TWI662707B - Semiconductor power device and manufacturing method thereof - Google Patents
Semiconductor power device and manufacturing method thereof Download PDFInfo
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Abstract
一種半導體功率元件,包含:一基板;一通道層,位於基板上;一阻障層,位於通道層上;一二維電子氣,位於通道層內,且鄰近通道層與阻障層間之一介面;一汲極電極、一閘極電極、以及一源極電極,分別位於阻障層上;一第一區域P型半導體層,位於閘極電極與阻障層之間;以及一隔離區形成層,位於阻障層上方之週圍,且隔離區形成層下方之通道層內不具有二維電子氣。A semiconductor power device includes: a substrate; a channel layer on the substrate; a barrier layer on the channel layer; a two-dimensional electron gas in the channel layer and adjacent to an interface between the channel layer and the barrier layer A drain electrode, a gate electrode, and a source electrode are respectively located on the barrier layer; a first region P-type semiconductor layer is located between the gate electrode and the barrier layer; and an isolation region forming layer Is located around the top of the barrier layer, and there is no two-dimensional electron gas in the channel layer below the isolation region forming layer.
Description
本發明係關於一種半導體功率元件,更具體而言,係關於一種包含氮化物半導體之半導體功率元件。The present invention relates to a semiconductor power device, and more particularly, to a semiconductor power device including a nitride semiconductor.
近幾年來,由於高頻及高功率產品的需求與日俱增,以氮化鎵為材料的半導體功率元件,如氮化鋁鎵-氮化鎵(AlGaN/GaN),因具高速電子遷移率、可達到非常快速的切換速度、可於高頻、高功率及高溫工作環境下操作的元件特性,故廣泛應用在電源供應器(power supply)、DC/DC整流器(DC/DC converter)、DC/AC換流器(AC/DC inverter)以及工業運用,其領域包含電子產品、不斷電系統、汽車、馬達、風力發電等。In recent years, due to the increasing demand for high-frequency and high-power products, semiconductor power devices based on gallium nitride, such as aluminum gallium nitride-gallium nitride (AlGaN / GaN), have high-speed electron mobility and can reach Very fast switching speed, component characteristics that can be operated in high frequency, high power and high temperature working environment, so it is widely used in power supply, DC / DC converter, DC / AC switching Inverters (AC / DC inverters) and industrial applications, their fields include electronic products, uninterruptible power systems, automobiles, motors, wind power, etc.
半導體功率元件之主動區範圍,一般以元件導通下電流所流經的區域面積來定義,此主動區範圍在元件製程中被定義出來。當各別元件之主動區範圍在晶圓上被區分出後,各別元件可在晶圓上經由測試,得出單一元件的電特性;因此,必須確保各元件間的隔離性。在習知氮化鎵半導體功率元件製程中,可利用乾式蝕刻移除部份的半導體層或是在半導體層內實施離子佈植等方式製作出元件間的隔離區,使各元件之間無導通層,來完成獨立的多個元件於單一晶圓上。The active area of a semiconductor power device is generally defined by the area of the area through which the current flows when the device is turned on. This active area is defined in the device manufacturing process. After the active area range of each component is distinguished on the wafer, the individual components can be tested on the wafer to obtain the electrical characteristics of a single component; therefore, the isolation between the components must be ensured. In the conventional GaN semiconductor power device manufacturing process, dry etching can be used to remove part of the semiconductor layer or implement ion implantation in the semiconductor layer to create isolation regions between the components, so that there is no conduction between the components. Layer to complete independent multiple components on a single wafer.
本申請案揭露一種半導體功率元件,包含:一基板;一通道層,位於基板上;一阻障層,位於通道層上;一二維電子氣,位於通道層內,且鄰近通道層與阻障間之一介面;一汲極電極、一閘極電極、以及一源極電極,分別位於阻障層上;一第一區域P型半導體層,位於閘極電極與阻障層之間;以及一隔離區形成層,位於阻障層上方之週圍,且隔離區形成層下方之通道層內不具有二維電子氣。The present application discloses a semiconductor power device including: a substrate; a channel layer on the substrate; a barrier layer on the channel layer; a two-dimensional electron gas in the channel layer and adjacent to the channel layer and the barrier An interface between the gate electrode; a drain electrode, a gate electrode, and a source electrode respectively on the barrier layer; a first region P-type semiconductor layer between the gate electrode and the barrier layer; and The isolation region forming layer is located around the top of the barrier layer, and the channel layer below the isolation region forming layer does not have a two-dimensional electron gas.
本申請案更揭露一種半導體功率元件之製造方法,包含:提供一基板;形成一磊晶疊層於基板上,磊晶疊層包含:一通道層;一阻障層;以及一P型半導體層;移除部份的P型半導體層,以形成一第一區域P型半導體層以及一第二區域P型半導體層,其中第二區域P型半導體層位於阻障層上方之週圍;形成一源極以及一汲極在阻障層上;以及形成一閘極在第一區域P型半導體層上。The present application further discloses a method for manufacturing a semiconductor power device, including: providing a substrate; forming an epitaxial stack on the substrate; the epitaxial stack includes: a channel layer; a barrier layer; and a P-type semiconductor layer ; Removing a part of the P-type semiconductor layer to form a first region P-type semiconductor layer and a second region P-type semiconductor layer, wherein the second region P-type semiconductor layer is located around the barrier layer; forming a source And a drain on the barrier layer; and a gate on the P-type semiconductor layer in the first region.
本發明之實施例如說明與圖式所示,相同或類似之部分係以相同編號標示於圖式或說明書之中。The description of the embodiment of the present invention is as shown in the drawings. The same or similar parts are marked with the same numbers in the drawings or the description.
第1A及1B圖繪示本申請案一實施例中一種半導體功率元件100,第1B圖為第1A圖中沿B-B’線段之截面圖。半導體功率元件100依序包含一基板10、一成核層20、一緩衝結構30、一通道層40、一阻障層50、一第一區域之第一導電型化合物半導體層60a、一第二區域之第一導電型化合物半導體層60b、一閘極電極G、一源極電極S和一汲極電極D。Figures 1A and 1B illustrate a semiconductor power device 100 in an embodiment of the present application. Figure 1B is a cross-sectional view taken along line B-B 'in Figure 1A. The semiconductor power device 100 sequentially includes a substrate 10, a nucleation layer 20, a buffer structure 30, a channel layer 40, a barrier layer 50, a first conductive type compound semiconductor layer 60a in a first region, and a second The first conductive type compound semiconductor layer 60b in the region, a gate electrode G, a source electrode S, and a drain electrode D.
基板10的材料可以是半導體材料或是氧化物材料,上述的半導體材料例如可以包含矽(Si)、氮化鎵(GaN)、碳化矽(SiC)、砷化鎵(GaAs)等,而上述的氧化物材料例如可以包含藍寶石(sapphire)。另外,當以導電性來區分時,基板10本身可為導電基板或者是絕緣基板,上述的導電基板包含矽(Si)基板、氮化鎵(GaN)基板、砷化鎵(GaAs)等基板,而上述的絕緣基板則包含藍寶石(sapphire)、絕緣矽基板(Silicon on insulator, SOI)等基板。此外,基板10可選擇性的摻雜物質於其中,以改變其導電性,以形成導電基板或不導電基板,以矽(Si)基板而言,其摻雜物可為硼(B)或砷(As) 或磷(P)。於本實施例中,基板10為矽基板,厚度約為1000~1200um。成核層20位於基板10的上方,厚度約為數十奈米或數百奈米,用以減少基板10和阻障層50之間的晶格差異。成核層20例如是三五族材料,包括氮化鋁(AlN)、氮化鎵(GaN)、或氮化鋁鎵(AlGaN)等材料。緩衝結構30位於成核層20的上方,厚度約為數微米或數十微米,其材料可為三五族材料,同樣是用以減少基板10和阻障層50之間的晶格差異,降低晶格缺陷。於本實施例中,緩衝結構30可包括單層結構或是多層結構,當緩衝結構30為多層結構時,可包括超晶格疊層(super lattice multilayer)或兩層以上材料各不相同之交互疊層。單層或多層緩衝結構30之材料可包括三五族半導體材料,例如氮化鋁(AlN)、氮化鎵(GaN)、或氮化鋁鎵(AlGaN)等材料,並且可摻雜其他元素,例如碳(C)或是鐵(Fe)於其中,摻雜濃度可為依成長方向漸變或固定。此外,當緩衝結構30為超晶格疊層時,可由兩層具不同材料交互堆疊之多層磊晶層所構成,其材料可為三五族半導體材料,例如是由氮化鋁層(AlN)與氮化鋁鎵層(AlGaN)交疊所構成或是由氮化鎵層(GaN)與氮化銦鎵層(InGaN)交疊所構成。The material of the substrate 10 may be a semiconductor material or an oxide material. The aforementioned semiconductor material may include, for example, silicon (Si), gallium nitride (GaN), silicon carbide (SiC), gallium arsenide (GaAs), and the like. The oxide material may include sapphire, for example. In addition, when distinguished by conductivity, the substrate 10 itself may be a conductive substrate or an insulating substrate. The aforementioned conductive substrate includes a substrate such as a silicon (Si) substrate, a gallium nitride (GaN) substrate, or a gallium arsenide (GaAs) substrate. The above-mentioned insulating substrate includes substrates such as sapphire and Silicon on insulator (SOI). In addition, the substrate 10 may be selectively doped with a substance to change its conductivity to form a conductive or non-conductive substrate. For a silicon (Si) substrate, the dopant may be boron (B) or arsenic. (As) or phosphorus (P). In this embodiment, the substrate 10 is a silicon substrate, and the thickness is about 1000-1200um. The nucleation layer 20 is located above the substrate 10 and has a thickness of about tens of nanometers or hundreds of nanometers, so as to reduce the lattice difference between the substrate 10 and the barrier layer 50. The nucleation layer 20 is, for example, a group three or five material, and includes materials such as aluminum nitride (AlN), gallium nitride (GaN), or aluminum gallium nitride (AlGaN). The buffer structure 30 is located above the nucleation layer 20 and has a thickness of about several micrometers or tens of micrometers. The material of the buffer structure 30 can be a group of three or five materials, which is also used to reduce the lattice difference between the substrate 10 and the barrier layer 50 and reduce Grid defect. In this embodiment, the buffer structure 30 may include a single-layer structure or a multi-layer structure. When the buffer structure 30 is a multi-layer structure, it may include a super lattice multilayer or two or more layers of different interactions. Stacked. The material of the single-layer or multi-layer buffer structure 30 may include three or five semiconductor materials, such as aluminum nitride (AlN), gallium nitride (GaN), or aluminum gallium nitride (AlGaN), and may be doped with other elements. For example, carbon (C) or iron (Fe) is included therein, and the doping concentration may be gradually changed or fixed according to the growth direction. In addition, when the buffer structure 30 is a superlattice stack, it may be composed of two layers of epitaxial layers stacked alternately with different materials, and the material may be a Group III semiconductor material, such as an aluminum nitride layer (AlN). It is formed by overlapping with an aluminum gallium nitride layer (AlGaN) or is formed by overlapping a gallium nitride layer (GaN) and an indium gallium nitride layer (InGaN).
通道層40形成於緩衝層30上,並具有一第一能隙。阻障層50形成在通道層40上,並具有一第二能隙,第二能隙較第一能隙高,阻障層50之晶格常數比通道層40小。於本實施例中,通道層40及阻障層50之材料包含氮化鋁銦鎵(Al xIn yGa( 1-x-y)N),其中0≦x<1,0≦x+y≦1。在本實施例中,阻障層50之鋁含量可介於0.1至0.3之間。通道層40以及阻障層50自身形成自發性極化(spontaneous polarization),而阻障層50與通道層40彼此之間又因通道層40與下方磊晶疊層中各層之間不同晶格常數相互作用的總和對上層阻障層50形成壓電極化(piezoelectric polarization),上述兩種極化現象影響改變兩者能帶的結構,使得能帶彎曲,部分的能帶位於費米能階之下,電子可在位於費米能階下的能帶中二維移動,在通道層40及阻障層50間的異質接面產生二維電子氣16 (two-dimensional electron gas (2DEG),以虛線表示於圖中)。於本實施例中,通道層40及阻障層50的材料例如可為無摻雜其他元素的本質性半導體,但亦可以視元件特性摻雜其他元素。例如可摻雜元素矽(Si)於其中,以摻雜的元素濃度調整二維電子氣層的濃度。 The channel layer 40 is formed on the buffer layer 30 and has a first energy gap. The barrier layer 50 is formed on the channel layer 40 and has a second energy gap. The second energy gap is higher than the first energy gap. The lattice constant of the barrier layer 50 is smaller than that of the channel layer 40. In this embodiment, the material of the channel layer 40 and the barrier layer 50 includes aluminum indium gallium nitride (Al x In y Ga ( 1-xy ) N), where 0 ≦ x <1, 0 ≦ x + y ≦ 1 . In this embodiment, the aluminum content of the barrier layer 50 may be between 0.1 and 0.3. The channel layer 40 and the barrier layer 50 themselves form spontaneous polarization, and the barrier layer 50 and the channel layer 40 are different from each other due to the different lattice constants between the channel layer 40 and each layer in the epitaxial stack below. The sum of the interactions forms a piezoelectric polarization for the upper barrier layer 50. The above two polarization phenomena affect the structure of the energy bands of the two, so that the energy bands are bent, and some energy bands are below the Fermi energy , Electrons can move two-dimensionally in the energy band below the Fermi level, and two-dimensional electron gas 16 (2DEG) is generated at the heterojunction between the channel layer 40 and the barrier layer 50 (represented by dotted lines) In the figure). In this embodiment, the material of the channel layer 40 and the barrier layer 50 may be, for example, an intrinsic semiconductor that is not doped with other elements, but other elements may be doped according to the characteristics of the element. For example, elemental silicon (Si) can be doped therein, and the concentration of the two-dimensional electron gas layer is adjusted by the doped element concentration.
在阻障層50上方,具有第一導電型化合物半導體層60,包含一第一區域之第一導電型化合物半導體層60a位於阻障層50之中央區域內,以及一第二區域之第一導電型化合物半導體層60b位於阻障層50之週圍區域。第一區域與第二區域之第一導電型化合物半導體層60a與60b為互相分離,且第一區域之第一導電型化合物半導體層60a由上視觀之為封閉環型圖案。Above the barrier layer 50, there is a first conductive compound semiconductor layer 60, a first conductive compound semiconductor layer 60a including a first region is located in a central region of the barrier layer 50, and a first conductive region of a second region The compound semiconductor layer 60 b is located in a region around the barrier layer 50. The first conductive type compound semiconductor layers 60a and 60b of the first region and the second region are separated from each other, and the first conductive type compound semiconductor layer 60a of the first region is a closed loop pattern as viewed from above.
第一導電型化合物半導體層60材料包含p型半導體材料,於本實施例中,第一導電型化合物半導體層60例如為p型的三五族半導體,如p型氮化鎵層(p-GaN)。其作用為降低第一導電型化合物半導體層60下方的二維電子氣16濃度或使其下方的二維電子氣16消散,使得半導體功率元件在閘極未施加偏壓的狀態下處於未導通的狀態(normally off)。其中,第一區域與第二區域之第一導電型化合物半導體層60a與60b可具有相同的材料特性,例如相同的厚度、材料組成、第一導電型摻雜物或第一導電型摻雜濃度。The material of the first conductive type compound semiconductor layer 60 includes a p-type semiconductor material. In this embodiment, the first conductive type compound semiconductor layer 60 is, for example, a p-type group III semiconductor, such as a p-type gallium nitride layer (p-GaN). ). Its role is to reduce the concentration of the two-dimensional electron gas 16 under the first conductive type compound semiconductor layer 60 or to dissipate the two-dimensional electron gas 16 below, so that the semiconductor power element is in an unconducted state when the gate is not biased. Status (normally off). The first conductive type compound semiconductor layers 60a and 60b in the first region and the second region may have the same material characteristics, such as the same thickness, material composition, first conductive type dopant, or first conductive type doping concentration. .
在第一區域之第一導電型化合物半導體層60a上方形成閘極電極G,閘極電極G與第一區域之第一導電型化合物半導體層60a具有對應的封閉環型圖案。源極電極S和汲極電極D位於阻障層50上方,源極電極S位於封閉環型圖案的閘極電極G中,汲極電極D位於封閉環型圖案的閘極電極G外的一側,於一實施例中,汲極電極D與閘極電極G的距離大於閘極電極G與源極電極S的距離。位於阻障層50週圍的第二區域之第一導電型化合物半導體層60b同時包圍閘極電極G、源極電極S和汲極電極D。汲極電極D與源極電極S的材料可以選自鈦(Ti)、鋁(Al),閘極電極G的材料可以選自鎳(Ni)、金(Au)、鎢(W)、氮化鈦(TiN)、氮化鎢(TiW)、鉑(Pt)、鉬(Mo)、或其組合。A gate electrode G is formed above the first conductive type compound semiconductor layer 60a in the first region, and the gate electrode G and the first conductive type compound semiconductor layer 60a in the first region have corresponding closed loop patterns. The source electrode S and the drain electrode D are located above the barrier layer 50, the source electrode S is located in the gate electrode G of the closed loop pattern, and the drain electrode D is located on a side outside the gate electrode G of the closed loop pattern. In one embodiment, the distance between the drain electrode D and the gate electrode G is greater than the distance between the gate electrode G and the source electrode S. The first conductive type compound semiconductor layer 60b located in the second region around the barrier layer 50 surrounds the gate electrode G, the source electrode S, and the drain electrode D at the same time. The material of the drain electrode D and the source electrode S may be selected from titanium (Ti) and aluminum (Al), and the material of the gate electrode G may be selected from nickel (Ni), gold (Au), tungsten (W), and nitride Titanium (TiN), tungsten nitride (TiW), platinum (Pt), molybdenum (Mo), or a combination thereof.
第2至5B圖繪示本申請案所揭示之半導體功率元件100的製造方法。2 to 5B illustrate a method for manufacturing the semiconductor power device 100 disclosed in this application.
參照第2圖,半導體功率元件製造方法包含一晶圓(wafer)形成步驟。首先將成核層20、緩衝結構30、通道層40、阻障層50以及第一導電型化合物半導體層60依序成長於基板10上。基板10例如為矽基板,厚度約為1000~1200um,上述的成核層20、緩衝結構30、通道層40、阻障層50以磊晶方式成長於基板10的(111)面上,並沿[0001]方向成長。磊晶方式例如為金屬有機物化學氣相磊晶法(metal-organic chemical vapor deposition, MOCVD)或分子束磊晶法(molecular-beam epitaxy, MBE)。在其他實施例中,可進一步移除部分的基板10,以減少漏電路徑,達到減少漏電的效果。例如,將基板10相對於成核層20等半導體層的表面磨薄;或是將基板10移除後,將原本其上方成核層20等半導體層轉置接合於一絕緣散熱基板;於另一實施例中,在移除基板10後,更可進一步移除磊晶缺陷密度較高的半導體層,例如移除成核層20以及緩衝結構30後,再進行轉置接合至絕緣散熱基板的製程。Referring to FIG. 2, the method for manufacturing a semiconductor power device includes a wafer formation step. First, the nucleation layer 20, the buffer structure 30, the channel layer 40, the barrier layer 50, and the first conductive compound semiconductor layer 60 are sequentially grown on the substrate 10. The substrate 10 is, for example, a silicon substrate with a thickness of about 1000 to 1200 um. The nucleation layer 20, the buffer structure 30, the channel layer 40, and the barrier layer 50 are epitaxially grown on the (111) surface of the substrate 10, and along the [0001] Direction growth. The epitaxy method is, for example, metal-organic chemical vapor deposition (MOCVD) or molecular-beam epitaxy (MBE). In other embodiments, a part of the substrate 10 may be further removed to reduce the leakage path and achieve the effect of reducing leakage. For example, thinning the surface of the substrate 10 relative to the semiconductor layer such as the nucleation layer 20; or removing the substrate 10 and transposing the semiconductor layer such as the nucleation layer 20 above the substrate 10 to an insulating heat dissipation substrate; In one embodiment, after the substrate 10 is removed, the semiconductor layer having a higher epitaxial defect density can be further removed, for example, the nucleation layer 20 and the buffer structure 30 are removed, and then transposed and bonded to the insulation and heat dissipation substrate. Process.
接著,如第3圖所示,同樣以磊晶成長的方式成長第一導電型化合物半導體層60於阻障層50上方,以得到一晶圓1。Next, as shown in FIG. 3, the first conductive compound semiconductor layer 60 is also grown over the barrier layer 50 in an epitaxial growth manner to obtain a wafer 1.
接續晶圓形成步驟,半導體功率元件製造方法包含一第一導電型化合物半導體層60圖案化步驟。如第4A及4B圖所示,第4B圖為第4A圖中沿B-B’線段之截面圖,透過蝕刻等製程定義第一導電型化合物半導體層60的圖形,移除部份的第一導電型化合物半導體層60,以形成第一區域之第一導電型化合物半導體層60a以及第二區域之第一導電型化合物半導體層60b,更利用第二區域之第一導電型化合物半導體層60b在晶圓1中定義出複數個主動區域(active region)A1、A2,在複數個主動區域A1、A2之間定義出元件隔離區ISO,將電流控制在各別主動區域之內,使後續形成的各半導體功率元件可獨立操作而不受彼此干擾。Following the wafer formation step, the method for manufacturing a semiconductor power device includes a patterning step of a first conductive compound semiconductor layer 60. As shown in FIGS. 4A and 4B, FIG. 4B is a cross-sectional view taken along line BB ′ in FIG. 4A. The pattern of the first conductive compound semiconductor layer 60 is defined by a process such as etching, and a part of the first The conductive compound semiconductor layer 60 is used to form a first conductive compound semiconductor layer 60a in a first region and a first conductive compound semiconductor layer 60b in a second region. The first conductive compound semiconductor layer 60b in the second region is further used. A plurality of active regions A1 and A2 are defined in the wafer 1, and an element isolation region ISO is defined between the plurality of active regions A1 and A2. The current is controlled within the respective active regions, so that subsequent formation of Each semiconductor power element can operate independently without interference from each other.
在第4A圖的上視圖中,第二區域之第一導電型化合物半導體層60b包圍環繞各主動區域A1、A2且位於各主動區域A1、A2之間,同時位於各主動區域A1、A2中阻障層50上方之週圍,利用第二區域之第一導電型化合物半導體層60b與阻障層50之間的晶格差異產生反極化效應,將能帶拉升至費米能階之上,使得該區域下方的二維電子氣16消散或是濃度降低,達到元件隔離的效果。第一區域之第一導電型化合物半導體層60a位於各主動區域A1、A2內,於上視圖中呈一封閉式環型,且與第二區域之第一導電型化合物半導體層60b彼此相互分離。In the upper view of FIG. 4A, the first conductive type compound semiconductor layer 60b in the second region surrounds and surrounds each active region A1, A2 and is located between each active region A1, A2, and is located in the middle of each active region A1, A2. Around the barrier layer 50, a reverse polarization effect is generated by using a lattice difference between the first conductive compound semiconductor layer 60b and the barrier layer 50 in the second region, and the energy band is raised above the Fermi level. The two-dimensional electron gas 16 below the area is dissipated or the concentration is reduced, thereby achieving the effect of element isolation. The first conductive type compound semiconductor layer 60a in the first region is located in each of the active regions A1 and A2, and has a closed ring type in the top view, and is separated from the first conductive type compound semiconductor layer 60b in the second region.
接續第一導電型化合物半導體層60圖案化步驟,半導體功率元件製造方法包含一電極形成步驟。第5B圖為第5A圖中沿B-B’線段之截面圖。如第5B圖及5B所示,在阻障層50上方分別形成汲極電極D與源極電極S,以及在第一區域之第一導電型化合物半導體層60a上方形成閘極電極G,以作為與外部電子元件或外部電源電性連接的端點。其中閘極電極G與第一區域之第一導電型化合物半導體層60a於上視中具有對應的封閉環型圖案,且源極電極S位於此封閉環型圖案的閘極電極G中,汲極電極D可位於封閉環型圖案外的阻障層之一側。在本實施例中,可以藉由選擇適當的汲極電極D與源極電極S的材料,以及/或者藉由製程(例如熱退火)使汲極電極D與源極電極S和阻障層50之間形成歐姆接觸。類似地,也可藉由選擇適當的閘極電極G的材料,使得閘極電極G與第一區域之第一導電型化合物半導體層60a之間形成蕭特基接觸或歐姆接觸。Following the patterning step of the first conductive compound semiconductor layer 60, the method for manufacturing a semiconductor power device includes an electrode forming step. Fig. 5B is a sectional view taken along line B-B 'in Fig. 5A. As shown in FIGS. 5B and 5B, a drain electrode D and a source electrode S are respectively formed over the barrier layer 50, and a gate electrode G is formed over the first conductive type compound semiconductor layer 60a in the first region as the An end that is electrically connected to an external electronic component or an external power source. The gate electrode G and the first conductive compound semiconductor layer 60a in the first region have corresponding closed-loop patterns in a top view, and the source electrode S is located in the gate electrode G of the closed-loop pattern. The electrode D may be located on one side of the barrier layer outside the closed loop pattern. In this embodiment, the appropriate materials of the drain electrode D and the source electrode S can be selected, and / or the drain electrode D and the source electrode S and the barrier layer 50 can be made by a process (such as thermal annealing). An ohmic contact is formed between them. Similarly, a Schottky contact or an ohmic contact can be formed between the gate electrode G and the first conductive type compound semiconductor layer 60a in the first region by selecting an appropriate material of the gate electrode G.
依本申請案製造方法所形成之半導體功率元件100,如第5B圖所示,在未對閘極電極G施加偏壓時,第一區域之第一導電型化合物半導體層60a下方之通道層40內不具有二維電子氣16,因此半導體功率元件100未被導通而呈現關閉狀態。此外,第一區域之第一導電型化合物半導體層60a與閘極電極G封閉環型圖案下,對應的通道層40內不具有二維電子氣16,藉此形成ㄧ阻斷區域18封閉環繞源極電極S,使汲極電極D到源極電極S之間不會有電流通過而讓元件能夠確實處於關閉狀態。As shown in FIG. 5B, the semiconductor power element 100 formed according to the manufacturing method of the present application, when the gate electrode G is not biased, the channel layer 40 under the first conductive compound semiconductor layer 60a in the first region There is no two-dimensional electron gas 16 inside, so the semiconductor power element 100 is not turned on and is turned off. In addition, under the closed-loop pattern of the first conductive compound semiconductor layer 60a and the gate electrode G in the first region, the corresponding channel layer 40 does not have a two-dimensional electron gas 16, thereby forming a radon blocking region 18 to surround the source. The electrode S prevents the current from passing from the drain electrode D to the source electrode S and allows the device to be in a closed state.
而當對閘極電極G施加偏壓時,如第6圖所示,各半導體功率元件100內的第一區域之第一導電型化合物半導體層60a下方之通道層內形成二維電子氣16,因此各半導體功率元件100被導通。且由於第一區域之第一導電型化合物半導體層60a與第二區域之第一導電型化合物半導體層60b間為互相分離,意即,第一區域之第一導電型化合物半導體層60a與元件隔離區ISO具有一間距,因此,單一半導體功率元件100內的二維電子氣16不會受週圍的元件隔離區ISO所影響,電流可自汲極電極D流向源極電極S;且在元件隔離區ISO(即第二區域之第一導電型化合物半導體層60b)之通道層40內不會形成二維電子氣16,因此可使各元件之間為相互電性隔離。When a bias voltage is applied to the gate electrode G, as shown in FIG. 6, a two-dimensional electron gas 16 is formed in the channel layer below the first conductive compound semiconductor layer 60 a in the first region in each semiconductor power element 100. Therefore, each semiconductor power element 100 is turned on. And because the first conductive compound semiconductor layer 60a in the first region and the first conductive compound semiconductor layer 60b in the second region are separated from each other, that is, the first conductive compound semiconductor layer 60a in the first region is isolated from the device. The area ISO has a pitch. Therefore, the two-dimensional electron gas 16 in a single semiconductor power device 100 is not affected by the surrounding device isolation area ISO, and current can flow from the drain electrode D to the source electrode S; The two-dimensional electron gas 16 is not formed in the channel layer 40 of the ISO (that is, the first conductive type compound semiconductor layer 60b in the second region), so that the elements can be electrically isolated from each other.
在本申請案之一實施例中,閘極電極G下方的第一區域之第一導電型化合物半導體層60a跟第二區域之第一導電型化合物半導體層60b之形成方式為在形成第一導電型化合物半導體層60後,再同時對第一導電型化合物半導體層60進行蝕刻所形成,因此第一區域之第一導電型化合物半導體層60a跟第二區域之第一導電型化合物半導體層60b可具有相同特性,例如相同的厚度、材料組成、第一導電型摻雜物或第一導電型摻雜濃度。此外,相較於習知技術利用乾式蝕刻或在半導體層內實施離子佈植等方式來形成元件隔離區,本申請案所揭示之半導體功率元件及其製造方法在製程上較為簡化,同時也具有較低製作成本。In an embodiment of the present application, the first conductive type compound semiconductor layer 60a in the first region below the gate electrode G and the first conductive type compound semiconductor layer 60b in the second region are formed in a manner that the first conductive layer is formed. The first conductive compound semiconductor layer 60 is formed after etching the first conductive compound semiconductor layer 60 at the same time. Therefore, the first conductive compound semiconductor layer 60a in the first region and the first conductive compound semiconductor layer 60b in the second region may be formed. It has the same characteristics, such as the same thickness, material composition, first conductivity type dopant, or first conductivity type doping concentration. In addition, compared with the conventional technology using dry etching or ion implantation in the semiconductor layer to form an element isolation region, the semiconductor power device and its manufacturing method disclosed in this application are more simplified in manufacturing process, and also have Lower production costs.
在本申請案之另一實施例中,在完成前述半導體功率元件製造方法後,可沿著第二區域之第一導電型化合物半導體層60b進一步將各半導體功率元件100分割開,例如使用輪刀切割或雷射切割,以形成如第1A圖與第1B圖所示的獨立半導體功率元件100。在分開後的半導體功率元件100中,第二區域之第一導電型化合物半導體層60b下方沒有二維電子氣,具有減少漏電流路徑的功用。在一實施例中,切割前的第二區域之第一導電型化合物半導體層60b的寬度大於第一區域之第一導電型化合物半導體層60a;第二區域之第一導電型化合物半導體層60b的寬度要足夠寬,使得在切割製程中部分第二區域之第一導電型化合物半導體層60b被移除後,於半導體功率元件上剩下足夠的第二區域之第一導電型化合物半導體層60b行使上述的功用。In another embodiment of the present application, after the semiconductor power element manufacturing method is completed, each semiconductor power element 100 may be further divided along the first conductive compound semiconductor layer 60b in the second region, for example, using a wheel cutter Dicing or laser cutting to form the individual semiconductor power device 100 as shown in FIGS. 1A and 1B. In the separated semiconductor power device 100, there is no two-dimensional electron gas under the first conductive type compound semiconductor layer 60b in the second region, and it has the function of reducing the leakage current path. In an embodiment, the width of the first conductive compound semiconductor layer 60b in the second region before cutting is larger than that of the first conductive compound semiconductor layer 60a in the first region; The width should be wide enough so that after the first conductive type compound semiconductor layer 60b in part of the second region is removed during the dicing process, enough first conductive type compound semiconductor layer 60b in the second region is left on the semiconductor power device. The above function.
於本申請案之另一實施例中,在形成汲極電極D、源極電極S及閘極電極G之前,可如第7圖先形成一介電層32在阻障層50的上表面之上。部分的介電層32位於閘極電極G的下方,並位於閘極電極G與阻障層50之間,能進一步降低表面漏電流,更可提高閘極電極G操作偏壓範圍,提升元件可靠度。介電層32可以是氧化物或者氮化物,例如是氧化矽或氧化鋁等氧化物,也可以是氮化矽或氮化鎵等氮化物。In another embodiment of the present application, before forming the drain electrode D, the source electrode S, and the gate electrode G, a dielectric layer 32 may be formed on the upper surface of the barrier layer 50 as shown in FIG. 7. on. Part of the dielectric layer 32 is located below the gate electrode G and between the gate electrode G and the barrier layer 50, which can further reduce the surface leakage current, increase the operating bias range of the gate electrode G, and improve the reliability of the device. degree. The dielectric layer 32 may be an oxide or a nitride, for example, an oxide such as silicon oxide or aluminum oxide, or a nitride such as silicon nitride or gallium nitride.
於本申請案之另一實施例中,在形成汲極電極D、源極電極S及閘極電極G之後,還可以進一步形成一保護層(未繪示)覆蓋介電層32、汲極電極D、源極電極S及閘極電極G之表面,以防止通道層40的電性受到影響。而在本實施例中,保護層可以是氧化物或者氮化物,如氧化矽或氧化鋁等氧化物,也可以是氮化矽或氮化鎵等氮化物。接著再蝕刻保護層,以暴露出部分汲極電極D、源極電極S及閘極電極G,即汲極電極D、源極電極S及閘極電極G可以有一部份表面未被保護層所覆蓋,以增加與外界電性連接的方便性。In another embodiment of the present application, after forming the drain electrode D, the source electrode S, and the gate electrode G, a protective layer (not shown) may be further formed to cover the dielectric layer 32 and the drain electrode. D. The surfaces of the source electrode S and the gate electrode G to prevent the electrical properties of the channel layer 40 from being affected. In this embodiment, the protective layer may be an oxide or a nitride, such as an oxide such as silicon oxide or aluminum oxide, or a nitride such as silicon nitride or gallium nitride. Then, the protective layer is etched to expose part of the drain electrode D, the source electrode S, and the gate electrode G, that is, the drain electrode D, the source electrode S, and the gate electrode G may have a part of the surface not covered by the protective layer. Covering to increase the convenience of electrical connection with the outside world.
第8A至8D圖繪示本申請案另一實施例中一種半導體功率元件200,第8B圖為第8A圖中沿B-B’線段之截面圖,第8C圖為第8A圖中沿C-C’線段之截面圖,第8D圖為第8A圖中沿D-D’線段之截面圖。Figures 8A to 8D show a semiconductor power device 200 in another embodiment of the present application. Figure 8B is a cross-sectional view taken along line BB 'in Figure 8A, and Figure 8C is taken along C- in Figure 8A. A cross-sectional view of the line C ′, and FIG. 8D is a cross-sectional view of the line DD ′ in FIG. 8A.
半導體功率元件200與半導體功率元件100相似,依序包含基板10、成核層20、緩衝結構30、通道層40以及阻障層50、第一區域之第一導電型化合物半導體層60a、第二區域之第一導電型化合物半導體層60b、閘極電極G、源極電極S和汲極電極D。在阻障層50上方,具有第一區域之第一導電型化合物半導體層60a位於阻障層50之中央區域內,以及第二區域之第一導電型化合物半導體層60b位於阻障層50之週圍區域,且第一區域與第二區域之第一導電型化合物半導體層60a與60b為互相分離。第一區域與第二區域之第一導電型化合物半導體層60a與60b之材料、形成方式以及功用與前述半導體功率元件100相同,在此不再贅述。與半導體功率元件100不同的是,半導體功率元件200之第一區域之第一導電型化合物半導體層60a由上視觀之為一條狀圖案。此外,如第8C與8D圖所示,為兼顧半導體功率元件200利用第一區域之第一導電型化合物半導體層60a及第二區域之第一導電型化合物半導體層60b達到關閉及隔離的功能,本實施例利用一凹部28及一位於凹部28上的絕緣層42使第一區域和第二區域之第一導電型化合物半導體層60a和60b達到電性絕緣,為前述半導體功率元件100中封閉環型的第一導電型化合物半導體層60a之一變化例。第一區域之第一導電型化合物半導體層60a之兩端與第二區域之第一導電型化合物半導體層60b之間,部分的阻障層50和通道層40被蝕刻移除,形成凹部28,凹部28的底面即為通道層40被蝕刻而暴露出的一表面401。絕緣層42形成於凹部28的底面、側壁及第一導電型化合物半導體層60的部分上表面。The semiconductor power element 200 is similar to the semiconductor power element 100, and includes a substrate 10, a nucleation layer 20, a buffer structure 30, a channel layer 40, and a barrier layer 50, a first conductive compound semiconductor layer 60a, and a second region in this order. The first conductive type compound semiconductor layer 60b in the region, the gate electrode G, the source electrode S, and the drain electrode D. Above the barrier layer 50, a first conductive compound semiconductor layer 60 a having a first region is located in a central region of the barrier layer 50, and a first conductive compound semiconductor layer 60 b of a second region is located around the barrier layer 50. Regions, and the first conductive compound semiconductor layers 60a and 60b of the first region and the second region are separated from each other. The materials, formation methods, and functions of the first conductive type compound semiconductor layers 60a and 60b in the first region and the second region are the same as those of the aforementioned semiconductor power element 100, and are not repeated here. Different from the semiconductor power element 100, the first conductive type compound semiconductor layer 60a in the first region of the semiconductor power element 200 is a stripe pattern as viewed from above. In addition, as shown in FIGS. 8C and 8D, in order to take into consideration the functions of the semiconductor power element 200 to close and isolate the first conductive compound semiconductor layer 60a in the first region and the first conductive compound semiconductor layer 60b in the second region, In this embodiment, a recessed portion 28 and an insulating layer 42 on the recessed portion 28 are used to electrically insulate the first conductive compound semiconductor layers 60a and 60b in the first region and the second region, thereby closing the ring in the semiconductor power device 100 described above. Is a modification of the first conductive type compound semiconductor layer 60a of the type. Between the two ends of the first conductive type compound semiconductor layer 60a in the first region and the first conductive type compound semiconductor layer 60b in the second region, part of the barrier layer 50 and the channel layer 40 are removed by etching to form a recess 28, The bottom surface of the recessed portion 28 is a surface 401 exposed by etching the channel layer 40. The insulating layer 42 is formed on the bottom surface, the side wall, and a part of the upper surface of the first conductive type compound semiconductor layer 60 of the recessed portion 28.
閘極電極G設置於第一區域之第一導電型化合物半導體層60a上方,且與第一區域之第一導電型化合物半導體層60a具有相似的條狀圖案。閘極電極G沿著第一區域之第一導電型化合物半導體層60a設置,並由第一區域之第一導電型化合物半導體層60a之兩端延伸至凹部28內的絕緣層42上。源極電極S和汲極電極D分別設置在阻障層50上、閘極電極G的兩側。The gate electrode G is disposed above the first conductive type compound semiconductor layer 60a in the first region, and has a stripe pattern similar to that of the first conductive type compound semiconductor layer 60a in the first region. The gate electrode G is provided along the first conductive type compound semiconductor layer 60 a in the first region, and extends from both ends of the first conductive type compound semiconductor layer 60 a in the first region to the insulating layer 42 in the recess 28. The source electrode S and the drain electrode D are disposed on the barrier layer 50 and on both sides of the gate electrode G, respectively.
第9A圖至第10圖為多個半導體功率元件200的操作狀態示意圖。如同前述半導體功率元件的製造過程中,各半導體功率元件200,未對閘極電極G施加偏壓的元件狀態如第9A圖至9C所示,第9B圖為第9A圖中沿B-B’線段之截面圖,第9C圖為第9A圖中沿C-C’線段之截面圖。第一區域之第一導電型化合物半導體層60a下方之通道層40內不具有二維電子氣16,因此半導體功率元件200未被導通而呈現關閉狀態。此外,如第9C圖所示,在閘極電極G與第一區域之第一導電型化合物半導體層60a兩端的凹部28內,由於阻障層50及部分的通道層40已被蝕刻移除,故凹部28內的二維電子氣16無法形成而被阻斷,使汲極電極D到源極電極S之間不會有電流通過而讓各元件能夠確實處於關閉狀態。9A to 10 are schematic diagrams of operation states of a plurality of semiconductor power elements 200. As in the aforementioned manufacturing process of the semiconductor power element, the state of each semiconductor power element 200 without the bias voltage applied to the gate electrode G is shown in FIGS. 9A to 9C, and FIG. 9B is a line B-B ′ in FIG. 9A A cross-sectional view of the line segment, FIG. 9C is a cross-sectional view along the line CC ′ in FIG. 9A. The channel layer 40 under the first conductive type compound semiconductor layer 60a in the first region does not have the two-dimensional electron gas 16, so the semiconductor power element 200 is not turned on and is turned off. In addition, as shown in FIG. 9C, in the recesses 28 at both ends of the gate electrode G and the first conductive compound semiconductor layer 60a in the first region, since the barrier layer 50 and part of the channel layer 40 have been removed by etching, Therefore, the two-dimensional electron gas 16 in the recessed portion 28 cannot be formed and is blocked, so that no current flows between the drain electrode D and the source electrode S, so that each element can be reliably closed.
而當對閘極電極G施加偏壓時,如第10圖所示,各半導體功率元件200內的第一區域之第一導電型化合物半導體層60a下方之通道層內形成二維電子氣16,因此各半導體功率元件200被導通。而在第二區域之第一導電型化合物半導體層60b下方之通道層40內,即元件隔離區ISO內不會形成二維電子氣16,因此可使各元件之間為電性隔離。且由於第一區域之第一導電型化合物半導體層60a與第二區域之第一導電型化合物半導體層60b間為互相分離,半導體功率元件200內的二維電子氣16與週圍的元件隔離區ISO不會受彼此影響,在單一晶圓上可正確地測得各別半導體功率元件的電特性。When a bias voltage is applied to the gate electrode G, as shown in FIG. 10, a two-dimensional electron gas 16 is formed in a channel layer below the first conductive compound semiconductor layer 60a in the first region in each semiconductor power element 200. Therefore, each semiconductor power element 200 is turned on. In the channel layer 40 below the first conductive type compound semiconductor layer 60b in the second region, that is, the two-dimensional electron gas 16 is not formed in the element isolation region ISO, so that the elements can be electrically isolated. And since the first conductive type compound semiconductor layer 60a in the first region and the first conductive type compound semiconductor layer 60b in the second region are separated from each other, the two-dimensional electron gas 16 in the semiconductor power element 200 is separated from the surrounding element isolation area ISO Without being affected by each other, the electrical characteristics of individual semiconductor power components can be accurately measured on a single wafer.
惟上述實施例僅為例示性說明本申請案之原理及其功效,而非用於限制本申請案。任何本申請案所屬技術領域中具有通常知識者均可在不違背本申請案之技術原理及精神的情況下,對上述實施例進行修改及變化。因此本申請案之權利保護範圍如後述之申請專利範圍所列。However, the above embodiments are only for illustrative purposes to explain the principles and effects of the present application, and are not intended to limit the present application. Any person with ordinary knowledge in the technical field to which this application belongs can modify and change the above embodiments without departing from the technical principles and spirit of this application. Therefore, the scope of protection of the rights in this application is as listed in the scope of patent application described later.
1 晶圓 10 基板 18 阻斷區域 20 成核層 28 凹部 30 緩衝結構 32 介電層 40 通道層 42 絕緣層 50 阻障層 60 第一導電型化合物半導體層 60a 第一區域之第一導電型化合物半導體層 60b 第二區域之第一導電型化合物半導體層 100、200 半導體功率元件 A1、A2 主動區域 S 源極電極 D 汲極電極 G 閘極電極 ISO 元件隔離區1 wafer 10 substrate 18 blocking region 20 nucleation layer 28 recess 30 buffer structure 32 dielectric layer 40 channel layer 42 insulating layer 50 barrier layer 60 first conductive compound semiconductor layer 60a first conductive compound of first region Semiconductor layer 60b First conductive compound semiconductor layer 100, 200 in the second region Semiconductor power element A1, A2 Active region S Source electrode D Drain electrode G Gate electrode ISO element isolation region
﹝第1A至1B圖﹞為本發明之一實施例中所揭示之半導體功率元件。 ﹝第2至5B圖﹞為本發明之一實施例中所揭示之半導體功率元件的製造方法。 ﹝第6圖﹞為本發明之一實施例中所揭示之半導體功率元件的操作狀態。 ﹝第7圖﹞為本發明之另一實施例中所揭示之半導體功率元件。 ﹝第8A至8D圖﹞為本發明之另一實施例中所揭示之半導體功率元件。 ﹝第9A至9C圖﹞為本發明之另一實施例中所揭示之半導體功率元件的操作狀態。 ﹝第10圖﹞為本發明之另一實施例中所揭示之半導體功率元件的操作狀態。(FIGS. 1A to 1B) are semiconductor power devices disclosed in one embodiment of the present invention. (Figures 2 to 5B) are a method for manufacturing a semiconductor power device disclosed in one embodiment of the present invention. (FIG. 6) is an operation state of the semiconductor power element disclosed in one embodiment of the present invention. (Figure 7) is a semiconductor power device disclosed in another embodiment of the present invention. (Figures 8A to 8D) are semiconductor power devices disclosed in another embodiment of the present invention. (FIGS. 9A to 9C) are operation states of a semiconductor power element disclosed in another embodiment of the present invention. (FIG. 10) is an operation state of a semiconductor power element disclosed in another embodiment of the present invention.
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