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CN2827578Y - Roll forming device for metal roof panels - Google Patents

Roll forming device for metal roof panels Download PDF

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Publication number
CN2827578Y
CN2827578Y CN 200520118898 CN200520118898U CN2827578Y CN 2827578 Y CN2827578 Y CN 2827578Y CN 200520118898 CN200520118898 CN 200520118898 CN 200520118898 U CN200520118898 U CN 200520118898U CN 2827578 Y CN2827578 Y CN 2827578Y
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CN
China
Prior art keywords
forming device
roll forming
roller set
guide rail
metal roofing
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Expired - Lifetime
Application number
CN 200520118898
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Chinese (zh)
Inventor
彭耀光
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Baianli Steel Structure Application Science & Technology Co ltd
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Baianli Steel Structure Application Science & Technology Co ltd
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Priority to CN 200520118898 priority Critical patent/CN2827578Y/en
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Abstract

The utility model provides a metal roof boarding forming device, includes frame, power drive, drive mechanism, workstation and installs the roll forming device who is connected with drive mechanism on the workstation, its characteristics lie in: the roll forming device is composed of two sets of roller groups which are arranged in parallel and can adjust the relative distance. The utility model discloses owing to set up the structural style that two sets of roller groups that just can adjust relative distance are abreast to the roll forming device, make the distance between two sets of roll forming wheelsets adjustable, thereby make the roll forming device can satisfy the preparation of various specification and dimension's metal roof boarding, if can roll out the metal roof boarding that the horizontal projection face is various shapes such as rectangle or right trapezoid or isosceles trapezoid or triangle-shaped, can roll extrusion simultaneously to sheet metal both sides during the roll extrusion, also can roll extrusion one side earlier, the roll extrusion opposite side again, and is flexible and convenient to use, and the structure is reliable.

Description

一种金属屋面板滚压成型装置Roll forming device for metal roof panels

技术领域technical field

本实用新型涉及建材领域,具体是一种可用于生产厂房、体育场馆、展厅等结构房屋屋顶金属面板的滚压成型装置。The utility model relates to the field of building materials, in particular to a rolling forming device which can be used for producing roof metal panels of structural houses such as workshops, stadiums and exhibition halls.

背景技术Background technique

金属薄板尤其是铝合金薄板作为一种轻型简便的建筑材料,正广泛用于制作厂房、场馆、展厅等结构房屋的屋顶面板。由于屋顶的面积较大,一般都要由很多片金属薄板拼接制成。为了防止雨水从接缝处渗漏下,制作时通常把每块金属薄板的两侧通过滚压装置滚压出弯折边或咬扣卷边,再通过把弯折边或卷边滚压卡紧的方法来拼接制成。目前,通常使用来生产金属屋顶面板的装置主要为滚压成型装置,该滚压成型装置的结构主要由两套并列固定设置的滚轮组组成,因该结构的滚轮组之间的相对距离不可以调节,且生产时须对金属面板两侧同时滚压成型,所以很难生产出不同规格宽度尺寸的屋面板。此外,对于制作圆形屋顶面板,必须采用梯形板面来拼接,而该结构的滚压成型装置也难于达到生产要求。As a light and convenient building material, metal sheets, especially aluminum alloy sheets, are widely used to make roof panels of structural houses such as factories, venues, and exhibition halls. Due to the large area of the roof, it is generally made of many sheets of metal sheet splicing. In order to prevent rainwater from leaking from the joints, the two sides of each metal sheet are usually rolled out of the bending edge or the buckle curling edge through the rolling device during production, and then the bending edge or the curling edge is rolled into the card. Tight way to stitching made. At present, the device commonly used to produce metal roof panels is mainly a roll forming device. The structure of the roll forming device is mainly composed of two sets of rollers fixed side by side. Because the relative distance between the rollers of this structure cannot be adjustment, and both sides of the metal panel must be rolled and formed at the same time during production, so it is difficult to produce roof panels with different specifications and widths. In addition, for the production of circular roof panels, trapezoidal panels must be used for splicing, and the roll forming device of this structure is also difficult to meet the production requirements.

发明内容Contents of the invention

本实用新型的目的在于针对上述存在问题和不足,提供一种可调节滚压装置之间的距离从而可滚压各种规格的金属屋面板的滚压成型装置。The purpose of this utility model is to provide a roll forming device that can adjust the distance between the rolling devices to roll metal roof panels of various specifications in view of the above-mentioned problems and deficiencies.

本实用新型的技术方案是这样实现的:The technical scheme of the utility model is achieved in that:

一种金属屋面板成型装置,包括机架、动力驱动装置、传动机构、工作台及安装在工作台上的与传动机构连接的滚压成型装置,其特点在于:所述滚压成型装置由两套并列设置且可以调节相对距离的滚轮组组成。A metal roof panel forming device, including a frame, a power drive device, a transmission mechanism, a workbench and a rolling forming device connected to the transmission mechanism installed on the workbench, is characterized in that: the rolling forming device consists of two It consists of sets of rollers arranged side by side and whose relative distance can be adjusted.

上述两套滚轮组可设置其中一套固定,另一套相对于固定滚轮组设置做水平移动,也可以两套均设置移动。当采用前种方式时,可在工作台上横向设置导轨,一套滚轮组底部设有与该导轨相适配的导槽,且该滚轮组的外侧设有可驱使滚轮组沿着导轨相对于另一套滚轮组做水平移动的驱动装置。当采用后种方式时,也可以在工作台上横向设有导轨,两套滚轮组底部设有与该导轨相适配的导槽,两套滚轮组的外侧设有可分别驱使各滚轮组沿着导轨做相对水平移动的驱动装置。One of the two sets of roller sets can be fixed, and the other can be set to move horizontally relative to the fixed roller set, or both sets can be set to move. When the former method is used, guide rails can be set horizontally on the workbench, and a guide groove matching the guide rail is provided at the bottom of a set of roller sets, and the outer side of the roller sets is provided to drive the roller sets along the guide rail relative to the guide rail. Another set of rollers is used as a driving device for horizontal movement. When the latter method is used, guide rails can also be provided horizontally on the workbench, and guide grooves matching the guide rails are provided at the bottom of the two sets of roller sets, and guide grooves are provided on the outside of the two sets of roller sets to drive each roller set along the Drive device that moves relatively horizontally along the guide rail.

上述驱动滚轮组的装置可采用多种结构形式,可以为丝杆传动机构或液压传动机构,当采用丝杆传动机构时,丝杆传动机构由丝杆及固定在滚轮组一侧并螺纹套接在丝杆外的螺母组成。其中丝杆的驱动动力可以是电机,也可以是与机械手柄。当采用液压传动机构时,滚轮组外侧连接在油缸的活塞杆上。The above-mentioned device for driving the roller group can adopt a variety of structural forms, which can be a screw drive mechanism or a hydraulic drive mechanism. Composed of nuts outside the screw rod. The driving power of the screw rod can be a motor or a mechanical handle. When the hydraulic transmission mechanism is adopted, the outer side of the roller group is connected to the piston rod of the oil cylinder.

本实用新型由于把滚压成型装置设置由两套并列且可以调节相对距离的滚轮组组成的结构形式,使两套滚压轮组之间的距离可调,从而使滚压成型装置可满足各种规格尺寸的金属屋面板的制作,如可以滚压出水平投影面为长方形或直角梯形或等腰梯形或三角形等各种形状的金属屋面板,滚压时可对金属薄板两侧同时滚压,也可以先滚压一侧,再滚压另一侧,使用灵活方便,结构可靠。In the utility model, since the rolling forming device is provided with a structural form composed of two sets of roller sets that are juxtaposed and whose relative distance can be adjusted, the distance between the two sets of rolling wheel sets can be adjusted, so that the rolling forming device can meet various The production of metal roofing panels of various specifications and sizes, such as rolling out metal roofing panels with various shapes such as rectangular or right-angled trapezoidal or isosceles trapezoidal or triangular projection surfaces, can be rolled on both sides of the metal sheet at the same time during rolling , You can also roll one side first, and then roll the other side, flexible and convenient to use, and reliable in structure.

下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.

附图说明Description of drawings

图1为实用新型滚压长条形金属屋面板时的结构示意图;Fig. 1 is the structure schematic diagram when the utility model rolls the elongated metal roof panel;

图2为实用新型滚压梯形金属屋面板时的结构示意图;Fig. 2 is the structure diagram when the utility model rolls the trapezoidal metal roof panel;

图3为丝杆传动机构结构示意图。Figure 3 is a schematic diagram of the structure of the screw drive mechanism.

具体实施方式Detailed ways

本发明的电动如图1至图3所示,本实用新型为一种金属屋面板成型装置,包括机架、动力驱动装置、传动机构、工作台及安装在工作台上的与传动机构连接的滚压成型装置,其特征在于:所述滚压成型装置由两套并列设置且可以调节相对距离的滚轮组1和滚轮组2组成。The motor of the present invention is shown in Figures 1 to 3. The utility model is a metal roof panel forming device, including a frame, a power drive device, a transmission mechanism, a workbench and a device connected to the transmission mechanism installed on the workbench. The roll forming device is characterized in that: the roll forming device is composed of two sets of roller sets 1 and 2 that are arranged side by side and whose relative distance can be adjusted.

上述两套滚轮1、2组可设置其中一套固定,另一套相对于固定滚轮组设置做水平移动,也可以两套均设置移动。当采用前种方式时,可在工作台上横向设置导轨3、4,一套滚轮组2底部设有与该导轨3、4相适配的导槽,且该滚轮组2的外侧设有可驱使滚轮组2沿着导轨3、4相对于另一套滚轮组1做水平移动的驱动装置。当采用后种方式时,也可以在工作台上横向设有导轨3、4,两套滚轮组底1、2部设有与该导轨3、4相适配的导槽,两套滚轮组1、2的外侧设有可分别驱使各滚轮组沿1、2着导轨3、4做相对水平移动的驱动装置。上述驱动滚轮组的装置可采用多种结构形式,可以为丝杆传动机构5或液压传动机构,当采用丝杆传动机构5时,如图3所示,丝杆传动机构5由丝杆5 1及固定在滚轮组一侧并螺纹套接在丝杆外的螺母52组成。其中丝杆5 1的驱动动力可以是电机,也可以是与机械手柄。当采用液压传动机构时,滚轮组外侧连接在油缸的活塞杆上。为防止滚压时金属材料的横向串位,在滚压成型装置上设有横向压紧装置,横向压紧装置可以由弹簧导杆。上述滚轮组1、2由滚轮架11、21及并列安装在滚轮架11、21内侧的可拆装的滚轮12、22组成。Above-mentioned two sets of rollers 1, 2 groups can be arranged wherein one set is fixed, and the other set moves horizontally with respect to fixed roller set, also can both set and move. When adopting the former method, the guide rails 3 and 4 can be arranged horizontally on the workbench, and the bottom of a set of roller group 2 is provided with a guide groove suitable for the guide rails 3 and 4, and the outer side of the roller group 2 is provided with a A driving device that drives the roller set 2 to move horizontally along the guide rails 3 and 4 relative to the other set of roller sets 1 . When adopting the latter method, guide rails 3 and 4 can also be arranged horizontally on the workbench, and the bottoms 1 and 2 of the two sets of roller groups are provided with guide grooves that are compatible with the guide rails 3 and 4, and the two sets of roller groups 1 The outer side of , 2 is provided with the driving device that can respectively drive each roller group to move relatively horizontally along 1, 2 along guide rail 3, 4. The above-mentioned device for driving the roller group can adopt multiple structural forms, and can be a screw drive mechanism 5 or a hydraulic drive mechanism. And the nut 52 that is fixed on one side of the roller group and is threaded outside the screw mandrel is formed. Wherein the driving power of screw mandrel 51 can be motor, also can be with mechanical handle. When the hydraulic transmission mechanism is adopted, the outer side of the roller group is connected to the piston rod of the oil cylinder. In order to prevent the metal material from cross-aligning during rolling, a horizontal pressing device is provided on the rolling forming device, and the horizontal pressing device can be guided by a spring. Above-mentioned roller group 1,2 is made up of roller frame 11,21 and the detachable roller 12,22 that is installed side by side in roller frame 11,21 inner side.

本实用新型的工作原理是这样实现的:如图3所示,通过调节滚轮组外侧的丝杆传动机构5的丝杆51来调节两套滚轮组之间的距离,使两套滚轮组之间的距离可以放进待加工金属板,当滚压长条形金属板时,可同时滚压金属薄板的两侧,也可以如图1所示,先滚压一侧边成型,再把金属板另一侧边置放于另一边的滚轮组滚压,当滚压水平投影面为等腰梯形的金属板时,如图2示,先滚压一侧边成型,再把金属板另一侧边置放于另一边的滚轮组滚压,同理当滚压水平投影面为直角梯形或三角形等各种多边形的金属屋面板,可采用如上的滚压方法。The working principle of the utility model is realized in this way: as shown in Figure 3, the distance between the two sets of rollers is adjusted by adjusting the screw 51 of the screw drive mechanism 5 outside the roller sets, so that the distance between the two sets of rollers The distance can be put into the metal plate to be processed. When rolling the long metal plate, both sides of the metal sheet can be rolled at the same time, or as shown in Figure 1, one side can be rolled first, and then the metal plate can be rolled The other side is placed on the other side of the roller group for rolling. When rolling a metal plate whose horizontal projection surface is an isosceles trapezoid, as shown in Figure 2, first roll one side to form, and then roll the other side of the metal plate. The roller group placed on the other side is used for rolling. Similarly, when the horizontal projection surface is a right-angled trapezoid or triangle and other polygonal metal roof panels, the above rolling method can be used.

Claims (10)

1. metal roofing board roll forming device, comprise frame, Power Drive Unit, transmission mechanism, workbench and be installed in the roll forming device that is connected with transmission mechanism on the workbench, it is characterized in that: described roll forming device is made up of roller set (1) and roller set (2) that two covers were set up in parallel and can regulate relative distance.
2. metal roofing board roll forming device according to claim 1, it is characterized in that: laterally be provided with guide rail (3) and guide rail (4) on the above-mentioned workbench, roller set (2) bottom is provided with and guide rail (3) and the suitable guide groove of guide rail (4), and the outside of roller set (2) is provided with can order about the drive unit that roller set (2) moves horizontally with respect to roller set (1) along guide rail (3), (4).
3. metal roofing board roll forming device according to claim 2, it is characterized in that: above-mentioned drive unit is the lead screw transmission mechanism (5) that the roller set outside is provided with, and described lead screw transmission mechanism (5) comprises screw mandrel (51) and is fixed on roller set (2) one sides and thread bush is connected on the outer nut (52) of screw mandrel (51).
4. metal roofing board roll forming device according to claim 3 is characterized in that: the outer end of above-mentioned screw mandrel (31) is connected with drive motors.
5. metal roofing board roll forming device according to claim 3 is characterized in that: the outer end of above-mentioned screw mandrel (51) is connected with mechanical handle.
6. metal roofing board roll forming device according to claim 2, it is characterized in that: laterally be provided with guide rail (3) and guide rail (4) on the above-mentioned workbench, roller set (1) and roller set (2) bottom is provided with and guide rail (3) and the suitable guide groove of guide rail (4), and the outside of roller set (1) and roller set (2) is provided with can order about roller set (1) and make the relative drive unit that moves horizontally with roller set (2) along guide rail (3), (4).
7. according to claim 2 or 6 described metal roofing board roll forming devices, it is characterized in that: above-mentioned drive unit is a hydraulic gear.
8. metal roofing board roll forming device according to claim 1 is characterized in that: above-mentioned roll forming device is provided with horizontal hold down gag.
9. metal roofing board roll forming device according to claim 8 is characterized in that: above-mentioned horizontal hold down gag is a spring guide.
10. metal roofing board roll forming device according to claim 1 is characterized in that: above-mentioned rollers group (1), (2) are by turning rolls (11), (21) and be installed in turning rolls (11), the removable roller (12) of (21) one sides, (22) side by side and form.
CN 200520118898 2005-09-20 2005-09-20 Roll forming device for metal roof panels Expired - Lifetime CN2827578Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200520118898 CN2827578Y (en) 2005-09-20 2005-09-20 Roll forming device for metal roof panels

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200520118898 CN2827578Y (en) 2005-09-20 2005-09-20 Roll forming device for metal roof panels

Publications (1)

Publication Number Publication Date
CN2827578Y true CN2827578Y (en) 2006-10-18

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Application Number Title Priority Date Filing Date
CN 200520118898 Expired - Lifetime CN2827578Y (en) 2005-09-20 2005-09-20 Roll forming device for metal roof panels

Country Status (1)

Country Link
CN (1) CN2827578Y (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101623726B (en) * 2009-04-29 2012-06-06 百安力钢结构应用科技有限公司 Multifunctional metal roof board rolling forming device
CN105398040A (en) * 2015-09-22 2016-03-16 苏州维艾普新材料股份有限公司 Rolling flattening process for vacuum insulated panel
CN110246631A (en) * 2019-07-29 2019-09-17 湖州师范学院 The double set idler wheel enameled sheet wire conductor forming devices of band driving

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101623726B (en) * 2009-04-29 2012-06-06 百安力钢结构应用科技有限公司 Multifunctional metal roof board rolling forming device
CN105398040A (en) * 2015-09-22 2016-03-16 苏州维艾普新材料股份有限公司 Rolling flattening process for vacuum insulated panel
CN110246631A (en) * 2019-07-29 2019-09-17 湖州师范学院 The double set idler wheel enameled sheet wire conductor forming devices of band driving

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Granted publication date: 20061018

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