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EP1560653B1 - Procede et dispositif pour decortiquer et degermer des cereales - Google Patents

Procede et dispositif pour decortiquer et degermer des cereales Download PDF

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Publication number
EP1560653B1
EP1560653B1 EP03700287A EP03700287A EP1560653B1 EP 1560653 B1 EP1560653 B1 EP 1560653B1 EP 03700287 A EP03700287 A EP 03700287A EP 03700287 A EP03700287 A EP 03700287A EP 1560653 B1 EP1560653 B1 EP 1560653B1
Authority
EP
European Patent Office
Prior art keywords
processing zone
roller
husking
grains
rotor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03700287A
Other languages
German (de)
English (en)
Other versions
EP1560653A1 (fr
Inventor
Othmar Gerschwiler
Walter Eugster
Urs Zwahlen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Buehler AG
Original Assignee
Buehler AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Buehler AG filed Critical Buehler AG
Publication of EP1560653A1 publication Critical patent/EP1560653A1/fr
Application granted granted Critical
Publication of EP1560653B1 publication Critical patent/EP1560653B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • B02B3/04—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B1/00—Preparing grain for milling or like processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B5/00—Grain treatment not otherwise provided for
    • B02B5/02—Combined processes

Definitions

  • the invention relates to a method and an apparatus for peeling and sterilizing cereals and the like, in particular corn kernels.
  • An apparatus for peeling and sterilizing corn kernels is known from WO 89/00454 known.
  • This has a stator, in whose housing a rotor is mounted horizontally rotatably, which is at least partially occupied in the region of the treatment chamber with knobs.
  • the treatment chamber limiting the inside of the stator housing has provided with a perforated screen fürfallide and contains at least two detachable housing wall parts. At least the detachable housing wall parts each have at least one nub segment, which is radially adjustable relative to the axis of rotation of the rotor.
  • the corn kernels are first prepared with water and / or steam, then peeled and sterilized and the peel-free rejects are sighted and processed. The diarrhea is spotted separately.
  • a sterilizing machine with a vertically arranged rotor, the repulsion of which is guided into a polishing machine and, if necessary, a separator is also arranged between the two machines.
  • the corn kernels are sterilized in this case, then polished, aspirated and again wetted. This is followed by a lapse over 10 min. before the grinding.
  • a device for the treatment of grain and grain is also from the US 4,583,455 A known.
  • This shows a peeling machine, which consists of a rotor and a stator.
  • the device also has a hollow cylinder (11) with a cavity (20) for the passage of air. Air is directed from the cavity (20) into a processing zone (9).
  • On the hollow shaft are fasteners for abrasive elements.
  • the invention has for its object to develop a method for peeling and sterilizing corn kernels, which allows further simplification of the process with higher yield and product quality.
  • the object is solved with the features of claim 1. Cleaned and corned corn is peeled and sterilized and the sterilized corn kernels can be fed directly to processing / milling.
  • Another object of the invention is to provide a device for peeling and sterilizing corn kernels. This object is achieved with the features of claim 5.
  • the apparatus comprises a processing zone with adjustable impact bars and a rotor having projections along the length of the processing zone and louvers. The distance between strainer basket and rotor is changeable.
  • the stator 1 of the device (corn sterilization machine 32) has a housing 2 which surrounds a rotor 3 mounted therein and is mounted on a frame and is open at the bottom by a subsequent outlet trim 4. Through this outlet trim 4 diarrhea from germs, peeling and shell parts is removed.
  • the corn kernels From a product inlet 5, the corn kernels enter the processing zone 6 via a feed screw 10. During the peeling / degerming, the corn kernels are guided against an adjustable storage device 7 in order to form a specific processing pressure in the processing zone 6. The sterilized corn kernels leave the processing zone 6 through an adjustable outlet opening 8 and via an outlet 9, the degermination machine.
  • the machining zone 6 is formed on the stator side by four impact strips 11 and two screen basket halves 12, two impact strips 11 being arranged at the top and two at the bottom on the stator 1 and the screen basket halves 12 being arranged between them in such a way that they surround the rotor 3 with the impact strips 11 in the axial direction completely envelop.
  • the rotor 3 is formed from a casting roll 13 with a hollow shaft 14.
  • the roller 13 includes at least two projections 15 and associated slots 16, which are arranged uniformly spaced on the circumference of the roller 13 and which extend over the entire length of the processing zone 6.
  • the hollow shaft 14 has a plurality of openings 17 for the escape of air.
  • the air continues through the slots 16 in the roller 13 into the processing zone 6 and assists in the passage of product through the product.
  • the air is pressed by means of a fan 20 into the hollow shaft 14.
  • cleaned and cut corn is fed via a metering device 30 and a magnet 31 to the corn sterilization machine 32 where it is peeled and sterilized.
  • the surface moistening (shell moistening) of the grains during meshing in the network unit 21 takes place only for a short time.
  • the diarrhea consists of peel and peeling flour, the rejection of sterilized corn kernels enters an aspiration channel 33, where still contained, dissolved shell parts are separated in the air stream.
  • the aspirated corn kernels enter the mill and the first two grinding passages (B1, B2) 34 are used without intermediate direction (according to the teaching of the EP-B-335925 ) run through. Only after the second grinding stages, the grits are sighted and fed to other grinding passages.
  • the surface moistening in the network unit 21 is dispensed with and it is only sterilized. This results in a much higher yield, analogous to conventional wet sterilization.
  • the invention is not limited to this embodiment.

Landscapes

  • Adjustment And Processing Of Grains (AREA)
  • Disintegrating Or Milling (AREA)
  • Cereal-Derived Products (AREA)
  • Storage Of Fruits Or Vegetables (AREA)
  • Combined Means For Separation Of Solids (AREA)
  • Fodder In General (AREA)
  • Breeding Of Plants And Reproduction By Means Of Culturing (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Control And Other Processes For Unpacking Of Materials (AREA)

Claims (7)

  1. Procédé pour décortiquer et dégermer des grains de maïs, dans lequel les grains sont préalablement nettoyés, dans lequel les grains sont dégermés immédiatement ou après une humidification superficielle, et dans lequel le décorticage et/ou le dégermage est/sont effectué(s) dans une zone de traitement (6) entre des barres d'impact (11) d'un rouleau (13), dans lequel le rouleau (13) présente des protubérances (15) et des fentes associées (16), caractérisé en ce que de l'air sort à travers une multiplicité d'ouvertures (17) sur un arbre creux (14) et parvient ensuite dans la zone de traitement (6) à travers les fentes associées (16) dans le rouleau (13).
  2. Procédé selon la revendication 1, caractérisé en ce que les grains de maïs dégermés sont aspirés et moulus en gruau ou en farine.
  3. Procédé selon la revendication 2, caractérisé en ce que la mouture commence avec une mouture double sans tamisage intermédiaire entre les étapes de mouture.
  4. Dispositif pour décortiquer et dégermer des grains de maïs en vue de la mise en oeuvre du procédé selon au moins une des revendications 1 à 3, avec un rotor monté de façon à pouvoir tourner, qui est équipé d'outils de traitement, et un stator (1), qui comporte des barres d'impact (11) et des tamis, qui entourent le rotor en formant une zone de traitement (6), caractérisé en ce que le rotor (3) se compose d'un arbre creux (14) avec une multiplicité d'ouvertures (17), qui est entouré d'un rouleau extérieur (13) dans la région de la zone de traitement (6), dans lequel le rouleau (13) présente au moins deux protubérances (15) et deux fentes associées (16), de telle manière que de l'air puisse parvenir dans la zone de traitement (6) à partir de l'arbre creux (14) à travers les fentes (16).
  5. Dispositif selon la revendication 4, caractérisé en ce que les protubérances (15) s'étendent sur la zone de traitement (6).
  6. Dispositif selon la revendication 5, caractérisé en ce que les protubérances (15) sont disposées à distance uniforme l'une de l'autre et sont réparties sur la périphérie du rouleau (13).
  7. Dispositif selon la revendication 4, caractérisé en ce que l'arbre creux (14) est relié à un ventilateur (20).
EP03700287A 2002-11-04 2003-01-27 Procede et dispositif pour decortiquer et degermer des cereales Expired - Lifetime EP1560653B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10251490 2002-11-04
DE10251490A DE10251490A1 (de) 2002-11-04 2002-11-04 Verfahren und Vorrichtung zum Schälen und Entkeimen von Getreide
PCT/CH2003/000061 WO2004041434A1 (fr) 2002-11-04 2003-01-27 Procede et dispositif pour decortiquer et degermer des cereales

Publications (2)

Publication Number Publication Date
EP1560653A1 EP1560653A1 (fr) 2005-08-10
EP1560653B1 true EP1560653B1 (fr) 2010-11-03

Family

ID=32103350

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03700287A Expired - Lifetime EP1560653B1 (fr) 2002-11-04 2003-01-27 Procede et dispositif pour decortiquer et degermer des cereales

Country Status (17)

Country Link
US (1) US7793870B2 (fr)
EP (1) EP1560653B1 (fr)
JP (1) JP2006505389A (fr)
KR (1) KR101048261B1 (fr)
CN (3) CN101884942B (fr)
AT (1) ATE486655T1 (fr)
AU (1) AU2003201590A1 (fr)
BR (1) BR0314998B1 (fr)
CA (1) CA2503726A1 (fr)
DE (2) DE10251490A1 (fr)
ES (1) ES2355211T3 (fr)
MA (1) MA27458A1 (fr)
MX (1) MXPA05003987A (fr)
RU (1) RU2314871C2 (fr)
TN (1) TNSN05119A1 (fr)
WO (1) WO2004041434A1 (fr)
ZA (1) ZA200502097B (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103551232A (zh) * 2013-09-10 2014-02-05 辽宁益海嘉里地尔乐斯淀粉科技有限公司 一种淀粉生产线中对干燥淀粉进行连续粉碎的装置
CN106311379A (zh) * 2016-10-21 2017-01-11 湖南郴州粮油机械有限公司 一种大麦脱壳系统及采用此脱壳系统的脱壳方法

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7246762B2 (en) 2003-04-21 2007-07-24 Cargill, Incorporated Process of forming corn flaking grits of improved quality with minimization of production of corn doubles
ITMI20041646A1 (it) 2004-08-11 2004-11-11 Ocrim Spa Procedimento per la produzione di etanolo con l'impiego di farine di mais
WO2006055489A2 (fr) * 2004-11-15 2006-05-26 Cargill, Incorporated Traitement integre du mais
EP1721672A1 (fr) * 2005-05-10 2006-11-15 Costimex S.A. Procédé de traitement d'un mélange de grains de mais et dispositif pour sa mise en oeuvre
CN101222980B (zh) * 2005-07-07 2010-05-12 布勒公司 抛光机
JP5257830B2 (ja) * 2006-10-13 2013-08-07 株式会社サタケ エタノールの製造のためのとうもろこし粒の加工方法及びその装置
US20110003065A1 (en) 2009-07-01 2011-01-06 Buhler Ag Method for pretreating grain before milling
RU2480284C1 (ru) * 2011-11-07 2013-04-27 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Кубанский государственный технологический университет " (ФГБОУ ВПО "КубГТУ") Линия отделения зародыша от зерна кукурузы
MX2017007061A (es) * 2017-06-05 2019-02-08 Heat Control Inc Proceso y sistema de fabricación de masa vegetal.
CN109529977B (zh) * 2019-01-25 2024-04-26 赤壁市永祥粮食机械有限公司 一种玉米去皮砂辊机
CN109847827B (zh) * 2019-02-13 2024-10-11 湖北天和机械有限公司 一种暗孔喷风抛光辊及抛光机
KR102068103B1 (ko) * 2019-11-11 2020-01-20 김영희 종합 정곡기 구조
CN112058351A (zh) * 2020-08-28 2020-12-11 天津黄庄稻香米业有限公司 一种大米防霉保鲜的加工方法
CN112354654A (zh) * 2020-11-17 2021-02-12 黎汉达 一种生物工程用微生物培养土混合装置
CN113181991A (zh) * 2021-04-29 2021-07-30 重庆渝粒乡米业有限公司 大米加工工艺

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CH477228A (de) * 1966-05-06 1969-08-31 Buehler Ag Geb Verfahren und Einrichtung zum Entkeimen von Mais
CH624020A5 (fr) * 1977-09-30 1981-07-15 Buehler Ag Geb
US4581798A (en) * 1983-08-13 1986-04-15 Soichi Yamamoto Rice-cleaning roller of a grinding type
JPS6041548A (ja) * 1983-08-13 1985-03-05 山本　惣一 金剛研削式精米ロ−ル
MX159213A (es) * 1984-05-14 1989-04-20 Felipe Salete Garces Ensamble de criba y rotor para maquinas descascaradoras,descortezadoras,pulidoras y blanqueadoras de granos
JPS63143947A (ja) * 1986-12-09 1988-06-16 株式会社山本製作所 精米ロ−ル
CA1313330C (fr) * 1988-12-16 1993-02-02 Joseph Tkac Procede pour l'elimination des couches de son des grains de ble
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ES2012555A6 (es) * 1987-10-06 1990-04-01 Buehler Ag Geb Procedimiento, molino de cilindros e instalacion para la fabricacion de productos de molienda de cereales.
CN2074203U (zh) * 1990-10-15 1991-04-03 湖南省农业机械研究所 碾米机碾白室装置
CN2179200Y (zh) * 1992-11-12 1994-10-12 陈楳 连续式白米机
JP3266167B2 (ja) * 1993-08-06 2002-03-18 株式会社サタケ 竪型研削式精穀機の抵抗体調節装置
DE4326836C2 (de) * 1993-08-10 2002-06-20 Buehler Ag Verfahren und Vorrichtung zur Mahlvorbereitung von Getreide
US6953165B1 (en) * 2000-09-13 2005-10-11 The Quaker Oats Company Corn milling process
JP4392642B2 (ja) * 2000-10-27 2010-01-06 株式会社サタケ とうもろこしの胚芽除去装置
US7246762B2 (en) * 2003-04-21 2007-07-24 Cargill, Incorporated Process of forming corn flaking grits of improved quality with minimization of production of corn doubles

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103551232A (zh) * 2013-09-10 2014-02-05 辽宁益海嘉里地尔乐斯淀粉科技有限公司 一种淀粉生产线中对干燥淀粉进行连续粉碎的装置
CN103551232B (zh) * 2013-09-10 2015-12-02 辽宁益海嘉里地尔乐斯淀粉科技有限公司 一种淀粉生产线中对干燥淀粉进行连续粉碎的装置
CN106311379A (zh) * 2016-10-21 2017-01-11 湖南郴州粮油机械有限公司 一种大麦脱壳系统及采用此脱壳系统的脱壳方法
CN106311379B (zh) * 2016-10-21 2019-04-23 湖南郴州粮油机械有限公司 一种大麦脱壳系统及采用此脱壳系统的脱壳方法

Also Published As

Publication number Publication date
CN1694764A (zh) 2005-11-09
CA2503726A1 (fr) 2004-05-21
CN100423843C (zh) 2008-10-08
DE10251490A1 (de) 2004-05-13
CN101884942A (zh) 2010-11-17
KR20050084925A (ko) 2005-08-29
MXPA05003987A (es) 2005-06-22
TNSN05119A1 (en) 2007-05-14
BR0314998B1 (pt) 2013-02-19
EP1560653A1 (fr) 2005-08-10
KR101048261B1 (ko) 2011-07-08
US20060053764A1 (en) 2006-03-16
WO2004041434A1 (fr) 2004-05-21
RU2314871C2 (ru) 2008-01-20
JP2006505389A (ja) 2006-02-16
BR0314998A (pt) 2005-08-09
CN101288856A (zh) 2008-10-22
AU2003201590A1 (en) 2004-06-07
RU2005117352A (ru) 2005-10-27
ZA200502097B (en) 2005-09-12
US7793870B2 (en) 2010-09-14
CN101884942B (zh) 2013-01-16
ES2355211T3 (es) 2011-03-23
DE50313243D1 (de) 2010-12-16
ATE486655T1 (de) 2010-11-15
MA27458A1 (fr) 2005-07-01

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