOOT) ON TOOLS WITH AN “A” OR
“AA” AT THE END OF THE
85 — — 1 RETAINING RING MODEL NUMBER)
86 98 — 07624 1 ROLL PIN (USED ON TOOLS
— — WITH AN “A” OR “AA” AT
THE END OF THE MODEL
87 — 12294 1 FOOT, EZ NUMBER)
(FOR 11230 BUSHING)
(UK MODELS ONLY)
(INCL ITEMS 64, 87) 04596 04596 1 SEAL KIT

NOTE: There is a flow sleeve kit available

P/N-74396 that includes:
item # 44 (Qty-2 04054 o-ring),
item # 54 (qty-4 04067 push pin),
item # 45 (qty-1 04069 flow sleeve),
item # 62 (qty-1 04073 o-ring)
and inst sheet.

20 ► BR67 User Manual

 BR67 STD PARTS ILLUSTRATION

BR67 STANDARD HANDLE PARTS ILLUSTRATION

BR67 User Manual ◄ 21

 BR67 STANDARD PARTS LIST

WITHOUT WITH WITHOUT WITH

ITEM TRIGGER TRIGGER ITEM TRIGGER TRIGGER
NO. LOCK LOCK QTY DESCRIPTION NO. LOCK LOCK QTY DESCRIPTION

1 — — 1 RETAINING RING 42 04064 04064 1 WASHER

2 04055 04055 1 WASHER 43 04063 04063 1 CUP SEAL
3 04056 04056 1 ROD WIPER 44 04054 04054 2 O-RING
4 04057 04057 1 BUSHING 45 04069 04069 1 FLOW SLEEVE (SEE NOTE
PAGE 23)
5 01362 01362 1 O-RING
46 04071 04071 1 SIDE ROD
6 00293 00293 1 O-RING
47 04065 04065 1 AUTOMATIC VALVE
7 04077 04077 1 VALVE SPOOL
48 04571 04571 2 PUSH PIN
8 04058 04058 1 SPRING
49 04060 04060 1 ACCUMULATOR CYLINDER
9 — — 4 CAPSCREW
50 — — 1 ACCUMULATOR VALVE BLOCK
10 — — 1 LEVER
51 04059 04059 1 ACCUMULATOR DIAPHRAGM
11 — — 1 HANDLE
52 — — 1 ACCUMULATOR PLUG
12 04053 11434 1 TRIGGER
53 04081 04081 1 HEX BUSHING, 1-1/8 × 6 IN.
13 — — 1 TRIGGER HANDLE
(FOR 04598 FOOT)
14 — — 1 PIN
04597 04597 1 HEX BUSHING, 1-1/4 × 6 IN.
15 — — 1 SPRING (FOR 04598 FOOT)
16 — — 1 SAE PLUG, -10 54 04067 04067 4 PUSH PIN
17 04070 04070 1 PISTON 55 07890 07890 1 ROLL PIN
18 — — 1 TRIGGER LOCK 56 04066 04066 1 AUTOMATIC VALVE BODY
19 — — 1 PIN 57 01269 01269 2 RUBBER SLEEVE
20 — — 1 PLUG 58 04985 04985 2 SPRING WASHER
21 04051 04051 1 CHARGE VALVE 59 07971 11435 1 HANDLE
09349 09349 1 VALVE CAP (NOT SHOWN) 60 04983 04983 1 BOLT
22 — — 1 ROLL PIN 61 04598 04598 1 FOOT
(FOR 04081 OR 04597 HEX
23 — — 2 SPIROL PIN BUSHING) (INCL 63 & 64)
24 — — 2 SPRING 05466 05466 1 FOOT ASSY, 1-1/8 × 6 IN. HEX
25 — — 2 SPRING (USA & CE EXCEPT UK
MODELS ONLY) (INCL ITEMS
26 02494 02494 2 HANDLE GRIP 53, 57-58, 60-61, 63-64, 66-70)
27 — 11207 1 CIRCUIT TYPE "D" STICKER 05467 05467 1 FOOT ASSY, 1-1/4 × 6 IN. HEX
(CE ONLY) (USA & CE EXCEPT UK
28 01605 01605 2 O-RING MODELS ONLY) (INCL ITEMS
53, 57-58, 60-61, 63-64, 66-70)
29 01652 01652 2 HOSE ASSY (INCL ITEM 28)
08855 1 BREAKER FOOT ASSY 1-1/8
30 04350 04350 1 ORIFICE PLUG U/W (MODEL BR67320 ONLY)
31 — — 1 O-RING 62 04073 04073 1 O-RING
32 — — 1 PLUG 63 04074 04074 1 ROD WIPER
33 — — 1 SINTERED FILTER 64 05464 05464 1 SEAL INSERT
34 — — 2 O-RING 65 34127 34127 1 CUP SEAL
35 — — 1 O-RING 66 04075 04075 1 SIDE ROD NUT
36 — — 1 SPACER 67 01837 01837 1 LATCH
37 04062 04062 1 BACK-UP WASHER 68 04984 04984 1 STOP NUT
38 03971 03971 1 COUPLER SET (MALE & 69 01744 01744 1 SPRING
FEMALE COUPLERS)
70 08411 08411 1 DETENT
39 03971 03971 1 COUPLER SET (MALE &
FEMALE COUPLERS) 71 — 28322 1 CE STICKER (CE ONLY)
40 04068 04068 1 FLOW SLEEVE TUBE 72 28409 28409 1 COMPOSITE STICKER
(CE ONLY)
41 — — 1 NAME TAG, BR67

22 ► BR67 User Manual

 BR67 STANDARD PARTS LIST

WITHOUT WITH WITHOUT WITH

ITEM TRIGGER TRIGGER ITEM TRIGGER TRIGGER
NO. LOCK LOCK QTY DESCRIPTION NO. LOCK LOCK QTY DESCRIPTION

73 66654 66654 1 GUARANTEED SOUND 07525 07525 1 FOOT ASSY, EZ, 1-1/8 × 6 HEX
POWER LEVEL STICKER 105 (USA & CE EXCEPT UK
(CE ONLY) MODELS ONLY)
(INCL ITEMS 57–58, 60, 63–64,
74 04050 04050 1 VALVE CAP ASSY
66–70, 81–83, 85, 87)
75 04052 04052 1 O-RING
07524 07524 1 FOOT ASSY, EZ, 1-1/4 × 6 HEX
76 00844 00844 1 SPIROL PIN (USA & CE EXCEPT UK
MODELS ONLY)
77 22891 22891 1 SPRING PIN (INCL ITEMS 57–58, 60, 63–64,
78 STICKER 66–70, 81–83, 85, 87)
79 04061 04061 1 ACCUMULATOR CHAMBER — 11638 1 FOOT ASSY, EZ, 1-1/4 × 6-1/4
HEX (UK MODELS ONLY)
80 — 11430 1 SPRING (INCL ITEMS 53, 57–58, 60–61,
81 07517 07517 1 HEX BUSHING, 1-1/8 × 6 IN. 63–64 & 66–70, 81–83, 85, 87)
(FOR 11614 EZ FOOT) 88 — 01003 1 BUTTON
07518 07518 1 HEX BUSHING, 1-1/4 × 6 IN. 89 — 11435 1 HANDLE
(FOR 11614 EZ FOOT)
90 — 11431 1 LOCK PIN
— 11230 1 HEX BUSHING, 1-1/4 × 6-1/4 IN.
(FOR 12294 EZ FOOT) 91 — 11432 1 KEY
82 07514 07514 1 SPRING 92 — — 1 TOP PLATE
83 08115 08115 1 COLLAR SUPPORT, 1-1/8 IN. 93 — 11208 1 HEX SHANK STICKER
(FOR 11614 EZ FOOT) (UK MODELS ONLY)
08116 08116 1 COLLAR SUPPORT, 1-1/4 IN. 94 —- 00077 1 RETAINING RING
(FOR 11614 EZ FOOT) 95 73025 73025 2 FILLER SNAP-ON
— 11234 1 COLLAR SUPPORT, 1-1/4 IN. 96 14090 14090 2 STANLEY LOGO STICKER
(FOR 12294 EZ FOOT)
04596 04596 1 SEAL KIT
84 — NO ITEM
85 07522 07522 1 RETAINING RING
86 73030 73030 1 NAME TAG (T-HANDLE)
87 11614 11614 1 FOOT, EZ
(FOR 07517 OR 07518
BUSHING)
(USA & CE EXCEPT UK
MODELS ONLY)
(INCL ITEMS 64, 87)

NOTE: There is a flow sleeve kit available

P/N-74396 that includes:
item # 44 (Qty-2 04054 o-ring),
item # 54 (qty-4 04067 push pin),
item # 45 (qty-1 04069 flow sleeve),
item # 62 (qty-1 04073 o-ring)
and inst sheet.

BR67 User Manual ◄ 23

 UNDERWATER TOOLS DEPTH GUIDELINE
UNDERWATER MODELS ONLY
Operation Overview
CAUTION
Percussive Rotational
DO NOT USE HYDRAULIC TOOLS UNDER- Tools: Breakers, Tools: Grinders,
WATER THAT ARE NOT DESIGNATED AS Hammer Drills and Saws, Chain Saws
AN “UNDERWATER” MODEL, OR THIS Chipping Hammers
WILL RESULT IN DAMAGE TO THE TOOL. Max Depth: 1000' -

Diver
Max Depth: 500' - Reference hose
limitations due to sizing guide below
accumulator PSI
For underwater hydraulic tools the applications are max (increase 40
broken down into four quadrants depending on PSI for every 100')
type of tool and method of operation.
Tools: Breakers, Tools: Grinders,
The types of tools are percussive and rotational,
Hammer Drills and Saws, Chain Saws
each with different characteristics allowing for dif-
Chipping Hammers
ferent depth operation. With percussive tools, the
ROV
Max Depth: 1000' -
nitrogen accumulator PSI must counter the in-
Max Depth: 500' - Reference hose
crease in ambient pressure found at lower depths.
limitations due to sizing guide below
Since there is a maximum PSI for percussive tools
accumulator PSI
they are limited to certain depths. Rotational tools
max (increase 40
do not have accumulators and thus capable of
PSI for every 100')
deeper depths.

The methods are broken into diver operated or

remote operated vehicle (ROV). ROV's can reach
lower depths and with an on-board hydraulic
power source that is depth compensated, can
operate hydraulic tools at depths of thousands of Recommended Hose Diameters
feet. ROV operation is still limited to the tool, for Depth (ft) 8 GPM 12 GPM
example a percussive tool has the same depth 100 5/8” 5/8”
limitation whether ROV or diver operated.
300 3/4” 1”
600 1” 1”
1000 1” 1-1/4”

24 ► BR67 User Manual

NOTES

BR67 User Manual ◄ 25

 Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulics.com