Barford TR5048 Manual + Parts List 2021 WITH MULCH
Barford TR5048 Manual + Parts List 2021 WITH MULCH
Barford TR5048 Manual + Parts List 2021 WITH MULCH
2 MODEL TR5048
1) INTRODUCTION
This manual is as important as your conveyor and should be read thoroughly before operating
your machine.
Safety is always at the forefront at Barford. It is recommended that all safety information should
be read and followed.
MANUFACTURER:
Barford Equipment Ltd
72-74 Omagh Road
Dromore
Co. Tyrone
N.Ireland
BT78 2AJ
E: info@barford.com
MODEL TR5048 3
2) WARRANTY
Barford Conveyors carry a one year warranty on labour and on all non consumable parts e.g.
filters and scrapers.
All Barford Conveyors are carefully examined and tested before leaving the premises.
Every Barford machine must be registered for warranty. Please complete the Warranty
Registration Certificate on the next page. One copy should be kept by you the customer and a
copy returned to Barford at the above address. Before warranty can be honoured a Warranty
Certificate must be held on file at:
Barford Equipment Ltd.
NOTE: If servicing or repairing any parts that is non factory supplied will invalidate the
warranty. It is the sole responsibility of the operator to read, understand and comply with all
instructions as stated in this manual.
4 MODEL TR5048
Barford Equipment Ltd T: + 44 (0) 2882 897401
72-74 Omagh Road E: info@barford.com
Dromore Co. Tyrone
N.Ireland BT78 3AJ
Registration Certificate
Your Warranty starts from the day that warranty registration has taken place
Date:______________________ Serial Number:_________________________
SAFETY
Has the Manual been read and understood? YES NO
Have you carried out a risk assessment for the proposed
working area? YES NO
Do you have a proper working Radio Remote (optional extra)? YES NO
Is the machine set up on a level surface? YES NO
Any extra options are in place? YES NO
All guards are fitted and secure? YES NO
Are you happy with the first test of the machine? YES NO
If not, why?____________________________________________________________________
______________________________________________________________________________
MODEL TR5048 5
Copy to be retained & hard copy to be returned to Barford office.
Please note: No warranty registration received, means no warranty on the machine!
Customer Name:________________________________________________________________
BARFORD Dealer/Distributer:______________________________________________________
Contact:_______________________________________________________________________
Customer Contact:______________________________________________________________
Phone Number:_________________________________________________________________
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Application:____________________________________________________________________
Notes or Comments:_____________________________________________________________
______________________________________________________________________________
I the undersigned confirm that I have received the Barford product and that the operators fully
understand the operations of the machine. I was present when all checks were marked and I
hereby sign below to agreeing to the conditions of the Barford warranty:
Signatures: ____________________________________________________________________
6 MODEL TR5048
3) EU DECLARATION OF CONFORMITY
We the undersigned:
BARFORD
Model:_________________________
Serial Number:___________________
Is in conformity with the following relevant EC legislation:
Machinery Directive 2006/42/EC
Signature:________________________
Name: ________________________
Function: ________________________
MODEL TR5048 7
4) SAFETY RECOMMENDATIONS
The Barford Conveyor is designed with Safety in mind. Barford reserve the right not to take
responsibility for any injury or damage if the manual is not read and followed.
Ensure all operators are familiar with the machine, its functions and capabilities.
Inadequate knowledge of the machines operation can lead to death or serious injury.
Before commencing any maintenance work ensure that all energy sources i.e. Diesel Engine
or Electric Power pack are locked out using the isolators provided and signs are in place
indicating that maintenance work is being carried out.
Ensure the machine cannot be started while others carry out work on the machine by
locking out all energy sources.
All moving parts are covered by guards and shields to prevent accident or injury.
If in the event of repair work or servicing to be carried out, these covers may be removed.
Removed guards and shields should be replaced immediately after maintenance work is
finished. Operating the machine is not permitted with missing guards.
Ensure machine is operated and driven on a level and stable surface.
DO NOT attempt to adjust the conveyor belt while they are running.
If excessive machine vibration occurs, stop the engine and remedy the problem.
CHEMICAL SAFETY
Always follow instructions on chemical container.
Protective clothing should be worn when using chemicals (gloves and goggles).
Use the appropriate tools when opening a chemical container.
Always use a well ventilated area.
DO NOT smoke, eat or drink while handling chemicals.
Dispose of all waste in line with local and national regulations.
8 MODEL TR5048
4) SAFETY RECOMMENDATIONS CONTINUED
OPERATING PERSONNEL
Only authorized, competent or trained personnel should operate the Barford conveyor.
Only authorized, competent or trained personnel should carry out and maintenance work on
the Barford conveyor.
All instructions should be followed.
APPROPRIATE CLOTHING
All persons operating the machine should wear appropriate clothing e.g. Hard hat, ear
protection, dust masks and protective footwear.
Any loose clothing should be tucked in and kept away from rotating parts.
MODEL TR5048 9
4) SAFETY RECOMMENDATIONS CONTINUED
DECALS FOR MACHINE SAFETY
Operators should be familiar with all equipment and be trained in their safe use. Before
operation the operator must:
a) have read and understood the operators manual and all safety signs in the manual and on
the machine.
b) have received specific and adequate training in the operation to be carried out.
c) know the location and function of all controls on the machine.
d) know the location of all Emergency Stops and other safety equipment.
e) be aware of all moving parts of the machine.
Listed below are all the safety signs used throughout this manual and on the machine.
Operators must be familiar with these signs and be aware of their meaning.
These signs are used in this manual to warn of some of the potential hazards, which may exist
while operating this machine.
WARNING: Finger Crush WARNING: Electric Shock
Hazard. Hazard.
Stay a safe distance from area. Read the instruction manual before
proceeding.
10 MODEL TR5048
4) SAFETY RECOMMENDATIONS CONTINUED
Mandatory: Mandatory:
Mandatory: Mandatory:
MODEL TR5048 11
5) DECALS FOR MACHINE OPERATING
12 MODEL TR5048
5) DECALS FOR MACHINE OPERATING CONTINUED
TAIL SECTION FOLD REAR LEG UP (AGAINST FRONT LEG UP HEAD SECTION FOLD
(AGAINST OPERATOR). OPERATOR). (AGAINST) OPERATOR). (AGAINST OPERATOR).
NEUTRAL POSSITION. NEUTRAL POSSITION. NEUTRAL POSSITION. NEUTRAL POSSITION.
TAIL SECTION UNFOLD REAR LEG DOWN FRONT LEG DOWN HEAD SECTION UNFOLD
(TOWARDS OPERATOR) (TOWARDS OPERATOR). (TOWARDS OPERATOR). (TOWARDS OPERATOR).
MODEL TR5048 13
6) KNOW YOUR MACHINE
Please take note of all the different components of the machine.
C: Main Conveyor
D: Power Unit
G: Telescopic Supports
Head Section
B: Hydraulic Folding
Tail Section H: Telescopic Supports
I: Jack Legs
Tail Section
A: Hydraulic Folding Head Section -This allows the machine to be easily folded for transport.
B: Hydraulic Folding Tail Section - This allows the machine to be easily folded for transport.
C: Main Conveyor - This main unit carries the raw material from the feed boot to create a
stockpile.
D: Power Unit - This is the main source of electric and hydraulic power.
E: Rotating Agitator - A rotating auger at the outlet aerates and untangles difficult materials
and regulates the flow onto the incline conveyor, rotating auger speed can be adjusted on
the auger control valve, auger can rotate to both directions.
F: Feed Boot - Located at the loading point of a conveyor. Steel side plates guide the material
unto the conveyor belt.
G: Telescopic Supports Head Section - Stability while working and adjustment of stockpile heights.
H: Telescopic Supports Tail Section - Stability while working and adjustment of stockpile heights.
I: Jack Legs - These are used for machine stability and should be lowered and secured into
place when the machine is in operation.
14 MODEL TR5048
7) UNFOLDING FOR OPERATION
Preparing Barford Conveyor for Operation
Barford Conveyor will arrive folded. Before starting the machine or tracking, follow the steps:
Ensure machine is on level ground and is stable enough to support the weight of the machine.
Start the machine (refer to previous section on this, let machine warm up for 10 min).
The tail section can be unfolded by gently pushing forward the first lever in the auxiliary
control bank (moving the lever away from you).
Machine with large hopper– unfold tail section first, then attach jack legs to the tail section of
the conveyor, if needed raise head section that jack legs can touch ground, fit large hopper
and extensions and then unfold head section.
The head section can be unfolded by gently pushing forward the fourth lever in the auxiliary
control bank (moving the lever away from you).
To achieve the desired working level raise the tail and head section rams.
You are now ready for normal operation. Raise the lever at the conveyor drive bank to drive
conveyor belt.
Check that the conveyor belt is aligned and is running smoothly.
On first use, let the conveyor run for minutes before loading the Feed boot.
MODEL TR5048 15
8) THE POWER UNIT
The power unit is attached at the chassis and provides the power output. This contains the
control panel, engine, radio remote control, drive control valve bank and also the auxiliary
control valve bank. The hydraulic and diesel tanks are placed at either side of the power unit.
16 MODEL TR5048
8) THE POWER UNIT CONTINUED
Standard Conveyor Control Panel Dual Power Conveyor Control Panel (Optional)
MODEL TR5048 17
8) THE POWER UNIT CONTINUED
HYDRAULIC TANK INDICATOR AND RETURN LINE FILTER
The indicator is located at the side of the hydraulic tank, the return line filter is located on the
top of the hydraulic tank.
18 MODEL TR5048
8) THE POWER UNIT CONTINUED
CONTROL VALVES AND HOW TO INCREASE RPM.
The control valves are contained in the power unit.
(A) (B)
(C)
MODEL TR5048 19
9) CONVEYOR IN TRANSIT POSITION
Observe all safety warnings.
Before setting up for transit mode, ensure that the belt and the feed boot are clear of any
material.
To set the conveyor up for transit mode the following steps must be followed:
1. Reduce engine revs using the hand throttle.
20 MODEL TR5048
9) CONVEYOR IN TRANSIT POSITION CONTINUED
SWITCHING OFF THE ENGINE
1. Check that all levers are in neutral position.
2. Reduce engine revs with the control panel.
3. Let the conveyor belt run for a few minutes to ensure that there is
no material left on the belt.
4. Turn the ignition key to off position to stop the engine (A).
5. Always remove the key from the machine when it is not in use.
6. If fitted with radio remote control switch off by using the engine kill
switch on the transmitter.
7. Check that the engine and control panel doors are closed securely
and the machine overall is secure. A
MODEL TR5048 21
10) OPERATING THE DIESEL POWERED CONVEYOR
PRESTART CHECKS
Before starting and operating the conveyor ensure that:
All personnel are clear of the machine.
All personnel are fully trained on the operation and the dangers of the machine.
All personnel are wearing the correct PPE.
Belts are clear from debris.
Feed boot is empty.
Machine operational area is clear and free from any obstructions.
Machine operational area is level and even.
Machine operational area is able to support the machine weight.
All guards are securely in place.
Conveyor is unfolded and secure.
Fuel tank is filled.
Hydraulic oil filled.
B
D
C E
22 MODEL TR5048
10) OPERATING THE DIESEL POWERED CONVEYOR CONTINUED
7. Now go to the control panel side of the unit. Before the belt is run it is recommend to once
again carry out the risk assessment.
8. With this assessment complete push the single lever valve upward to drive the belt.
9. Check the conveyor belt is running smoothly and in alignment.
10. On first use let the conveyor run for 10 minutes before loading the feed boot.
11. Adjust engine revs with the hand throttle.
STOPPING PROCEDURE
EMERGENCY STOPPING
MODEL TR5048 23
10) OPERATING THE DIESEL POWERED CONVEYOR CONTINUED
MOVING
Before moving the conveyor, ensure all material has run off the conveyor, the feed boot is empty.
Avoid moving the conveyor on uneven ground. It may cause damage to the conveyor and
engine.
In cold conditions start up the machine for approximately 10 minutes
before moving. When hydraulic oil is cold the machine would tend to
steer to the right and track fast forward.
Never stand on the conveyor while it is being moved.
To track the machine the single lever valve must be engaged in TRACKS
FEED position (towards operator). This will allow the conveyor to be
tracked with the remote.
SAFE TRACKING
When travelling down a gradient, tracks should be driven sprocket first.
Going up a gradient, the tracks should driven forward.
Machine should be parked on level ground that is suitable to support the weight of the
machine.
Track the machine every day for a short distance. This will reduce the risk of track seizure.
Never track the machine if they are frozen to the ground or attempt to move the machine in
any other way.
Always clear the tracks of any surrounding debris.
Do not track the machine with out clearing the area.
Do not attempt to move the machine if it is not possible to track it.
Transporting
Before transporting always check that the machine is secure and there are no loose objects
or materials.
Always use the appropriate vehicle for hauling the conveyor.
Take into consideration the weight and size of the machine and the route when transporting.
Check local regulations of transporting large machinery i.e. certification.
24 MODEL TR5048
10)
10)OPERATING
OPERATINGTHE DIESEL
THE POWERED
DIESELCONVEYOR
POWEREDCONTINUED
CONVEYOR CONTINUED
TRACKING WITH DOG LEAD REMOTE CONTROL
Ensure the machine is clear of any obstacles before tracking.
Check that the dog lead is connected to the machine and the machine stop is not pressed.
Start the engine.
Push the two levers of the drive control up fully.
Switch the tracking switch (aux / track) on the handset to the track position.
At this point the safety siren will sound.
There will be a short delay before the tracks will operate.
You can now use the handset to track the conveyor.
Please note that when the remote is not in use, the function controls should be left in neutral
position.
MODEL TR5048 25
11) ROTATING AUGER (OPTIONAL)
A rotating auger at the outlet aerates and untangles difficult
materials.
To run rotating auger clockwise, push single lever valve against operator or toward operator to
run rotating auger counter clockwise.
To obtain rotating auger speed, turn the control knob of the variable
speed flow control valve.
Counter clockwise:
To increase the rotating auger speed.
Clockwise:
To decrease the rotating auger speed.
If you purchase this machine with the optional rotating auger then it
will come with a large hopper. This hopper houses the rotating auger
and allows you to stockpile a large amount of material.
The hopper is removed before shipping so it will have to be reassembled when you receive it.
The hopper comes in 3 parts and will have to be attached to the machine with bolts. Take care
when attaching these parts as they are heavy and could cause injury.
26 MODEL TR5048
12) OPERATING THE DUAL POWER CONVEYOR (OPTIONAL EXTRA)
Dual power allows for an operator to have the option of using diesel power and also electric power.
Only qualified operating personnel should operate this machine.
All health and safety regulations should adhere to while using this power.
Continued assessment of risk should be carried out, before during and after operation, tracking
and transportation.
If the conveyor is to be run using the diesel engine, then followed all the steps described in
Chapter 8– Operating Diesel Powered Conveyor.
Track machine into desired working position by using diesel engine (refer to previous section
on this).
When in position stop the engine on the Control panel as normal (refer to previous section
on this).
Proper electrical supply should only be used to operate the electric power on the conveyor.
Any application used to supply the 3 phase 57amp power should only be carried out by a
qualified electrical engineer. This is plugged into the facility provided.
It is important to always assess risk while using the dual power. Being aware of the extended
cable to the machine carrying electricity and the dangers involved if not isolated when not in
use.
It is recommended that all operators to be aware of all moving objects surrounding the cable,
if damaged, electricity will still be live. This could cause an injury or death.
MODEL TR5048 27
12) OPERATING THE DUAL POWER CONVEYOR (OPTIONAL EXTRA)
5. Now that the power is connected, We need to turn main Isolator switch to the on position
(A). This switch is found to the right of the control panel.
6. Next you must turn the Engine/Electric Switch from Engine mode (B) to Electric mode (C).
B C
7. Next you must turn the Off/On Switch from the off (D) to the on position (E). This will cause
the sirens to sound and the lights to flash for 8 seconds. This alarm is here to warn people
that the machine is starting and that they should stand clear. When the alarm ends the
control panel will turn on.
D E
8. To turn on the engine press the furthest left button on the screen unit (F).
28 MODEL TR5048
12) OPERATING THE DUAL POWER CONVEYOR (OPTIONAL EXTRA)
9. To switch the machine back to engine power, turn off the control panel and do steps 5-7 in
reverse. Now start the Machine as normal.
10. In an emergency there are three emergency push stops. Two are located at the front of the
engine canopy and one on the control panel. These are all active when using electric and
diesel power. It is recommended that all operating personnel make themselves familiar with
the location of these.
MODEL TR5048 29
13) MAINTENANCE
Good records and maintenance are mandatory aspects of a machines life.
Maintenance of your conveyor is vital the conveyor will perform at its best when cared for.
Only personnel with proper qualifications for servicing and maintenance can perform these
tasks.
All safety regulations and risk assessment should be followed before maintenance is carried out.
Never work under unsupported equipment - It is important to remember that any raised part
of the machine can fall, causing injury or death.
When maintenance is carried out ensure all safety aspects are in good working order before
returning the machine to operating service.
Any hydraulic maintenance should be carried out by qualified personnel.
Always bleed and depressurize the hydraulic lines before attempting maintenance or repairs.
Replace any worn or broken parts as soon as possible. Keep power units dry at all times.
Power washing can weaken the seal on plugs.
All electricity should be isolated before removing the front panel.
MONTHLY CHECKS
Grease all bearings at grease points provided.
Belt condition and tension.
Rubber skirting condition in feed boot.
Check belt rollers rotate freely.
Check condition of hydraulic hoses.
NOTE: NEVER CHECK HYDRAULIC HOSES WITH BARE HANDS
30 MODEL TR5048
13) MAINTENANCE CONTINUED
ANNUALLY
Change engine filters.
Change in line filters.
Never power wash around the control panels. Always abide by the safety standards when
carrying out maintenance.
ELECTRIC MAINTENANCE
Disconnect battery ground cable before carrying out maintenance on electrics.
The control panel lids should be closed at all times.
A regular check of the control panel and all the connections is recommended.
When maintenance or repairs are being carried out on the control panel, ensure it is covered
to prevent any rain or water getting in.
Check daily for any damages, worn out parts and good operating switches.
WELDING
Only welders qualified to European Standards or similar are permitted to perform welding
operations on the machine.
Before working on the plant, switch off and isolate battery power.
Again asses risk before working on the conveyor.
HYDRAULICS
Only certified personnel should carry out any maintenance or servicing to the hydraulic system.
Always relieve pressure from the hydraulic system before carrying out any kind of
maintenance or servicing.
NEVER ATTEMPT TO ADJUST ANY HYDRAULICS WHEN THE MACHINE IS IN OPERATION!
MODEL TR5048 31
13) MAINTENANCE CONTINUED
BELT MAINTENANCE
ONLY AUTHORISED AND TRAINNED PERSONNEL TO WORK ON BELT MAINTENANCE
BELTS
Belts, scrapers and drum lagging are consumable items and will need to be replaced through
general wear and tear.
The belt must be checked regularly for rips, cuts and any damage.
Always keep the belt at the proper tension.
Belts need to be aligned.
Never overload the belt.
Belt should be cleaned from ground height by rotating the belt slightly each time.
If the above is not followed, belt slippage can occur!
32 MODEL TR5048
13) MAINTENANCE CONTINUED
POWER UNIT MAINTENANCE(OPTIONAL EXTRA)
The engine in your Barford Power Unit comes with its own manual. If you have not received this
please contact Barford.
All safety and maintenance information should be read and understood before carrying out
maintenance on the power unit.
FUEL
Diesel is a highly flammable fuel. Do not fill the diesel tank to capacity.
The fuel level of the machine can be checked by viewing the indicator.
We recommend you fill the fuel tank at the end of the day.
Check the level indicator.
Clean around the cap.
Remove the cap and funnel in the fuel until the indicator is at it’s
highest level then replace the cap.
Always clean any spillage of the fuel.
HYDRAULIC SYSTEM
It is essential that the hydraulics are regularly serviced.
Keep air vents in the cap open to allow the hydraulic system to breathe.
MODEL TR5048 33
13) MAINTENANCE CONTINUED
CHANGING HYDRAULIC OIL
1. Always assess risk before carrying out work on the hydraulic oil system.
2. Ensure oil is at normal operating temperature and cylinders are retracted where possible.
3. Before removing the drain plug, slowly unscrew the filler cap to release any pressure in the
hydraulic tank.
4. Ensure you have a suitable container to catch all of the oil. Ensure to clean any spillage.
5. Remove the drain plug.
6. Remove the cover plate which is under the filler cap. Dispense the gasket.
7. Remove the suction filters by unscrewing them from the suction pipes.
8. Using clean oil, flush out the tank removing any dirt. Clean and reuse the suction filters and
replace on the suction pipes.
9. Replace cover plate using a new gasket, then replace drain plug.
10. Change the return line filter.
11. Refill the tank with clean hydraulic oil at the level marked on the indicator.
12. Run the engine, operate the hydraulic controls which will take any air from the system.
13. Stop the engine and check level of oil at the indicator and top up if required.
BATTERY CHECK
Always abide by safety regulations when dealing with batteries.
Always wash hands after handling a battery.
Ensure to maintain battery level. In cold weather distilled water should only be added
immediately before starting the engine to prevent it freezing.
Always keep the terminals and case clean.
CHANGE OF BATTERY
Always follow safety regulations.
1. Ensure all electrical circuits are switched off.
2. Disconnect the earth lead from the battery.
3. Disconnect the positive lead from the battery.
4. Remove battery from the machine.
5. To reinstall always connect positive first and then connect the earth.
34 MODEL TR5048
13) MAINTENANCE CONTINUED
TRACKS MAINTENACE
Refer to Tracks Operation Manual for advice and information
It is important to maintain your tracks on a regular basis.
Always remove any debris and built up oil and grease..
Replace any damaged and broken parts.
TRACKS TENSION
When checking the tension on the tracks, drive your machine about 2 – 3 metres forward.
Measure the sag on the top part of the track on the longest section of unsupported track as
shown below.
The sag of the track must be between 5mm and 15mm. You must check the track tension on a
new machine. DO NOT set track tension too tight.
MODEL TR5048 35
13) MAINTENANCE CONTINUED
Remember to track the machine for a while forward and backward in order to assess if the
tracks are at the right tension. This movement will help the grease work through the tracks.
TRACK CHAINS
It is important to be aware of the conditions that the conveyor tracks are working in. Certain
surfaces and environmental surroundings could cause corrosion. Tracks can also seize if they are
not moved on a daily basis. To prevent this, track the machine a few meters in both directions.
OIL FILLING
To fill the oil, track the machine until the gearbox casing is level with a plug positioned at 12
o’clock (see diagram).
Unscrew the two plugs and fill from the upper hole until oil reaches the level of the lower
hole.
OIL DRAINING
To drain the oil, track the machine until the plug is at 6 o’clock position (see diagram).
Unscrew both plugs and allow all oil to empty into a container.
Do not fill oil in the track drive without checking oil level inside it. Track systems are supplied
with a quantity of oil in track drive. The gearbox life will shorten if oil becomes dirty. Only use
new clean oil in clean containers.
36 MODEL TR5048
14) TECHNICAL SPECIFICATIONS
SPECIFICATION
• Discharge Height…………………….10.064 m / 35.4ft
• Belt Width……………………………...1050mm / 3.3ft
• Belt Length……………………………..22m 766mm/ 65.2ft
• Belt Type………………………………...EP 500 3PLY / Optional
• Power unit……………………………...Diesel Hydraulic with Cat 2.2 C
ADVANTAGES
• Minimises transport costs with easy tracking in and out of 40ft container.
• Can be used for various applications: Top Soil, Sand, Coal, Bark and Crushed Aggregate.
• A wide range of heights for output and input and can be used with other crusher and
screeners.
• Height on front stanchions can be set without using manual pins by special load holding
cylinders.
• Easy mobility on site.
• Increased efficiency while operating. And increased stockpile capacity.
• Reduced fuel costs i.e. no need for shovel operator to move materials from under Conveyor.
OVERALL DIMENSIONS
Machine Width…………………………..2350mm / 7.5ft
Transport Length………………………..12036mm / 41ft
Transport Height…………………………2591mm / 8.5ft
HYDRAULICS
Hydraulic Motor…………………………Kasqppa OMV 500
TRACK DATA
Tractive Effort……………………………..14300 daN
Gearbox Ratio…………………………….134:1
Hydraulic Motor………………………….Caproni 33cc/ Rev
Approx. Speed…………………………….1.6km / hr (0.95mph)
ENGINE SPECIFICATIONS
MODEL TR5048 37
14) TECHNICAL SPECIFICATIONS CONTINUED
3M HEAVY DUTY CRAWLER TRACK DATA
Tractive effort - 14300daN
Gearbox ratio - 134:1
Hydraulic Motor - Rexroth 55cc / Rev
Approx. Speed - 1.1 km p/hr (0.7mph)
Battery
Type - 12v negative earth.
Electric Information
3 Phase 380 – 415 Volts (depending on normal national voltage)
Optional Extras
Higher HP Engine.
Dual Power (Diesel / Electric Hydraulic).
Full Side skirting or Half side skirting.
Hardox hopper liner plates.
Rubber hopper liners.
Feed boot extension.
Dust Covers ( Canvas or Steel).
Spray bar (reduce dust).
Radio remote controlled tracks.
Belt scraper upgrade.
Chevron belt.
3000mm / 3M heavy duty crawler track.
Hydraulic folding head.
Standard Features
Full dog lead remote control.
Heavy duty head and tail drums.
Heavy duty rollers.
Cat engine.
Impact bars on tail section.
Galvanised telescopic legs.
Hydraulic folding head section.
2.5M Heavy duty crawler track.
Cat 37kw engine.
Painted with 2 pack epoxy primer and 2 pack high level gloss CE approved.
38 MODEL TR5048
15) HYDRAULIC SCHEMATIC
MODEL TR5048 39
16) ELECTRIC SCHEMATIC
40 MODEL TR5048
16) ELECTRIC SCHEMATIC CONTINUED
MODEL TR5048 41
16) ELECTRIC SCHEMATIC CONTINUED
42 MODEL TR5048
16) ELECTRIC SCHEMATIC CONTINUED
MODEL TR5048 43
16) ELECTRIC SCHEMATIC CONTINUED
44 MODEL TR5048
16) ELECTRIC SCHEMATIC CONTINUED
MODEL TR5048 45
17) TECHNICAL DRAWING - WITH HOPPER
46 MODEL TR5048
SPARE PARTS LIST
MODEL TR5048 47
BARFORD SPARE PARTS
Barford recommend that only genuine spare parts are used on their machines, this is to ensure
the minimum amount of downtime and ensure the longevity of the warranty period.
Parts which have not been supplied by Barford or its dealer network cannot be guaranteed to
be of the same specification as supplied on the machine.
Barford cannot be responsible for damaged or downtime arising from the use of non genuine
parts and the use of any such parts shall result in the end of the warranty period.
When placing an order for spare parts, please ensure that the following is listed:
Machine type
Machine Serial Number
Part Number
Quantity
Delivery Address
Delivery Method
Orders may be emailed, faxed or posted to us; failure to supply the required information may
result in a delay on your parts being dispatched. Orders by post should be sent to the following
address:
Barford Equipment Ltd
72-74 Omagh Road
Dromore
Co. Tyrone
N.Ireland
BT78 3AJ
48 MODEL TR5048
TR5048 EXPLODED VIEW
MODEL TR5048
49
TR5048 PARTS USED
ITEM NO. PART NUMBER DESCRIPTION QTY
1 RM8048_04_01_00 TAIL SECTION 1
2 RM8048_04_02_00 HEAD SECTION 1
3 RM8048_04_03_00 CONV MIDDLE SECTION 1
4 RM8048_04_04_00 LEG FIXING WELDMENT 2
5 RM8048_04_00_14 TAIL DRUM GUARD PLATE 1
6 RM8048_04_06_00 TAIL DRUM GUARD 1
7 RM8048_04_12_00 FOLDING ARM INNER 4
8 RM8048_04_13_00 FOLDING ARM OUTER 4
9 RM8048_04_00_05 DRIVE DRUM ADJUSTER 2
10 TR8045 ROLLER ASM 60DEG ROLLERS W1000 60DEG 21
11 TR8045 ROLLER ASM 50DEG ROLLERS W1000 50DEG 2
12 TR8045 ROLLER ASM 40DEG ROLLERS W1000 40DEG 2
13 RM8048 BELT CONVEYOR BELT 1
14 RM8048_07_01-DOUBLE DRIVE DRIVE DRUM (SINGLE DRIVE) 1
15 RM8048_07_02 TAIL DRUM 1
16 UCT213 TRACEPARTS 2
17 RM8048_04_00_04 TAIL DRUM GUARD 2
18 FLANGE BEARING 70 BEARING UNIT MSF 70 2
19 RM8048_04_00_12 ROSTA TENSIONER MTG BRACKET 1
20 ES_6542_04_07 ROSTA TENSIONER 2
21 RM8048_04_07_00 BELT CLEANER RUBBER MTG BRACKET 1
22 RM8048_04_00_12A ROSTA TENSIONER MTG BRACKET 1
23 RM8048_04_00_13 HEAD DRUM CLEANER CLAMP 1
24 RM8048_04_07_03 BELT CLEANER RUBBER 1
25 RM8048_04_00_10 BAFFLE PLATE 16
26 RM8048_04_00_20 BAFFLE PLATE 2
27 RM8048_04_00_11A BAFFLE PLATE LH 1
28 RM8048_04_00_11 BAFFLE PLATE 1
29 RM8048_04_00_16 BAFFLE PLATE 4
50 MODEL TR5048
TR5048 PARTS USED
ITEM NO. PART NUMBER DESCRIPTION QTY
30 RM8048_04_00_17 BAFFLE PLATE 1
31 RM8048_04_00_17A BAFFLE PLATE LH 1
32 RM8048_04_00_18 BAFFLE PLATE 2
33 RM8048_04_00_19-R1 BAFFLE PLATE 1
34 RM8048_04_00_19-R1A BAFFLE PLATE LH 1
35 RM8048_04_00_21 BAFFLE PLATE 2
36 RAM 1194x115 V1 RAM 1194x115 V1 4
37 RM8048_04_09_00 FEEDBOOT 1
38 RM8048_04_00_08 FEEDBOOT SIDE GUARD 8
39 RM8048_04_11_00 FEEDBOOT EXTENSION (SIDE) 1
40 RM8048_04_10_00 FEEDBOOT EXTESNION (REAR) 1
41 RM8048_04_08_00 TAIL DRUM BELLY GUARD MTG BRACKET 1
42 RM8048_04_05_00 TAIL DRUM BELLY GUARD 1
43 RM8048_04_00_22 RETURN ROLLER GUARD 5
44 ROLLER 1300mm RETURN ROLLER 5
45 ROLLER 1300mm RETURN ROLLER 3
46 RM8048_04_00_23 RETURN ROLLER GUARD 3
47 RM8048_04_00_06 BALANCE WEIGHT 4
48 RM8048_04_19_00 CONVEYOR SUPPORT 1
49 RM8048_04_11_00A FEEDBOOT EXTENSION (SIDE) 1
50 RM8048_04_00_27 FEEDBOOT STEEL LINER (SIDE) 2
51 RM8048_04_00_28 FEEDBOOT STEEL LINER (REAR) 1
MODEL TR5048 51
TR5048 PARTS USED
ITEM NO. PART NUMBER DESCRIPTION QTY
59 RM8048_04_00_24 FEEDBOOT RUBBER CLAMP 2
60 RM8048_04_00_25 FEEDBOOT RUBBER 2
61 RM8048_04_00_24A FEEDBOOT RUBBER CLAMP (SIDE) RH 2
63 RM8048_04_00_31 FEEDBOOT RUBBER 1
64 TR5048 TAIL ROLLER ASM TAIL ROLLER ASM 3
65 RM8048_04_16_00 BELT CLEANER ASSY 1
66 RM8048_04_17_00 MOTOR MTG BRACKET 2
67 RM8048_04_18_00 MOTOR KICK BRACKET 2
68 MKH-70 DRUM COUPLING 1
69 ES_6542_04_04 HYDRAULIC MOTOR COUPLING 1
70 ES_6542_01_04 HYDRAULIC MOTOR 2
71 RM8048_04_00_09 MOTOR COVER PLATE 4
52 MODEL TR5048
MODEL TR5048 53
54 MODEL TR5048
MODEL TR5048 55
56 MODEL TR5048
Part Name Part Number Machine Type Part
Ordering Number
Tracks TR00001 8042001
MODEL TR5048 57
Part Name Part Number Machine Type Part
Ordering Number
Level TR00022 8042022
58 MODEL TR5048
Part Name Part Number Machine Type Part
Ordering Number
Tail Section Support Actua- TR00061 8042061
tors
Main Chassis TR00062 8042062
MODEL TR5048 59
Part Name Part Number Machine Type Part
Ordering Number
Head Section Support & TR00095 8042095
Main Chassis Hinge Pin
60 MODEL TR5048
SERVICE RECORD
MODEL TR5048 61
CONTACT US
BARFORD Equipment Ltd
72-74 Omagh Road
Dromore
Co. Tyrone
N.Ireland
BT78 3AJ