SK 17 SR

APPLICABLE No.
SK17SR-5 PU10-20000~
READ, UNDERSTAND AND FOLLOW ALL SAFETY

PRECAUTIONS AND INSTRUCTIONS FOUND IN THIS
MANUAL BEFORE OPERATING THE MACHINE.
Book Code No. S2PU00027ZE02

(MUB42ENMA00102) 2015.11(EU)
[S2PU00027ZE02] [1204CsCshWbYs]
KOBELCO CONSTRUCTION MACHINERY CO., LTD.
THANK YOU FOR PURCHASING A KOBELCO
MACHINE
Read this manual carefully to find out how to use and maintain your machine correctly.
If the safety rules are not respected, injury may be caused or the equipment may be damaged.
This manual must be considered as a permanent part of your machine and must not be separated
from the machine when you sell it.
This machine has been designed metrically. The measurements contained in this manual are also
metric.
Only use metric equipment and tools.
The right and left hand sides are determined by facing the forward movement direction.
The warranty is a part of the KOBELCO product support programme for customers who use
and maintain their equipment as described in this manual. If the equipment has been used incor-
ectly or modifications have been made to transform its perfomances beyond the original factory
specifications, the warranty expires and the improvements on site under warranty are rejected.
The use of fuel beyond the specifications required or boosting the machines' engines will cancel
the warranty.
All the information, illustrations and specifications contained in this manual are based on the lat-
est product information available on publication. KOBELCO reserves the right to modify the in-
formation and illustrations in this manual without notice. For any further information, please
contact your approved KOBELCO dealer.
The images that appear in this booklet are provided for information purposes and may vary ac-
cording to each model.
WARNING
Never try to run or use this machine without having read and understood all the applicable
security messages contained in this manual.
Injury may be caused if the safety messages are not respected.
To ensure that this manual remains available for other users, always put it back in its com-
partment when it is not being used.
Kobelco Consƚructon Machinery Europe B.V.
Veluwezoom 15
NL-1327 AE Almere
Netherlands
'EC' DECLARATION OF CONFORMITY
The undersigned declare that the machine described below :

- Has been designed in compliance with the following European Directives, as amended, and the regulations transposing them into laws
- Has been produced by YANMAR ConVtruction Equipment(urope S.A.S.
25, Rue de la Tambourine
F-52115 Saint Dizier CEDEX
1. 2006/42/EC « Safety of machine »

1.1 European Harmonised standards under which conformity is declared EN 474-1:2006+A4:2013
EN 474-5:2006+A3:2013
1.2 Main safety components installed and supplied with the machine
1.2.1 Falling Object Protective Structure (F.O.P.S) ;;;
1.2.2 Object handling application kit (EN474-5 §5.6.4 ; EN474-1 Annex E) ;;;
1.2.3 Cab front guard ;;;
1.2.4 Tip Over Protective Structure (T.O.P.S) ;;;
1.2.5 Quick coupler (Attachement bracket) ;;;
1.3 Name and adress of the representative authorised to compile the technical file Kobelco Constructŝon Machinery Europe B.V.
Veluwezoom 15
1327 AE Almere, The Netherlands
2. 2000/14/EC “Noise emission”

2.1 Conformity assessment procedure followed 2000/14/EC Annex VI
CETIM Centre Technique des /ndustries Décaniques
2.2 Name and address of the notified body involved
52, Avenue Félix LOUAT
BP 80067
60304 SENLIS CEDEX France
2.3 Mesured sound power level LWA (ref. 1 pW) dBA
2.4 Guaranteed sound power level LWA (ref. 1 pW) dBA
2.5 Engine power (as defined by ISO 14396) kW * 200 rpm
2.6 Holder of the technical documentations YANMAR ConƐtruction EƋƵŝƉŵĞŶƚ(ƵƌŽƉĞ S.A.S.
3. 2004/108/EC “Electromagnetic Compatibility (EMC)

3.1 European Harmonised standards under which conformity is declared EN 13309:2010
4. Other Applicable directive(s) 97/68/
5. Manufacturer zEDZŽŶƐƚƌƵĐƚŝŽŶƋƵŝƉŵĞŶƚƵƌŽƉĞ^͘͘^
6. Category Hydraulic Excavaƚor;фϲƚŽŶƐͿ
7. Type SK1SR
8. Serial number ;;;;;;;;;;;;;;;;
Authorized Signature of Declarant ;;;;/;;;;

-HDQ0DUF5(<1$8'
'ĞŶĞƌĂůŵĂŶĂŐĞƌ
REFERENCE INFORMATION
Note information about your KOBELCO machine here.
Always use these references for everything to do with your KOBELCO machine.
Model name :
Machine serial number :
Serial number of the engine :
Your KOBELCO dealer :
Address :
Telephone :
INTRODUCTION
This User and Maintenance Manual has been designed to provide you with important informa-
tion and the suggestions you need for safe and effective use of the machine.Read the manual be-
fore you use the machine to familiarise yourself with the operation, verification and
maintenance procedures and instructions.A serious accident may be caused if you do not respect
the precautions contained in this user manual or use any procedures that are not recommended.
DANGER
Incorrect use of the machine may cause serious injury or even death. Personnel involved
in using and maintaining the machine must familiarise themselves with the content of
this manual before carrying out a task.
• Do not start the machine before you have familiarised yourself with the content of this
manual.
• The personnel responsible for using the machine must keep this manual within easy reach
and consult it from time to time.
• If you lose or damage the manual, order a new one immediately from your dealer.
• When you sell the machine to another user, do not forget to pass on the manual at the same
time.
• KOBELCO provides its customers with products that conform to the regulations and indus-
trial standards that apply in their respective countries. If you are using a KOBELCO machine
that you have bought from a foreign company, you should be aware that certain safety mecha-
nisms may be missing from the machine. Consult your dealer to find out whether your ma-
chine complies with the regulations and industrial standards that apply in your country.
• Some of the machine's specifications may differ from those described in the manual be-
cause the machine's design and performances have been improved. If you have any comments
to make concerning the content of the manual, do not hesitate to consult your dealer.
• The important safety instructions are presented in this manual in sections:
– 1 Basic precautions , page 39
– 2 Usage precautions , page 43
Consult these pages and respect these safety instructions before starting up the machine.
• In this manual, the main product sections are designated as follows :
(1) Machine = whole product

(2) Equipment = part including the arm, the boom, the
bucket or any other accessory
(3) Basic machine = part comprising the upper structure
and the lower frame
SAFETY SIGNALS
The following signals are used in this manual to indicate the severity of the risks that may be en-
countered if the warnings concerning the product are not respected :
DANGER Dangerous situation imminent that may cause death or serious

injury.
WARNING Potentially dangerous situation likely to cause death or serious

injury.
CAUTION Potentially dangerous situation likely to cause slight or me-

dium-seriousness injury .
IMPORTANT Remarks or instructions to be respected to ensure the com-

pletely safe operation and maintenance of the machine.
WARNING
The operator of this machine must be competent and trained in its use.
WARNING
Never try to operate or repair the machine if you have not read and understood all the ap-
plicable warnings and usage instructions contained in this manual and on the safety signals
on this machine. Physical injury may be caused if the safety instructions are not respected.
WARNING
Never modify the design of the machine or its engine.

Never remove or deactivate the protections or safety mechanisms installed.
Any unauthorised modification to the design or use of unauthorised accessories may cause
physical damage.
In addition, in that these actions would constitute an explicit violation of the terms of the
KOBELCO Product Warranty, the applicable warranty would also become null and void.
TABLE OF CONTENTS
A Description and illustration of the machine ........................................................ 1
1 Applications and regulations ................................................................... 3
1.1 Applications................................................................................ 3
1.2 Warranty .................................................................................. 3
1.3 Driving permits ............................................................................ 3
2 Identification plates .............................................................................. 4
2.1 Machine serial number plate ........................................................... 4
2.2 Engine serial number plate ............................................................. 4
2.3 EPA information plate ................................................................... 4
2.4 Spare parts order and intervention request ............................................ 5
3 Warning labels ..................................................................................... 6
3.1 Location of the warning adhesive labels .............................................. 6
3.2 Explanation of the warning adhesive labels .......................................... 8
4 Identification of important parts ..............................................................11
4.1 General view of the machine ..........................................................11
4.2 Commands and switches .............................................................. 12
5 Description of the driving position .......................................................... 13
5.1 Dashboard .............................................................................. 13
5.1.1 Diesel gauge .................................................................... 14
5.1.2 Cooling fluid temperature indicator ......................................... 14
5.1.3 Engine oil pressure alert indicator ........................................... 14
5.1.4 Battery charge warning alert ................................................. 15
5.1.5 Water temperature alarm light ............................................... 15
5.1.6 Preheating light ................................................................ 15
5.1.7 Time counter ................................................................... 16
5.1.8 Time display button ........................................................... 16
5.2 Switches ................................................................................. 17
5.2.1 Start key .......................................................................... 17
5.2.2 Headlight switch ................................................................ 18
5.2.3 Horn.............................................................................. 18
5.2.4 Circuit breaker................................................................... 18
5.3 Joysticks and pedals .................................................................... 19
5.3.1 Locking lever .................................................................. 20
5.3.2 Right command lever .......................................................... 20
5.3.3 Left command lever ............................................................ 21
5.3.4 Travel levers and pedals........................................................ 21
5.3.5 Throttle lever.................................................................... 22
5.3.6 Blade lever ...................................................................... 23
5.3.7 Protection of pedals............................................................. 23
5.3.8 P.T.O. pedal ..................................................................... 24
5.3.9 Boom rotation pedal ........................................................... 24
5.3.10 2nd speed pedal .............................................................. 24
5.3.11 Track spacing lever ........................................................... 25
5.4 Power socket ............................................................................ 25
5.5 Driver's seat ............................................................................ 26
5.6 Location for the tools and user manual ............................................. 27
5.6.1 User manual .................................................................... 27
5.7 Fuses ..................................................................................... 27
5.7.1 Fusebox........................................................................... 27
5.8 Headlights ............................................................................... 28
6 Covers ........................................................................................... 29
6.1 Bonnet ................................................................................... 29
6.2 Cover B ................................................................................. 30
7 Options ........................................................................................... 31
7.1 Document holder ....................................................................... 31
7.2 Antistarter mechanism with keypad ........................................................... 31
7.3 Anti-starter with key .................................................................... 31
7.4 Quick hitch ............................................................................. 32
7.5 Mechanical quick hitch ................................................................. 32
7.5.1 Mechanical quick hitch RETROMATIC MORIN........................ 33
7.5.2 Mechanical quick hitch CSERI............................................... 34
B Operating instructions .............................................................................. 37
1 Basic precautions ............................................................................... 39
1.1 Comply with your workplace's safety rules ......................................... 39
1.2 Put the safety mechanisms in place ................................................. 39
1.3 Wear suitable clothing and protective equipment ................................. 39
1.4 Do not drive under the influence of alcohol, drugs or medication. ............... 40
1.5 Provide adequate ventilation when working in an enclosed space .............. 40
1.6 Protect plants from hot air and exhaust fumes ..................................... 40
1.7 Keep fuel and oil away from sparks ................................................. 41
1.8 Avoid removing the caps when the temperatures are high ....................... 41
1.9 Avoid crush injuries due to accessories ............................................. 41
1.10 Have an extinguisher and a first aid kit ........................................... 42
1.11 Avoid any unauthorised modifications ............................................. 42
1.12 Precautions for optional parts and tools ........................................... 42
2 Usage precautions .............................................................................. 43
2.1 Precautions before starting the engine .............................................. 43
2.1.1 Make sure that your workplace is safe ...................................... 43
2.1.2 Clean the machine .............................................................. 43
2.1.3 Check the safety structures .................................................... 44
2.1.4 Check the position of the blade ............................................... 44
2.1.5 Accessing the machine ........................................................ 45
2.1.6 Fasten your safety belt and adjust the rearview mirror(s) ................ 45
2.2 Movement precautions ................................................................. 45
2.2.1 Machine's Danger Zone ........................................................ 45
2.2.2 Movement and accessories .................................................... 46
2.2.3 Driving the machine on a slope .............................................. 47
2.3 Working precautions .................................................................. 48
2.3.1 Precautions for using the equipment ........................................ 48
2.3.2 Dangerous tasks ................................................................ 49
2.3.3 Working near electricity lines ................................................ 50
2.3.4 Working near obstacles ........................................................ 50
2.3.5 Emergency stop and securing the machine .................................. 50
2.3.6 Working on a slope ............................................................ 51
2.3.7 Working in an area covered with snow ..................................... 51
2.3.8 Working on unstable ground ................................................. 51
2.3.9 Working in a submerged area ................................................ 52
2.3.10 Working in a muddy area ................................................... 52
2.3.11 Working in an area with reduced visibility ............................... 53
2.4 Parking precautions .................................................................... 54
2.5 Precautions for the accessories ....................................................... 55
2.6 Precautions for using optional accessories ......................................... 55
2.7 Precautions for the battery ............................................................ 56
3 Precautions for the engine...................................................................... 57
4 Checks before starting the machine .......................................................... 58
4.1 Overall visual inspection ............................................................. 58
4.2 Checking and topping up the level of cooling fluid ................................ 59
4.3 Checking and topping up the engine oil level ...................................... 60
4.4 Checking and topping up the fuel level ............................................. 61
4.5 Checking and topping up the hydraulic oil level ................................... 62
5 Checks after start-up ........................................................................... 64
6 Checks after use ................................................................................. 66
7 Using the machine in cold weather .......................................................... 67
7.1 Preparation for use in cold weather ................................................. 67
7.2 Starting in cold weather ............................................................... 67
7.3 Precautions after use .................................................................. 68
7.4 When cold weather is over ........................................................... 68
8 Rubber tracks .................................................................................... 69
8.1 Correct use of rubber tracks ........................................................... 69
8.2 Rubber track warranty ................................................................ 69
8.3 Precautions for using rubber tracks ................................................. 70
8.4 Track maintenance ..................................................................... 71
8.5 Track replacement ..................................................................... 71
9 Handling the bucket ........................................................................... 72
9.1 Machine stability when using with a bucket or an accessory ..................... 72
9.2 Compatible accessories ............................................................... 75
9.3 Operation of the retro bucket ......................................................... 76
9.4 Digging trenches ........................................................................ 76
9.5 Loading ................................................................................. 76
10 Handling of accessories ....................................................................... 77
10.1 Hydraulic hammer SOCOMEC...................................................... 77
11 Accessory change by direct coupling ....................................................... 79
11.1 Dismantling the accessory .......................................................... 79
11.2 Mounting the accessory .............................................................. 81
11.2.1 Loading bucket ............................................................... 81
12 Implementing the 3rd hydraulic circuit .................................................... 82
12.1 Description ............................................................................. 82
12.1.1 3rd circuit selector ........................................................... 82
12.1.2 3rd circuit pedal .............................................................. 83
12.2 Mounting the accessory .............................................................. 83
12.3 Precautions for using the accessory ................................................ 83
13 Transporting the machine ................................................................... 84
13.1 Loading/unloading the machine .................................................... 84
13.1.1 Precautions for loading/unloading the machine .......................... 84
13.1.2 Procedure ...................................................................... 85
13.2 Immobilising the machine on the truck ........................................... 85
13.3 Tying down the machine ............................................................. 86
13.4 Slinging the machine ................................................................ 87
14 Detecting anomalies .......................................................................... 89
14.1 phenomena that do not constitute faults ........................................... 89
14.2 Detecting anomalies ................................................................. 89
14.2.1 Engine ......................................................................... 90
14.2.2 Electrical equipment ......................................................... 90
14.2.3 Machine structure............................................................. 92
15 If the battery is discharged .................................................................. 93
15.1 Precautions for connecting and disconnecting the starter cables ............... 93
15.2 Connecting the starter cables ....................................................... 94
15.3 Starting the engine ................................................................... 94
15.4 Disconnecting the starter cables .................................................... 94
15.5 Charging the battery ................................................................. 95
16 Towing the machine .......................................................................... 96
C Periodic maintenance programme ................................................................. 97
1 Periodic inspections and upkeeps ............................................................ 99
2 Maintenance precautions ...................................................................... 101
2.1 Precautions before maintenance ..................................................... 101
2.1.1 Removing the residual pressure.............................................. 101
2.1.2 Place a warning label ......................................................... 101
2.1.3 Establish a safety perimeter ................................................. 101
2.1.4 Keep the machine clean ..................................................... 102
2.2 Precautions during maintenance .................................................... 102
2.2.1 Oil and grease .................................................................. 102
2.2.2 Tools ............................................................................ 103
2.2.3 Parts ............................................................................ 103
2.2.4 Dismantling the accessory ................................................... 103
2.2.5 Working under the machine ................................................. 103
2.2.6 Lighting ........................................................................ 104
2.2.7 Battery ......................................................................... 104
2.2.8 Hoses ........................................................................... 104
2.2.9 Radiator ventilator ............................................................ 104
2.2.10 Soldering ..................................................................... 105
2.2.11 Waste processing ............................................................ 105
3 Recommended greases and fluids ........................................................... 106
4 First maintenance ............................................................................. 107
4.1 After the first 50 hours of service ................................................... 107
4.2 After the first 250hours of service .................................................. 107
5 List of periodic inspections and maintenance operations ................................ 108
6 Maintenance by the operator ................................................................ 111
6.1 Daily maintenance .................................................................... 111
6.1.1 Checking the machine before use .......................................... 111
6.1.2 Checks after using the machine ............................................. 111
6.1.3 Checking the commands ..................................................... 111
6.1.4 Checking the seat .............................................................. 111
6.1.5 Greasing points ............................................................... 113
6.1.6 Cleaning the separator/decanter ............................................ 113
6.1.7 Purging the fuel tank ......................................................... 114
6.1.8 Checking the hydraulic hoses ............................................... 114
6.1.9 Visual inspection of the fuel hoses.......................................... 114
6.2 Maintenance every 50 hours ......................................................... 114
6.2.1 Greasing the pin and rotation crown ....................................... 114
6.2.2 Greasing the track spacing piston .......................................... 115
6.3 Non periodic maintenance ............................................................ 115
6.3.1 Fuse replacement ............................................................. 115
6.3.2 Replacing a bulb ............................................................... 115
6.4 Rubber track maintenance ........................................................... 116
6.4.1 Checking the condition of the tracks ....................................... 116
6.4.2 Track replacement ............................................................ 117
6.4.3 Tension check .................................................................. 117
6.4.4 Increasing the tension ........................................................ 119
6.4.5 Releasing the tension ......................................................... 120
7 Maintenance by the dealer ................................................................... 121
D Conservation and storage .......................................................................... 123
1 Conservation ................................................................................... 125
2 Storage .......................................................................................... 126
3 Recommissioning ............................................................................. 127
E Technical data ....................................................................................... 129
1 Specifications .................................................................................. 131
2 Working dimensions ........................................................................... 132
3 Noise emitted by the machine ............................................................... 133
4 Vibrations emitted by the machine ......................................................... 134
Appendices ................................................................................................ 139
A Control sheets to be photocopied ........................................................... 140
B Notes ........................................................................................... 147
C Lashing record.................................................................................. 148
Index ........................................................................................................ 149
A Description and illustration
of the machine
CHAPTERS COVERED IN THIS PART:
1 APPLICATIONS AND REGULATIONS
2 IDENTIFICATION PLATES
3 WARNING LABELS
4 IDENTIFICATION OF IMPORTANT PARTS
5 DESCRIPTION OF THE DRIVING POSITION
6 COVERS
7 OPTIONS
2
1 APPLICATIONS AND REGULATIONS
1.1 Applications
The machine is designed to carry out the following tasks :
• excavation
• ground levelling
• shovelling
• trench digging and ridging
• loading
CAUTION
The machine must not be used for any tasks that are not covered.
CAUTION
It is forbidden to transport or lift people with the machine.
1.2 Warranty
Refer to the maintenance book.
1.3 Driving permits

Before using this machine, check the requirements applicable to its use concerning the driving
permits. Respect all applicable laws. See your dealer for questions about usage permits.
2 IDENTIFICATION PLATES
2.1 Machine serial number plate
• The machine's serial number plate is located on the rotating frame, as shown opposite. Ne-
ver remove this plate for any reason.
1= Model name
2= Type (Machine Category )
3= Date of manufacture of the
machine
4= Transport weight
(Machine weight without operator,
equipped with a standard bucket and
tanks topped off)
5= Weight of the machine
(with operator +75 kg)
6= Serial number and engine power
7= Machine serial number
2.2 Engine serial number plate
The engine's serial number plate is located on the top of

the lifting arm lever cover and on the adhesive label lo-
cated inside the bonnet. Never remove this plate for any
reason.
2.3 EPA information plate

The EPA information plate is attached to the engine. Never remove this plate for any reason.
2 Identification plates
2.4 Spare parts order and intervention request
When you order spare parts or call for an inerven-

tion, tell your dealer the model name, the serial
number of the machine and the serial number of
the engine and the number of hours displayed on
the time counter.
1 = Time counter
3 WARNING LABELS
• Several safety messages are configured on the machine.The description and location of all
the safety messages are provided in this chapter. Check regularly to see whether all the messa-
ges are in the correct location and are legible.
• If an adhesive label is missing, damaged or illegible, replace it straight away. In the same
way, if an adhesive label is on a part that has been replaced, add a new adhesive label to the
new part.
• Contact your KOBELCO dealer to obtain new adhesive labels. The part code number is
clearly indicated on each label.
3.1 Location of the warning adhesive labels
3 Warning labels
3 Warning labels
3.2 Explanation of the warning adhesive labels
Machine's Danger Zone

2.2 Movement precautions , page 45
1
2.2.4 Dismantling the accessory , page 105
2.2.1 Machine's Danger Zone, page 45
Pressurised product. Read the user manual.

2
6.4 Rubber track maintenance , page 118
Read the user manual.

3 2.1.5 Accessing the machine , page 45
2 Usage precautions , page 43
Do not remove the protective casings while the machine is running.

4
2.2.9 Radiator ventilator , page 106
Pressurised elements. Do not unscrew while the liquid is hot.

5 1.8 Avoid removing the caps when the temperatures are
high , page 41
Hot surfaces.
6 4.3 Checking and topping up the engine oil level, page 60
Level of engine cooling fluid.

7 4.2 Checking and topping up the level of cooling fluid ,
page 59
Transporting the machine

8 13.4 Slinging the machine , page 89
13.3 Tying down the machine , page 88
3 Warning labels
9 5.3.1 Locking lever , page 20
Measured sound pressure

10
3 Noise emitted by the machine , page 135
11 4.4 Checking and topping up the fuel level , page 61
Hydraulic oil
12 3 Recommended greases and fluids , page 108
4.5 Checking and topping up the hydraulic oil level , page 62
Using a grease pump, grease the pin and the rotation crown at the
13 greasers indicated with arrows on the figure opposite.
6.2.1 Greasing the pin and rotation crown , page 116
This sticker describes the operation of the machine controls and their
14 location relative to the operator seat.
5.3 Joysticks and pedals, page 19
Always fasten your safety belt and adjust it before starting the
machine.
15
2.1.6 Fasten your safety belt and adjust the rearview
mirror (s) , page 45
Track spacing lever

16
5.3.11 Track spacing lever , page 24
Filler holes for various reservoirs on the machine and track tension
system.
17
3 Recommended greases and fluids , page 108
Use this valve to select the 3rd hydralulic circuit in single or dual
18 effect.
12.1.1 3rd circuit selector , page 83
3 Warning labels
Scheduled maintenance points of the machine (lubrication, filters...)

19 1 Periodic inspections and upkeeps, page 101
6.1.5 Greasing points , page 114
Use this pedal to command the accessory.

20
5.3.8 P.T.O. pedal , page 24
Before starting the machine transportation, check the total height of

21 the load.
13.3 Tying down the machine , page 88
Circuit breaker
22
5.2.4 Circuit breaker, page 19
10
4 IDENTIFICATION OF IMPORTANT PARTS
4.1 General view of the machine
A= Right
B= Left
C= Front
D= Rear
1= Blade
2= Boom cylinder
3= Bucket
4= Axes
5= Bucket link
6= Arm
7= Bucket cylinder
8= Arm cylinder
9= Boom
10= Blade cylinder
11= Throttle lever
12= Locking lever
13= Sprocket wheel
14= Track roller
15= Idle wheel
16= Canopy
17= Boom headlamp
18= Boom base
19= Boom rotation cylinder
20= Track
11
4 Identification of important parts
4.2 Commands and switches
1= Throttle lever 11= Horn

2= Left command lever 12= Right command lever
3= Locking lever 13= Blade lever
4= 2nd speed pedal 14= Headlight switch
5= P.T.O. pedal 15= Control panel
6= Foot rest 16= Start key
7= Side movement pedals 17= Slide movement levers
8= Foot rest 18= Track spacing lever
9= Boom rotation pedal 19= 3rd hydraulic circuit control (P.T.O.1)
10= Locking lever
12
5 DESCRIPTION OF THE DRIVING POSITION
This section describes the different command mechanisms necessary to operate the machine. In
order to work in complete safety and comfort, it is vital that you understand how to operate and
use these mechanisms.
5.1 Dashboard
• When the starter key is in ON position, the lights come on and the alarm sounds. If one of
the lights does not come on then its bulb is blown. (Only the water temperature alarm light
goes off after a few seconds.)
• All the lights go off after the engine is started. If a problem occurs when starting, a light
comes on and the alarm sounds.
WARNING
When an indicator light comes on and the alarm sounds during operation, stop the engine
immediately and follow the steps recommended in this manual.
1= Diesel gauge 5= Water temperature alarm light

2= Cooling fluid temperature indicator 6= Preheating light
3= Engine oil pressure alert indicator 7= Time counter
4= Battery charge warning alert 8= Time display button
13
5 Description of the driving position
5.1.1 Diesel gauge
• The diesel gauge operates when the starter key is in

ON position. It indicates the level of diesel in the
tank.
• When the indicator needle is close to E, fill up as
soon as possible.
• It is not normal for the gauge needle not to imme-
F = Full diately and precisely indicate the level of diesel when
E = Empty the starter key is in ON position.
Note
The gauge indication is affected by the level
of machine tilt.
5.1.2 Cooling fluid temperature indicator
• It indicates the temperature of the engine cooling

fluid. The normal temperature is close to zone (1) dur-
ing normal operation.
• If the temperature of this coolant reaches the limit
(2) during working, then slow the engine down and
wait for it to return to normal.
C = cold • When the engine is cold, top up with cooling fluid
H = hot following the procedure described in chapter
4.2 Checking and topping up the level of
cooling fluid , page 59
5.1.3 Engine oil pressure alert indicator
If the engine oil pressure falls below the normal level,

the warning ligth comes on and the alarm sounds. In this
case, shut down the engine
14.2.1 Engine , page 92
14
5.1.4 Battery charge warning alert
• If the battery is not correctly charged, the warning

light will come on.
• In this case, check the battery charge circuit.
• If you detect any faults, contact your dealer.
5.1.5 Water temperature alarm light
• When the starter key is in ON position, the light co-

mes on and goes off a few seconds later.
• If the temperature rises abnormally during opera-
tion, the light comes on and the alarm sounds indicat-
ing that the engine is overheating.
1. Slow the engine for a while then shut it down.
2. When the engine is cold, top up with cooling
fluid following the procedure described in chapter
4.2 Checking and topping up the level of
cooling fluid , page 59
5.1.6 Preheating light
• When the starter switch is in AIR HEATER posi-

tion, the preheating light comes on then goes off after
15 seconds to indicate that the engine may be started.
15
5.1.7 Time counter
• The time counter indicates the number of hours for

which the machine has been working.
• Reading this time counter will help you define the
intervals between maintenance operations.
• When the engine is running, the time counter per-
manently records the time even if the machine is not
being used.
• The time counter records "1" for one hour without
considering the engine rotation speed.
• The decimal to the far right records"1" for 0.1 hours
(6 minutes).
1 = Time counter
5.1.8 Time display button
When the starter switch is set to OFF, press this button

to display the machine service time.
16
5.2 Switches
1= Start key
2= Headlight switch
3= Horn
17
5.2.1 Start key
IMPORTANT
The machine is fitted with an electrical safety system. If the locking levers are not in safety
position, the engine cannot start.
• Use this command to start and stop the engine.
1= AIR HEATER
2= OFF
3= ON
4= START
OFF position = shutdown Turn the key to OFF position to switch off the engine
and disconnect the electrical circuit.
ON position = operation Turn the key to the ON position to turn on the power
circuit and the charging circuit. Keep the key in this po-
sition while the engine is running.
START position = startup Turn the key to START position to start the engine. Re-
lease the key after the engine starts and it will return it-
self to ON position.
AIR HEATER position = pre- • Turn the key to AIR HEATER position to warm
heating up the air by aspiration and start the engine more ea-
sily in cold weather. (Use this position when the ex-
terior temperature is low.)
• If the engine is not running and the key is in ON
position an alarm will sound. Turn the key to OFF
position to stop this alarm.
Note
The starter key is also used to open/close co-
ver B, the bonnet and the cab's side door.
5.2.2 Headlight switch
• ON : The headlights come on.

• OFF : The headlights switch off.
IMPORTANT
Do not leave the headlights switched on when the en-
gine is not running. The battery will discharge and
the engine will be unable to start.
18
5.2.3 Horn
Press the switch at the top of the right joystick to acti-

vate the horn.
1= Horn
5.2.4 Circuit breaker
This switch is used to disconnect the battery directly.

1 = Circuit breaker
5.3 Joysticks and pedals
1= Locking lever 7= P.T.O. pedal

2= Left command lever c 8= Boom rotation pedal
3= Right command lever 9= Protection of pedals
4= Travel levers and pedals 10= 2nd speed pedal
5= Throttle lever 11= Track spacing lever
6= Blade lever
19
5.3.1 Locking lever

WARNING
The blade movement is not secured by the locking lever, even when the latter is in the
locked position.
• The locking levers condemn the joysticks as well as the travel.

• When you raise the left hand locking lever, the left hand command lever is raised.
a = Locking
b = Locking lever
c= Left hand side
IMPORTANT
The machine is fitted with a hydraulic safety system. If the lever is in safety position, all
the hydraulic cylinders for the boom, the arm, the bucket and the blade and the rotation
of the boom and the side may movement cannot be activated, even though the right and
left hand command levers may be moved.
WARNING
Place the locking lever(s) in locked position as soon as you leave the seat.
WARNING
The movement relationship between the command lever mechanism and the equipment
movements thay produce are described in detail in this manual. To avoid any accidents
due to handling errors, it is prohibited to modify the hydraulic circuit when reconnecting
the hydraulic cylinder hoses and valves.
5.3.2 Right command lever

• The right hand command lever is used to handle the boom and the bucket.
Handling the arrow
1= Right command lever
Handling the bucket

1= Right command lever
• When you release the lever, it returns to neutral position and the respective movements
stop.
20
5.3.3 Left command lever
• The left hand joystick is used to control the arm movements and the rotation of
the upper part.
Handling the arm
1 = Left command lever
Rotation of the upper part

1 = Left command lever
• When you release the lever, it returns to neutral position and the respective
movements stop.
5.3.4 Travel levers and pedals
DANGER
Incorrect use of the machine may cause serious injury or even death. Personnel involved
in using and maintaining the machine must familiarise themselves with the content of
this manual before carrying out a task.
WARNING
Before handling the travel levers, check whether the machine is in normal or reverse po-
sition. The machine is in the normal position when the blade is on the same side as the
work equipment.
If the machine is in the reverse position, the displacement levers must be handled in re-
verse to move forward and backward.
Normal position Opposite position
1 = Blade
21
• To move the machine forward, push the travel le-

vers, or press the back of the pedals.
To move the machine backwards, pull the travel le-
vers, or press the back of the travel pedals.
• To turn to the left with the machine moving:

1. Position the travel levers forward or rearward.
2. Turn the travel lever left into neutral to turn the
machine.
To turn right, do the same thing with the right travel
lever.
• To turn to the left with the machine stopped:

1. Position the travel levers in the neutral position.
2. Push the right travel lever to rotate forward or
pull the right travel lever to turn backwards.
To turn right, do the same thing with the left travel
lever.
• To make a rotating turn of the machine to the left:

1. Position the travel levers in the neutral position.
2. Push the right travel lever forward and pull the
left travel lever rearward.
To make a rotating turn of the machine to the right,
reverse the operation of the levers.
5.3.5 Throttle lever
• The accelerator lever controls the engine rotation

speed.
A = Slowdown : push the lever fully forward.
B = Full gas : pull the lever fully back.
22
5.3.6 Blade lever
• Use this lever to command the blade.

A = Operating the blade
1 = Blade lever
• Push the lever forward to lower the blade. (A)

• Pull the lever back to raise the blade. (B)
• If the lever is released, it return to neutral position
and the blade remains in its position. (N)
WARNING
The blade movement is not secured by the locking lever, even when the latter is in the loc-
ked position.
Do not operate the blade lever when you are not using it.
5.3.7 Protection of pedals

• The P.T.O. and boom rotation pedals each have their own protection.
• Fold the protection to lock the pedal. It may then be used as a foot rest.
1= Unlocked
2= Locked
WARNING
To avoid the risk of any inappropriate or involuntary use, always place the pedals in loc-
ked position when they are not being used.
23
5.3.8 P.T.O. pedal

• Use this pedal to command the accessory. Refer to chapter:
12 Implementing the 3rd hydraulic circuit , page 83
5.3.9 Boom rotation pedal

• Use this pedal to pivot the boom to the left or right.
a= Rotate right: press right

b= Rotate left: press left
n= If the pedal is released, it returns to the neutral posi-
tion and the boom keeps its position.
5.3.10 2nd speed pedal
• Press this pedal to increase the side movement

speed.
1= 2nd speed pedal
IMPORTANT
Dp not move the machine at high speed for a prolonged period.
Do not press this pedal while the blade is being operated.
24
5.3.11 Track spacing lever
Use this lever to increase or reduce the track spacing for

a good working position.
A = Increase spacing
B = Reduce the spacing
WARNING
Operate the track spacing lever at a medium engine rate to avoid any danger.
When changing the track spacing, the tracks move sideways. Activate the track spacing le-
ver from the operator seat only, in order to avoid getting your body stuck between the
tracks and the upper structure or between the tracks and any nearby obstacles.
WARNING
Do not use the track spacing lever when the machine is in motion.
IMPORTANT
• Mud or concrete stuck to the track spacing change system may cause an abnormal
operation.
• If mud sticks to the moving parts of the track spacing change system, make it work by
spreading and then close up the tracks to remove it before it hardens.
• Do this operation regularly while using the machine and after use.
• During cold weather, to avoid blocking the moving parts with mud or frozen water,
clean them thoroughly after use.
Note
The track position use with the tracks apart ensures better stability.
25
5.4 Power socket
1= Lid
2= Power socket
A = open
B = close
IMPORTANT
Always close the lid if the plug is not used to seal for dust.
Prolonged use when the engine is switched off may
damage the battery.
5.5 Driver's seat
• Adjust the seat position so that the driver can operate the controls easily and
comfortably.
WARNING
Do not adjust the seat position when you are working on the machine; adjust it before
you start.
Always fasten your safety belt and adjust it before starting the machine.
Seat position adjustment
• Pull the lever (1) to move the seat forward and back.
• Pull lever (3) to adjust the seat back.
Suspension adjustment
• The seat suspension (4) can be adjusted according

to the weight of the driver:
– Firm suspension
– Flexible suspension
26
5.6 Location for the tools and user manual

5.6.1 User manual
• The location for the user manual is under the dri-

ver's seat.
a = User manual
5.7 Fuses
• The fuses protect the equipment and the electrical

cabling against a surge. In case of a bad contact, or if
the electrical system does not work when the key is
on, replace the faulty fuse with a fuse in good
condition.
6.3.1 Fuse replacement , page 117
• The general supply fuses are located beside the bat-
tery, under the seat.
• The fusebox is underneath the driver's seat.
a = opening
b = Cover the storage box
c = Fusebox
27
5.7.1 Fusebox
Fuse
Symbol Circuit name
capacity
Enginestop solenoid
Current limiter
A 15A
Electric engine fuel supply pump
Timer
Boom headlamp
B 15A Horn
High speed valve
Dashboard
Cut-off valve
C 15A
Safety relay
Movement alarm
D 15A Spare fuses
5.8 Headlights
WARNING
The headlight becomes very hot when it is operating. Never touch it with your bare
hands before it has cooled down to avoid any risk of burning.
Boom headlamp
28
6 COVERS
6.1 Bonnet
• The filling ports for the hydraulic oil tanks, engine oil, and coolant gauge are under the
bonnet.
WARNING
Do not open the bonnet during machine operation. Verification and topping off of the va-
rious levels should be done when the engine is stopped and the temperatures are brought
back down.
Opening the cover
1. Insert the starter key into the lock.

2. Turn the key anti-clockwise.
3. Pull the handle to unlock the safety mechanism. The cover opens.
4. Lock the cover using the rod.
1 = Handle
2 = Key
A = Pull
B = Locked
C = Unlocked
Closing the cover
1. Lift the cover slightly and press the rod to release

it.
2. Close the cover.
3. Press on it until you hear a click.
4. Turn the key clockwise to activate the lock.
3= Stem
29
6 Covers
6.2 Cover B
Opening the cover
1. Insert the starter key into the lock. (2)

2. Turn the key anti-clockwise.
Closing the cover
1. Close the cover. (1)

2. Press on it until you hear a click.
3. Turn the key clockwise to activate the lock. (2)
30
7 OPTIONS
• Mounting options that are not authorised by KOBELCO may cause accidents and reduce
the machine's life span.
• The installation and use of unauthorised parts may lead to the warranty being cancelled.
7.1 Document holder
• The machine can be fitted

when this option is requested.
• The location for the document
box is behind the driver's seat.
– Pull the tab to unlock the
box and open it.
– To close it, push the lid un-
til it locks.
7.2 Antistarter mechanism with keypad

• The machine can be equipped on demand with this option.
• The antistarter mecanism with keypad is constituted of a antistarter box and a keypad installed
in the driver's post.
• Fore more details, refer to the user manual of the fabricant provided with the machine.
1. Once the user code has been programmed,

type A and the 4 digits of the code directly
and confirm with the V button.
Note
When the code is recognised, the
green light (to the left) will light up.
2. Then turn the starter key within 60 seconds.
31
7 Options
7.3 Anti-starter with key

• The machine can be fitted when this option is requested.
• The immobilizer key consists of an immobilizer box and a key reader installed in the
cockpit.
• For more information, consult the instructions supplied with the device.
1. To start the engine, insert the MED electronic key
into its housing, remove it and start the engine within
30 seconds.
Note
Once the time has passed, repeat the whole
procedure.
2. The anti-start mechanism is triggered 30 seconds
after the contact key is turned to OFF.
7.4 Quick hitch
CAUTION
Before any connection or disconnection of the hydraulic hoses, remove the residual pres-
sure from the hydraulic circuit.
2.1.1 Removing the residual pressure, page 103
Connecting
1. Insert the adapter into the receiver.A slight click

indicates that the connection is successful. The ball
is released from the adapter groove located on the
receiver.
2. Turn the adapter on the receiver to secure the
connection.
Note
Before each use, clean the receiver surfaces.
Disconnecting
To disconnect, turn the adapter to align the ball with the groove located on the receiver and slide
the adapter backwards.
32
7 Options
7.5 Mechanical quick hitch
IMPORTANT
Use KOBELCO original parts as recommended in the parts catalogue.
IMPORTANT
Before using an accessory requiring hydraulic power, check the pressure compatibility
from the machine specifications chart.
1 Specifications , page 133
WARNING
Before mounting a bucket or an accessory on your machine, make sure that:
• the bucket or accessory is compatible with

the capabilities of your machine;
9.2 Compatible accessories , page 75
• the bucket or accessory mounting operation
is performed on a level and stable ground;
• the bucket or accessory is properly positio-
ned to be installed on the machine.
WARNING
Check the condition of the interface between the quick hitch and the accessory (cleanli-
ness, shocks...).
It is forbidden to operate the bucket or accessory if improperly locked in quick hitch, be-
cause in the case of improper installation it may fall during use.
33
7 Options
7.5.1 Mechanical quick hitch RETROMATIC MORIN

Quick hitch structure
The quick hitch system is composed of:

A= Fastening hooks
B= Locking pins
Dismantling the accessory
1. Park the machine preferably on a stable, flat and

level surface.
2. Place the accessory at about 5 cm above the
ground.
3. Be equipped with the wrench supplied with the ac-
cessory and insert it into the quick hitch hole.
4. Turn the key (1) to disengage the bucket or acces-
sory locking pin.
DANGER
By pressing the key, the bucket or accessory de-

taches and comes into contact with the ground.
Take care not to get your hands or feet crushed
by the bucket or accessory.
5. Remove the key and store it.

6. Manoeuvre the arm to disengage the tool's quick
hitch.
Mounting the accessory
1. Place the accessory on a stable, flat surface.

2. Clean all the parts.
3. Place the arm equipped with the quick hitch on the
accessory to engage the accessory hooks on the buc-
ket or accessory pin.
4. Rotate the quick hitch by slowly lowering the
boom to fully engage the quick hitch to the bucket or
the accessory.
5. Manoeuvre the bucket or accessory to low height
from the ground to see if it is locked in the quick
hitch.
34
7 Options
7.5.2 Mechanical quick hitch CSERI

Quick hitch structure
The quick hitch system is composed of:

A= Locking pins
B= Fastening hooks
C= Locking screw
Dismantling the accessory
1. Park the machine preferably on a stable, flat and

level surface.
2. Place the accessory on the ground.
3. Be equipped with the wrench supplied with the ac-
cessory and insert it into the quick hitch hole.
4. Turn the key (1) to disengage the bucket or acces-
sory locking pin.
5. Remove the key and store it.
6. Retract the bucket cylinder to disengage the rear
of quick hitch.
7. Slowly remove the boom from the machine to
completely free the quick hitch from the bucket or
accessory.
Mounting the accessory

1. Place the accessory on a stable, flat surface.
Note
Make sure the locking pins are retracted into the quick hitch.
If the pins are in the extended position:
a. Be equipped with the wrench supplied with the accessory and insert it into the
quick hitch hole.
b. Turn the key (1) to disengage the bucket or accessory locking pin.
c. Remove the key and store it.
3. Place the arm equipped with the quick hitch on the accessory to engage the accessory hooks
on the bucket or accessory pin.
4. Rotate the quick hitch slowly lifting the boom to fully engage the quick hitch to the bucket
or accessory.
5. Manoeuvre the bucket or accessory to low height from the ground to see if it is locked in
the quick hitch.
35
36
B Operating instructions
1 BASIC PRECAUTIONS
2 USAGE PRECAUTIONS
3 PRECAUTIONS FOR THE ENGINE
4 CHECKS BEFORE STARTING THE MACHINE
5 CHECKS AFTER START-UP
6 CHECKS AFTER USE
7 USING THE MACHINE IN COLD WEATHER
8 RUBBER TRACKS
9 HANDLING THE BUCKET
10 HANDLING OF ACCESSORIES
11 ACCESSORY CHANGE BY DIRECT COUPLING
12 IMPLEMENTING THE 3RD HYDRAULIC CIRCUIT
13 TRANSPORTING THE MACHINE
14 DETECTING ANOMALIES
15 IF THE BATTERY IS DISCHARGED
16 TOWING THE MACHINE
37
38
1 BASIC PRECAUTIONS
CAUTION
The user must determine whether dangerous phenomena may occur in an application,
for example, the release of toxic gases, or whether the ground conditions require specific
precautions. The user establish the measures to be taken to eliminate or reduce the risks.
1.1 Comply with your workplace's safety rules

• This machine must only be used and maintained by qualified personnel.
• When using or maintaining the machine, comply with all safety rules, precautions and pro-
cedures at all times.
• Any task performed in teams or with a flagman should be performed based on regulatory
signals.
DANGER
The machines are not designed to work in explosive or polluted environments.
1.2 Put the safety mechanisms in place

• Make sure that all covers and all housings are properly installed in their respective posi-
tions. If any of them are damaged, repair them immediately.
• The use of safety mechanisms, such as locking lever(s) must be mastered and understood
by the machine's operator.
5.3.1 Locking lever , page 20
• Never remove the safety mechanisms. Check that they are operating correctly at all times.
If the safety mechanisms are operating incorrectly this may cause serious physical injury.
1.3 Wear suitable clothing and protective equipment
• Never wear bulky clothing or jewellery that may be

caught in the control levers or a part of the machine.
Also avoid wearing soiled work clothes, which can be
risky when using the machine.
• Wear a helmet, protective goggles, safety shoes, a
mask, gloves and any other protective equipment nec-
essary to suit the working conditions.
39
1 Basic precautions
1.4 Do not drive under the influence of alcohol, drugs or

medication.
• Never use the machine if you are under the influence of alcohol, if you are ill or if you do
not feel well as this may cause an accident.
1.5 Provide adequate ventilation when working in an

enclosed space
• The engine exhaust fumes are harmful to the human

body and it is very dangerous to inhale them. When
you start the engine in an enclosed space, open the
windows and doors to let air circulate.
• Never let the engine idle unnecessarily and never
leave the engine running when you are not using the
machine.
• Provide respirators based on working conditions to
ensure the machine operator works safely.
1.6 Protect plants from hot air and exhaust fumes

• The silencer and radiator release hot air and exhaust fumes at high temperatures. If the hot
air directly reaches a plant, it alters its state and may cause its death.
• Protect plants from hot air and exhaust fumes with a protective plate when you are working
near a hedge or plants.
40
1 Basic precautions
1.7 Keep fuel and oil away from sparks
• Leaving flames near fuel, oil, hydraulic oil or anti-

freeze solutions, which are highly flammable and dan-
gerous, may cause a fire.
• Specific attention must be paid to the following
points :
– Keep flammable materials away from cigarettes,
lit matches or any source of fire.
– Never top up any fluids while the engine is run-
ning. Do not smoke when topping up any fluids.
– Tighten the fuel and oil tank caps firmly.
• Store fuel and oil in a cool, well-ventilated place
away from direct sunlight.
• The fuel and oil must be stored in a place that re-
sponds to applicable safety regulations. Unauthorised
personnel must not enter this area.
1.8 Avoid removing the caps when the temperatures are high
• The engine coolant is hot and under pressure after

stopping the machine.
• The removal of the cap or draining the coolant in
such conditions may cause burns.
• When you remove the radiator cap, shut down the

engine and let the coolant cool down enough then gen-
tly turn the cap to release all the pressure.
1.9 Avoid crush injuries due to accessories
• Keep your hands, arms and other parts of your body

away from moving parts, between the machine's acces-
sories or between the hydraulic cylinder and the acces-
sories as jamming points may be created.
41
1 Basic precautions
1.10 Have an extinguisher and a first aid kit
• The workplace must be equipped with an extin-

guisher. Read the instructions on the adhesive labels to
find out how to use it.
• Place a first aid kit in a specific location.
• Specify the action to be carried out in the event of a
fire or accident.
• Indicate the person to be contacted in the event of an
emergency and leave the emergency call number near
your telephone.
• A location to install an extinguisher is provided in-
side the machine's cab.
1.11 Avoid any unauthorised modifications

Any unauthorised modification to the design or use of unauthorised accessories may cause phys-
ical damage. KOBELCO cannot be held responsible for any physical injuries, accidents, failure
or damage to the machine due to any unauthorised modifications.
In addition, in that these actions would constitute an explicit violation of the terms of the
KOBELCO Product Warranty, the applicable warranty would also become null and void.If you
want to modify your machine, you must contact your dealer.
1.12 Precautions for optional parts and tools

• Any modifications that are not approved by KOBELCO may cause safety risks.
• If the equipment you want to add to your machine is not listed by KOBELCO, you must
contact your dealer. KOBELCO cannot be held responsible for any physical injuries, acci-
dents, failure or damage to the machine due to any unauthorised modifications. Any unauthor-
ised modification will lead to the KOBELCO warranty being cancelled.
• When you install or use optional accessories, read their operating instructions and the sec-
tion in the manual that relates to the installation of accessories
11 Accessory change by direct coupling, page 80
• Only use accessories authorised by KOBELCO. The use of unauthorised accessories risks
affectingnot only the safety of the machine but also its operation or life span.
• The use of unauthorised equipment will contravene the terms of the KOBELCO warranty
and cancel it.
42
2 USAGE PRECAUTIONS
2.1 Precautions before starting the engine
2.1.1 Make sure that your workplace is safe
• Before you start the engine, make sure that there is
no danger in your working area.
If there are any underground installations such as water
or gas pipes, high voltage lines or other elements, con-
tact the companies responsible to locate them exactly
and to avoid damaging them.
• Examine the field and the ground and decide on the best way to work.
• When working on the street, make sure the worksite is secure.
• If you have to use the machine under specific conditions (water, snow, etc.)
2.3.7 Working in an area covered with snow , page 51
2.1.2 Clean the machine
Cleaning
• Wood chips, dead leaves, detritus and other flamma-
ble materials around the engine may catch fire. Clean
these materials from the machine.
• Dirt, oil and snow on the cab floor, the levers, handles or steps are slippy and dangerous.
Clean them completely.
• Proceed to the checks:
4 Checks before starting the machine , page 58
Keep the headlights and mirrors clean
• To clean the cab exterior:

– Be sure to keep three points of support with
the machine when cleaning the external elements
(e.g. mirrors).
– Use the support points identified in the illustra-
tion opposite.
– If 3 points of stable support are not accessible
for cleaning or maintenance of the external ele-
ments, use adapted equipment in order to safely
work on the machine.
• Check that your machine is fitted with headlights and specific working lamps and that they
are working correctly.
WARNING
The projector becomes very hot when it is working. Never touch it with bare hands
until it has cooled down to avoid any risk of burning.
43
2 Usage precautions
2.1.3 Check the safety structures

• The standard machine is equipped with a Falling Objects Protection Structure (FOPS) on
the machine's roof.
• For your safety, the machine includes a protection structure in the event of it turning over
(ROPS), for protection against falling objects (FOPS) and protection against side tipping
(TOPS). Never modify any of these structures' elements.
• The protection structures mounted on the machine comply with the recommendations of:
– ROPS: ISO 3471
– FOPS: ISO 3449
For the specifications of these structures, refer to the table below:
Type ROPS / TOPS
Weight (in conformity with CE standards) kg 1950
• If one of the safety structures is damaged, have it replaced immediately to avoid any injury.
Do not repair or modify it.
2.1.4 Check the position of the blade
• Check the position of the blade before operating the side movement levers. When the
blade is at the back, the operation of the side movement levers is reversed.
Normal travel Reverse slide movement
1 = Blade
44
2 Usage precautions
2.1.5 Accessing the machine

• Do not jump on or out of the machine. Do not climb into or out of the machine when it is
operating as this may cause physical injuries.
• When you enter and leave the machine, face the machine and use the handles and the top
of the track.
• Use the contact points indicated by arrows in the il-

lustration opposite to climb onto and descend from
the machine.
• Do not use the command levers as handles.
• Always maintain three points of contact.
• If the handles or the track is dirty or covered with
oil, wash them off.
CAUTION
Make sure that you do not bang your head against the rearview mirror when you climb
into or out of the canopy.
2.1.6 Fasten your safety belt and adjust the rearview mirror(s)
• The operator's seat is fitted with a safety belt.

• Always fasten your safety belt and adjust it before
starting the machine.
WARNING
The seat belt must be replaced after an accident or if it is damaged.
• The seat and its support must be checked by your dealer after an accident.
• If the seat and/or its support are damaged they must be replaced immediately.
• Adjust the rearview mirror(s) so that you have perfect visibility around the machine.
45
2 Usage precautions
2.2 Movement precautions

2.2.1 Machine's Danger Zone
DANGER
The operator must manipulate the machine controls from the operator seat. Any use of
the machine controls from the ground is strictly prohibited because it can lead to physi-
cal injury.
WARNING
Start the engine and run the machine only from the operator seat.
• A signaller must be provided when the working site

is dangerous or has poor visibility.
• Keep all other people away from the working site
or movement route of the machine.
• Keep any other persons out of the danger zone re-
presented by the equipment's operating radius.
Equipment operating range = 4,5m
• Alert people nearby using the horn or any other si-
gnal before starting the machine.
DANGER
If a person is in the machine's danger zone, it may be struck by the machine's moving
parts or be wedged between the machine's lower and upper parts, which can result in se-
rious injury or death.
2.2.2 Movement and accessories
• When moving the machine, keep the bucket be-

tween 40 and 50 cm above the ground with the boom
and arm folded .
• If you need to use the command levers when mov-
ing, do not make any sudden movements when oper-
ating them.
• Move the machine at low speed and slow down
when turning on hilly terrain.
• Avoid driving over obstacles if possible. Avoid
them or remove them. If this is not possible, drive the
machine at low speed keeping the tool near the
ground.Never travel over obstacles that risk tilting the
machine by over 10 degrees.
46
2 Usage precautions
2.2.3 Driving the machine on a slope
• Drive the machine carefully on a slope to avoid any

tipping over or slipping to the side.
• When driving the machine on a slope, keep the
bucket between 20 and 30 cm above the ground to be
able to lower it to the ground and stop the machine in
the event of an emergency.
WARNING
Never travel across a slope of 20° or more as the
machine may tip over.
• Never turn the machine on a slope and do not move

it across a slope. Descend to flat ground and then turn.
Note
For the maximum acceptable slope:
• The machine will slide easily on grass, dead leaves
or a damp metal plate, even with a slight tilt. Drive
the machine carefully at low speed to prevent it
slipping.
WARNING
The machine may lose its balance and tip over when rotating the upper part or when the
equipment is working on a slope.
Do not pivot the upper structure with a load in the bucket. If the rotation cannot be
avoided, provide a bank to keep the machine as horizontal as possible. Then turn the
upper structure.
Braking when descending on a slope

• When going downhill, you can automatically stop the machine by putting the travel levers
in neutral.
If the track slides
• If the tracks slide and you can not climb a slope with the travel motors alone, plant the
bucket into the ground, retract the arm and move forward. Repeat this operation as many
times as necessary.
If the engine stops
• If the engine stops when climbing an incline, position the travel levers in the neutral posi-
tion and lift the locking lever, then stop the machine and restart the engine. If the machine
does not start, pull the locking lever and check the fuel level.
47
2 Usage precautions
2.3 Working precautions

2.3.1 Precautions for using the equipment
WARNING
Do not use the equipment's command levers during side movement. Stop the side move-
ment then use the equipment.
• Do not use the equipment's rotation force.

Do not use the rotation force to level the ground or break
a wall. Do not use the bucket's teeth to dig the ground
during rotation. This may damage the equipment.
• Do not use the equipment's side movement force

(except where unavoidable).
Do not use the side movement force to dig the ground
with the bucket's teeth in contact with the ground. This
may apply excessive force to the rear of the machine and
shorten its life span.
• Do not use the hydraulic cylinder to the end of

its run.
a = play
This may apply excessive force to the cylinder's stop
piece and may reduce the equipment's life span. Main-
tain safe room for manoeuvre.
• Do not use the bucket's dropping force.

Do not use the bucket's dropping force to dig the ground
as with a pick or harvester. This may apply excessive
force to the rear of the machine and shorten its life span.
In addition, this may cause a serious accident.
• Do not strike the blade against a rock or stone.

This may damage the blade or hydraulic cylinder.
48
2 Usage precautions
• Do not use the machine's lowering force.

Note
Do not use the machine's lowering force to dig
the ground.
• When excavating a hard rock, keep the ma-
chine's tracks flat on the ground.
Note
It is also recommended to break hard rock into
several pieces using other means to prevent
damage to the machine.
• Be careful when pulling the equipment out.

When you retract the equipment for side movement and
transport, make sure that the bucket and blade do not
come into contact.
• Support the blade on both sides.

When you use the blade as a support, press the blade
down on both sides.
• Pay attention to the blade during excavation.

When carrying out a deep excavation on the ground in
front of the blade, make sure that the blade does not
come into contact with the boom cylinder. Place the
blade at the back if it is not in use.
2.3.2 Dangerous tasks
• Digging from the top is dangerous as there is a risk

of rock falls or landslides.
• Digging from the bottom is dangerous as this may

destabilise and tip over the machine.
49
2 Usage precautions
2.3.3 Working near electricity lines
DANGER
Working close to overhead electricity lines is very

dangerous and specific precautions must be taken.
• For this manual, you are considered as working near overhead electricity lines once the
equipment or your machine's load can reach the minimum distances indicated in the table
below.
• Follow these procedures to prevent any accident or injury :
– Wear shows with rubber or leather soles.
– Use a signaller to warn the operator when the machine is too close to an electrical line.
– If the machine is to enter into contact with a cable, the operator must not leave his seat.
– Warn all personnel on the ground to stay far enough away from the machine.
• To determine the voltage of the wires on the work site, contact the electricity production
company concerned.
Voltage (V) Minimum safety distance (m)
≤ 100/200 2
Transformer
≤ 6600 2
≤ 22000 3
≤ 66000 4
Transmission line
≤ 154000 5
≤ 275000 7
2.3.4 Working near obstacles

• When moving in a tunnel, under a bridge or when you are working in an area near tall ob-
stacels, drive the machine carefully to avoid knocking the boom, the arm or the accessory
against these obstacles.
2.3.5 Emergency stop and securing the machine

In case of an emergency stop of the machine, immediately put the accessory or load being hand-
led on the ground according to the following procedure:
In case of hose rupture or imminent dangerous phenomenon due to loss of control of the ma-
chine, release the machine controls and immediately lift the safety lever. The machine's power
circuits are cut, except the one controlling the blade.
Note
If necessary, move the ignition key to OFF to stop the engine.
50
2 Usage precautions
1. Lower the lock lever.

2. Set the starter key to ON position.
3. Use the joysticks to lower the boom and place the accessory or load on the ground.
4. Raise the lock lever.
5. Turn the key to OFF position to switch off the engine and disconnect the electrical circuit.
Remove the key from the ignition.
2.3.6 Working on a slope
• Make sure that the machine does not lose its bal-
ance and tip over when rotating the upper structure or
when rotating equipment on a slope.
• Do not pivot the upper structure with a load in the
bucket.
• If the rotation cannot be avoided, provide a bank to
keep the machine as horizontal as possible. Then turn
the upper structure.
Note
For the maximum acceptable slope: :
2.3.7 Working in an area covered with snow

• Ground covered with snow and icy roads are dangerous as the machine may slip, even on a
slight incline. Drive the machine at reduced speed; do not stop or turn suddenly.
• Remove the snow carefully as verges or other potential dangers may be buried beneath the
snow.
2.3.8 Working on unstable ground
WARNING
Unstable ground increase the risks of the machine tipping over.
• Keep away from cliffs, verges and ditches as the ground there is unstable. There is a risk
that it will give way because of the machine's vibrations or weight, which would cause the
machine to tip over or fall. Be careful when working immediately after rainfall or an explo-
sion as the ground is unstable.
• Infill and ground near trenches are not stable and risk giving way because of the weight
or vibrations of the machine, which would cause the machine to tip over or fall. Be espe-
cially carefully when working on this type of ground.
• When you are working in an area with a high risk of rock fall, wear a helmet and remain
under the canopy or in the cab.
51
2 Usage precautions
2.3.9 Working in a submerged area
• Before you use the machine in a submerged area,

examine the condition of the ground and the depth
and flow of the water.
• The maximum depth of water in which the machine
may be used is located up to the centre of the carrying
roll.
IMPORTANT
When you come out of the water, if the machine
is climbing a slope with an angle of over 15°,
there is a risk that the rear of the upper struc-
ture will remain submerged in the water, which
risks damaging the radiator when it stirs up the
water. Be aware of this when you exit the water.
• After use, apply a large quantity of grease to the moving parts (in particular the bucket pin)
which have been submerged in water for a long period until the grease used is extruded from
the bearings.
• Then wipe off the extruded grease with a cloth.
52
2 Usage precautions
2.3.10 Working in a muddy area

• Operate the machine carefully so that it does not get stuck. If it does get stuck, release it us-
ing the following procedures.
If only one track is stuck
1. Place the bucket on the muddy side.

2. Lift the track.
3. Place wood or a wedge under the track runners.
4. Raise the bucket.
IMPORTANT
When you raise the machine, support yourself on the ground with the lower part of the
bucket (and not with the teeth). The angle between the boom and the arm must be 90° to
110°.
If both tracks are stuck
1. Place a log or piece of wood under the tracks.

2. Push the bucket into the firm ground.
3. Retract the arm as if to dig and move forward with
the side movement levers to get out of the mud.
2.3.11 Working in an area with reduced visibility

• When working in a dimly-lit area, switch on the lights and front headlights and provide ad-
ditional lighting if necessary.
• Stop all work when fog, snow or rain hinders your visibility.
53
2 Usage precautions
2.4 Parking precautions

IMPORTANT
Park the machine preferably on a stable, flat and level surface.
• If you need to park on a slope:

1. Verify that the ground offers sufficient stability
over time to maintain the machine position.
2. Place the blade on the side of the slope and plant
it in the ground.
3. Place the bucket opposite the blade and plant it al-
so in the ground.
1 = Bucket in the ground
4. If you can not follow this procedure, add a wood-
2= Blade in the ground en wedge on the uphill side of the slope at the
tracks.
1. Release the right and left side movement levers in neutral position to stop the machine.
2. Run the engine on idle with the accelerator lever.
IMPORTANT
Stopping the engine after a rotation at high speed risks reducing its life span. Do not stop
the engine suddenly except in an emergency.
If the engine is overheating, do not stop it immediately. Reduce the engine temperature
progressively by running it at an intermediate rotation speed before stopping it.
3. Lower the bucket to place its lower surface in contact
with the ground.
4. Lower the blade to the ground.
5. Pull the locking levers back.

• Stopping the engine :
a = Locking
b = Locking lever
c= Left hand side
6. Turn the key to OFF position to switch off the engine

and disconnect the electrical circuit.
7. Remove the key from the ignition.
WARNING
Do not touch the command levers before switching off the engine, or else the equipment or
the machine may move suddenly and cause a serious accident.
54
2 Usage precautions
2.5 Precautions for the accessories
CAUTION
An accessory that is not adapted to the machine may imbalance it.
• When you mount or remove an accessory, follow these precautions :

1. Place the machine on flat, firm ground.
2. Stop the engine.
3. Keep the parts clean and well greased.
4. Never mount any accessories that exceed the maximum accepted dimensions.
5. Do not stay beneath a suspended load.
• The user must read and keep the instructions related to mounting and using accessories.
2.6 Precautions for using optional accessories

• An accessory that is very long may imbalance the machine and cause it to tip over when it
descends a slope or pivots on a slope.
2.2.3 Driving the machine on a slope , page 47
2.3.6 Working on a slope , page 51
• If you mount a particularly heavy accessory on the machine, the inertia of the upper struc-
ture will increase and continue to rotate over a long distance once the rotation lever has been
released.
• This may give the operator a false impression of the distance to be respected between the
pivoting accessory and a nearby object and may strike the accessory against the object. To
avoid this type of accident, stop the rotation as soon as possible.
• Because of the increase in the inertia, the accessory will fall a greater distance away after it
has been stopped in the air. There will be major unplanned drift for the accessory.
• Check that the arm and the boom are correctly mounted. If this is not the case, accidents or
damage may occur. Contact your dealer if you have any questions relating to mounting the
boom or the arm.
• If you mount a long accessory, you may incorrectly estimate the distance between the ac-
cessory and a nearby object and strike the accessory against the object. Provide enough room
between the long accessories and the nearby objects.
55
2 Usage precautions
2.7 Precautions for the battery
• The battery is located under the seat.
DANGER
Be careful when handling the battery.
• The battery electrolyte can cause severe burns to

the eyes or skin. Always wear safety glasses and
clothes when handling the battery.
• If the battery electrolyte comes into contact with
your skin or clothes, rinse it off immediately in a large
quantity of water and consult a doctor.
• An explosion may occur as the hydrogen produced
by the battery is flammable. Keep the battery away
from all flames and sparks.
• If you accidentally swallow any of the battery's electrolyte, drink a large quantity of water,
milk or fresh eggs and consult a doctor immediately.
• Before inspecting or handling the battery, switch off the engine and turn the starter switch
to OFF.
• Make sure that you do not cause a short circuit by touching the battery terminals with a
tool.
• If a terminal connection comes loose, sparks may be caused because of a poor contact and
may cause an explosion. Make sure that the terminals are connected safely.
CAUTION
To start the engine using the connection cables, comply with the procedure described
15 If the battery is discharged , page 95
56
3 PRECAUTIONS FOR THE ENGINE
• It is vital that you respect a running in period for the machine during the first hundred hours
of service (read the time counter). During this period, the machine must not be used with an
excessive load, even though it has been correctly prepared and checked before despatch. Oth-
erwise there is a risk that its performance will be affected and its life span shortened.
• When running in the machine, make sure to :
– Preheat the engine by running it on idle for 5 minutes after starting it.
– Do not run the machine with a heavy load or at a high speed.
– Do not start, accelerate or stop the engine suddenly.
– Do not change direction too suddenly.
Note
Observe these precautions throughout the life of the machine in order to preserve the
good condition of the engine.
57
4 CHECKS BEFORE STARTING THE MACHINE
4.1 Overall visual inspection
WARNING
If there is any fuel on hot areas or if there are any fuel and/or oil leaks, this may cause a
fire. Carefully check these possible causes of fire. If there are any faults, contact your
dealer.
1 Check the hydraulic components : wear and leaks around the cylinders, damage to the ho-
ses and connectors come loose.
Clean the dust and combustible materials (dead leaves, chips) on areas where heat devel-
2
ops : around the engine, the battery and the radiator.
3 Check that there are no oil leaks from the engine or water leaks from the cooling system.
Check that there are no oil leaks from the hydraulic system, the hydraulic oil tank, the
4
pipes and seals.
5 Check that there are no traces of grease or leaks from the hydraulic pipes.
Check that there are no brakes, wear or play on the bolts and there are no oil leaks on the
6
track rollers (runners, sprockets and rollers).
7 Check that the bolts have not broken or come loose.
Check that the red ring on the water decantor is pushed onto the lower part of the bowl. If
8 the ring floats in the bowl, the means that water has mixed with the diesel. In this case,
take out the bowl and remove the water.
58
4 Checks before starting the machine
4.2 Checking and topping up the level of cooling fluid

• Check the level of cooling fluid every day according to the following procedure :
1. Place the machine on flat ground.
2. Stop the engine.
3. Wait until the engine and the radiator have cooled down.
4. Open the bonnet with the ignition key.
5. Lock it with the safety rod.
6. Check that the level of fluid in the tank is between the min and max markers.
A = expansion flask
1 = maxi
2 = mini
• If the level is below the min marker:

1. Take the cap off the tank.
2. Top up to the maximum marker.
3. Close the tank again.
4. Close the engine bonnet.
IMPORTANT
If the tank is empty, check for leaks and the water level in the radiator. If the level of water
in the radiator is low, top it up in the radiator then in the tank.
WARNING
Only remove the radiator cap to top up the radiator.
Replacing the cooling fluid :

The cooling fluid must be changed every 1000 hours. Contact your dealer.
59
4.3 Checking and topping up the engine oil level
1. Wait until the engine has cooled down.

2. Open the bonnet with the ignition key. Lock it with
the safety rod.
3. Read the engine oil gauge. (G)
WARNING
At operating temperature, the oil and the gauge
area are hot.
Avoid the hot oil or the components coming into
contact with your skin to avoid any physical
injuries.
4. Clean the gauge with a cloth to remove any oil

deposits.
5. Insert the gauge into its tube.
6. Remove it. The engine oil level must be between
markers H and L.
• If the oil level is below marker L, open the filling
hole and top up to marker H.
F = Filler hole
• If the oil level is above marker H, remove the ex-
cess quantity of oil via the drainage cap (P) then
check the level again.
Note
Do not pour the excess engine oil onto the
ground or the road.
• Once the engine oil is at the appropriate level, close the bonnet again.
• Select the oil according to the temperature. If you start the engine at temperatures below
0°C, use an SAE 10W, an SAE 10W-30 or SAE 15W-40 even though the daytime temperature
rises to 10°C.
Temperatures °C
Quantity prescribed (L)
- -20 -10 0 10 20 30 +
En- SAE 10W CD

2,8
gine SAE 10W-30CD
+ 0,4 Oil filter
oil SAE 15W-40 CD
IMPORTANT
Do not mix different types of oils.If you need to top up the oil with a different make or type
from the oil left in the tank, remove the remaining oil completely.
Replacing the engine oil :
1 Periodic inspections and upkeeps, page 101
60
4.4 Checking and topping up the fuel level
1. Set the starter key to ON position.

2. Determine the fuel level by looking at the fuel
gauge on the dashboard.
3. Set the starter key to OFF position.
Only use the recommended diesel :
F = Full • ISO 8217 DMX
E = Empty • EN 590:96
Minimum cetane index: 45.
1= Cover R
2 = Cap
Temperatures °C
- -20 -10 0 10 20 30 +
N° 2-D
Diesel N° 3-D 20,0
N° 3-D (S)
WARNING
If you spill any fuel, wipe it up with a cloth.

7. Close the right hand cover.
Note
If the cap vent holes are plugged, the pressure in
the reservoir may vary and the fuel supply will
1= Event be faulty. To avoid this happening, clean these
vents air holes regularly.
61
4.5 Checking and topping up the hydraulic oil level
1. Put the machine in the position shown opposite:

blade back and lowered to the ground, equipment par-
allel to the tracks, boom cylinder half out, arm cylin-
der retracted to the end of its run, bucket teeth on the
ground.
2. Stop the engine.
3. Determine the oil level by looking at the gauge on
the machine's left hand cover. The bearing must be be-
tween the gauge's upper and lower markers.
Note
The oil level varies according to the oil
temperature.
• Before start-up, the oil level must be on
or around the central point of the gauge
scale (oil temperature : 10 to 30°C).
1 = Upper limit • During normal operation, the oil level
must be around the upper limit marker on
2 = Lower limit
the oil gauge scale (oil temperature : 50 to
80°C).
4. If the oil level is below the minimum marker, top
up as follows :
a. Open the left hand cover.
b. Open the hydraulic oil tank opening cap.
c. Top up through the filler hole, keeping an eye
on the gauge located on the tank.
2= Filler hole
6. Close the left hand cover.
IMPORTANT
Do not top the hydraulic oil over the upper limit marker on the oil level gauge. An exces-
sive quantity of hydraulic fluid may damage the hydraulic system by applying too much
pressure to these components, which would cause a dangerous high pressure leak.
62
Temperatures °C
- -20 -10 0 10 20 30 +
16,5 in the tank
Hydraulic oil ISO VG46
9,5 the rest
IMPORTANT
Replacing the hydraulic oil :

• The hydraulic oil must be replaced every 1000 hours. Contact your dealer.
63
5 CHECKS AFTER START-UP
WARNING
Emergency stop : if an abnormal action occurs, turn the key in the ignition switch to the
OFF position. The electrical system is interrupted and the engine stops. Ask your dealer to
check the machine.
If you do not use the pre-heating, the machine may respond slowly to the command levers
or not operate correctly, especially in cold weather.
IMPORTANT
The hydraulic oil must be at a temperature from 50°C to 80°C. If the temperature is low,
wait until it reaches 20°C before using the equipment. If you need to use a command lever
before the oil reaches this temperature, handle it gently.
Do not accelerate suddenly if the engine is not hot.
After the engine starts, do not use the machine immediately but respect the following
procedure :
1. Run the engine on idle and check that the engine oil pressure alarm light is off.
2. Check that the gauges and the screen correspond to the following statuses :
1= Diesel gauge normal
2= Cooling fluid temperature indicator normal
3= Time counter normal
4= Engine oil pressure alert indicator off
5= Battery charge warning alert off
6= Water temperature alarm light off
3. Pull the throttle lever to the centre point between idle and full throttle. Run the engine about
5 minutes with no load at the intermediate rotational speed.
4. Unlock the locking levers and lift the bucket from the ground.
5. Use the joysticks to extend and retract the bucket and arm cylinders to the end of their run.
Alternately run the bucket cylinder for 30 seconds then the arm cylinder for 30 seconds over
a total duration of around 5 minutes to raise the hydraulic oil temperature to at least 20°C.
IMPORTANT
When moving the accessory, make sure it does not hit the ground or the machine.
IMPORTANT
Check that there is no abnormal noise in the hydraulic circuit.
64
5 Checks after start-up
6. Check the colour of the exhaust gas, the noise and the vibrations of the machine.
7. Raise the locking lever to ensure that no handling of the equipment and no rotation of the
upper structure is possible with the joysticks.
8. Unlock the locking lever and activate the joysticks to check that everything is operating
normally.
9. If you observe the slightest anomaly during this procedure, contact your dealer.
65
6 CHECKS AFTER USE
If the machine is used in a rocky place :
• Check for damage to the lower chassis.
If the machine is used in a dusty place :
• Check whether the air filter is clogged.
• Check the air filter cartridge regularly.
• Check whether the radiator vents are clogged.
• Clean or replace the fuel filter cartridge regularly.
• Clean the electrical equipment, particularly the starter and the alternator to avoid any dust
deposits.
If the machine is used in mud, snow or sand :
• Clean the machine.
• Check there are no cracks or damage.
• Check that no nuts or screws are missing.
• Apply grease to all equipment axes that have been submerged in mud, snow or sand.
66
7 USING THE MACHINE IN COLD WEATHER
7.1 Preparation for use in cold weather
• In cold weather, you may have difficulty starting the engine because the coolant and fuel
can be frozen.
• Consequently, take the following measures :
1. Use oil and fuel suitable for the outside temperature.
2. Keep the battery charged. In cold weather, remove the battery after using the machine
and store it in a heated room to facilitate restarting the machine.
7.2 Starting in cold weather
WARNING
Consult these pages and respect these safety instructions before starting up the machine.
2.1 Precautions before starting the engine , page 43
1. Pull the acceleration lever back to full gas position.
B= Throttle lever
2. Turn the key in the starter switch to place it in AIR HEATER position. Hold it for 10 to15
seconds to preheat the engine intake air.
3. Turn the key to START position to start the engine. Release the key after the engine starts
and it will return itself to ON position.
4. When the engine speed increases, push the accelerator forward to the idle position.
IMPORTANT
Do not leave the key in START position for over 10 seconds.
If the engine does not start, position the key at OFF. Wait 30 seconds then restart the
engine.
Moving or operating the machine without warming it up first may affect its
performance.
67
7 Using the machine in cold weather
7.3 Precautions after use

To avoid that the machine is jammed due to mud, water or frozen deposits on the rubber tracks :
1. Park the machine on firm, dry ground or place boards on the ground and park the machine
on these boards to avoid the tracks freezing on the ground.
2. Drain the water built up in the fuel system by turning the evacuation tap to avoid and
freezing.
3. Cover the battery or place it in a warm place and reinstall it on the machine the next
morning.
7.4 When cold weather is over

• When the exterior temperature increases, replace the greasing oil and the fuel
68
8 RUBBER TRACKS
8.1 Correct use of rubber tracks
• Rubber tracks have certain advantages over steel tracks. However, you cannot get the full
benefit out of rubber tracks if you use them in the same way as steel tracks.
• Use the rubber tracks moderately according to the conditions at the work site and the type
of work.
8.2 Rubber track warranty

• The rubber tracks are not guaranteed for repair and replacement if they are damaged fol-
lowing careless use by the user : lack of check of the track tension or incorrect maintenance,
use of the tracks on surfaces or terrain likely to damage them.
69
8 Rubber tracks
8.3 Precautions for using rubber tracks

• Do not use them or pivot them on broken stones, a hard, rough rock base or around steel or
iron rods or the edges of iron plates.
• Do not use the machine on rocky ground such as a river bed as there is a risk that the tracks
will be damaged by gravel entering the runners or the tracks becoming loose. Pushing earth
by force will reduce the tracks' life span.
• Avoid the rubber becoming stained by oil, fuel or chemical solvents. If the tracks are dirty,
wipe them immediately. Do not travel across oily surfaces.
• When you do not use the machine for a period of over 3 months, avoid placing the tracks
in a place that is directly exposed to sunlight or rain.
• Never drive on heated surfaces such as fires in the open air, a steel plate exposed to the
sun or a hot asphalt road.
• Never drive on a track when the other track is held above the ground with the equipment.
This may damage the tracks or cause them to come off.
• Never turn on the spot on concrete or asphalt roads.
• Do not suddenly change the speed. You risk wearing or damaging the track.
• Never rotate on ground with a significant difference in level. Climb a step at a right angle
to avoid the tracks coming off.
• Gently lower a machine that has been raised from the ground with the equipment.
• We do not recommend that you use the machine to handle materials that become oily once
crushed (soya, wheat grains, compressed colza oil yeast, etc.). After use, clean the machine
fully with water.
• We do not recommend that you use the machine to handle materials such as salt, ammo-
nium sulphate, potassium chloride, potassium sulphate or super lime biphosphate. Transport-
ing these materials risks damage the metals' adhesion. After use, clean the machine fully with
water.
• Avoid the tracks coming into contact with concrete walls.
• The tracks tend to slip on snow or icy roads. Check that you do not slip when moving or
working on a slope in cold weather.
• Operating the machine in extremely cold weather may damage the rubber tracks and re-
duce their life span. Given the physical characteristics of rubber, observe the operating tem-
peratures specified in this manual.
• Do not damage the tracks with the bucket when using the machine.
• Do not drive on the boundary between a flat sur-

face and a slope to climb in reverse. Otherwise, re-
duce the speed.
70
8 Rubber tracks
• Do not drive with a track on a slope or convex sur-

face (one that generates an angle of over 10°) and the
other track on flat ground; this will damage the tracks.
Drive with both tracks on the same flat surface.
• Keep the tracks at their adequate tension to avoid

them coming off. If the voltage is too low, the ma-
chine can throw a track in the following
circumstances:
– When there is a significant difference in level,
there is a spacing between the tracks and the
rollers.
1 = Track
2 = Tightener roller
– When you carry out side movement in reverse,
there is another spacing between the tension roller
and the track.
3 = Idle wheel
– when the machine is moving although the
tracks have been blocked to the side by an
obstacle.
– when the idler pulley and the rollers are not
aligned with respect to the tracks.
A = Chassis side
B = Rubber track side
– when you are reversing under these conditions.
8.4 Track maintenance

8.5 Track replacement
6.4.2 Track replacement , page 119
71
9 HANDLING THE BUCKET
9.1 Machine stability when using with a bucket or an
accessory
• The maximum weight when in use in bucket mode or with accessories ensure machine dy-
namic stability in use. It corresponds to the maximum weight allowed at the end of the empty
arm.
• This weight is determined for the machine on a flat and firm ground under the most unfav-
ourable conditions and is indicated in the table below.
950 mm -
105 -
190 -
• It must absolutely be taken into account by the operator before using the machine for exca-
vation, levelling operations or in working conditions with the accessories.
• Depending on the machine configuration (arm length, presence of a counterweight…) and
working conditions, the operator must make sure that :
– The equipment and accessories selection is made according to the nature of the task to
be carried out and according to the machine's stability limits.
– the total weight of the quick hitch, the accessories used (bucket, hydraulic hammer...)
and the load handled does not exceed the maximum weight allowed.
• The capabilities of the machine are given for a working position with the undercarriage ex-
panded to give the machine more stability.
WARNING
Using the machine with the undercarriage retracted must be limited to moving without
rotation of the turret. This use is under the responsibility of the user and is strongly
discouraged.
DANGER
Any excess can lead to a loss of stability of the machine and tip it over. KOBELCO
CONSTRUCTION MACHINERY CO., LTD. accepts no responsibility in case of non
compli-ance with the safety instructions described in this chapter.
WARNING
When using the machine with a heavy accessory (bucket in loader mode or log loader for
example) associated with travel movement, the maximum weight guaranteeing the stabil-
ity of the machine and the loads shown in the lifting table must be reduced by 20%.
72
9 Handling the bucket
To determine the weight that your machine

will handle, make the following calculation:
Weight handled =
+ Weight of equipped quick hitch
Weight of the accessory (hammer,
+ empty bucket...)
Bucket load capacity x material
+ density)
This operation is reminded by a sticker af-

fixed in the cab interior and visible from the
driver's compartment.Compare the result with
the maximum weight under condition of use
with bucket, shovel or with accessories.
Weight of quick hitch and accessories (hammer, empty bucket...):

Please refer to the stickers or C.E. and manufacturer's plates affixed on the accessories
mounted on your machine.
C.E. sticker sample Manufacturer's plate example
73
Weight of material handled:

The bucket loading capacity (or SAE volume) allows calculating the weight of material
handled in the bucket (in case of full buckets) and it takes into account the extra weight caused
by the dome piling of certain materials.To determine the weight of materials handled, make
the following calculation:
Weight of materials (kg) = Load Capacity (L) x Density
The density of the materials has a great influ-

Materials Density ence on the weight of the load handled.The
Sand 1,64 opposite table specifies the density of the
most commonly handled materials.
Clay 1,7
Mud 1,8
Gravel 1,5
74
9.2 Compatible accessories

• These accessories are given for 1.8 density materials with a full bucket forming a dome in
accordance with ISO standard 7451. For particular operations or with materials of different
densities (partial bucket filling due to fluid products such as mud) larger buckets may be
used.
• In this case it is the responsibility of the user to ensure that the machine stability limit is
not exceeded. The machine could tip over, which could cause serious physical injuries and ex-
tensive material damage.
9.1 Machine stability when using with a bucket or an accessory, page 72
• Do not use accessories that are not listed in this chapter. The user must ensure that the ac-
cessory is compatible with the capabilities of the machine and the task at hand. If in doubt,
contact the accessory manufacturer or dealer.
• The capabilities of the machine are given for a working position with the undercarriage ex-
panded to give the machine more stability.
Mounting without quick hitch

Retro bucket G1600
Ditching bucket G1C1000
Bucket Swivel ditching bucket -
-
Loading bucket
-
Hydraulic hammer DMS95
Mounting with quick hitch

Quick GMO0100
Module
hitch
Retro bucket GMO02R0600
Mechanical Ditching bucket GMO02C0800
cam
( ACB Morin) Swivel ditching bucket -
Bucket
-
Loading bucket
-
Hydraulic hammer DMS95
Quick hitch GCSMS01B

Retro bucket GCS01BT0600
Mechanical Ditching bucket GCS01BC0850
wedge Bucket Swivel ditching bucket GCS01BP0800
(CSERI)
-
Loading bucket
-
Hydraulic hammer DMS 95
75
9.3 Operation of the retro bucket
• The retro bucket is adapted to dig the ground at a

level below the machine.
• The maximum digging force is obtained when the
angle between the bucket cylinder and the bucket arm
and the angle between the arm cylinder and the arm is
90°.
• For maximum effectiveness, handle the arm within

the range illustrated opposite : 45° forward and 30°
back.
• Do not move the equipment to the end of the cylin-
der run.
• To dig at a level above the machine, install the

bucket in the reverse position.
11.2.1 Loading bucket , page 81
9.1 Machine stability when using with a
bucket or an accessory, page 72
9.4 Digging trenches
• To increase the effectiveness of the machine, place

an appropriate bucket to dig a trench and position the
tracks in parallel on each side of the trench to be dug.
• To dig a wide trench, dig on the two sides then the
centre.
1 = Parallel
9.5 Loading
• To increase effectiveness, position the skip truck at

a location where the operator may view it and where
the machine's rotation angle is minimised.
• Load the earth from the back of the truck to facili-
tate loading and maximise the quantity of earth
loaded.
76
10 HANDLING OF ACCESSORIES
10.1 Hydraulic hammer SOCOMEC Usage recommendations
WARNING
During the work phase, keep everyone out of the 20m danger zone.
Note
The hammer can only operate within the following temperature range:
[-5°C ~ +45°C]
• To avoid damaging the structure of the hammer and minimize vibration, the operator must
be smooth when using the tool.Be sure to set the engine speed if you are using a hammer.
• Once the work requiring the hammer is finished, set the hammer vertically with respect to
the ground and leave it in this position to facilitate drainage of condensation on the side of the
piston.
Tool change
1. Park the machine preferably on a stable, flat and level surface.
2. Place the accessory at about 30 cm above the ground in horizontal position.
3. Stop the engine.
4. To remove the tool from the housing:
a. Use a lever to press the pin (A) and to push it

into its housing (1) (2 cases possible depending on
model).
b. Use a second lever to press the stop swivel pin
(B) and push it out completely (2).
c. Remove the tool from the seat.
77
10 Handling of accessories
5. Apply plenty of grease to the part in the new tool guide.

6. Manually fit the flat end of the tool into the guide.
7. Push and turn the tool in order to position it parallel to the pin housing
8. Use a lever to press the pin stop and make it fit into place
9. Insert the pin until the pin stop returns to its position.
Note
There are different forms of tools that can equip the hammer. Contact your dealer.
• If the hammer is inactive for a long period, you must:
– Pull out the tool and, after pushing the piston as high as possible (using a tube) grease it
thoroughly and reassemble the tool. This prevents oxidation of the piston end.
– Shelter the hammer in a confined area that is protected from the weather.
78
11 ACCESSORY CHANGE BY DIRECT COUPLING
11.1 Dismantling the accessory
A & B = Bucket or attachment bore
1. Place the machine on flat ground.

2. Place the accessory at about 5 cm above the ground.
3. Stop the engine.
5. Remove the swivel pin from the A bore and the swivel pin from the B bore.
IMPORTANT
• Protect the various elements from dirt and dust.

• Take care not to damage seals on each bushing side.
• Check the good state of o-rings. Replace it if damaged.
79
11 Accessory change by direct coupling
11.2 Mounting the accessory

IMPORTANT
Before using an accessory requiring hydraulic power, check the pressure compatibility
from the machine specifications chart.
WARNING
Before mounting a bucket or an accessory on your machine, make sure that:
• the bucket or accessory is compatible with the

capabilities of your machine;
• the bucket or accessory mounting operation is
performed on a level and stable ground;
• the bucket or accessory is properly positioned
to be installed on the machine.
1. Clean and lubricate the bores.

2. Put the o-rings in place.
3. Align the arm with bore A, and the pin with bore B.
4. Put the bolts in place on axes A and B.
5. Grease the hinged parts.
80
11 Accessory change by direct coupling
11.2.1 Loading bucket
IMPORTANT
Protect the various elements from dirt and dust.
Take care not to damage seals on each bushing side.
1 = Arm
2 = Bucket link
1. Clean and lubricate the bores.

2. Put the o-rings in place.
3. Align the pin bore with the bucket A bore.
Add shims to compensate for play if necessary.
4. Insert the swivel pin into bore A.
5. Lift the equipment and align the arm bore with the bucket B bore holding the bucket about
5 cm of the ground.
Add shims to compensate for play if necessary.
6. Insert the swivel pin into bore B.
7. Put the bolts in place on axes A and B.
8. Grease the hinged parts.
81
12 IMPLEMENTING THE 3RD HYDRAULIC CIRCUIT
12.1 Description
1= 3rd circuit selector

2= Pedal locking
3= 3rd circuit pedal
CAUTION
Do not operate the controls of the 3rd circuit if there are no installed accessories.
12.1.1 3rd circuit selector
• Use this valve, located near the battery, to select the

single or double acting 3rd hydraulic circuit.
A = 3rd circuit - dual effect
B = 3rd circuit - single effect with direct tank return
82
12 Implementing the 3rd hydraulic circuit
12.1.2 3rd circuit pedal

1 = 3rd circuit - single effect with direct tank return
2 = 3rd circuit - dual effect
3 = Pedal locking
• Application example: hydraulic hammer
1. Turn the valve lever to select single or dual ef-
fect. The 3rd circuit selector is then set to single
effect.
2. Unfold the foot rest.
3. Press the left hand side of the pedal (1) to imple-
ment the accessory.
IMPORTANT
Lock the pedal when the auxiliary circuit is not
used.
12.2 Mounting the accessory

WARNING
Before performing any maintenance operation, remove residual pressure in the hydraulic
circuit.
2.1.1 Removing the residual pressure, page 103
Always drain the machine's oil into a safe container and never directly onto the ground.
1. Stop the engine.

2. Remove the caps.
3. Connect the hydraulic tool's hoses.
Hydraulic oil rate at nominal engine speed :

12.3 Precautions for using the accessory

• Follow the procedures described in the user manual provided by the accessory's
manufacturer.
Hydraulic hammer (single action accessory)

• Set the return pipe selector valve to the position for a single action accessory.
• The hammer works when the proportional roller is operated.
Tilting bucket
• Position the return circuit selector valve to the position for a dual action accessory.
• Use the proportional roller to operate the accessory.
83
13 TRANSPORTING THE MACHINE
WARNING
Choose a road taking account of the width, height and weight of the machine loaded on
the truck.
Transport the machine safely according to the rules associated with applicable
legislation.
13.1 Loading/unloading the machine

13.1.1 Precautions for loading/unloading the machine
• Load or unload the machine of a flat, firm surface, a good distance away from any verges.
• Use adequate power ramps with hooks at their extremities.
• Make sure the ramps are sufficiently wide, long and thick to hold the machine so that you
can load it and unload it safely. If the ramps flex excessively, consolidate them with wedges.
• Install the ramp safely on the truck deck so that they do not become detached.
• Clean grease, oil and any other slippery deposits from the ramps and remove the mud from
the tracks to avoid the machine sliding sideways on the plates.
• Do not load or unload the machine if the ramps are slippery due to rain, snow or frost.
• Load or unload the machine at reduced speed.
• Never change the direction of travel on the ramps. If you need to change your path, take
the ramps down, and do it on the ground.
84
13 Transporting the machine
13.1.2 Procedure
1. Engage the truck's brake.
2. Position buttresses to immobilise the truck.
3. Position the ramp plates on the truck deck so that the centre of the truck and the centre of
the machine are aligned. Check that the left and right ramp plates are at the same level.
4. The angle between the ground and the ramp plates must be less than 15°.
1 = Ramps
2 = Wedge
3 = Stops
Note
Determine the spacing between the ramp plates based on the centre of the track
runners.
5. Place the accelerator pedal to idle position.
6. Direct the machine towards the ramp plates at low speed and load the machine onto the
truck. Do not use levers other than the side movement levers when travelling across the ramp
plates.
13.2 Immobilising the machine on the truck
Once the machine is in a suitable position on the truck, immobilise it as follows :

1. Lower the blade to the ground.
2. Completely extend the track spacing cylinder to pre-
vent the tie-down accessories from relaxing during
transport.
3. Fold the bucket and the arm to the maximum, then
lower the boom to wedge the arm on a wooden block.(a)
4. Turn the key to OFF position to switch off the engine
and disconnect the electrical circuit. Remove the key
from the ignition.
5. Lock the control levers with the locking lever.
a = Locking
b = Locking lever
c= Left hand side
Note
The hydraulic brake locks the rotation motor.
85
13.3 Tying down the machine

WARNING
Do not perform the tie-down if a person stands on the machine or on an accessory.

WARNING
Use a tie-down accessory (belt, chain, cable) compatible with the
weight of the machine and compliant with European standards.
Check the tie-down accessory labelling to know the WLL1. In the ab-
sence of or damage to the accessory labelling, do not use it without
being assured of its WLL1.
A= Wedge
B= Slings
1. Check the condition of the transport vehicle surface. If the surface is greasy, it must be
cleaned before installing the machine on the transport vehicle.
Note
If the transport vehicle surface is steel, provide a non-slip mat or spacers to prevent
the machine tracks from slipping.
2. Check the WLL2 of the tie-down points of the transport vehicle, it must be at least the
WLL1 recommended for tying down the accessories.
WLL1 min (daN)
Tie-down accessories 2 3t
3. Tie-down the machine at the points provided for that purpose and that are indicated on the
machine.
3 Warning labels, page 6
WARNING
Before starting the machine transportation, check the total height of the load.
1. Working Load Limit (WLL)
86
13.4 Slinging the machine
WARNING
Never lift the machine with someone on it or on an accessory.

Use a slinging method that is compatible with the weight of the machine
and that complies with current standards.
If you do not lift the machine as shown, it will be out of balance.
Do not pivot the machine when it has been raised.
Never walk under or beside a suspended machine.
1. Pivot the upper structure so that the blade is behind the operator's seat.
2. Lift the blade to the maximum limit.
3. Place the equipment in the longitudinal axis of the machine.
4. Place all the equipment cylinders to maximum extension (except the rotation cylinder).
5. Stop the engine, put the levers in the locked position and check that you have left nothing
around the operator's seat before leaving the machine.
A = Front side
B = Back side
a = Lifting holes at each end
3 Warning labels, page 6
• Lift the machine as follows:

1. Hook the shackles to the suspension holes at the
rear (2 points).
2. Pass the sling through the arm's sling suspension
hole. Install the sling in a sleeve or a sheath to pro-
tect it from sharp edges of the machine during
slinging.
3. Load lifting accessories carefully.
4. Gently suspend the machine and wait until it sta-
bilises before continuing to lift it.
87
Length (m) C.M.U.2(t)

C 2m 2
D 4mx2 2
2 Working Load Limit (WLL)
88
14 DETECTING ANOMALIES
14.1 phenomena that do not constitute faults
The following phenomena are not faults :
• Bucket shaking
When the boom is raised immediately after the arm is
extended while the bucket is pulled back, the bucket
may shake. This is not a fault.
• Discontinuous movement of the arm

When you dig the ground with the arm, the arm may
slow down temporarily in an almost vertical position.
This is not a fault and occurs especially when the mo-
tor speed is low.
A = Slowdown is noticeable on this range.
• Shift in the position of the upper chassis

When you turn the machine suddenly, as in turning or pivoting, the upper chassis may be
slightly offset.
• Thermal shock for the side movement motor
If, during cold weather, the hydraulic oil temperature rises to over 60°C in relation to the exte-
rior temperature, during an unloading operation without movement after the engine starts the
machine may not pivot because of a thermal shock. This is not a fault.
• The rotation cylinder extends during excavation
The rotation cylinder may extend in certain situations or excavation positions. This is not a
fault.
• Delayed reaction to the response to change of speed
At slow engine rate, a reaction delay may occur when you reduce the speed. This phenomen-
on is not a breakdown.
14.2 Detecting anomalies

• Contact your dealer when the solution to the problem is indicated in brackets in the tables
below.
• If an anomaly or a problem occurs and its cause is not one of those indicated below, ask
your dealer to carry out a repair.
89
14 Detecting anomalies
14.2.1 Engine
Problem Cause Solution

Check the cooling water level. If
necessary, top up the water. (Check
Lack of cooling water.
any water leaks on and around the
Vapour comes filling hole).
out of the
radiator. Ventilator belt slack. Adjust the belt tension.
Build up of dust and tartar in the Drain the cooling circuit, clean it
cooling circuit. completely and fill it again.
Defective thermostat. Replace the thermostat.
The water tem-
perature alarm Raditator blade blocked or twisted. Clean or repair the blade.
light comes on.
Defective electric circuit. Check or replace the electric circuit.
Lack of fuel. Top up the fuel tank.
Repair the air leak. (Evacuate the
Air in the fuel circuit. air from the fuel circuit).
The starter works Defective fuel injection pump or in-
correctly but the jector performance altered. (Replace the pump or the injector).
engine does not
start. Inadequate compression. (Check and repair).
Blown fuse. Replace the fuse.
Stop solenoid damaged. Broken (Check and repair).
filament.
Air filter element blocked. Clean or repair the element.
Black smoke es-
capes from the Altered injector performances. (Check and repair).
machine.
Inadequate compression. (Check and repair).
Drain the oil from the casing to the
Too much oil in the oil casing.
specified level.
The smoke is
white or blue- Inadequate fuel. Replace the fuel with a recommen-
white. ded fuel.
Piston or segment used. (Repair).
90
14.2.2 Electrical equipment

Check and replace the electric
Positioning the Defective electric circuit.
circuit.
starter switch to
Replace the starter switch.
START does not Defective starter switch.
launch the starter Battery insufficiently charged. Recharge the battery.
motor.
Defective starter motor. (Check and repair).
The maximum Check the play and the proper con-
engine speed Defective electric circuit. nection of the terminals. Repair if
does not provide necessary.
enough power to
the lights. Defective alternator or regulator. (Check and repair).
When the engine
is runnign, the
lamp is very Defective regulator. (Replace the regulator).
bright and burns
out frequently.
Battery leak. Defective battery. Replace the battery.
Check and replace the electric
Defective electric circuit.
circuit.
The starter speed
is too low. Battery insufficiently charged. Recharge the battery.
Defective starter motor. (Check and repair).
91
14.2.3 Machine structure

Lack of pressure due to wear on the
(Replace the hydraulic pump).
hydraulic pump.
Pressure drop in the distributor be- (Check and repair the valves).
The power or
low the set value.
speed of the
moving parts is Damaged hydraulic cylinder. (Check and repair).
low.
Insufficient quantity of hydraulic Fill the hydraulic oil to the required
oil. level.
Clogged filter. Clean or replace the filter.
The rotation brake is not unlocked. Unlock the rotation locking lever.
The upper part
does not rotate or Insufficient quantity of grease. Check and lubricate.
does not rotate Defective rotation brake valve. (Check and repair).
smoothly.
Defective rotation motor. (Check and repair).
The hydraulic oil Insufficient quantity of hydraulic Fill the hydraulic oil to the required
temperature is oil. level.
too high. Overload Reduce the load.
Track incorrectly tightened or for-
Adjust or clean.
eign body jammed.
The machine Damaged hydraulic motor. (Check and repair).
does not move
Defective hydraulic pump. (Check and repair).
forward in a
straight line. Defective safety valve. (Check and repair).
Sprocket, tightening roller or track-
(Check and repair).
er roller damaged.
92
15 IF THE BATTERY IS DISCHARGED
15.1 Precautions for connecting and disconnecting the starter
cables
WARNING
• When you start the engine using connection cables, wear protective goggles.
• If you start the engine by taking electrical power from another machine, check that
your machine does not come into contact with the other machine.
• To connect the starter cables, start with the positive terminal. To disconnect them,
start with the negative terminal (mass).
• If a tool comes into contact with the machine's positive terminal, there is a risk of
sparks.
• Do not connect the connection cables to the terminals in reverse polarity. For exam-
ple, never connect the negative terminal on one machine to the positive terminal on the
other machine.
• The capacity of the starter cables and the size of the clips must be adapted to the size of
the battery.
• Check that there is no damage, cracks or corrosion on the starter cables and clips.
• The machines' batteries must have the same capacity.
93
15 If the battery is discharged
15.2 Connecting the starter cables
1. Set the start switches on both machines to OFF.

BS
2. Connect the clip of the red starter cable (A) to the
positive terminal of the battery on the machine that
BP has broken down.
3. Connect the other clip of the red starter cable (A)
MP
to the positive terminal of the battery on the repair
machine.
BS = backup battery
4. Connect the clip of the black starter cable (B) to
BP = battery broken down the negative terminal of the battery on the repairing
MP = machine engine broken down machine.
5. Connect the other clip of the black starter cable (B)
to the engine block of the machine that has broken
down.
15.3 Starting the engine

1. Check that the cables are connected safely to the battery terminals.
2. Start the engine on the repair machine and increase the engine speed to maximum.
3. Turn the starter switch of the machine that has broken down to START to start the engine.
If the engine does not start, wait at least two minutes before trying again. Do not stop the en-
gine on the repair machine and keep the engine speed at full rate.
15.4 Disconnecting the starter cables

• After starting the engine on the machine that has broken down, disconnect the starter ca-
bles in reverse order to the connection procedure.
1. Remove the clip of the black starter cable (B) from

BS the engine block of the machine that has broken
down.
BP 2. Remove the clip of the black starter cable (B) from
the negative terminal of the battery on the repairing
MP machine.
3. Remove the clip of the red starter cable (A) from
the positive terminal of the battery on the repairing
BS = backup battery machine.
BP = battery broken down 4. Remove the clip of the red starter cable (A) from
MP = machine engine broken down the positive terminal of the battery on machine that
has broken down.
94
15 If the battery is discharged
15.5 Charging the battery
Disconnecting
• To disconnect, start with the negative terminal. (-)
Charging the battery
WARNING
Remove the cables from the positive and negative terminals of the battery before setting
the battery to charge. Otherwise, abnormal voltage may be applied to the alternator and
may damage it.
WARNING
Do not connect the connection cables to the terminals in reverse polarity. For example,
never connect the negative terminal on one machine to the positive terminal on the other
machine. A polarity reversal may damage the alternator.
• When the battery is charging, remove all the plugs to release the gases generated.
• If the battery overheats (the electrolyte temperature exceeds 45°C), stop the operation.
• Stop the charging operation as soon as the battery is charged. If you continue, the follow-
ing faults may occur :
– battery overload
– reduction in the battery electrolyte
– battery failure
• The battery must only be handled once the cables have been disconnected (except for
checking the level of electrolyte and the specified electrolyte density measurement).
Connecting
• To connect, start with the positive terminal. (+)
95
16 TOWING THE MACHINE
WARNING
Always tow a machine that has broken down in complete safety by using the suitable
tools. An unsuitable procedure may cause serious physical injuries.
IMPORTANT
Check that the metal cables, the slings and the towing mechanisms to be used are resistant
enough and that they are not cracked or broken. Never tow the machine that is only at-
tached to a hook.
• When the machine gets stuck in the mud and can-

not get out on its own, or when it is towing a heavy
object, attach the sling as shown opposite.
1 = Shackles
2 = Slings
• Minimum capacities of the coupling devices to use:
W.L.L.3 (t)
Shackles >3
Slings >3
• When towing a machine with another machine, use a metal cable that is powerful enough
for the machine's weight.
• Never tow the machine on a slope.
• Never use a deformed or damaged towing cable.
• Do not roll over the towing cable or the metal cable.
• When you hook on an object to be towed, make sure that there is no-one between the ma-
chine and the object.
3. Working Load Limit (WLL)
96
C Periodic maintenance
programme
1 PERIODIC INSPECTIONS AND UPKEEPS
2 MAINTENANCE PRECAUTIONS
3 RECOMMENDED GREASES AND FLUIDS
4 FIRST MAINTENANCE
5 LIST OF PERIODIC INSPECTIONS AND MAINTENANCE OPERATIONS
6 MAINTENANCE BY THE OPERATOR
7 MAINTENANCE BY THE DEALER
97
98
1 PERIODIC INSPECTIONS AND UPKEEPS
○: Verification and adjustment ●: Replacement □: Cleaning ■: Greasing
Every Every
Every Every 1000h / 2000h /
Parts & Operations Daily Every 50h
250h 500h Every Every
year two years
Missing or broken parts ○

Tightening of nuts and bolts ○
General.
Motor state ○
Machine □
Hydraulic oil ○ ●
Aspiration filter □
Hydraulic
circuit Hydraulic oil return filter ● 1st time ●
Operation of the accumulator ○
Greasing points ■
Greasing Rotation pin and crown ■
Track spacing piston ■
Bearing rollers and bearings, idler
wheels
○ ■
Chassis
Track tension ○
Headlights, horn, travel alarm ○
Electrical
equipment Dashboard and indicators ○
System state ○
Water separator ○
GO filter ●
Air filter (dusty atmosphere every
250 h) ●
Engine oil ○ ● 1st time ●
Oil filter ● 1st time ●
Engine
Cooling fluid ○ ●
Belt ○ ●
Radiator vents ○ □
Fuel hose, coolant hose ●
Intake and exhaust valves ○
Injectors and injection pressure ○
99
1 Periodic inspections and upkeeps
Scheduled maintenance points of the machine (lubrication, filters...)
= Hydraulic oil
= Engine oil
= Hydraulic oil return filter
= Travel gears
= Greasing points
100
2 MAINTENANCE PRECAUTIONS
2.1 Precautions before maintenance
2.1.1 Removing the residual pressure
Before performing any maintenance operation, remove residual pressure in the hydraulic circuit.
1. Perform the machine's parking operations.
2.4 Parking precautions , page 53
2. Turn the key to the OFF position to stop the machine's engine, then turn it to the ON
position.
Note
The locking lever must be lowered.
3. Handle the following controls several times to remove the residual pressure:
• Left command lever (Arm & Rotation of the upper part )
• Right command lever (Boom & Bucket )
• Blade lever
• 3rd hydraulic circuit control (P.T.O. 1)
4. Stop the engine by turning the key from ON position to OFF position.
5. Remove the key from the ignition.
The residual pressure in the accumulator is removed and there is no more pressure in the hydrau-
lic circuit.
2.1.2 Place a warning label
WARNING
Do not operate the control lever during servicing.
Maintenance personnel may be seriously injured.
Place a MAINTENANCE IN PROGRESS label on the machine and on the joysticks.
2.1.3 Establish a safety perimeter

• Anyone who is not part of the maintenance team must be kept away from the working area.
• Pay attention to the safety of people nearby, notably during milling or welding operations
or when a hammer is used.
101
2 Maintenance precautions
2.1.4 Keep the machine clean
• Cleaning the machine will enable you to detect any

leaks and defective parts quickly.
• Especially clean the filler cap, the vent hole and oil
level glass gauge and prevent dust from mixing there.
• Spots of oil or grease or dispersed part fragments are dangerous and may cause slipping.
• Any water that gets into the electrical system may cause it to malfunction, leading to de-
fective operation of the machine. This also risks causing short circuits that may cause a fire or
electric shock.
• Do not spray any vapour directly onto the sensors or connectors.
• Do not use harsh chemicals to clean the machine, as these affect the visual and technical
characteristics of the machine components.These products may also deteriorate the rigidity of
the tank.
• Do not spill any water onto the dashboard.
• Do not spray water directly at high pressure onto the radiator or the oil radiator.
• Do not point the pressure washers on the electrical connectors.
2.2 Precautions during maintenance

2.2.1 Oil and grease
• Always use oils and greases recommended by

KOBELCO.
3 Recommended greases and fluids ,
page 108
• Use clean oils and greases. Avoid any contamina-
tion by dust.
WARNING
Oil, grease or other fluids may be sprayed when certain parts are maintained.
For maintenance in complete safety, respect to the letter the procedures described in the
following chapters.
IMPORTANT
102
2.2.2 Tools
• Use tools that are adapted to the planned task.

• The use of damaged , worn or inappropriate tools
is very dangerous and there is a risk that the machine
will be damaged.
2.2.3 Parts
• Use KOBELCO original parts as recommended in the parts catalogue.
• Clean parts with a non-combustible and non-aggressive detergent.
• If you need to remove a seal or a hydraulic component, refer to the maintenance manual.
2.2.4 Dismantling the accessory
• If the scheduled task requires the dismantling of the

accessory, remove it carefully by following the in-
structions described in this manual.
11.1 Dismantling the accessory , page 80
• Reinstall it carefully and follow the instructions de-
scribed in this manual.
11.2 Mounting the accessory , page 81
2.2.5 Working under the machine

• Before you carry out any maintenance or repairs under the machine, place the accessory
on the ground or in its lowest position.
DANGER
Park the machine on flat, firm ground.

If the machine is not stable, do not carry out any
maintenance under the machine.
103
2.2.6 Lighting
Use flameproof lighting when checking the fuel, oil,

cooling water or battery electrolyte. If you do not, there
is a risk of fire and explosion.
2.2.7 Battery
• Disconnect the negative terminal from the battery

to disconnect the electric current when working on the
electrical circuit (repair, welding).
2.2.8 Hoses
• Do not fold the high pressure hoses. Do not strike

them against any hard objects.
• Damaged or incorrectly bent hoses, pipes and
ducts explode easily under high pressure ; never re-
use them.
• Fuel and oil leaks may cause a fire.
2.2.9 Radiator ventilator
WARNING
Never touch the moving radiator ventilator or the
ventilator belt with an object as this may cause
serious physical injuries.
104
2.2.10 Soldering
If you need to solder, respect the following points :
• Disconnect the battery cabling (negative terminal then positive terminal).
• Ground the machine no more than 1 metre away from the part to be welded.
• Make sure there are no seals or bearings between the soldered part and the earthed part.
• Do not earth near the axes of the equipment or the hydraulic cylinder.
2.2.11 Waste processing
• Always drain the machine's oil into a safe container

and never directly onto the ground.
• When you get rid of toxic waste such as fuel, oil,
cooling water, solvents, filters and used batteries, re-
spect the regulations that apply to this subject.
105
3 RECOMMENDED GREASES AND FLUIDS
1= Engine oil 6= Track roller

2= Fuel tank 7= Support roller
3= Hydraulic oil 8= Cooling system
4= Sprocket wheel 9= Greaser
5= Idle wheel
• Select a fuel and an oil according to the machine's operating temperature.

• The machines may run on type B bio diesel.
• Always use a KOBELCO long-life cooling fluid.
IMPORTANT
Temperatures °C
Components Fluid Quantity prescribed (L)
- -20 -10 0 10 20 30 +
SAE 10W CD
2,8
Thermal engine Engine oil SAE 10W-30CD
+ 0,4 Oil filter
SAE 15W-40CD
16,5 in the tank
Hydraulic circuit Hydraulic oil ISO VG46
9,5 the rest
N° 2-D
Fuel tank Diesel N° 3-D 20,0 –
N° 3-D (S)
2,7 radiator
Cooling system KOBELCO long life coolant
0,4 expansion flask
106
4 FIRST MAINTENANCE
4.1 After the first 50 hours of service
• Have the engine oil and the engine oil filter element replaced.
• Greasing the pin and rotation crown
• Greasing the track spacing piston
• Replace the hydraulic fluid return filter element.
• Contact your dealer.
4.2 After the first 250hours of service

• Replace the fuel filter.
• Contact your dealer.
1 Periodic inspections and upkeeps, page 101
107
5 LIST OF PERIODIC INSPECTIONS AND MAINTENANCE
OPERATIONS
• The table below indicates the maintenance intervals to be respected for optimum operation
of the machine. Read the machine's time counter every day to check whether a procedure
should be implemented.
• The inspection sheets provided at the end of this manual enable you to keep a trace of the
maintenance operations carried out.
IMPORTANT
These are frequencies : for examplen the operations to be carried out every 50 hours
must be carried out at 50h, 100h, 150h, 200h, etc.
• Certain intervals may vary if a hydraulic hammer is used. Refer to the corresponding
notes.
Note
• If a hydraulic hammer is used, the re-
turn filter must be replaced after 100 or
150 hours of service for a new machine,
then according to the diagram opposite.
• The hydraulic oil must be replaced
more frequently if a hydraulic hammer
is used. Comply with the diagram
opposite.
1 = Hydraulic oil
2 = Hydraulic oil return filter
X = Hydraulic hammer usage rate (%)
Y = Replacement interval (h)
108
5 List of periodic inspections and maintenance operations
Parts Operations
Daily
Machine
6.1.1 Checking the machine before use , page 113
Headlights
6.3.2 Replacing a bulb , page 117
Commands
6.1.3 Checking the commands , page 113
Seat
6.1.4 Checking the seat , page 113
Greasing points
6.1.5 Greasing points , page 114
Hydraulic oil
4.5 Checking and topping up the hydraulic oil level ,
page 62
Hydraulic hoses
6.1.8 Checking the hydraulic hoses , page 116
Fuel hoses
6.1.9 Visual inspection of the fuel hoses, page 116
Fuel tank
4.4 Checking and topping up the fuel level ,
page 61
Engine oil
Cooling fluid
4.2 Checking and topping up the level of cooling
fluid , page 59
Tracks
Radiator vents Cleaning
Alternator belt Tension check

Decanter/separator
6.1.6 Cleaning the separator/decanter , page 115
Operation of the accumulator Check
Electrical circuit Check

Motor state
14.2.1 Engine , page 92
Bearing rollers and bearings, idler wheels Check
109
5 List of periodic inspections and maintenance operations
Every 50h
Rotation pin and crown

6.2.1 Greasing the pin and rotation crown ,
page 116
Every 250h
Side movement and acceleration levers Verification and adjustment
Fuel filter Replacement
Parts Operations
Every 500h
Hydraulic oil return filter Replacement
Fuel filter Replacement
Air filter Replacement
Engine oil Replacement
Oil filter Replacing the element
Every 1000h
Hydraulic oil Replacement
Aspiration filter Cleaning or replacement depending on the filter
Decanter/separator Replacement
Alternator belt Replacement
Cooling fluid Replacement
Intake and exhaust valves Play adjustment
Fuel injection valve Verification and adjustment
Cylinder head block Bolt re-tightening
Fuel pump Check
Control filters Replacement
Bearing rollers and bearings, idler wheels Greasing
Every 2000h
Injectors and injection pressure Inspection and calilbration
Fuel hose, coolant hose Verification and replacement
Intake and exhaust valves Running in
Fuel pump Adjustment check
Non periodic
Fuses
6.3.1 Fuse replacement , page 117
Tracks
110
6 MAINTENANCE BY THE OPERATOR
6.1 Daily maintenance
6.1.1 Checking the machine before use
• Before each use of the machine, visually check the following :
– no missing, broken or loose parts
– ventilator belt correctly tightened
– no oil, water or fuel leaks
– engine and battery in good condition
• To detect leaks, wear protective goggles and thick gloves. Use a piece of card or plywood
to detect leaks/sprays of hot oil. Consult a doctor immediately if you are hit with any oil.
• Also check that the time counter, the headlights, the alarm and the lights are working
correctly.
• If an element is not working or you think it is defective, shut down the machine's engine
immediately and contact your dealer.
• If a headlight bulb is defective, consult chapter
6.3.2 Replacing a bulb , page 117
6.1.2 Checks after using the machine

After each use, several checks must be carried out according to how the machine is used ; refer
to chapter :
6 Checks after use , page 66
6.1.3 Checking the commands

• Operate the commands.
• Release the levers, they should return to neutral position themselves.
• If they do not, contact your dealer.
6.1.4 Checking the seat

Check that the safety belt is present and in good condition.
111
6 Maintenance by the operator
6.1.5 Greasing points

• Grease the machine swivel pins daily using the nipples, and also before using the machine
or after use in the rain, on soft ground or in muddy water.
• Proceed as follows :
1. Lower the bucket and the blade to the ground.
2. Stop the engine.
3. Clean the greasing connectors indicated by the arrows on the figures.
4. Grease them with a grease pump.
5. Wipe off the excess grease with a cloth or equivalent.
112
6.1.6 Cleaning the separator/decanter
WARNING
Keep all sparks, flames or cigarettes away.

At operating temperature, the engine components are red hot and may cause burns.
Disconnect the battery mass and clean the separator when the engine has cooled down
enough.
A diesel leak or spray onto a red hot element may cause a fire.
1. Open the rear bonnet.

2. Place a container under the separator.
3. Close the purge tap.
A = Fuel filter
B = Decanter/separator
4. Loosen the bowl tightening ring.
1 = Tightening ring
2 = Element
3 = Ring
5. Remove the bowl.

6. Empty into the container. Make sure you do not lose the red floater.
7. Remove the element and the holding ring.
8. Clean them and the inside of the bowl with clean diesel.
9. Check that the o-ring is not damaged or deformed. Replace it if necessary.
10. Refit the element and the bowl.
11. Open the tap.
12. Close the engine bonnet.
113
6.1.7 Purging the fuel tank
DANGER
Keep all sparks, flames or cigarettes away.
1. Pivot the upper structure so that the drainage cap

under the fuel tank is opposite the blade between the
two tracks.
2. Place a container to catch the fuel residue under
the drainage tap.
3. Remove the drainage cap to purge the water and
dirt left in the tank.
4. Once clean fuel starts to come out, reinstall the
drain plug and tighten to the right torque.
Maximum torque = 7Nm
6.1.8 Checking the hydraulic hoses

• Visually check that there are no oil leaks from the hydraulic hose connectors.
6.1.9 Visual inspection of the fuel hoses

• Visually check that the fuel does not leak from the fuel hose connectors.
• Also check that the hoses are not damaged. If there are any faults, contact your dealer.
• The fuel hoses must be changed every 2 years or every 2000 hours of service. Contact your
dealer.
6.2 Maintenance every 50 hours

6.2.1 Greasing the pin and rotation crown
• Using a grease pump, grease the pin and the rota-

tion crown at the greasers indicated with arrows on
the figure opposite.
a = Rotation crown
b = Pin
• Slowly pivot the upper structure until it has made one complete turn.
WARNING
Do not pivot the upper structure during greasing. Grease and pivot alternately to avoid
any injury.
114
6.2.2 Greasing the track spacing piston
1. Completely extend the track spacing cylinder.

2. Apply a large quantity of oil or grease to the mov-
ing part.
6.3 Non periodic maintenance

6.3.1 Fuse replacement
1. Set the starter key to OFF position.

2. Remove the lid from the fusebox.
3. Identify the burnt out fuse.
4. Replace it with an equivalent fuse.
Fuse strip General supply fuses
IMPORTANT
An unsuitable fuse or a fuse holder with a short circuit may cause overheating and damage
the indicator gauges, the electric circuit or the cabling.
• If a fuse burns out immediately after it is replaced, this means there is a problem in the
electric circuit. Contact your dealer for a diagnostic and an intervention.
115
6.3.2 Replacing a bulb

• Wait several minutes after the engine has been stopped before changing a bulb.
Boom headlamp
1. Unscrew the headlight support.
2. Unscrew the four screws on the unit. Make sure that you do not lose the part of the unit
that contains the glass.
3. Clip the ends of the holding spring to release the bulb-connector assembly.
4. Replace the burnt out bulb with an identical new one.
5. Insert the bulb-connector assembly into its housing.
6. Lock the holding spring.
7. Tighten the four screws on the unit again.
8. Tighten the unit back on the boom.
6.4 Rubber track maintenance

6.4.1 Checking the condition of the tracks
• The wear to the rubber tracks depends on the working conditions and the nature of the
ground. Regularly check the wear and tension of the tracks.
Note
A new track must be checked for the first time after 30 hours.
Height of the fixing nuts
• If height A is reduced by wear, the traction power

reduces.
• If A is lower than or equal to 5 mm, replace the track.
1 = Track roller
2= Track
• If the track steel cables are uncovered over two or
more joints, replace the tracks.
• If two or more links in the steel cable inside the
track are exposed due to wear on the feet, replace the track.
1 = Exposed steel cables
Steel cables for the rubber tracks
• If half or more of the cable bed is broken, replace

the track.
116
Metal insert
• If the metal inserts detach even at a single place,

replace the track.
1 = Detachment of the metal insert
Greaser
• If the tracks are relaxed even after adjusting the tension, the lubrication nipple may have an
internal failure. Contact your dealer for repair.
Crack
• If a crack appears between the track attachment in-

serts, repair it if the length of the crack reaches
60 mm. If the interior steel cable is exposed, repair
the track immediately even if the crack is a small one.
• If the length of the crack is less than 30 mm or if
the depth of the crack is less than 10 mm, you do not
1 = Repair if over 60 mm need to repair the track.
2 = Not yet to be repaired
• To find out whether the track must be replaced, repaired or you can continue to use it, con-
tact your KOBELCO dealer.
6.4.2 Track replacement

• If a track (or both tracks) needs to be replaced, contact your dealer.
• A new track must be checked for the first time after 30 hours.
117
6.4.3 Tension check
1. Move the machine so that the seal on the internal sur-

face of the track is placed in the centre of the upper
chassis.
A = Mark inside the track
1 = Cover
2 = Idle wheel
2. Raise the machine with the equipment by activating

the command lever.
WARNING
Do not support the machine with the accessory only. The command levers may move or hy-
draulic oil may spill accidentally and cause the machine to fall.
When the machine is checked or adjusted by two people, one of them must commission the
machine according to the signals given by the other person.
Be sure to perform the track tension verification on a firm and even surface. It is strictly
forbidden to be positioned under the machine for the duration of the operation.
3. Check the tension. The play H between the external

rolling surface of the second track roller on the tightener
rooler and the internal surface of the track must be 8 ~
13 mm.
1 = Greaser
b = Track roller
c = Track
• If the tension is incorrect, follow the procedures given in the following chapters to increase
or release the track tension.
IMPORTANT
Perform a task with a relaxed track link may derail the track or cause premature wear of
the undercarriage.
118
6.4.4 Increasing the tension
1. Prepare a grease pump.

2. Loosen the two screws and rotate the bottom cover
to access the lubrication nipple.
a = Cover
b = Track roller
c = Track
3. Raise the machine with the equipment by activat-
ing the command lever.
4. Using the grease pump, inject grease with the
greaser so that the play H is between 8 ~ 13 mm.
1 = Greaser
b = Track roller
c = Track
5. Proceed with the track tensioning. To check that the
tension is correct, put the machine down and move it
gently forwards and back.
6. Check the tension again. If it is still not correct, ad-
just it again.
7. Re-install the cover.
• The tension may be adjusted until the distance A is reduced to 0. If the voltage is still insuf-
ficient, the track must be replaced due to excessive wear. Contact your dealer for repair.
• If the tension is weak, even after grease is injected, the track must be replaced or a system
tension check must be performed. Contact your dealer.
119
6.4.5 Releasing the tension
WARNING
Do not loosen the greaser by more than one turn.
If it is loosened suddenly, the high pressure grease in-
side may escape or the valve may be ejected, which
may cause serious injury.
When you check whether the grease has escaped, do not look inside the greaser but check
that the track is released. Do not place your face, hand, legs or body in the direction of
the greaser.
It is very dangerous to remove the grease using procedures other than those described
here. If the track cannot be relaxed, ask your KOBELCO dealer to intervene.
1. Loosen the two screws and rotate the bottom cover

to access the lubrication nipple.
a = Cover
2. Raise the machine with the equipment by activat-
ing the command lever.
3. Loosen the greaser.
4. Let the grease escape so that the track will extend.
1 = Greaser
b = Track roller
c = Track
5. Tighten the greaser. Tightening torque : 49,0 N•m.
6. Proceed with the track tensioning.
7. Check the tension again. If it is still not correct, ad-
just it again.
8. Wipe off the excess grease with a cloth or
equivalent.
9. Re-install the cover.
IMPORTANT
The rubber track does not resist grease. Wipe the grease off completely as it may reduce
the life time of the rubber tracks.
120
7 MAINTENANCE BY THE DEALER
Frequency 1st time Parts Operations
Every 250h – Fuel filter Replacement
– Alternator belt Tension check
– Air filter 4 Cleaning
Every 500h 50h Hydraulic oil return filter Replacement
– Air filter Replacement
50h Engine oil Replacement

50h Oil filter Replacement
– Radiator vents Cleaning
Every 1000h – Hydraulic oil Oil replacement
– Side movement and acceleration Verification and adjustment

levers
– Bearing rollers and bearings, idler Greasing

wheels
Aspiration filter Cleaning or replacement depending on
–
the filter
– Alternator belt Replacement
– Cooling fluid Replacement
– EGR valve Cleaning
– Intake and exhaust valves Play adjustment
– Fuel pump Check
– Battery electrolyte Density check
– Cylinder head block Bolt re-tightening
Every 2000h – Fuel hose, coolant hose Verification and replacement
– Injectors and injection pressure Inspection and calilbration
Non periodic – Cooling system Cleaning
It is important to entrust the machine to a deal at the intervals indicated so that the dealer can
carry out the maintenance operations necessary for the machine to operate correctly.
You should also contact your dealer in the following cases :
• part missing, broken or loose
• horn defective
• time counter defective
• electric circuit defective
• battery defective
• light(s) defective
In general, contact your dealer as soon as you think something is wrong.
4. Dusty atmosphere
121
122
D Conservation and storage
1 CONSERVATION
2 STORAGE
3 RECOMMISSIONING
IMPORTANT
The conservation and storage of the machine must comply with standard NF ISO 6749
" Earth moving equipment, conservation and storage " of October 1987. The following
chapters take part of the standard mentioned above but are not exhaustive. Refer to the
standard for any additional information.
123
124
1 CONSERVATION
• Placing in conservation is intended to ensure the protection of the machine against corro-
sion from the environment and against minor damage that may occur during handling, trans-
port and storage.
• Return the machine to good condition before placing it in conservation.
2. Apply greasing oil and grease to the machine's metal surfaces and replace the engine oil.
3. To avoid condensation in the fuel tank, drain the tank or fill it up.
4. Apply a small quantity of rust protector to the exposed parts of the hydraulic cylinder rod.
5. The battery must be disconnected. If the storage period exceeds one month, the battery
must be removed and stored in a special room.
6. Make sure the liquid in the cooling system has sufficient performance characteristics and is
appropriate for the machine's storage temperatures.
If necessary, top up the water.
4.2 Checking and topping up the level of cooling fluid , page 59
WARNING
Do not open the bonnet during machine operation. Verification and topping off of the
various levels should be done when the engine is stopped and the temperatures are
brought back down.
7. Lock the joysticks and pedals using locking levers and pedal protectors.
Note
The machine rusts easily if it is left near the sea or in a place exposed to sea winds.
Apply rust protector to all the exposed parts of the piston rods and cover the machine
with a polyethylene sheet or oiled paper. Certain rust protection solvents damange rub-
ber materials. Make sure you use an adapted rust protector.
WARNING
When you place the machine in an enclosed space, ventilate by opening the doors and
windows to avoid any gas intoxication.
125
2 STORAGE
• You are recommended to store the machine in a
closed and covered location.
• If the machine is stored outdoors, park it on flat
ground and cover it with a protective sheet.
• The machine must be placed in the position illus-
trated opposite to protect the hydraulic cylinder rods
against corrosion.
• In a long-term storage, move the machine at least once a month to form new oil on all the
moving parts and remove the battery.
• When you do not use the machine for a period of over 3 months, avoid placing the tracks
in a place that is directly exposed to sunlight or rain.
• The conservation and recommissioning instructions, as well as the conservation date must
be placed in an impermeable envelope with a label and secured to the machine at a visible
location.
• To protect the machine against rainwater, trap it to avoid accumulation of water that can
promote corrosion of metal parts.
• The locking lever(s) must be in locked in a position

to avoid any possibility of the machine being acti-
vated accidentally.
a = Locking
b = Locking lever
c= Left hand side
• The machine in prolonged storage must be regularly inspected in terms of its external ap-
pearance, the condition of the protected surfaces and the protection materials. The inspection
intervals are the following :
– every 6 months under temperate weather conditions,
– every 3 months under tropical, cold, Arctica or coastal weather conditions.
126
3 RECOMMISSIONING
WARNING
After storage of the machine at temperatures outside the machine's operating tempera-
ture range, make sure the temperature is again in the operating temperature range be-
fore restoring the machine to working order.
Before using the machine again after a storage period of two months, do the following:
1. Remove the protections on the hydraulic cylinder rods.
2. Apply a large quantity of oil or grease to the moving part.
3. Drain the water from the fuel tank, from the engine oil casing and from the hydraulic fluid
tank by removing the drainage caps.
4. Leave the machine to warm up after you start the engine.
127
128
E Technical data
1 SPECIFICATIONS
2 WORKING DIMENSIONS
3 NOISE EMITTED BY THE MACHINE
4 VIBRATIONS EMITTED BY THE MACHINE
129
130
1 SPECIFICATIONS
Tracks Rubber
H(track tension) mm 8 ~ 13
Elements Canopy
Weight (in conformity with CE standards)

Weight of the machine (with operator +75 kg) kg 1765
Working range and performance

Operating temperature range °C -15 ~ 40
Bucket capacity, standard m3 0,05
Bucket width, standard mm 450
Maximum depth < Blade lowered > mm 2200 <2310>
Maximum vertical excavation depth mm 1850
Maximum height reached mm 3690
Maximum dumping height mm 2630
Maximum range to ground mm 3710
Minimum turning radius forward mm 1535 <1380>
<Rotation of the boom>
Boom rotation angle : left / right 42° / 65°
Maximum excavation force : bucket / arm kN 15,2
Travel Speed : high/ low km/h 4,3 / 2,1
Maximum slope 30°
Rotation speed rpm 9,5
Average pressure on the ground, standard track kg / cm² 0,29
Hydraulic circuit
Hydraulic pump rate L/min
17,6 x 2<variable rate pump>

13,2 x 1<geared pump>
11,2 x 1<Trochoid pump>
Maximum hydraulic circuit pressure MPa
20,6x2 ; 16,7x1 ; 2,9x1
Engine : YANMAR 3TNV70-XBV

Type 3 cylinders , water cooling , direct Diesel injection diesel
Power / revs kW / rpm 10,1 / 2200
Capacity cm3 854
Compression rate with 250 rpm. 3,2
Injection pressure MPa 12,3
Alternator capacity V/A 12 / 20
Battery V / Ah 12 / 45
Dependent on technical modifications.
131
2 WORKING DIMENSIONS
Unit : mm
A 400 Q 3710
B 450 R 3810
C 640 S 2310
D 2505 / 85 T 1025
E 2905 / 125 U 1850
F 1280 V 2200
G 640 Y 2630
H <swing> 1535 / 1380 Z 3690
I 260 AA 175
K (Canopy ) 2300 AB 230
L 205 AC 10505 / 720
N 1525 AD 12805 / 950
O 3450
5. Tracks spread value
132
3 NOISE EMITTED BY THE MACHINE
Examination results :
LwA (dBA) 93
LpA/LAeq (dBA) 81
LpCrête (dBC) 109
Rounded values
LwA : weighted acoustic power level A.
LpA/LAeq : weighted acoustic pressure level A on operator's ears.
LpCrête : maximum value of the instant acoustic pressure measured with frequency weighting C.
Measurements carried out :

• machine in static position
• machine running at nominal power
LwA : determined and guaranteed according to Directive 2000/14/CE amended by Directive
2005/88/CE.
LpA/LAeq : measured and guaranteed according to standard NF-ISO 6396: 1997.
These values are declared in accordance with Directive 2006/42/CE and do not correspond to
exposure values over 8h of work.
133
4 VIBRATIONS EMITTED BY THE MACHINE
Declared vibration value in accordance with EN 12096 Unit : m/s²
Vibrations Work cycle Measured vibration emission

Uncertainty, K
value, a
Roadworks trench < 2,5 –
Levelling < 2,5 –

Hand-arm in m/s²
Displacement 3,22 0,60
Hydraulic hammer 2,09 0,47
Roadworks trench < 0,5 –
Levelling 0,92 0,19

Full body in m/s²
Displacement 0,82 0,17
Hydraulic hammer < 0,5 –
Values determined in accordance with standards ISO 5349-2 & NF EN 1032
Work cycle Work cycle definition
Roadworks trench So called excavation work; bucket movements digging in the soil (packed earth).
Levelling Advance with blade in the down position and move backward with blade raised; on packed
earth.
Displacement Loop circuits on the gravel storage area (approximate speed 4km/h - 2.6 mi/h) clockwise
turn.
Hydraulic hammer Operation of hydraulic rock breaker for 20 seconds on a steel plate of 100x50x5cm placed
on the ground.
Note
These values are declared in accordance with Directive 2006/42/CE and do not corres-
pond to exposure values over 8h of work.
The following provisions should be taken in order to transmit the minimum amount of vibration
to the whole body while the machine is operating and to avoid damaging the operator's health :
• Adjust the seat according to the operator's size.
• Keep the terrain in good condition.
• Use the machine under the conditions provided for, taking account of the real conditions
of the terrain and the specific effects of the vibration that results from the actual operation of
the machine.
The user must read and keep the instructions related to mounting and using accessories.
134
Appendices
Additional informations:
A Control sheets to be photocopied
B Notes
C Lashing record
135
A Control sheets to be photocopied
Photocopy the following sheets and carry out maintenance on your machine according to the
number of hours of service.
Control sheet: Maintenance every 50 hours
Number of hours of service hours

Parts Operations Done by the
Rotation pin and crown Greasing 6.2.1 Greasing the pin and rotation
crown , page 116
Track spacing piston Greasing 6.2.2 Greasing the track spacing pis-
ton , page 117

crown , page 116
ton , page 117

crown , page 116
ton , page 117

crown , page 116
ton , page 117

crown , page 116
ton , page 117
136
Rotation pin and crown Greasing
Track spacing piston Greasing
Side movement and acceleration levers Verification and adjustment Dealer
Air filter 5 Cleaning
GO filter Replacement



5. Dusty atmosphere
137
Oil filter Replacement Dealer


138
Control sheet: Maintenance every 1000 hours / Every year
Oil filter Replacement
Cleaning or replacement depend- Dealer
Aspiration filter
ing on the filter
Belt Replacement
Battery electrolyte Density check
Intake and exhaust valves Verification and adjustment
139
Control sheet: Maintenance every 1000 hours / Every year
Cleaning or replacement depend- Dealer
Aspiration filter
ing on the filter
Belt Replacement
140
Control sheet: Maintenance every 2000 hours / Every two years
Aspiration filter Cleaning or replacement depend-
ing on the filter
Radiator vents Cleaning Dealer
Belt Replacement
Fuel pump Verification and adjustment
Cooling system Cleaning
Fuel hose, coolant hose Verification and replacement
Injectors and injection pressure Verification and adjustment
141
142
B Notes
143
C Lashing record
GENERAL PRINCIPLE OF APPLICATION
Road transport Model : SK17SR Type of operation: Tie-down
Activity: Earthmover
Group: Excavator
Subgroup: Tracked excavator
Category: Mini tracked excavator
Size: L.= 3540mm /l.= 1980 mm / H.= 2300mm
WARNING
Do not perform the tie-down if a person stands on the machine or on an accessory.

Use a tie-down accessory (belt, chain, cable) compatible with the weight of the machine and compliant
with European standards.
The tie-down process is defined based on the characteristics of a trailer

with a Maximum Authorised Total Weight (MATW) of 3,5 – 34t
1. Check the condition of the transport vehicle surface. If the surface
is greasy, it must be cleaned before installing the machine on the
transport vehicle.
2. Completely extend the track spacing cylinder to prevent the tie-
down accessories from relaxing during transport.
3. Check the location and condition of the machine tie-down points.
4. Tie-down the machine at the points provided for that purpose and
that are indicated on the machine.
DANGER DEVICE
Blocking of turret (provided by the brake) Weight of the vehicle (kg) 1765
Additional accessories (bucket, arm, etc)
DEVICE CARRIER DEVICE
Rigging
Tension in lashing accessories Nature of the contact Steel-wood
Measure the loading height –
Angle range α
Grip on truck bed (frost, snow...)
Angle range β –
* Using additional rigging accessories depends on
the nature of the contact between the device and the
transport vehicle and the weather conditions. ACCESSORIES WLL6 min
(daN)
Please refer to the machine user manual.
13.3 Tying down the machine , page 88 Wedge (Lengthwise direction FR) YES*
Reference standards Wedge (Lengthwise direction RR) YES*

NF EN 474-1 & PR NF ISO 15818
Wedge (Lateral direction) NONE*
Created:
Slip resistant mat NONE*
Updated: –
Tie-down accessories 2 3t
6. Working Load Limit
144
INDEX
2nd speed pedal ...........................................24 E
3rd hydraulic circuit ....................................83 Engine oil ..................................................108
A F
Accessing the machine ................................45 fuel
Accessories.............................................75, 78 type .........................................................108
Dismantling ..............................................80 Fuses ............................................................27
adhesive labels ...............................................6
Applications ...................................................3
G
B Greasing
Greasing points ......................................114
Basic precautions ........................................39
Battery
Battery charge warning alert ...................15 H
discharged.................................................95 Headlights ...................................................28
Battery charge warning alert Horn..............................................................18
Battery .....................................................15 Hydraulic oil
Blade lever ..................................................23 Replenishment..........................................62
Boom rotation pedal .....................................24 type .........................................................108
Box oil .......................................................108 Verification...............................................62
C J
Check the position of the blade ...................44 Joysticks and pedals .....................................19
Checking the commands ...........................113
Checks
before starting...........................................58 L
Checks after start-up ...................................64 Left command lever ....................................21
Checks after using the machine .................113 Lifting capacities .......................................137
Conservation .............................................127 Loading bucket ............................................81
Cover B .......................................................30 Locking lever ..............................................20
Covers .........................................................29
M
D
Maintenance every 50 hours .....................116
Daily maintenance .....................................113 Mechanical quick hitch ..........................32–34
Dashboard ...................................................13 Mounting the accessory ...............................81
Detecting anomalies ....................................91
Diesel
type.........................................................108 O
Diesel gauge .................................................14 Options ........................................................31
Dismantling
Accessories...............................................80
Driver's seat .................................................26 P
Driving the machine on a slope ...................47 Pedal
3rd hydraulic circuit ................................24
Power socket ................................................25
Precautions
144
Accessories...............................................55 Precautions ...............................................48
Battery .....................................................56 User manual ................................................27
Before starting the engine ........................43
Displacement............................................45
Optional parts and tools ...........................42 W
Use............................................................43 Work
use of equipment ......................................48 Precautions ...............................................48
Work .........................................................48
Precautions for using optional accesso-
ries .............................................................55
Precautions for using rubber tracks .............70
Protection of pedals......................................23
protective structures for the cabin ................44
Q
Quick hitch ..................................................32
R
Recommissioning ......................................129
Rubber track maintenance .........................118
Rubber tracks ...............................................69
Running in ....................................................57
S
Safety signals .............................................. xi
Soldering ...................................................107
Specifications ............................................133
Start key .......................................................17
Stopping the engine .....................................53
Storage .......................................................128
T
Technical data ............................................131
tension ........................................................119
Throttle lever ................................................23
Tie-down ....................................................150
Time counter ...............................................16
Towing the machine ....................................98
Track spacing ...............................................24
Transporting the machine ............................86
Travel
Levers .......................................................21
Pedal .........................................................21
U
Use
Maintenance ..........................................103
use of equipment
145

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APPLICABLE No.

READ, UNDERSTAND AND FOLLOW ALL SAFETY

Book Code No. S2PU00027ZE02

'EC' DECLARATION OF CONFORMITY

The undersigned declare that the machine described below :

1. 2006/42/EC « Safety of machine »

2. 2000/14/EC “Noise emission”

3. 2004/108/EC “Electromagnetic Compatibility (EMC)

Authorized Signature of Declarant ;;;;/;;;;

(1) Machine = whole product

DANGER Dangerous situation imminent that may cause death or serious

WARNING Potentially dangerous situation likely to cause death or serious

CAUTION Potentially dangerous situation likely to cause slight or me-

IMPORTANT Remarks or instructions to be respected to ensure the com-

Never modify the design of the machine or its engine.

1.3 Driving permits

2.2 Engine serial number plate

The engine's serial number plate is located on the top of

2.3 EPA information plate

2.4 Spare parts order and intervention request

When you order spare parts or call for an inerven-

3.1 Location of the warning adhesive labels

3.2 Explanation of the warning adhesive labels

Machine's Danger Zone

Pressurised product. Read the user manual.

Read the user manual.

Do not remove the protective casings while the machine is running.

Pressurised elements. Do not unscrew while the liquid is hot.

6 4.3 Checking and topping up the engine oil level, page 60

Level of engine cooling fluid.

Transporting the machine

9 5.3.1 Locking lever , page 20

Measured sound pressure

11 4.4 Checking and topping up the fuel level , page 61

Track spacing lever

Scheduled maintenance points of the machine (lubrication, filters...)

Use this pedal to command the accessory.

Before starting the machine transportation, check the total height of

4.2 Commands and switches

1= Throttle lever 11= Horn

1= Diesel gauge 5= Water temperature alarm light

5.1.1 Diesel gauge

• The diesel gauge operates when the starter key is in

5.1.2 Cooling fluid temperature indicator

• It indicates the temperature of the engine cooling

5.1.3 Engine oil pressure alert indicator

If the engine oil pressure falls below the normal level,

5.1.4 Battery charge warning alert

• If the battery is not correctly charged, the warning

5.1.5 Water temperature alarm light

• When the starter key is in ON position, the light co-

5.1.6 Preheating light

• When the starter switch is in AIR HEATER posi-

5.1.7 Time counter

• The time counter indicates the number of hours for

5.1.8 Time display button

When the starter switch is set to OFF, press this button

Authorized Signature of Declarant ;;;;/;;;;