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KR940018137A - 활성탄소가 코팅된 합성체 및 이의 제조방법 - Google Patents

활성탄소가 코팅된 합성체 및 이의 제조방법 Download PDF

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KR940018137A
KR940018137A KR1019940001610A KR19940001610A KR940018137A KR 940018137 A KR940018137 A KR 940018137A KR 1019940001610 A KR1019940001610 A KR 1019940001610A KR 19940001610 A KR19940001610 A KR 19940001610A KR 940018137 A KR940018137 A KR 940018137A
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activated carbon
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맥기 델리소 에벨린
프루쇼탐 가드카리 키쇼
프랑크 마취 조세프
폴 스트레이쳐 켈빈
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알프레드 엘, 미첼슨
코닝 인코오포레이티드
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    • B01J20/30—Processes for preparing, regenerating, or reactivating
    • B01J20/32—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
    • B01J20/3202—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the carrier, support or substrate used for impregnation or coating
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Abstract

본 발명은 외피 및 코팅을 가지는 무기 기질을 포함하는 합성체에 관한 것인데, 여기서 상기 외피로부터 기공들이 상기 기질내로 연장되어 있으며, 상기 코팅은 실질적으로 비차단된 코팅층으로서 상기 기질의 외피위로 연장되어 있다. 상기 코팅은 무기 기질의 기공내로 침투한다. 본 발명의 합성체는 무기 기질을 코팅과 접촉시키고 탄소전구액으로 완전히 또는 필수적으로 구성되는 액체에 함침시키며, 상기 탄소 전구액을 실질적으로 경화시키기에 효과적인 조건하에서 상기 무기 기질을 처리하고, 상기 경화된 탄소 전구액을 탄소로 전환시키기에 효과적인 조건하에서 상기 무기 기질을 가열하는 단계로 이루어지는 공정에 의해 제조될 수 있다.

Description

활성탄소가 코팅된 합성체 및 이의 제조방법
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음

Claims (32)

  1. 외피 및 코팅을 가지는 무기 기질로 이루어지고, 상기 외피로부터 기공들이 상기 기질내로 연장되며, 상기 코팅이 실질적으로 비차단된 코팅층으로서 상기 기질의 외피위로 연장되고 상기 무기 기질내로 침투하는 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  2. 제 1 항에 있어서, 상기 탄소가 활성화된 것임을 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  3. 제 1 항에 있어서, 상기 기질이 세라믹 및 금속 물질들로부터 선택된 물질로부터 형성되는 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  4. 제 1 항에 있어서, 상기 기질이 알루미노-실리케이트, 실리케이트, 티타네이트, 지르코네이트, 지르코니아, 지르코니아-스피넬, 마그네슘 알루미노-실리케이트, 알루미나, 스피넬, 뮬라이트, 및 코디어라이트로 구성된 군으로부터 선택된 물질로부터 형성되는 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  5. 제 1 항에 있어서, 상기 기질이 Fe, Ni, 또는 Co를 포함하는 합금들로 구성된 군으로부터 선택된 물질로부터 형서되는 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  6. 제 5 항에 있어서, 상기 기질이 철족 금속 및 알루미늄으로 필수적으로 구성된 합금으로부터 제조된 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  7. 제 5 항에 있어서, 상기 기질이 Fe, Al, 및 Cr로 필수적으로 구성된 합금으로부터 제조된 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  8. 제 1 항에 있어서, 상기 기질의 기공들이 상기 기질내에 상호 연결된 기공군을 생성시키고, 상기 탄소코팅이 상기 상호 연결된 기공군내에서 물리적으로 맞물려 있는 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  9. 제 8 항에 있어서, 상기 기질이 코디라이트로 이루어진 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  10. 제 9 항에 있어서, 상기 기질이 상기 허니컴의 말단 사이의 연장된 다수의 개방 말단셀을 형성시키는 얇은 벽의 매트릭스를 가지는 허니컴인 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  11. 제10항에 있어서, 상기 허니컴의 적어도 약 7.75cells/㎠을 가지며, 상기 얇은 벽들의 두께가 약 0.05 내지 1.27밀리미터인 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  12. 제10항에 있어서, 상기 탄소코팅이 상기 허니컴의 총중량의 약 50%이하로 이루어진 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  13. 제12항에 있어서, 상기 탄소코팅이 상기 허니컴의 총중량의 약 30% 이하로 이루어진 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  14. 제10항에 있어서, 상기 허니컴의 총 다공성이 적어도 약 25%인 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  15. 제14항에 있어서, 상기 허니컴의 총 다공성이 적어도 약 45%인 것을 특징으로 하는 활성탄소가 코팅된 합성체.
  16. 제15항에 있어서, 상기 탄소가 활성화된 것임을 특징으로 하는 활성탄소가 코팅된 합성체.
  17. 무기 기질을 준비하는 단계 ; 상기 무기 기질을 코팅과 접촉시키고 탄소 전구액으로 완전히 또는 필수적으로 구성되는 액체에 함침시키는 단계 ; 상기 탄소 전구액을 실질적으로 경화시키기에 효과적인 조건하에서 상기 무기 기질을 처리하는 단계 ; 및 상기 경화된 탄소 전구액을 탄소로 전환시키기에 효과적인 조건하에서 상기 무기 기질을 가열하는 단계로 이루어지는 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  18. 제17항에 있어서, 상기 방법이 가열공정 후 상기 탄소를 활성화시키기에 효과적인 조건하에서 상기 무기 기질을 처리하는 단계를 더 포함하는 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  19. 제17항에 있어서, 상기 기질이 세라믹 및 금속성 물질들로부터 선택된 물질로 제조되는 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  20. 제17항에 있어서, 상기 무기 기질이 알루미노-실리케이트, 실리케이트, 티타네이트, 지르코네이트, 지르코니아, 지르코니아-스피넬, 마그네슘 알루미노-실리케이트, 알루미나, 스티넬, 뮬라이트, 및 코디어라이트로 구성된 군으로부터 선택된 물질로 제조되는 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  21. 제17항에 있어서, 상기 기질이 Fe, Ni, 또는 Co를 포함하는 합금들로 구성된 군으로부터 선택된 물질로 제조되는 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  22. 제21항에 있어서, 상기 기질이 철족 금속 및 알루미늄으로 필수적으로 구성된 합금으로 제조되는 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  23. 제21항에 있어서, 상기 기질이 Fe, Al, 및 Cr로 필수적으로 구성된 합금으로 제조되는 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  24. 제21항에 있어서, 상기 기질의 기공들이 상기 기질내에 상호 연결된 기공군으로 생성시키고, 상기 탄소코팅이 상기 상호 연결된 기공군내에서 물리적으로 맞물려 있는 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  25. 제24항에 있어서, 상기 무기 기질이 코디라이트로 이루어진 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  26. 제17항에 있어서, 상기 무기 기질이 허니컴의 제 1 단말에서 제 2 말단까지 연장되어 있는 다수의 개방 말단셀을 형성시키는 얇은 벽의 매트릭스를 가지는 허니컴인 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  27. 제26항에 있어서, 상기 허니컴이 적어도 약 7.75cells/㎠을 가지며, 상기 얇은 벽들의 두께가 약 0.05 내지 1.27밀리미터인 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  28. 제17항에 있어서, 상기 탄소 전구액이 열경화성 수지인 것을 ]특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  29. 제28항에 있어서, 상기 탄소 전구액이 페놀수지인 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  30. 제28항에 있어서, 상기 방법이 가열공정 후 상기 탄소를 활성화시키기에 효과적인 조건하에서 상기 무기 기질을 처리하는 단계를 더 포함하는 것을 특징으로 하는 무기 활성탄소가 코팅된 기질의 제조방법.
  31. 제17항의 방법에 따라 제조된 활성탄소가 코팅된 합성체.
  32. 제30항의 방법에 따라 제조된 활성탄소가 코팅된 합성체.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019940001610A 1993-01-29 1994-01-28 활성탄소가코팅된합성체및이의제조방법 KR100302472B1 (ko)

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ES2118879T3 (es) 1998-10-01
EP0608539B1 (en) 1998-08-19
KR100302472B1 (ko) 2001-11-30
DE69320451D1 (de) 1998-09-24
US5597617A (en) 1997-01-28
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