CN105398040A - Rolling flattening process for vacuum insulated panel - Google Patents
Rolling flattening process for vacuum insulated panel Download PDFInfo
- Publication number
- CN105398040A CN105398040A CN201510607270.3A CN201510607270A CN105398040A CN 105398040 A CN105398040 A CN 105398040A CN 201510607270 A CN201510607270 A CN 201510607270A CN 105398040 A CN105398040 A CN 105398040A
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- China
- Prior art keywords
- roller bearing
- lower roller
- horizontal table
- horizontal
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005096 rolling process Methods 0.000 title claims description 14
- 238000000034 method Methods 0.000 title claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 4
- 238000009413 insulation Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 2
- 229920001875 Ebonite Polymers 0.000 abstract 1
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Thermal Insulation (AREA)
Abstract
A device for improving the flatness of a vacuum insulated panel comprises a supporting frame, a front horizontal worktable, a rear horizontal worktable, a lower roller and an upper roller, wherein the front and the rear horizontal worktables are both 100-300 cm in length and 100-250 cm in width; the upper surface of the front horizontal worktable is covered by a conveying belt, and the conveying direction is the length direction; the upper surface of the rear horizontal worktable is smooth aluminum alloy; a gap with the width of 6-16 cm exists in the splicing position of the front and rear worktables. The radius of the lower roller is 4.0-8.0 cm, the length of the lower roller is consistent with the width of the horizontal worktables, the lower roller is installed in the gap in the splicing position of the two horizontal worktables and is a driving roller, and the highest point of the lower roller is 0.3-0.8 cm higher than the tabletop of the horizontal worktables. The radius of the upper roller is 4.0-8.0 cm, the upper roller is located over the lower roller and is a driven roller, and the up and down position is adjustable. The outer surfaces of the upper and lower rollers are both covered with ebonite. Compared with the prior art, the device has the advantages that a surface film layer of the vacuum insulated panel is more effectively protected, the machining efficiency is high, the occupied space is small, labor cost is low, and repairing is convenient.
Description
Technical field
The present invention relates to a kind of roll leveling machine and the using method that improve vacuum heat-insulating plate planarization.
Background technology
Vacuum heat-insulating plate is as the efficient heat-insulating material of one, and be widely used in the fields such as household electrical appliances insulation, Cold Chain Logistics and building heat preservation, market potential is huge, and output increases gradually.Simultaneously because client is higher for the flatness requirement on vacuum heat-insulating plate surface, craft pressing in the past and machine itself carry the requirement that surge suppressor can not meet quality and quantity.
Publication No. is disclose a kind of roll leveling machine in the Chinese patent of CN103302887A, and by driven by motor, three rollings, reduce from front to back highly gradually, improve rolling effect.But this device uses iron and steel to make roller bearing, during with vacuum heat-insulating plate contact friction, easy injured surface rete; Roller bearing is only by the side of rolling sheet material, and once can only carry out rolling processing to a side surface, efficiency is not high.
Therefore, in guarantee rolling effect with while avoiding sheet material to damage, improving rolling efficiency is the technical problem being badly in need of solving.
Summary of the invention
The present invention is intended to the deficiency overcoming existing rolling device, provides a kind of high-performance device improving vacuum insulation plate flatness.This device adopts driven by motor, and single rolling is two-sidedly processed simultaneously, drastically increases effect and the efficiency of rolling.The form of two-sided extrusion is also conducive to the thickness controlling vacuum heat-insulating plate, uses conveyer belt to transmit the continuity and the security that then ensure that roll leveling machine work.
The technical scheme adopted for realizing the object of the invention is: a kind of device improving vacuum insulation plate flatness, is characterized in that this device comprises: bracing frame, front horizontal table, rear horizontal table, lower roller bearing, upper roller bearing.
Described front horizontal operation director is 100 ~ 300cm, and wide is 100 ~ 250cm, and upper surface is covered by conveyer belt, and direction of transfer is length direction.
Described rear horizontal operation director is 100 ~ 300cm, and wide is 100 ~ 250cm, and upper surface is smooth aluminum alloy.
It is the space of 6 ~ 16cm that the stitching portion of described front and back two horizontal table has wide.
Described lower roller bearing is installed in the space of stitching portion, is drive roll, and lower roller bearing peak exceeds horizontal table table top 0.3 ~ 0.8cm, and the radius of lower roller bearing is 4.0 ~ 8.0cm, and length is consistent with the width of horizontal table.
Described upper roller bearing is positioned at directly over bottom roll, and be driven roller bearing, upper-lower position is adjustable, and the radius of upper cylinder is 4.0 ~ 8.0cm, and length is consistent with the width of horizontal table.
The described outer surface of roller bearing up and down covers vulcanie, increases frictional force, protects the outer surface of vacuum heat-insulating plate simultaneously.
Concrete use step:
(1) according to the thickness of vacuum heat-insulating plate, the distance of upper and lower roller bearing is regulated;
(2) be placed in by vacuum heat-insulating plate on front horizontal table, be sent between upper and lower roller bearing by conveyer belt, upper and lower roller bearing extrusion rolling, makes plate surface smooth;
(3) vacuum heat-insulating plate will be transferred into rear horizontal table by after pressure roller, take away.
Effect: the present invention compared with prior art, has the following advantages:
(1) upper and lower two roller bearings carry out rolling to vacuum heat-insulating plate both sides simultaneously, improve working (machining) efficiency;
(2) upper and lower two roller surface cover vulcanie, protect the vacuum heat-insulating plate superficial film contacted with it;
(3) this plant area area is little, can save large quantity space.
(4) only need 1 operating personnel to place vacuum heat-insulating plate, 1 operating personnel collects vacuum heat-insulating plate, saves artificial;
(5) a pair roller bearing is only had, easy to maintenance.
Accompanying drawing explanation
Fig. 1 is intermediate cross-section of the present invention schematic diagram
In figure, 10 is front horizontal table, and 20 is rear horizontal table, and 30 is lower roller bearing, and 40 is upper roller bearing.
Detailed description of the invention
Below in conjunction with specific embodiment, illustrate the present invention further, these embodiments should be understood only be not used in for illustration of the present invention and limit the scope of the invention, after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention has all fallen within the application's claims and limited.
Embodiment
Improve a device for vacuum insulation plate flatness, it is characterized in that this device comprises: bracing frame, front horizontal table, rear horizontal table, lower roller bearing, upper roller bearing.
Described front horizontal operation director is 300cm, and wide is 150cm, and upper surface is covered by conveyer belt, and direction of transfer is length direction.
Described rear horizontal operation director is 300cm, and wide is 150cm, and upper surface is smooth aluminum alloy.
There is the wide space for 16cm the stitching portion of described front and back two horizontal table.
Described lower roller bearing is installed in the space of stitching portion, is drive roll, and lower roller bearing peak exceeds horizontal table table top 0.4cm, and the radius of lower roller bearing is 6.0cm, and length is consistent with the width of horizontal table.
Described upper roller bearing is positioned at directly over bottom roll, and be driven roller bearing, upper-lower position is adjustable, and the radius of upper cylinder is 6.0cm, and length is consistent with the width of horizontal table.
The described outer surface of roller bearing up and down covers vulcanie, increases frictional force, protects the outer surface of vacuum heat-insulating plate simultaneously.
This device can realize the high-quality processing of vacuum heat-insulating plate in enormous quantities.Be 200cm by 100 block lengths, wide is 80cm, height be the vacuum heat-insulating plate of 2cm successively by this device, be about 15 minutes process time, time processing qualification rate is 100%.
Above are only two detailed description of the invention of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading the scope of protection of the invention.In every case be the content not departing from technical solution of the present invention, any type of simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.
Claims (2)
1. one kind is improved the device of vacuum insulation plate flatness, comprise bracing frame, front horizontal table, rear horizontal table, lower roller bearing, upper roller bearing, it is characterized in that described front horizontal operation director is 100 ~ 300cm, wide is 100 ~ 250cm, upper surface is covered by conveyer belt, and direction of transfer is length direction; Described rear horizontal operation director is 100 ~ 300cm, and wide is 100 ~ 250cm, and upper surface is smooth aluminum alloy, collects in time and can avoid damage; It is the space of 6 ~ 16cm that the stitching portion of described front and back two horizontal table has wide; Described lower roller bearing is installed in the space of stitching portion, is drive roll, and lower roller bearing peak exceeds horizontal table table top 0.3 ~ 0.8cm, and the radius of lower roller bearing is 4.0 ~ 8.0cm, and length is consistent with the width of horizontal table; Described upper roller bearing is positioned at directly over bottom roll, and be driven roller bearing, upper-lower position is adjustable, and the radius of upper cylinder is 4.0 ~ 8.0cm, and length is consistent with the width of horizontal table; The described outer surface of roller bearing up and down covers vulcanie, increases frictional force, protects the outer surface of vacuum heat-insulating plate simultaneously.
2. use a method for said apparatus, it is characterized in that the step comprising following order:
(1) according to the thickness of vacuum heat-insulating plate, the distance of upper and lower roller bearing is regulated;
(2) be placed in by vacuum heat-insulating plate on front horizontal table, be sent between upper and lower roller bearing by conveyer belt, upper and lower roller bearing extrusion rolling, makes plate surface smooth;
(3) vacuum heat-insulating plate will be transferred into rear horizontal table by after pressure roller, take away.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510607270.3A CN105398040A (en) | 2015-09-22 | 2015-09-22 | Rolling flattening process for vacuum insulated panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510607270.3A CN105398040A (en) | 2015-09-22 | 2015-09-22 | Rolling flattening process for vacuum insulated panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105398040A true CN105398040A (en) | 2016-03-16 |
Family
ID=55463954
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510607270.3A Pending CN105398040A (en) | 2015-09-22 | 2015-09-22 | Rolling flattening process for vacuum insulated panel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105398040A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2827578Y (en) * | 2005-09-20 | 2006-10-18 | 百安力钢结构应用科技有限公司 | Roll forming device for metal roof panels |
| CN201227666Y (en) * | 2008-04-16 | 2009-04-29 | 魏文华 | Evener |
| CN101526641A (en) * | 2008-03-07 | 2009-09-09 | 洪文修 | Production line of light guide plate |
| US7753669B2 (en) * | 2004-03-23 | 2010-07-13 | 3M Innovative Properties Company | System for flexing a web |
| CN103302887A (en) * | 2013-06-27 | 2013-09-18 | 顺天保暖制品（昆山）有限公司 | Roll leveling machine |
-
2015
- 2015-09-22 CN CN201510607270.3A patent/CN105398040A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7753669B2 (en) * | 2004-03-23 | 2010-07-13 | 3M Innovative Properties Company | System for flexing a web |
| CN2827578Y (en) * | 2005-09-20 | 2006-10-18 | 百安力钢结构应用科技有限公司 | Roll forming device for metal roof panels |
| CN101526641A (en) * | 2008-03-07 | 2009-09-09 | 洪文修 | Production line of light guide plate |
| CN201227666Y (en) * | 2008-04-16 | 2009-04-29 | 魏文华 | Evener |
| CN103302887A (en) * | 2013-06-27 | 2013-09-18 | 顺天保暖制品（昆山）有限公司 | Roll leveling machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160316 |
|
| WD01 | Invention patent application deemed withdrawn after publication |