TWI380428B - - Google Patents
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- Publication number
- TWI380428B TWI380428B TW097110927A TW97110927A TWI380428B TW I380428 B TWI380428 B TW I380428B TW 097110927 A TW097110927 A TW 097110927A TW 97110927 A TW97110927 A TW 97110927A TW I380428 B TWI380428 B TW I380428B
- Authority
- TW
- Taiwan
- Prior art keywords
- layer
- forming
- copper core
- substrate
- core substrate
- Prior art date
Links
- 239000000758 substrate Substances 0.000 claims description 138
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 78
- 229910052751 metal Inorganic materials 0.000 claims description 40
- 239000002184 metal Substances 0.000 claims description 40
- 239000013078 crystal Substances 0.000 claims description 26
- 229910052802 copper Inorganic materials 0.000 claims description 25
- 239000010949 copper Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 23
- 230000017525 heat dissipation Effects 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 claims description 17
- 230000004888 barrier function Effects 0.000 claims description 14
- 238000005530 etching Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 238000005553 drilling Methods 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 238000007639 printing Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- 239000003365 glass fiber Substances 0.000 claims description 2
- 239000010931 gold Substances 0.000 claims description 2
- 229910052737 gold Inorganic materials 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 claims 2
- 229920001721 polyimide Polymers 0.000 claims 2
- 239000010959 steel Substances 0.000 claims 2
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 claims 1
- UMIVXZPTRXBADB-UHFFFAOYSA-N benzocyclobutene Chemical compound C1=CC=C2CCC2=C1 UMIVXZPTRXBADB-UHFFFAOYSA-N 0.000 claims 1
- 239000011230 binding agent Substances 0.000 claims 1
- 239000002305 electric material Substances 0.000 claims 1
- 239000003973 paint Substances 0.000 claims 1
- 229920003192 poly(bis maleimide) Polymers 0.000 claims 1
- 229910052709 silver Inorganic materials 0.000 claims 1
- 239000004332 silver Substances 0.000 claims 1
- 238000004528 spin coating Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 161
- 239000011162 core material Substances 0.000 description 13
- 229910000679 solder Inorganic materials 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000004804 winding Methods 0.000 description 5
- 239000012792 core layer Substances 0.000 description 4
- 239000002861 polymer material Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 229920002120 photoresistant polymer Polymers 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000007772 electroless plating Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- HBGPNLPABVUVKZ-POTXQNELSA-N (1r,3as,4s,5ar,5br,7r,7ar,11ar,11br,13as,13br)-4,7-dihydroxy-3a,5a,5b,8,8,11a-hexamethyl-1-prop-1-en-2-yl-2,3,4,5,6,7,7a,10,11,11b,12,13,13a,13b-tetradecahydro-1h-cyclopenta[a]chrysen-9-one Chemical compound C([C@@]12C)CC(=O)C(C)(C)[C@@H]1[C@H](O)C[C@]([C@]1(C)C[C@@H]3O)(C)[C@@H]2CC[C@H]1[C@@H]1[C@]3(C)CC[C@H]1C(=C)C HBGPNLPABVUVKZ-POTXQNELSA-N 0.000 description 1
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 1
- PFRGGOIBYLYVKM-UHFFFAOYSA-N 15alpha-hydroxylup-20(29)-en-3-one Natural products CC(=C)C1CCC2(C)CC(O)C3(C)C(CCC4C5(C)CCC(=O)C(C)(C)C5CCC34C)C12 PFRGGOIBYLYVKM-UHFFFAOYSA-N 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- SOKRNBGSNZXYIO-UHFFFAOYSA-N Resinone Natural products CC(=C)C1CCC2(C)C(O)CC3(C)C(CCC4C5(C)CCC(=O)C(C)(C)C5CCC34C)C12 SOKRNBGSNZXYIO-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 241000270666 Testudines Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 210000004709 eyebrow Anatomy 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- MSNOMDLPLDYDME-UHFFFAOYSA-N gold nickel Chemical compound [Ni].[Au] MSNOMDLPLDYDME-UHFFFAOYSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4007—Surface contacts, e.g. bumps
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07
- H01L21/4814—Conductive parts
- H01L21/4846—Leads on or in insulating or insulated substrates, e.g. metallisation
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- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
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- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
- H01L23/3114—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed the device being a chip scale package, e.g. CSP
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- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
- H01L23/49811—Additional leads joined to the metallisation on the insulating substrate, e.g. pins, bumps, wires, flat leads
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- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
- H01L23/49822—Multilayer substrates
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- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07 e.g. sealing of a cap to a base of a container
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- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07 e.g. sealing of a cap to a base of a container
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- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
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- H01L2224/13001—Core members of the bump connector
- H01L2224/13099—Material
- H01L2224/131—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
- H01L2224/13138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/13144—Gold [Au] as principal constituent
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1380428 九、發明說明·· 【發明所屬之技術領域】 本發明係有關於-種高散熱性封裳基板 法,尤指-種以銅核基板為基礎,開始製作増 基板之製作方法,於其中,該封農基板之 一厚銅蝕刻置晶接墊、一增層線路 糸匕括 接腳接墊。 < 及表側複數個電性 【先前技術】 在一般多層封裝基板之製作上,其製作方式通常 係由-核心基板開始,經過鑽孔 '電錢金屬、 雙面線路製作等方式,完成一 ^及 一線路增層製程完成-多層封裝基 示,其係為一有核層封裝基板之剖 ,=二準備一核心基板6◦,其中,該核 此η ^主 厚度層6 ◦ 1及形成於 :層=01表面之線路層6 〇 2所構成,且該芯層 0 1中_成有複數個電鍍導通 連譲層6〇1表面之線路層6〇2〇3 了措 β η -著帛2 2圖〜第2 5圖所示,對該核心基板 ^貫施線路增層製程。首先,係於該核心基板60 面第—介電層6 1 ’且該第-介電層6 1表 數個第—開σ62,以露出該線路層6 ^以無電電鍍與電鍍等方式於該第一介電 5 1380428 層6 1外露之表面形成一曰 6 3上形成-圖案化阻層6 4 :且=並於該晶種層 中並有複數個第二開口 6 s,、,、圖案化阻層6 4 化線路之晶種層6 3 ;接#二露出部份欲形成圖案 二開口 65中形上用電錄之方式於該第 導電盲孔67,並使並第·宏路層66及複數個 亚便八第一圖案化線路 過該複數個導電盲孔67與該核心二6:以透 6 0 2做電性導通、秋後再 二板6 ◦之線路層 .. ,、更再進仃移除該圖案化阻層6 4,、钱刻,待完成後係形成一第 取第線路增層結構6 a。 同樣地’该法係可於該第一線路增層結構&之最外 層表面再運用相同之方式形成一第二介㈣6 8及一 第二圖案化線路層6 9之第二線路增層結構6 b,以逐 步增層方式形成-多層封裝基板。然而,此種製作方 法有佈線密度低、層數多及流程複雜等缺點。 另外,亦有利用厚銅金屬板當核心材料之方法, 可於經過蝕刻及塞孔等方式完成一内層核心板後,再 經由一線路增層製程以完成一多層封裝基板。如第2 6圖〜第2 8圖所示,其係為另一有核層封裝基板之 剖面示意圖。首先,準備一核心基板7 〇,該核心基 板7 0係由一具預定厚度之金屬層利用蝕刻與樹脂塞 孔7 0 1以及鑽孔與電鍍通孔7 〇 2等方式形成之單 層銅核心基板7 0 ;之後’利用上述線路增層方式, 於该核心基板70表面形成一第一介電層及一第 一圖案化線路層7 2 ’藉此構成一具第一線路增層結 6 1380^28 择屏方/ ^亦與上述方法相同’係可再利用—次線路 成曰二第’:該第—線路增層結構7 a之最外層表面形 2構】I:層73及—第二圖案化線路層74,藉 1”:具第二線路增層結構”,以逐步增層方式形 裝基板。然而,此種製作方法不僅其銅核 戶:P不易’且亦與上述方法相同,具有佈線密 :用者二Γ复雜等缺點。故,一般習用者係無法符合 使用者於實際使用時之所需。 【發明内容】 本發明之主要目的係在於,使用本發明高散熱性 ^裝基板之製作方法’係可有效達到改善傳統基板散 熱問題、及簡化傳統增層線路板製作流程之目的。 本發月之人要目的係在於,從一銅核基板為基礎 ,開始製作之增層封裝基板。其結構係包括—厚銅餘
刻置晶㈣一增層線路及_複數個電性接腳接墊 。於其中’厚銅置晶接墊與電性接腳接墊係由銅核基 板之兩面分別關而成,而增層線路則由壓合或貼合 之介電層上所形成。 σ 本發明之另-目的係、在於,製作厚純刻置晶接 墊時能具選擇性地保留位於置晶位置下方之厚銅,以 有效地提供元件散熱之所需,同時,並可以高密度增 層線路提供電子元件相連時所需之繞線,使本‘ 具有咼密度增層線路結構下,亦可同時使晶片能與厚 7 1380428 銅金屬接墊直接結合。 為達以上之目的,本發明係一種高散熱性封裝基 板之製作方法,係先以光學微影及蝕刻之方式於一銅 . ㈣板之第—面上形成複數個第-凹槽,藉以突顯一 置晶接塾’並於該置晶接塾位置之四週形成—增層線 路。接著再於該銅核基板之第二面以相同方式禎 數個第二凹槽,以突顯複數接腳之一部分,最後係填 • 入電性阻絕材料以形成一球側電性連接墊。其中,該 '曰層線路由置晶接塾位置之邊緣向四周延伸,以提供 電子元件相連時所需之繞線,並以複數個電鍍盲孔與 電性接腳接墊導通連接。 〃 【實施方式】 *清士閱『第1圖』所示’係分別為本發明之製作 流程示意圖。如圖所示:本發明係一種高散熱性封裝 • 基板之製作方法,其至少包括下列步驟·· (A)提供銅核基板i丄:提供一銅核基板; (B )形成第一、二阻層及複數個第一開口丄2 . 分別於該銅核基板之第一面上形成一第一阻層,以及 於該銅核基板之第二面上形成一完全覆蓋狀之第二阻 層,’於其中’並以曝光及顯影之方式在該第一阻層上 形成複數個第一開口’以顯露其下該銅核基板之第一 面; » (c)形成複數個第一凹槽上3 •以钱刻之方式 8 1380428 移除該複數個第—開口下方之部分厚銅,並形成複數 個第一凹槽於該銅核基板之第一面上; (D)形成具有複數個置晶接墊之銅核基板1 4 : • 以剝離之方式移除該第一阻層及該第二阻層,形成具 有複數個置晶接墊之銅核基板; (E )形成第一介電層及第一金屬層丄5 :於該 銅核基板之第-凹槽上直接壓合一第一介電層及一第 φ 金屬層,並顯露該銅核基板第一面上用以定義置晶 位置之複數個置晶接墊,於其中,該銅核基板之第— 凹槽上亦可先採取貼合該第一彳電層&,再形成該第 一金屬詹; (F)形成第三、四阻層及複數個第二開口 1 6 : 二別於忒鋼核基板之第一面上形成一完全覆蓋狀之第 三阻層,以及於該銅核基板之第二面上形成一第四阻 層,於其中,並以曝光及顯影之方式在該第四阻層上 籲職複數個第二開口,以顯露其下該銅核基板之第二 面; …(G )形成複數個第二凹槽i 7 :以蝕刻之方式 於複數個第二開口表面形成複數個第二凹槽’並顯露 1玄複數個第二開口下方之第-介電層; (Η )形成具複數個柱狀接腳之銅核基板〗8 : 以剝離之方式移除該第三阻層及該第四阻層,並形成 具複數個柱狀電性接腳接墊之銅核基板; (I )形成第一電性阻絕層i 9 :以直接壓合、 9 印刷或喷塗之方式於複數個第二凹槽内形成一第一電 性阻絕層,並顯露球側複數個電性接腳接墊; (J )形成複數個第三開口 2 〇 :以雷射鑽孔之 方式於該第一金屬層與該第一介電層上形成複數個第 二開口,並顯露球側複數個電性接腳接墊,其中,複 數個第三開π係可先做開銅窗(CQnfQ職丨Mask )後, 再、’·里由雷射鑽孔之方式形成,,亦或係以直接雷射鑽孔 (LASER Direct)之方式形成; (K)形成第五阻層21:於該銅核基板之第二 面上形成一第五阻層; (L)形成第二金屬層2 2 :以無f電鑛與電鑛 之方式於複數個第三開口中、第一金屬層、第一介電 層及複數個置晶接墊上形成一第二金屬層; 笼」Γ移除第五阻層23 :以剝離之方式移除該 弟五阻層;
成第/、、七阻層及複數個第四 分別於該第二金屬声 μ拉“ W上形成-第六阻層,以及於該资 .,廿 上形成一元全覆蓋狀之第七阻層,灰 ,、中並以曝光及顯影之方 數個第四開口,以龜•甘丁、㈣第"阻層上形成相 】 以顯路其下之第二金屬層; (〇)移除顯露第一、-全眉 方式移除該第四開σ下方二金屬層25:以敍刻之 層; 下方之第二金屬層及第一金屬 成/、有複數個球側電性接腳接墊及厚銅 蝕刻置晶接墊之增層線路基板2 6:以剝離之方式移 除該第六阻層及該第七阻層,並形成一第一線路層。 至此,元成一具有複數個球側電性接腳接墊及厚銅钱 刻置晶接墊之增層線路基板,並直接進行步驟(Q 以及 ’ (Q)進行置晶側線路層與球側電性接腳接墊之 製作2 7 :於該增層線路基板上進行一置晶側線路層 與球側電性接腳接墊之製作,於其中,在該第一線路 層表面形成一第一防焊層,並以曝光及顯影之方式於 該第一防焊層上形成複數個第五開口,以顯露線路增 層結構作為電性連接墊之部分,最後,分別於複數個 第五開口上形成一第一阻障層,以及於複數個電性接 腳接墊上形成一第二阻障層。至此,完成一具有完整 圖案化之置晶側線路層與球側電性接腳接墊之封裝基 板,其中,該第一防焊層係以印刷、旋轉塗佈或喷塗 所為之高感光性液態光阻;該第一、二阻障層係可為 電鍍鎳金、無電鑛鎳纪金、電鑛銀或電鍍錫中擇其一。 於其中’上述該第--七阻層係以貼合、印刷或 旋轉塗佈所為之乾膜或溼膜之高感光性光阻;該第一 介電層及該第一電性阻絕層係可為防焊綠漆、環氧樹 脂絕緣膜(Ajinomoto Build-up Film, ABF)、笨環丁稀 (Benz0CyCl0-buthene,BCB )、雙馬來亞醯胺·三氮雜 本樹脂(Bismaleimide Triazine,BT )、環氧樹脂板 (FR4、FR5 )、聚醯亞胺(p〇iyimide,PI )、聚四氣乙 烯(Poly(tetra-floroethylene),PTFE)或環氧樹脂及玻 璃纖維所組成之一者。 請參閱『第2圖〜第1 7圖』所示,係分別為本 發明一實施例之封裝基板(一)剖面剖面示意圖、本 發明一實施例之封裝基板(二)剖面示意圖、本發明 一實施例之封裝基板(二)剖面不意圖、本發明__實 施例之封裝基板(四)剖面示意圖、本發明一實施例 之封裝基板(五)剖面示意圖、本發明一實施例之封 裝基板(六)剖面示意圖、本發明一實施例之封裝基 板(七)剖面示意圖、本發明一實施例之封裝基板(八) 剖面示意圖、本發明一實施例之封裝基板(九)剖面 示意圖、本發明一實施例之封裝基板(十)剖面示意 圖、本發明一實施例之封裝基板(十一)剖面示意圖、 本發明一實施例之封裝基板(十二)剖面示意圖 '本 發明一實施例之封裝基板(十三)剖面示意圖、本發 明一貫施例之封裝基板(十四)剖面示意圖、本發明 一實施例之封裝基板(十五)剖面示意圖、及本發明 一實施例之封裝基板(十六)剖面示意圖。如圖所示: 本發明於一較佳實施例中,係先提供一銅核基板3 〇 a,並分別於該銅核基板3 〇a之第一面上貼合一高感 光性高分子材料之第一阻層3 1,以及於該銅核基板 3 〇a之第二面上貼合一高感光性高分子材料之第二 阻層3 2,並以曝光及顯影之方式在該第一阻層3工 上形成複數個第一開口 3 3,以顯露其下該銅核基板 -入萝“第面而其第二面上之第二阻層3 2則為 凡王i盍狀。接著以蝕刻之方式移除複數個第一開口 3 3下方之部分厚銅,以形成複數個第一凹槽3 4於 έ:銅核基板3 〇 a之第一面上,之後係移除該第一、 一阻層,形成具有複數個置接晶墊3 5之銅核基板3 〇b其中,该銅核基板係為一不含介電層材料之厚銅 板;該f一、二阻層3丄、3 2係為乾膜光阻層。 接著,於具有複數個置晶接墊3 5之銅核基板3 b第一面上壓合一第一介電層36及一第一金屬層 ^ 7,並顯露該銅核基板3 Ob第一面上用以定義置 晶位置之複數個置晶接墊3 5,隨後分別於該銅核基 板3 〇 b之第一面上貼合一高感光性高分子材料之第 二阻層3 8,以及於該銅核基板3 〇b之第二面上貼 合一高感光性高分子材料之第四阻層3 9,並以曝光 及·’’’員〜之方式於該第四阻層3 9上形成複數個第二開 4 ◦以顯露其下該銅核基板3 〇b之第二面,而 其第面上之第三阻層3 8則為完全覆蓋狀。接著以 姓J之方式製作一第二凹槽4 1,並移除該第三、四 阻層,形成具有複數個柱狀電性接腳接墊4 2之銅核 基板3 0 c ’隨後,印刷一第一電性阻絕層4 3於該第 凹奴4 1中,以顯露出球側複數個電性接腳接墊4 2。之後再以雷射鑽孔之方式於該第一金屬層3 7與 5亥第一介電層3 β上形成複數個第三開口 4 4,接著 並於。亥銅核基板3 〇c之第二面上貼合一高感光性高 13 1380428 分子材料之第五阻層4 5,並以無電電鍍與電鍍之方 式於複數個第三開口44中、第一金屬層37、第一 介電層3 6及複數個置晶接墊3 5上形成一第二金屬 層4 6 ’之後移除該第五阻層。其中,該第一、二金 屬層3 7、4 6皆為銅;該第一電性阻絕層4 3係為 • 防焊綠漆。 接著,分別於該第二金屬層4 6上貼合一高感光 # 性高分子材料之第六阻層4 7,以及於該銅核基板3 Oc之第二面上貼合一高感光性高分子材料之第七阻 層48,並以曝光及顯影之方式於該第六阻層47上 形成複數個第四開口 4 9,以顯露其下之第二金屬層 4 6。最後係以蝕刻之方式移除該第四開口 4 9下^ 第-、二金屬’並再移除該第六、七阻層,以形成 -第-線路層50。至此’完成一具有複數個球側電 性接腳接塾及厚銅姓刻置晶接墊之增層線路基板3。 •請參閱『第18圖〜第20圖』所示,係分別為 本發明一實施例之封裝基板(十七)剖面示意圖、_ 發明-實施例之封裝基板(十八)剖面示意圖及本發 明一實施例之封裝基板(十九)剖面示意圖。如圖所 不:在本發明較佳實施例中,係接著進行置晶側線路 層與球側電性接腳接塾之製作。首先於該第―線路層 5 ◦表面塗覆一層絕緣保護用之第—防焊層5丄,並 以曝光及顯影之方式於該第一防焊層5 ^形成複= 個第五開口5 2,以顯露線路增層結構作為電性連接 14 1380428 堅°最後’分別於複數個第五開口 5 2上形成一第一 阻障層5 3 ’以及於球側複數個電性接腳接墊4 2上 形成一第二阻障層5 4。至此,完成一具高散熱性之 封裝基板5,其中,該第一、二阻障層53、54皆 為錦金層。 由上述可知,本發明係從銅核基板為基礎,開始 製作之增層封裝基板,其結構係包括一厚銅蝕刻置晶 接墊、一增層線路及球側複數個電性接腳接墊。於其 中,厚銅置晶接墊與電性接腳接墊係由銅核基板之兩 面分別蝕刻而成,而增層線路則由壓合或貼合之介電 層上所形成。該增層線路由置晶接墊位置之邊緣向四 周延伸,以提供電子元件相連時所需之繞線,並以複 數個電鍍盲孔與電性接腳接墊導通連接,其中,由於 該電性接腳接墊可保留置晶接墊位置下方之厚銅,以 提供置晶接墊之穩定結構及良好之散熱效果。因此, 本發明封裝基板之特色係在於,製作厚銅蝕刻置晶接 墊時能具選擇性地保留位於置晶位置下方之厚銅,以 有效地提供元件散熱之所需,同時,並可以高密度增 層線路提供電子元件相連時所需之繞線,使本發明^ 具有高密度增層線路結構下’亦可同時使晶片能與厚 銅金屬接墊直接結合。藉此,使用本發明高散熱性封 裝基板之製作$法’係、可有效達到改善傳統基板散熱 問題'及簡化傳統增層線路板製作流程之目的。… 綜上所述,本發明係一種高散熱性封裝基板之製 15 作方法,可有效改善習用之種種缺點,利用製作厚銅 钱刻置晶接墊時所選擇性地保留位於置晶位置下方之 厚銅’可使晶片能與厚銅金屬接墊直接結合,以有效 • 地提供元件散熱之所需,同時並可以其高密度增層線 路提供電子元件相連時所需之繞線,因此可有效達到 改善傳統基板散熱問題、及簡化傳統增層線路板製作 ML程之目的,進而使本發明之産生能更進步、更實用、 • 更符合使用者之所須,確已符合發明專利申請之要 件,爰依法提出專利申請。 每惟以上所述者,僅為本發明之較佳實施例而已, 當^能以此限定本發明實施之範圍;故,凡依本發明 申4專利範圍及發明說明書内容所作之簡單的等效變 化與修飾,皆應仍屬本發明專利涵蓋之範圍内。 1380*428 【圖式簡單說明】 第1圖,係本發明之製作流程示意圖。 第2圖’係本發明一實施例之封裝基板(一)剖面示 意圖。 第3圖’係本發明一實施例之封裝基板(二)剖面示 意圖。 第4圖’係本發明一實施例之封裝基板(三)剖面示 意圖。 第5圖’係本發明一實施例之封裝基板(四)剖面示 意圖。 第6圖’係本發明一實施例之封裝基板(五)剖面示 意圖。 第7圖,係本發明一實施例之封裝基板(六)剖面示 意圖。 第8圖,係本發明一實施例之封裝基板(七)剖面示 意圖。 第9圖’係本發明一實施例之封裝基板(八)剖面示 意圖。 第1〇圖,係本發明一實施例之封裝基板(九)剖面 示意圖。 第1 1圖,係本發明一實施例之封裝基板(十)剖面 示意圖。· 17 ί珊娜 第1 2圖’係本發明一實施例之封裝基板(+ 一)剖 面示意圖。 第1 3圖’係本發明一實施例之封裝基板(十二)剖 面示意圖。 第1 4圖’係本發明一實施例之封裝基板(十三)剖 面示意圖。 第1 5圖’係本發明一實施例之封裝基板(十四)剖 面示意圖。 第1β圖’係本發明一實施例之封裝基板(十五)刳 面示意圖。 第17圖’係本發明一實施例之封裝基板(十六)剖 面示意圖。 第1 8圖’係本發明一實施例之封裝基板(十七)剖 面示意圖。 第1 9圖’係本發明一實施例之封裝基板(十八)剖 面示意圖。 第2 〇圖’係本發明一實施例之封裝基板(十九)剖 面示意圖。 第21圖’係習用有核層封裝基板之剖面示意圖。 ® h習用貫施線路增層(一)剖面示意圖。 第2 3圖’係習用實施線路增層(二)剖面示意圖。 第2 4圖 . ’係習用實施線路增層(三)剖面示意圖。 18 B80428 第2 5圖’係習用實施線路增層(四)剖面示意圖β 第2 6圖’係另一習用有核層封裝基板之剖面示意圖。 第2 7圖,係另一習用之第一線路增層結構剖面示意 圖。 第2 8圖,係另一習用之第二路增層結構剖面示意圖。 【主要元件符號說明】 (本發明部分) 步驟(Α)〜(Q) 11〜27 增層線路基板3 封裝基板5 銅核基板3 0 a 具置接晶墊之銅核基板30b 具電性接腳接墊之銅核基板3 0 c 第一、二阻層3 1、3 2 第一開口 3 3 第一凹槽3 4 置接晶墊3 5 第一介電層3 6 第一金屬層3 7 第三、四阻層38、39 1380428 第二開口 4 0 第二凹槽4 1 電性接腳接墊4 2 第一電性阻絕層4 3 第三開口 4 4 第五阻層4 5 第二金屬層4 6 第六、七阻層47、48 第四開口 4 9 第一線路層5 0 第一防焊層5 1 第五開口 5 2 第一、二阻障層53、54 (習用部分) 第一、二線路增層結構6 a、6 第一、二線路增層結構7 a、7 核心基板6 0 芯層6 0 1 線路層6 0 2 電鍍導通孔6 0 3 1380-428 第一介電層6 1 第一開口 6 2 該晶種層6 3 圖案化阻層6 4 第二開口 6 5 第一圖案化線路層6 6 導電盲孔6 7 第二介電層6 8 第二圖案化線路層6 9 核心基板7 0 樹脂塞孔7 Ο 1 電鍍通孔7 0 2 第一介電層7 1 第一圖案化線路層7 2 第二介電層7 3 第二圖案化線路層7 4
Claims (1)
- 十、申請專利範圍: 1 .一種高散熱性封裝基板之製作方法’係至少包含下 列步驟: (A) 提供一銅核基板; (B) 分別於該銅核基板之第一面上形成一第 一阻層,以及於該銅核基板之第二面上形成一完全 覆蓋狀之第二阻層’於其中,該第一阻層上並形成 複數個第一開口,並顯露其下該銅核基板之第一 面; (C) 移除該複數個第一開口下方之部分厚 鋼’並形成複數個第一凹槽於該銅核基板之第一面 上; (D) 移除該第一阻層及該第二阻層,並形成 具有複數個置晶接墊之鋼核基板; (E) 於該銅核基板之第一凹槽上形成一第/ 介電層及一第一金屬層’並顯露該銅核基板第一面 上用以定義置晶位置之複數個置晶接墊; (F )分別於a玄銅核基板之第一面上形成·一完 全覆蓋狀之第三阻層,以及於該銅核基板(之第二面 上形成一第四阻層’於其中,該第四阻層上係形成 有複數個第二開口,並顯露其下該銅核基板之第二 面; 22 (G) 於複數個第二開口表面形成複數個第二 凹槽,並顯露該複數個第二開口下方之第一介電 層; (H) 移除該第三阻層及該第四阻層,並形成 具複數個柱狀電性接腳接墊之銅核基板; (I )於複數個第二凹槽内形成一第一電性阻 絕層’並顯露球側複數個電性接腳接墊; (J) 於該第一金屬層與該第一介電層上形成 複數個第二開口’並顯露球側複數個電性接腳接 墊; (K) 於該銅核基板之第二面上形成一第五阻 層; (L) 於複數個第三開口中,、第一金屬層、第 一介電層及複數個置晶接墊上形成一第二金屬層; (M) 移除該第五阻層; (N )分別於該第二金屬層上形成一第六阻 層,以及於該銅核基板之第二面上形成一完全覆蓋 狀之第七阻層,於其中,該第六阻層上並形成複數 個第四開口,並顯露其下之第二金屬層; (〇)移除該第四開口下方之第二金屬層及第 •一金屬層; 23 5 ·=專法利r中第所述之高散熱性封裝基板 凹槽、該步騾⑹二騾(c)形成複數個第-rw 形成複數個第二凹槽、及步驟 除該第一、二金屬層之方法係可為蝕刻。 •tr作:t利範圍第1項所述之高散熱性繼板 可為剥離’該第—〜七阻層之移除方法係第1項所述之高散熱性封裝基板 ,該步驟(£)係以直接壓合該 一金屬層於其上,或係採取貼合 再形成該第一金屬層。6 7 · 依據申請專利範圍 之製作方法,其令 第一介電層及該第 該第一介電層後, 8 ·依射料鄉Ml項所狀高散触封裝基板 之製作方法’其中,該第一介電層及該第一電性阻 絕層係可為防谭綠漆、環氧樹脂絕緣膜(Aji_oto BuNd-up Film, ABF )、苯環丁烯 _(Benzocyc|0-buthene BCB)、雙馬來亞醯胺_ 三氮雜苯樹脂(8丨3巾3丨61巾丨(^丁「丨32丨门6,8丁)、環 氧樹脂板(FR4、FR5)、聚醯亞胺(Polyimide, PI)、 聚四氟乙烯(Poly(tetra-floroethylene), PTFE)或 ¥氧樹脂及玻璃纖維所組成之一者。 •依據申請專利範圍第2項所述之高散熱性封裝基板 之製作方法,其中,該第一電性阻絕層之形成方式 係可為直接壓合、印刷或喷塗。 25 1 0.依據申請專利範圍第1項所述之高散熱性封裝基 板:裝作方法’其中,複數個第三開口係可先做開 銅齒(Conforma丨Mask )後,再經由雷射鑽孔之 方式形成,亦或係以直接雷射鑽孔(LASER Direct) 之方式形成。 1 1 ·依據申請專利範圍第1項所述之高散熱性封裝基 板之製作方法,其中,該第二金屬層 可為無電電料⑽。 12:據制申請專利範圍第1項所述之高散熱性封裝基 ^作方法’其中’該第—料層係以印刷、旋 轉塗佈或喷塗所為之高感光性液態光阻。 13板依之據製ZVT/1項所述之高散熱性封裝基 鑛錄金'益電料‘金了一、二阻障層係可為電 …、電鍍鎳鈀金、電鍍銀或電鍍錫中擇其_。 26
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TW097106965A TW200921817A (en) | 2007-11-15 | 2008-02-29 | Method of manufacturing multi-layer package substrate of copper nuclear layer |
TW097108808A TW200921875A (en) | 2007-11-15 | 2008-03-13 | Manufacturing method of copper-core multilayer package substrate |
TW097108810A TW200921818A (en) | 2007-11-15 | 2008-03-13 | Method of manufacturing multi-layer package substrate of non-nuclear layer |
TW097110927A TW200921881A (en) | 2007-11-15 | 2008-03-27 | Manufacturing method of high heat-dissipation multilayer package substrate |
TW097110928A TW200921819A (en) | 2007-11-15 | 2008-03-27 | Method of producing multi-layer package substrate having a high thermal dissipation capacity |
TW097123918A TW200921876A (en) | 2007-11-15 | 2008-06-26 | Method for making copper-core layer multi-layer encapsulation substrate |
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TW097102734A TW200921816A (en) | 2007-11-15 | 2008-01-24 | Method of making multi-layer package board of copper nuclear layer |
TW097106965A TW200921817A (en) | 2007-11-15 | 2008-02-29 | Method of manufacturing multi-layer package substrate of copper nuclear layer |
TW097108808A TW200921875A (en) | 2007-11-15 | 2008-03-13 | Manufacturing method of copper-core multilayer package substrate |
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TW097141807A TW200922433A (en) | 2007-11-15 | 2008-10-30 | Manufacturing method of copper-core multilayer package substrate |
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TW200922433A (en) | 2009-05-16 |
CN101436550A (zh) | 2009-05-20 |
CN101436547A (zh) | 2009-05-20 |
CN101436551B (zh) | 2010-12-01 |
CN101436549B (zh) | 2010-06-02 |
CN101436550B (zh) | 2010-09-29 |
TW200921817A (en) | 2009-05-16 |
TWI373115B (zh) | 2012-09-21 |
US20080188037A1 (en) | 2008-08-07 |
TWI348743B (zh) | 2011-09-11 |
TW200921884A (en) | 2009-05-16 |
CN101436549A (zh) | 2009-05-20 |
TWI361481B (zh) | 2012-04-01 |
TW200921818A (en) | 2009-05-16 |
CN101436551A (zh) | 2009-05-20 |
TWI364805B (zh) | 2012-05-21 |
CN101436548B (zh) | 2011-06-22 |
TWI380387B (zh) | 2012-12-21 |
TW200921816A (en) | 2009-05-16 |
CN101436547B (zh) | 2011-06-22 |
TWI380422B (zh) | 2012-12-21 |
TW200921876A (en) | 2009-05-16 |
CN101436548A (zh) | 2009-05-20 |
TW200921881A (en) | 2009-05-16 |
TW200921875A (en) | 2009-05-16 |
TW200921819A (en) | 2009-05-16 |
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