TWI420621B - Die package structure and the fabricating method thereof - Google Patents
Die package structure and the fabricating method thereof Download PDFInfo
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- TWI420621B TWI420621B TW97118964A TW97118964A TWI420621B TW I420621 B TWI420621 B TW I420621B TW 97118964 A TW97118964 A TW 97118964A TW 97118964 A TW97118964 A TW 97118964A TW I420621 B TWI420621 B TW I420621B
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Description
本案發明係一種防止散熱片中心位置因自身重量關係塌陷,進而導致封膠在封裝體內之流動受到阻礙之封裝技術。The invention of the present invention is a packaging technology for preventing the center position of the heat sink from collapsing due to its own weight, thereby causing the flow of the sealant to be blocked in the package body.
針對半導體元件之運作機能及壽命,是否能有效的散熱是一非常重要的因素,從習知無加散熱片,至目前有加散熱片,散熱裝置已是封裝技術中一項極重要之技術特徵。實務上,目前散熱問題也仍是封裝技術一項挑戰,可想而知,在小小的面積內要裝入越來越多的電晶體,這使得半導體元件愈來愈熱,而這些熱也需藉助封裝技術的提升改善,使廢熱能有效消除,進而半導體元件能更有效率運作、更省電及使用壽命更長,然則,在加入散熱片之同時也發生由於散熱片本身的重量,易在中心位置產生塌陷情形,導致封膠在流動過程形成阻礙,甚至若塌陷變形過大而接觸到晶粒或金線,造成整個結構的崩壞。Aiming at the function and longevity of semiconductor components, whether it can effectively dissipate heat is a very important factor. From conventional heat sinks to heat sinks, heat sinks are a very important technical feature in packaging technology. . In practice, the current heat dissipation problem is still a challenge of packaging technology. It is conceivable that more and more transistors should be installed in a small area, which makes semiconductor components hotter and hotter. With the improvement of packaging technology, the waste heat can be effectively eliminated, and the semiconductor components can operate more efficiently, save more power and have a longer service life. However, when the heat sink is added, the weight of the heat sink itself is also easy to occur. The collapse occurs at the center position, causing the sealant to form an obstacle in the flow process, even if the collapse deformation is too large to contact the grain or gold wire, causing the collapse of the entire structure.
有鑑於此,本案發明人研發出於封裝過程中加入支撐單元來支撐散熱片,如於缺點處以點膠方式補上支撐的物件,或者選擇一固定支撐位置,進而增加其支撐點,強化其支撐散熱片內部因自身重量塌陷的問題。In view of this, the inventor of the present invention developed a support unit to support the heat sink during the packaging process, such as fixing the support object by dispensing in the defect, or selecting a fixed support position, thereby increasing the support point and strengthening the support. The problem of the internal heat sink collapse due to its own weight.
本案發明之目的在於解決封裝過程中散熱片因本身重量所造成中心表面塌陷的問題。The object of the invention is to solve the problem that the heat sink is collapsed due to its own weight during the packaging process.
為有效達成上述目的,本案發明係一種晶粒封裝結構,包括:一基板(substrate);複數個晶粒(die),係設置於該基板之一上表面;一塑封材料,係用以覆蓋該複數個晶粒與該上表面之上;一散熱片,係覆蓋於該塑封材料之上;以及一支撐單元,係位於該基板與該散熱片之間,且位於其中兩相鄰之該複數個晶粒間,用以防止該散熱片之表面塌陷。In order to effectively achieve the above object, the present invention is a die package structure comprising: a substrate; a plurality of die disposed on an upper surface of the substrate; a molding material for covering the substrate a plurality of dies and the upper surface; a heat sink covering the molding material; and a supporting unit between the substrate and the heat sink, and the plurality of adjacent ones Between the grains, to prevent the surface of the heat sink from collapsing.
較佳者,其中該支撐單元與該散熱片係為同一材質。Preferably, the supporting unit and the heat sink are made of the same material.
較佳者,其中該支撐單元與該散熱片係為一體成型結構。Preferably, the supporting unit and the heat sink are integrally formed.
較佳者,其中該支撐單元係為抵住該基板中央處以支撐該散熱片。Preferably, the supporting unit is placed against the center of the substrate to support the heat sink.
較佳者,其中該支撐單元係為一虛晶片,設置於該基板上表面中央處以支撐該散熱片。Preferably, the supporting unit is a virtual wafer disposed at a center of the upper surface of the substrate to support the heat sink.
較佳者,其中該支撐單元之寬度約係為該晶粒與晶粒間距離之二分之一。Preferably, the width of the supporting unit is about one-half of the distance between the crystal grains and the crystal grains.
較佳者,其中該散熱片中心表面塌陷之最大容許距離係為該晶粒高度。Preferably, the maximum allowable distance of the central surface collapse of the heat sink is the height of the die.
較佳者,其中該散熱片之材質係為鋁、銅或其它高傳導係數之材質。Preferably, the material of the heat sink is made of aluminum, copper or other high conductivity material.
本案發明係一種晶粒封裝結構,包括:一基板(substrate);複數個晶粒(die),係設置於該基板之一上表面上;一塑封材料,係用以覆蓋該複數個晶粒與該上表面之上;以及一具有一凹型結構之散熱片,係覆蓋於該塑封材料之上,該凹型結構抵 住該基板以防止該散熱片之表面塌陷。The invention is a die package structure comprising: a substrate; a plurality of die disposed on an upper surface of the substrate; a molding material covering the plurality of crystal grains and Above the upper surface; and a heat sink having a concave structure covering the molding material, the concave structure The substrate is held to prevent the surface of the heat sink from collapsing.
較佳者,其中該凹型結構之底端係為一平面用以抵住該基板。較佳者,其中該散熱片之材質係為鋁、銅或其它高傳導係數之材質。Preferably, the bottom end of the concave structure is a plane for abutting against the substrate. Preferably, the material of the heat sink is made of aluminum, copper or other high conductivity material.
本案發明另提供一種晶粒封裝結構之製造方法,包括:(a)提供一基板,具一上表面,其上具複數個置晶粒區;(b)分別設置複數個晶粒於該些置晶粒區;(c)電性連接該些晶粒至該基板片;(d)將具有一支撐單元之一散熱片固接於該基板片上;(e)填充一塑封材料於該基板片及該散熱片之間,包覆該些晶粒形成一封裝體;以及(f)切割該封裝體以及該散熱片,而製得個別的晶粒封裝結構。The invention further provides a method for fabricating a die package structure, comprising: (a) providing a substrate having an upper surface having a plurality of die regions thereon; and (b) respectively providing a plurality of die regions a die region; (c) electrically connecting the die to the substrate piece; (d) fixing a heat sink having a support unit to the substrate piece; (e) filling a molding material on the substrate piece and Between the heat sinks, the die is coated to form a package; and (f) the package and the heat sink are cut to form an individual die package structure.
本案發明提供另一種晶粒封裝結構之製造方法,包括:(a)提供一基板片,具一上表面,其上具複數個置晶粒區;(b)分別設置複數個晶粒於該些置晶粒區;(c)電性連接該些晶粒至該基板片;(d)將一支撐單元固接於該基板片上;(e)將一散熱片固接於該基板片以及該支撐單元上;(f)填充一塑封材料於該基板片及該散熱片之間,包覆該些晶粒形成一封裝體;以及(g)切割該封裝體以及該散熱片,而製得個別的晶粒封裝構造。The invention provides a method for fabricating another die package structure, comprising: (a) providing a substrate sheet having an upper surface having a plurality of die regions thereon; (b) separately providing a plurality of die regions (c) electrically connecting the dies to the substrate; (d) fixing a support unit to the substrate; (e) fixing a heat sink to the substrate and the support (f) filling a molding material between the substrate sheet and the heat sink, coating the crystal grains to form a package; and (g) cutting the package and the heat sink to obtain individual Die package construction.
雖然本案發明可表現為不同形式之實施例,有關本案發明之前述及其他技術內容,特點與功效,在配合以下參考圖式之可行且較佳實施例的詳細說明中,將可清楚的呈現。While the present invention may be embodied in various forms, the foregoing and other aspects of the present invention, the features and advantages of the present invention will be apparent from the accompanying drawings.
請參照第一圖,如圖所示係為本案發明第一實施例之剖面示意圖。由圖中可知本案發明之一種具支撐功效散熱片之晶片封裝結構,首先在基板10之上表面15之晶片區設置複數個晶粒14,之後再於基板10及晶粒14上方設置處晶片11用以支撐散熱片12,進而在基板10與散熱片12之間填充塑封材料13來包覆該些晶粒14以形成一封裝體。Please refer to the first figure, which is a schematic cross-sectional view of the first embodiment of the present invention. As shown in the figure, a chip package structure having a supporting heat sink according to the present invention is first provided with a plurality of crystal grains 14 in a wafer region on the upper surface 15 of the substrate 10, and then a wafer 11 is disposed above the substrate 10 and the crystal grains 14. The heat sink 12 is supported, and a molding material 13 is filled between the substrate 10 and the heat sink 12 to cover the crystal grains 14 to form a package.
請參照第二圖,如圖所示係為本案發明第二實施例之剖面示意圖。由圖中可知本案發明之一種具支撐功效散熱片之晶粒封裝結構,首先在基板20之上表面25之晶片區設置複數個晶粒24,之後再於基板20及晶粒24上方設置具有一凹型結構21之散熱片22,其中該凹型結構21與散熱片22可為一體成形之結構,最後在基板20與散熱片22之間填充塑封材料23來包覆該些晶粒24以形成一封裝體。Please refer to the second figure, which is a schematic cross-sectional view of a second embodiment of the present invention. As shown in the figure, a die package structure having a supporting heat sink according to the present invention is first provided with a plurality of crystal grains 24 in a wafer region on the upper surface 25 of the substrate 20, and then disposed above the substrate 20 and the die 24. The heat sink 22 of the concave structure 21, wherein the concave structure 21 and the heat sink 22 can be integrally formed. Finally, a molding material 23 is filled between the substrate 20 and the heat sink 22 to cover the crystal grains 24 to form a package. body.
請參照第三圖,如圖所示係為本案發明第三實施例之剖面示意圖。由圖中可知本案發明之一種具支撐功效散熱片之晶片封裝結構,首先在基板30之上表面35之晶片區設置複數個晶粒34,之後再於基板30及晶粒34上方設置具有支撐單元31之散熱片32,進而在基板30與散熱片32之間填充塑封材料33來包覆該些晶粒34以形成一封裝體。Please refer to the third figure, which is a schematic cross-sectional view of a third embodiment of the present invention. As shown in the figure, a chip package structure having a supporting heat sink according to the present invention is first provided with a plurality of crystal grains 34 in a wafer region of the upper surface 35 of the substrate 30, and then a support unit is disposed above the substrate 30 and the die 34. The heat sink 32 of the 31 is further filled with a molding material 33 between the substrate 30 and the heat sink 32 to cover the crystal grains 34 to form a package.
根據本發明一實施例之晶粒封裝結構製造方法,係參照第四圖與第五圖詳述於下。第四圖所示為用於前述製造方法之基板片(substrate strip)100以及散熱片120。該散熱片120可以鋁、銅或其它高傳導係數之材質製成。基板片100包含複數個陣列排列之置晶粒區102,以及複數條切割道(sawing street)104大致設於該些置晶粒區102之間。如第四圖所示,該些置晶粒區102係排列成適於大量生產的20×4的矩陣,並且切割道104在基板片上形成方格子。該基板片100的每一置晶粒區102至少包含兩組接墊(未示於圖中)分別設於其上表面以及下表面,其中第一組接墊係用以電性連接至一晶粒,而第二組接墊係用以電性連接至一外部印刷電路板並且其係分別電性連接至該基板片100上表面相對應之第一組接墊。該基板片100可由玻璃纖維強化BT(bismaleimide-triazine)樹脂,或FR-4玻璃纖維強化環氧樹脂(fiberglass reinforced epoxy resin)製成之蕊層(core layer)形成。此外,該基板片100亦可以是鋁陶瓷基板或卷 帶式基板。A method of fabricating a die package structure according to an embodiment of the present invention is described in detail below with reference to the fourth and fifth figures. The fourth figure shows a substrate strip 100 and a heat sink 120 used in the above manufacturing method. The heat sink 120 can be made of aluminum, copper or other materials having a high conductivity. The substrate sheet 100 includes a plurality of arrayed die regions 102, and a plurality of sawing streets 104 are disposed between the plurality of die regions 102. As shown in the fourth figure, the die areas 102 are arranged in a 20 x 4 matrix suitable for mass production, and the dicing streets 104 form square lattices on the substrate sheets. Each of the die regions 102 of the substrate sheet 100 includes at least two sets of pads (not shown) disposed on the upper surface and the lower surface thereof, wherein the first set of pads are electrically connected to a crystal The second set of pads is electrically connected to an external printed circuit board and electrically connected to the first set of pads corresponding to the upper surface of the substrate piece 100, respectively. The substrate sheet 100 may be formed of a glass fiber reinforced BT (bismaleimide-triazine) resin or a core layer made of FR-4 fiberglass reinforced epoxy resin. In addition, the substrate sheet 100 may also be an aluminum ceramic substrate or a roll. Tape substrate.
請參照第五圖,每個晶粒130可藉由一黏著層(如銀膠(未示於圖中))貼附於基板片100之置晶粒區102上。接著,每個晶粒可藉由複數條連接線(如金線)(未示於圖中)電性連接至每一置晶粒區102之第一組接墊。此外,每個晶粒亦可藉由覆晶接合的方式電性連接至每一置晶粒區102之第一組接墊。在將一支撐單元140(例如一剛性體(例如虛晶片(Dummy Die)))利用一膠層150固接於基板片100上之後,將散熱片120固接於基板片100以及該支撐單元140上。在本實施例中,該支撐單元140係可以支撐散熱片120而避免其在中心位置產生塌陷情形。該支撐單元140較佳係設置於該基板片100上大致中央之位置。為符合大規模生產的需求,一般而言係利用陣列模塑製程(MAP(mold array package)molding process)來將塑封材料160填充在基板片100與散熱片120之間,使得塑封材料160包覆該些晶粒130而形成一封裝體。最後,進行切成單顆步驟(singulation step)而完成整個封裝製程。詳細言之,該切成單顆步驟一般係使用一刀具(cutter)例如一樹脂接合鋸刃(resin-bond saw blade)沿預先設定之切割道104(參見第四圖)將該封膠後的模製產物(包含前述之封裝體以及散熱片120)切割成個別單元而製得最終產物(亦即個別的晶粒封裝構造)。Referring to FIG. 5, each of the dies 130 may be attached to the die region 102 of the substrate sheet 100 by an adhesive layer such as silver paste (not shown). Then, each of the dies can be electrically connected to the first set of pads of each of the die regions 102 by a plurality of connecting wires (such as gold wires) (not shown). In addition, each of the dies may be electrically connected to the first set of pads of each of the die regions 102 by flip chip bonding. After a supporting unit 140 (for example, a rigid body (for example, a dummy die)) is fixed on the substrate sheet 100 by using a glue layer 150, the heat sink 120 is fixed to the substrate sheet 100 and the supporting unit 140. on. In the present embodiment, the support unit 140 can support the heat sink 120 to prevent it from collapsing at a central position. The support unit 140 is preferably disposed at a substantially central position on the substrate sheet 100. In order to meet the requirements of mass production, a molding material 160 is generally used to fill the molding material 160 between the substrate sheet 100 and the heat sink 120, so that the molding material 160 is coated. The dies 130 form a package. Finally, the entire packaging process is completed by cutting into a single singulation step. In detail, the step of cutting into a single step is generally performed by using a cutter such as a resin-bond saw blade along the predetermined cutting path 104 (see FIG. 4). The molded product (comprising the aforementioned package and heat sink 120) is cut into individual units to produce the final product (i.e., individual die package configurations).
根據本發明另一實施例之製造複數個晶粒封裝構造之方法,係參照第六圖與第七圖詳述於下。在每個晶粒130貼附且電性連接至基板片100之後,將具有一支撐單元之散熱片122固接於基板片100上。該支撐單元可以是與該散熱片一體成型之一凹形結構122a(參見第六圖),其可以衝壓或蝕刻方式成形。此外,該支撐單元可以是與該散熱片一體成型之一突出部122b(參見第七圖)。在本實施例中,該凹形結構122a或突出部122b係利用一膠層150固接於基板片100上,藉此可以支撐散熱片122而避免其在中心位置產生塌陷情形。該凹形結構122a或突出部122b較佳係設置於該散熱片100上大致中央之位置。接著,以塑封材料160包覆該些晶粒130而形成一封裝體。最後,進行切成單顆步驟(singulation step)而完成整個封裝製程。A method of fabricating a plurality of die package structures in accordance with another embodiment of the present invention is described in detail below with reference to the sixth and seventh figures. After each die 130 is attached and electrically connected to the substrate sheet 100, the heat sink 122 having a supporting unit is fixed to the substrate sheet 100. The support unit may be a concave structure 122a (see FIG. 6) integrally formed with the heat sink, which may be formed by stamping or etching. Further, the supporting unit may be a protrusion 122b integrally formed with the heat sink (see the seventh drawing). In the present embodiment, the concave structure 122a or the protruding portion 122b is fixed to the substrate sheet 100 by a glue layer 150, whereby the heat sink 122 can be supported to avoid collapse at the center position. The concave structure 122a or the protruding portion 122b is preferably disposed at a substantially central position on the heat sink 100. Then, the die 130 is covered with a molding material 160 to form a package. Finally, the entire packaging process is completed by cutting into a single singulation step.
雖然本發明已以前述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與修改。因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the present invention has been described in its preferred embodiments, it is not intended to limit the scope of the invention, and various modifications and changes can be made without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.
10‧‧‧基板(substrate)10‧‧‧Substrate
11‧‧‧虛晶片(Dummy die)11‧‧‧Dummy die
12‧‧‧散熱片(Heat Sinks block)12‧‧‧Heat Sinks block
13‧‧‧塑封材料(compound)13‧‧‧plastic material (compound)
14‧‧‧晶粒(die)14‧‧‧die
15‧‧‧上表面15‧‧‧Upper surface
20‧‧‧基板(substrate)20‧‧‧substrate
21‧‧‧凹型結構21‧‧‧ concave structure
22‧‧‧散熱片(Heat Sinks block)22‧‧‧Heat Sinks block
23‧‧‧塑封材料(compound)23‧‧‧plastic materials (compound)
24‧‧‧晶粒(die)24‧‧‧die
25‧‧‧上表面25‧‧‧ upper surface
30‧‧‧基板(substrate)30‧‧‧substrate
31‧‧‧支撐單元31‧‧‧Support unit
32‧‧‧散熱片(Heat Sinks block)32‧‧‧Heat Sinks block
33‧‧‧塑封材料(compound)33‧‧‧plastic materials (compound)
34‧‧‧晶粒(die)34‧‧‧die
35‧‧‧上表面35‧‧‧ upper surface
100‧‧‧基板片100‧‧‧Substrate film
102‧‧‧置晶粒區102‧‧ ‧ grain area
104‧‧‧切割道104‧‧‧Cut Road
120‧‧‧散熱片120‧‧‧ Heat sink
122‧‧‧散熱片122‧‧‧ Heat sink
122a‧‧‧凹型結構122a‧‧‧ concave structure
122b‧‧‧突出部122b‧‧‧Protruding
130‧‧‧晶粒130‧‧‧ grain
140‧‧‧支撐單元140‧‧‧Support unit
150‧‧‧膠層150‧‧‧ glue layer
160‧‧‧塑封材料160‧‧‧plastic materials
第一圖、係為本案發明第一實施例之剖面示意圖。The first figure is a schematic cross-sectional view of a first embodiment of the invention.
第二圖、係為本案發明第二實施例之剖面示意圖。The second drawing is a schematic cross-sectional view of a second embodiment of the invention.
第三圖、係為本案發明第三實施例之剖面示意圖。The third drawing is a schematic cross-sectional view of a third embodiment of the invention.
第四圖與第五圖、係用以說明根據本發明一實施例之製造複數個晶粒封裝構造之方法。The fourth and fifth figures are for explaining a method of fabricating a plurality of die package structures in accordance with an embodiment of the present invention.
第六圖與第七圖、係用以說明根據本發明另一實施例之製造複數個晶粒封裝構造之方法。6 and 7 are diagrams for explaining a method of fabricating a plurality of die package structures in accordance with another embodiment of the present invention.
10‧‧‧基板(substrate)10‧‧‧Substrate
11‧‧‧虛晶片(Dummy Die)11‧‧‧Dummy Die
12‧‧‧散熱片(HS block:Heat Sink block)12‧‧‧ Heat sink (HS block: Heat Sink block)
13‧‧‧塑封材料(compound)13‧‧‧plastic material (compound)
14‧‧‧晶粒(Die)14‧‧‧Grain (Die)
15‧‧‧上表面15‧‧‧Upper surface
Claims (21)
Priority Applications (1)
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TW97118964A TWI420621B (en) | 2007-07-12 | 2008-05-22 | Die package structure and the fabricating method thereof |
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TW96125461 | 2007-07-12 | ||
TW97118964A TWI420621B (en) | 2007-07-12 | 2008-05-22 | Die package structure and the fabricating method thereof |
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TWI420621B true TWI420621B (en) | 2013-12-21 |
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Citations (2)
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US20060292741A1 (en) * | 2005-06-22 | 2006-12-28 | Siliconware Precision Industries Co., Ltd. | Heat-dissipating semiconductor package and fabrication method thereof |
TW200713542A (en) * | 2005-09-29 | 2007-04-01 | Siliconware Precision Industries Co Ltd | Heat dissipating packages and fabrication method thereof |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US20060292741A1 (en) * | 2005-06-22 | 2006-12-28 | Siliconware Precision Industries Co., Ltd. | Heat-dissipating semiconductor package and fabrication method thereof |
TW200713542A (en) * | 2005-09-29 | 2007-04-01 | Siliconware Precision Industries Co Ltd | Heat dissipating packages and fabrication method thereof |
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