EP1560653A1 - Procede et dispositif pour decortiquer et degermer des cereales - Google Patents
Procede et dispositif pour decortiquer et degermer des cerealesInfo
- Publication number
- EP1560653A1 EP1560653A1 EP03700287A EP03700287A EP1560653A1 EP 1560653 A1 EP1560653 A1 EP 1560653A1 EP 03700287 A EP03700287 A EP 03700287A EP 03700287 A EP03700287 A EP 03700287A EP 1560653 A1 EP1560653 A1 EP 1560653A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- processing zone
- projections
- kernels
- rotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 12
- 235000013339 cereals Nutrition 0.000 title claims abstract description 11
- 240000008042 Zea mays Species 0.000 claims abstract description 23
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims abstract description 23
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims abstract description 15
- 235000005822 corn Nutrition 0.000 claims abstract description 15
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 claims abstract description 8
- 235000009973 maize Nutrition 0.000 claims abstract description 8
- 238000004659 sterilization and disinfection Methods 0.000 claims description 12
- 230000001954 sterilising effect Effects 0.000 claims description 11
- 235000013312 flour Nutrition 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 238000009736 wetting Methods 0.000 claims description 2
- 235000012054 meals Nutrition 0.000 abstract 1
- 206010012735 Diarrhoea Diseases 0.000 description 4
- 239000010903 husk Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 244000052616 bacterial pathogen Species 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
- B02B3/04—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B5/00—Grain treatment not otherwise provided for
- B02B5/02—Combined processes
Definitions
- the invention relates to a method and a device for peeling and sterilizing cereals and the like, in particular corn kernels.
- a device for peeling and sterilizing corn kernels is known from WO 89/00454.
- This has a stator, in the housing of which a rotor is rotatably mounted horizontally, which is at least partially studded in the area of the treatment room.
- the inside of the stator housing which delimits the treatment space has diarrhea elements provided with a perforated screen and contains at least two detachable housing wall parts. At least the detachable housing wall parts each have at least one knob segment that is radially adjustable to the axis of rotation of the rotor.
- the corn kernels are first prepared with water and / or steam, then peeled and sterilized, and the husk-free discharge is sighted and processed. The diarrhea is seen separately.
- a disinfection machine with a vertically arranged rotor, the repulsion of which is guided into a polishing machine and, if appropriate, a classifier is arranged between the two machines.
- the corn kernels are sterilized, then polished, aspirated and wetted again. This is followed by a 10 minute standoff. before grinding.
- the invention has for its object to develop a method for peeling and sterilizing corn kernels, which enables a further simplification of the process with higher yield and product quality.
- the object is achieved with the features of claim 1.
- Cleaned and wetted maize is peeled and sterilized and the sterilized maize kernels can be fed directly for processing / grinding. If necessary, only a screening is carried out, for example in an aspiration channel before processing.
- Another object of the invention is to provide a device for peeling and sterilizing corn kernels. This object is achieved with the features of claim 5.
- the device has a processing zone with adjustable baffle bars and a rotor with projections along the length of the processing zone and air slots. The distance between the screen basket and the rotor can be changed.
- Fig. 1 shows the device in section.
- Fig. 2 shows a cross section of the processing zone.
- Fig. 3 shows a process diagram.
- the stator 1 of the device (corn disinfection machine 32) has a housing 2 which surrounds a rotor 3 mounted therein and is mounted on a frame and is open at the bottom by a subsequent outlet trim 4. The diarrhea of germs, peeling flour and shell parts is removed through this outlet trimmings 4.
- the processing zone 6 is formed on the stator side by four baffle bars 11 and two screen basket halves 12, two baffle bars 11 each being arranged at the top and two at the bottom of the stator 1, and between them the screen basket halves 12 are arranged such that they rotate the rotor 3 with the baffle bars 11 in the axial direction completely envelop.
- the rotor 3 is formed from a cast roller 13 with a hollow shaft 14.
- the roller 13 contains at least two projections 15 and associated slots 16, which are evenly spaced from one another on the circumference of the roller 13 and which extend over the entire length of the processing zone 6.
- the hollow shaft 14 has a plurality of openings 17 for the escape of air.
- the air continues through the slots 16 in the roller 13 into the processing zone 6 and supports the passage of product through the screen.
- the air is pressed into the hollow shaft 14 by means of a fan 20.
- cleaned and wetted maize is fed to the maize disinfection machine 32 via a metering device 30 and a magnet 31 and peeled and sterilized there.
- the surface moistening (shell moistening) of the grains when wetting in the network unit 21 takes place only briefly.
- the diarrhea consists of husk and peel flour, the expulsion from sterilized maize kernels reaches an aspiration channel 33, where loosened husk parts still contained are separated in the air stream.
- the aspirated corn kernels enter the mill and the first two grinding passages (B1, B2) 34 are passed through without intermediate screening (according to the teaching of EP-B-335925). Only after the second grinding stage are the grits spotted and fed to further grinding passages.
- the surface moistening in the network unit 21 is dispensed with and only disinfection is carried out. This results in a significantly higher yield, analogous to conventional wet disinfection.
- the invention is not limited to this exemplary embodiment.
Landscapes
- Adjustment And Processing Of Grains (AREA)
- Disintegrating Or Milling (AREA)
- Cereal-Derived Products (AREA)
- Storage Of Fruits Or Vegetables (AREA)
- Combined Means For Separation Of Solids (AREA)
- Fodder In General (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Breeding Of Plants And Reproduction By Means Of Culturing (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10251490 | 2002-11-04 | ||
| DE10251490A DE10251490A1 (de) | 2002-11-04 | 2002-11-04 | Verfahren und Vorrichtung zum Schälen und Entkeimen von Getreide |
| PCT/CH2003/000061 WO2004041434A1 (fr) | 2002-11-04 | 2003-01-27 | Procede et dispositif pour decortiquer et degermer des cereales |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1560653A1 true EP1560653A1 (fr) | 2005-08-10 |
| EP1560653B1 EP1560653B1 (fr) | 2010-11-03 |
Family
ID=32103350
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03700287A Expired - Lifetime EP1560653B1 (fr) | 2002-11-04 | 2003-01-27 | Procede et dispositif pour decortiquer et degermer des cereales |
Country Status (17)
| Country | Link |
|---|---|
| US (1) | US7793870B2 (fr) |
| EP (1) | EP1560653B1 (fr) |
| JP (1) | JP2006505389A (fr) |
| KR (1) | KR101048261B1 (fr) |
| CN (3) | CN100423843C (fr) |
| AT (1) | ATE486655T1 (fr) |
| AU (1) | AU2003201590A1 (fr) |
| BR (1) | BR0314998B1 (fr) |
| CA (1) | CA2503726A1 (fr) |
| DE (2) | DE10251490A1 (fr) |
| ES (1) | ES2355211T3 (fr) |
| MA (1) | MA27458A1 (fr) |
| MX (1) | MXPA05003987A (fr) |
| RU (1) | RU2314871C2 (fr) |
| TN (1) | TNSN05119A1 (fr) |
| WO (1) | WO2004041434A1 (fr) |
| ZA (1) | ZA200502097B (fr) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7246762B2 (en) | 2003-04-21 | 2007-07-24 | Cargill, Incorporated | Process of forming corn flaking grits of improved quality with minimization of production of corn doubles |
| ITMI20041646A1 (it) | 2004-08-11 | 2004-11-11 | Ocrim Spa | Procedimento per la produzione di etanolo con l'impiego di farine di mais |
| CN101080483A (zh) * | 2004-11-15 | 2007-11-28 | 嘉吉有限公司 | 集成的玉米加工 |
| EP1721672A1 (fr) * | 2005-05-10 | 2006-11-15 | Costimex S.A. | Procédé de traitement d'un mélange de grains de mais et dispositif pour sa mise en oeuvre |
| CN101222980B (zh) * | 2005-07-07 | 2010-05-12 | 布勒公司 | 抛光机 |
| JP5257830B2 (ja) * | 2006-10-13 | 2013-08-07 | 株式会社サタケ | エタノールの製造のためのとうもろこし粒の加工方法及びその装置 |
| US20110003065A1 (en) | 2009-07-01 | 2011-01-06 | Buhler Ag | Method for pretreating grain before milling |
| RU2480284C1 (ru) * | 2011-11-07 | 2013-04-27 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Кубанский государственный технологический университет " (ФГБОУ ВПО "КубГТУ") | Линия отделения зародыша от зерна кукурузы |
| CN103551232B (zh) * | 2013-09-10 | 2015-12-02 | 辽宁益海嘉里地尔乐斯淀粉科技有限公司 | 一种淀粉生产线中对干燥淀粉进行连续粉碎的装置 |
| CN106311379B (zh) * | 2016-10-21 | 2019-04-23 | 湖南郴州粮油机械有限公司 | 一种大麦脱壳系统及采用此脱壳系统的脱壳方法 |
| MX2017007061A (es) * | 2017-06-05 | 2019-02-08 | Heat Control Inc | Proceso y sistema de fabricación de masa vegetal. |
| CN109529977B (zh) * | 2019-01-25 | 2024-04-26 | 赤壁市永祥粮食机械有限公司 | 一种玉米去皮砂辊机 |
| CN109847827B (zh) * | 2019-02-13 | 2024-10-11 | 湖北天和机械有限公司 | 一种暗孔喷风抛光辊及抛光机 |
| KR102068103B1 (ko) * | 2019-11-11 | 2020-01-20 | 김영희 | 종합 정곡기 구조 |
| CN112058351A (zh) * | 2020-08-28 | 2020-12-11 | 天津黄庄稻香米业有限公司 | 一种大米防霉保鲜的加工方法 |
| CN112354654A (zh) * | 2020-11-17 | 2021-02-12 | 黎汉达 | 一种生物工程用微生物培养土混合装置 |
| CN113181991A (zh) * | 2021-04-29 | 2021-07-30 | 重庆渝粒乡米业有限公司 | 大米加工工艺 |
Family Cites Families (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US862975A (en) * | 1907-01-18 | 1907-08-13 | Peter Kerr | Grain-huller. |
| US3476326A (en) * | 1966-05-06 | 1969-11-04 | Buehler Ag Geb | Apparatus for degerming maize |
| CH624020A5 (fr) * | 1977-09-30 | 1981-07-15 | Buehler Ag Geb | |
| JPS6041548A (ja) * | 1983-08-13 | 1985-03-05 | 山本 惣一 | 金剛研削式精米ロ−ル |
| US4581798A (en) * | 1983-08-13 | 1986-04-15 | Soichi Yamamoto | Rice-cleaning roller of a grinding type |
| MX159213A (es) * | 1984-05-14 | 1989-04-20 | Felipe Salete Garces | Ensamble de criba y rotor para maquinas descascaradoras,descortezadoras,pulidoras y blanqueadoras de granos |
| JPS63143947A (ja) * | 1986-12-09 | 1988-06-16 | 株式会社山本製作所 | 精米ロ−ル |
| CA1313330C (fr) * | 1988-12-16 | 1993-02-02 | Joseph Tkac | Procede pour l'elimination des couches de son des grains de ble |
| CH673596A5 (fr) * | 1987-07-22 | 1990-03-30 | Buehler Ag | |
| ES2012555A6 (es) * | 1987-10-06 | 1990-04-01 | Buehler Ag Geb | Procedimiento, molino de cilindros e instalacion para la fabricacion de productos de molienda de cereales. |
| CN2074203U (zh) * | 1990-10-15 | 1991-04-03 | 湖南省农业机械研究所 | 碾米机碾白室装置 |
| CN2179200Y (zh) * | 1992-11-12 | 1994-10-12 | 陈楳 | 连续式白米机 |
| JP3266167B2 (ja) * | 1993-08-06 | 2002-03-18 | 株式会社サタケ | 竪型研削式精穀機の抵抗体調節装置 |
| DE4326836C2 (de) * | 1993-08-10 | 2002-06-20 | Buehler Ag | Verfahren und Vorrichtung zur Mahlvorbereitung von Getreide |
| US6953165B1 (en) * | 2000-09-13 | 2005-10-11 | The Quaker Oats Company | Corn milling process |
| JP4392642B2 (ja) * | 2000-10-27 | 2010-01-06 | 株式会社サタケ | とうもろこしの胚芽除去装置 |
| US7246762B2 (en) * | 2003-04-21 | 2007-07-24 | Cargill, Incorporated | Process of forming corn flaking grits of improved quality with minimization of production of corn doubles |
-
2002
- 2002-11-04 DE DE10251490A patent/DE10251490A1/de not_active Withdrawn
-
2003
- 2003-01-27 US US10/533,590 patent/US7793870B2/en not_active Expired - Lifetime
- 2003-01-27 CN CNB038246937A patent/CN100423843C/zh not_active Expired - Lifetime
- 2003-01-27 MX MXPA05003987A patent/MXPA05003987A/es active IP Right Grant
- 2003-01-27 ES ES03700287T patent/ES2355211T3/es not_active Expired - Lifetime
- 2003-01-27 DE DE50313243T patent/DE50313243D1/de not_active Expired - Lifetime
- 2003-01-27 AU AU2003201590A patent/AU2003201590A1/en not_active Abandoned
- 2003-01-27 CN CNA2008100808501A patent/CN101288856A/zh active Pending
- 2003-01-27 JP JP2004548999A patent/JP2006505389A/ja active Pending
- 2003-01-27 AT AT03700287T patent/ATE486655T1/de active
- 2003-01-27 RU RU2005117352/13A patent/RU2314871C2/ru not_active IP Right Cessation
- 2003-01-27 CA CA002503726A patent/CA2503726A1/fr not_active Abandoned
- 2003-01-27 EP EP03700287A patent/EP1560653B1/fr not_active Expired - Lifetime
- 2003-01-27 BR BRPI0314998-6A patent/BR0314998B1/pt not_active IP Right Cessation
- 2003-01-27 WO PCT/CH2003/000061 patent/WO2004041434A1/fr active Application Filing
- 2003-01-27 CN CN2010102389618A patent/CN101884942B/zh not_active Expired - Lifetime
- 2003-01-27 KR KR1020057007836A patent/KR101048261B1/ko active IP Right Grant
-
2005
- 2005-03-11 ZA ZA200502097A patent/ZA200502097B/en unknown
- 2005-04-27 TN TNP2005000119A patent/TNSN05119A1/en unknown
- 2005-04-29 MA MA28245A patent/MA27458A1/fr unknown
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2004041434A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| RU2314871C2 (ru) | 2008-01-20 |
| BR0314998B1 (pt) | 2013-02-19 |
| KR20050084925A (ko) | 2005-08-29 |
| WO2004041434A1 (fr) | 2004-05-21 |
| DE10251490A1 (de) | 2004-05-13 |
| DE50313243D1 (de) | 2010-12-16 |
| ES2355211T3 (es) | 2011-03-23 |
| JP2006505389A (ja) | 2006-02-16 |
| CN1694764A (zh) | 2005-11-09 |
| CN101884942B (zh) | 2013-01-16 |
| US20060053764A1 (en) | 2006-03-16 |
| MXPA05003987A (es) | 2005-06-22 |
| CA2503726A1 (fr) | 2004-05-21 |
| BR0314998A (pt) | 2005-08-09 |
| CN101884942A (zh) | 2010-11-17 |
| EP1560653B1 (fr) | 2010-11-03 |
| MA27458A1 (fr) | 2005-07-01 |
| CN101288856A (zh) | 2008-10-22 |
| ZA200502097B (en) | 2005-09-12 |
| RU2005117352A (ru) | 2005-10-27 |
| US7793870B2 (en) | 2010-09-14 |
| TNSN05119A1 (en) | 2007-05-14 |
| CN100423843C (zh) | 2008-10-08 |
| KR101048261B1 (ko) | 2011-07-08 |
| ATE486655T1 (de) | 2010-11-15 |
| AU2003201590A1 (en) | 2004-06-07 |
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