CN203113659U - Steel plate wallboard and equipment for manufacturing steel plate wallboard - Google Patents
Steel plate wallboard and equipment for manufacturing steel plate wallboard Download PDFInfo
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- CN203113659U CN203113659U CN 201220638680 CN201220638680U CN203113659U CN 203113659 U CN203113659 U CN 203113659U CN 201220638680 CN201220638680 CN 201220638680 CN 201220638680 U CN201220638680 U CN 201220638680U CN 203113659 U CN203113659 U CN 203113659U
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- steel plate
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- wallboard
- plate wallboard
- roll
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Abstract
The utility model discloses a steel plate wallboard and manufacturing equipment in the field of building decoration. The steel plate wallboard provided by the utility model is made of steel plate material; the steel plate wallboard consists of two layers of steel plates; an inner layer is a wave-shaped buffering supporting board; an outer layer of the steel plate wallboard is entirely rectangular; corresponding bends are arranged at the both edges of an outer layer steel plate; the 90-degree bends are arranged at one pair of the corresponding sides; landing edges of mounting groove bends are arranged at the other pair of the corresponding sides; and the landing edges of the mounting groove bends are connected with a mounting keel. The equipment for manufacturing the steel plate wallboard provided by the utility model is arranged on an assembly line, and comprises an unreeling mechanism for placing and unreeling sheet metal, a leveling mechanism and a sheet material forming section; a sheet material channel is formed on the sheet material forming section; the equipment comprises a feeding guide mechanism, a cold roll forming host, a main transmission mechanism, a special correcting mechanism, an encoder bracket and a correction mechanism; the leveling mechanism is arranged between a forming table and the unreeling mechanism, so that the steel plate material can be leveled, and a series of roll forming can be finally realized on the forming table. The steel plate wallboard and the manufacturing equipment provided by the utility model have the advantages of high product precision, stable quality, convenience in installation and the like.
Description
Technical field
The utility model relates to a kind of steel plate wallboard, and the wall decoration that can be used for household, office occupancy and public place is used.
The utility model relates to a kind of Metal wall process equipment, can be used for making the steel plate wallboard.
Background technology
Since 20th century, along with progress of science and technology, constructional materials is produced many novel products for adapting to various purposes, and the steel plate wallboard is exactly one of them, and it is widely used in various building fields, particularly in industrial application, along with the countries in the world industrial boom, at first be technologic variation, require industrial premises can adapt to its variation, constantly change the layout in workshop, even interior space height; The operation speed that requires newly to construct the factory buildings is fast, and having constructed the factory buildings to adapt to the variation of new technology, carries out innovating reform.The masonry of continuing to use in the past, concrete construction all can not be satisfied this requirement.Since nearly two more than ten years, the steel work and the profiled sheet space enclosing structure that grow up of industrially developed country abroad, but can adapt to this needs well, the profiled sheet buildings' features is in light weightly (only to be 15 ~ 25 kilograms/meter according to foreign data report space enclosing structure weight
2), speed of application is fast (with foam concrete wallboard ratio, installation period can reduce 36%, when amount of labour consumption only is 0.3 people/rice about), elevation of building is elegant in appearance, be not only applicable to industrial construction, also can be used for civilian construction and large public building, as the material of main part profiled sheet wallboard of building, the present steel plate wallboard of producing is because the limitation of production technology, also there is the product poor flatness, shortcomings such as complicated and cost height are installed.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of steel plate wallboard is provided and makes the equipment of steel plate wallboard, have precision height, shaping efficiency height and by adorning advantages such as easy with the steel plate wallboard of this steel plate wall panel manufacturing apparatus production.
The purpose of the present utility model is achieved through the following technical solutions:
Steel plate wallboard described in the utility model is steel plate materials, and the steel plate wallboard is made up of 2 layers of steel plate, and internal layer is for being wavy buffering gripper shoe, and external form is rectangle, and the outer layer plate both sides are provided with corresponding bending, and a pair of corresponding sides are provided with 90
oBending after shearing, is bent into 90 continuously by 14 road cold roll forming main frames
o, a pair of corresponding sides are provided with by tankage bending scrap (bridge), should be formed by the continuous bending of special-purpose cold roll forming main frame by tankage, described by tankage bending scrap (bridge) be connected by keel.
Second goal of the invention of the present utility model provides a kind of equipment of making the steel plate wallboard; This equipment carries out roll forming to steel sheet material on streamline, thereby obtains the steel plate wallboard of high-quality.
Second utility model goal of the invention is achieved through the following technical solutions:
The equipment of described manufacturing steel plate wallboard is on a streamline, it comprises a discharge mechanism that is used for placement and uncoiling sheet metal, cutting mechanism, a flattening mechanism, punching apparatus and a plate forming workshop section, sheet material passage of described plate forming workshop section's formation, comprise the charging guiding mechanism, the cold roll forming main frame, main drive gear, special correcting circuit mechanism, encoder support and rectification mounting mechanism, equipment flowsheet on its streamline can settle at one go, flattening mechanism is set in the middle of workbench and discharge mechanism, and its purposes is to flatten and guide steel band correctly to send into the back operation to steel plate materials.Evener is made up of 219 flattening rollers, 6 groups of backing rolls, drive unit, 2 clamping running rollers and frame, and this device can carry out the opening degree adjustment of flattening roller up and down.The sheet material at the ejecting plate place of stress abatement apparatus is connected with roll on the shaping work platform by the charging guiding mechanism, at last by a series of roll moulding on the shaping work platform.Its stress abatement apparatus is the important step that improves the product quality that the manufacturing of this equipment comes out, and the stress of eliminating steel board makes it to be not easy distortion.
Described charging guiding mechanism back is aligned in sequence with the cold roll forming main frame, described cold roll forming main frame is in the both sides of sheet material, the cold roll forming main frame is provided with two corresponding up and down bilateral back shafts, described bilateral back shaft is provided with roll, the whole one-tenth of described roll is cylindric, the jog on the surface of each breaker roll is relative, and the variation that angle increases progressively successively, be used for passing through sheet material between its roll, described roll has 14 roads, the cold roll forming main frame is formed continuous bending unit by up-down rollers 14 road roll shafts, each roll has unique effect, the variation of all angles can be described in detail in the specific embodiment the inside, because the toughness of steel plate wallboard is very strong, adopt continuous rolling technology, adopt the mode that increases progressively bending gradually to make during roll extrusion and constantly eliminate internal stress in the steel forming process, guaranteed the smooth and quality of production of its angle of bend like this, per pass bender roll shaft height is by the apparatus for correcting adjustment, the main transmission of its roll is to be controlled by servomotor, the corresponding servomotor of roll, servomotor is connected with deboost axle with main spindle box, main drive gear comprises underdrive master gear case on power motor and 14 roads, the gear-box spacing is 300mm, the sprocket wheel shaft coupling connects between the gear-box, gear-box is spur gear ratio 1:1 up and down, gear-box output shaft up and down passes through universal joint transmission roll shaft, cantilevered encoder support is installed between the 11st road and the 12nd road memorial archway, last lower shaft adjustable height, apparatus for correcting is used for last lower shaft height to be regulated, charging guiding mechanism width dimensions adjustable range 600mm ~ 1300mm, adjustable height, adjustable plate face width degree automatically.
Compared with prior art, the utlity model has following beneficial effect:
1. product precision height;
2. steady quality;
3. convenient by dress;
4 efficient height can satisfy the demand of large project.
Description of drawings
Fig. 1 is steel plate wallboard external form figure;
Fig. 2 is steel plate wall inner cord external form figure;
Fig. 3 is steel plate wall panel manufacturing apparatus schematic diagram.
Among the figure: outer wallboard 1, take curved 2,90 by tankage
oBending 3, discharge mechanism 4, steel plate 5, cutting mechanism 6, planisher 7, smooth roll 8, charging guiding mechanism 9, shaping work platform 10, cold roll forming main frame 11 and back shaft 12.
The specific embodiment
Below in conjunction with accompanying drawing content of the present utility model is described in further detail:
Be illustrated in figure 1 as steel plate wallboard external form figure, the steel plate wallboard is steel plate materials, and external form is rectangle, and the steel plate wallboard is made up of 2 layers of steel plate, and internal layer is for being wavy buffering gripper shoe, and outer wallboard 1 both sides are provided with corresponding bending, and a pair of corresponding sides are provided with 90
oBending 3 after shearing, is bent into 90 continuously by 14 road cold roll forming main frames
oA pair of corresponding sides are provided with by tankage bending 2 scrap (bridge)s, should be formed by the 7 road continuous bendings of cold roll forming main frame by the tankage bending, per pass bending operation is finished by corresponding cold roll forming main frame, the shape that bends depends on jog and the roll location on the surface of each breaker roll, and described steel plate wallboard is being connected by keel by special use in by the dress splicing.
In order to illustrate that more clearly the present invention makes the equipment of steel plate wallboard, below in conjunction with accompanying drawing, is further elaborated equipment.
Be illustrated in figure 3 as a kind of streamline of making the steel plate wall board device, it comprises a discharge mechanism 4 that is used for placement and uncoiling sheet metal, a cutting mechanism 6, a flattening mechanism 7 and a plate forming workshop section, sheet material passage of described plate forming workshop section's formation, it comprises: shaping work platform 10 and the charging guiding mechanism 9 above the shaping work platform 10, described charging guiding mechanism 9 back are aligned in sequence with cold roll forming main frame 11, described cold roll forming main frame 11 is in the both sides of sheet material, cold roll forming main frame 11 is provided with two corresponding up and down bilateral back shafts 12, described bilateral back shaft 12 is provided with roll, the jog on the surface of each breaker roll on cold roll forming main frame 11 is relative, preceding working procedure is through discharge mechanism 4, cutting mechanism 6 and evener 8 pretreated steel plates connect by charging guiding mechanism 9 and cold roll forming main frame roll, charging guiding mechanism back is pressing section, be aligned in sequence with the cold roll forming main frame, the cold roll forming main frame is formed the continuous bending unit in 14 roads by up-down rollers 14 road roll shafts, cold roll forming main frame 11 is in the both sides of sheet material, cold roll forming main frame 11 is provided with two corresponding up and down bilateral back shafts 12, bilateral back shaft 12 is provided with roll, the whole one-tenth of roll is cylindric, the jog on the surface of each breaker roll is relative, and the variation that angle increases progressively successively, be used for passing through sheet material between its roll, described roll has 14 groups, the variation of all angles of each roll is corresponding with the described step of bending operation, because the toughness of steel plate wallboard is very strong, adopt continuous rolling technology, adopt the mode that increases progressively bending gradually to make during roll extrusion and constantly eliminate internal stress in the steel forming process, guaranteed the smooth and quality of production of its angle of bend like this, it is the important step that improves the product quality that the manufacturing of this equipment comes out that stress is eliminated, the stress of eliminating steel board makes it to be not easy distortion, per pass cold roll forming main frame 11 roll shaft height are by the apparatus for correcting adjustment, the main transmission of its roll is to be controlled by servomotor, the corresponding servomotor of roll, servomotor is connected with deboost axle with main spindle box, main drive gear comprises underdrive master gear case on power motor and 14 roads, main motor adopts servomotor or variable-frequency motor (15KW), main speed reduction box adopts the ZQ400 type, and main transmission is installed in the feed end of streamline.The gear-box spacing is 495mm, the sprocket wheel shaft coupling connects between the gear-box, gear-box is spur gear ratio 1:1 up and down, gear-box output shaft up and down passes through universal joint transmission roll shaft, the roll shaft plating hard chromium on surface, thickness of coating 0.06mm, the axle external diameter is beated＜0.03mm fineness 1.6, the dimensional errors＜0.015mm of roll, the roll external diameter is beated＜0.015mm, cantilevered encoder support is installed between the 11st road and the 12nd road memorial archway, last lower shaft adjustable height, and apparatus for correcting is used for last lower shaft height to be regulated, charging guiding mechanism width dimensions adjustable range 600mm ~ 1300mm, the product of the applicable different size of adjustable height.High accuracy steel plate wallboard disposal molding, width can be adjusted, and length can be set arbitrarily, product accuracy height, steady quality.The supporting with it keel of pressing adopts once through moulding technology, and the precision height makes the steel plate wallboard simpler in installation process, more convenient.The wallboard of producing is of a size of 1200*2800mm, error＜± 0.3mm.
Claims (10)
1. steel plate wallboard, it is characterized in that: described steel plate wallboard is steel plate materials, external form is rectangle, the steel plate wallboard is made up of 2 layers of steel plate, internal layer is for being wavy buffering gripper shoe, the outer layer plate both sides are provided with corresponding bending, a pair of corresponding sides are provided with 90 ° of bendings, be bent into 90 ° continuously by 14 road cold roll forming main frames, another is provided with by tankage bending scrap (bridge) corresponding sides, described by tankage bending scrap (bridge) by special-purpose cold roll forming main frame continuously bending form, described by tankage bending scrap (bridge) be connected by keel.
2. equipment of making steel plate wallboard as claimed in claim 1, it is characterized in that: this equipment is on a streamline, comprise discharge mechanism, cutting mechanism, flattening mechanism, punching apparatus, charging guiding mechanism, cold roll forming main frame, main drive gear, special correcting circuit mechanism, encoder support and straightening mechanism, described charging guiding mechanism back is aligned in sequence with the cold roll forming main frame, described cold roll forming main frame is in the both sides of sheet material, the cold roll forming main frame is provided with two corresponding up and down bilateral back shafts, and described bilateral back shaft is provided with roll.
3. according to the equipment of the described manufacturing of claim 2 steel plate wallboard as claimed in claim 1, it is characterized in that: the whole one-tenth of described roll is cylindric, the jog on the surface of each breaker roll is relative, and the variation that angle increases progressively successively, be used for by sheet material between its roll, described roll has 14 roads.
4. the equipment according to the described manufacturing of claim 2 steel plate wallboard as claimed in claim 1 is characterized in that: described cold roll forming main frame is formed continuous bending unit by up-down rollers 14 road roll shafts, and per pass bender roll shaft height is by the apparatus for correcting adjustment.
5. according to the equipment of the described manufacturing of claim 2 steel plate wallboard as claimed in claim 1, it is characterized in that: the main transmission of its roll is that servomotor is connected with deboost axle with main spindle box by servomotor control.
6. according to the equipment of the described manufacturing of claim 2 steel plate wallboard as claimed in claim 1, it is characterized in that: main drive gear comprises underdrive master gear case on power motor and 14 roads.
7. described with the equipment of making steel plate wallboard as claimed in claim 1 according to claim 2, it is characterized in that: the gear-box spacing of main drive gear is 300mm, is connected by the sprocket wheel shaft coupling between the gear-box.
8. according to the equipment of the described manufacturing of claim 2 steel plate wallboard as claimed in claim 1, it is characterized in that: the gear-box of main drive gear is spur gear ratio 1:1 up and down, and gear-box output shaft up and down connects by universal joint transmission roll shaft.
9. according to the equipment of the described manufacturing of claim 2 steel plate wallboard as claimed in claim 1, it is characterized in that: apparatus for correcting is used for last lower shaft height to be regulated.
10. according to the equipment of the described manufacturing of claim 2 steel plate wallboard as claimed in claim 1, it is characterized in that: charging guiding mechanism width dimensions adjustable range 600mm～1300mm, and adjustable plate face width degree automatically, adjustable height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220638680 CN203113659U (en) | 2012-11-28 | 2012-11-28 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220638680 CN203113659U (en) | 2012-11-28 | 2012-11-28 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203113659U true CN203113659U (en) | 2013-08-07 |
Family
ID=48894022
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220638680 Expired - Fee Related CN203113659U (en) | 2012-11-28 | 2012-11-28 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203113659U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102936938A (en) * | 2012-11-28 | 2013-02-20 | 上海甘南实业有限公司 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
| CN104775578A (en) * | 2015-02-10 | 2015-07-15 | 湖北弘毅建设有限公司 | Prefabricated metal finish concrete outer wall plate |
| CN108448449A (en) * | 2018-04-09 | 2018-08-24 | 瑞鸿电控设备（武汉）有限公司 | A kind of dust-proof resistance to compression power control cabinet |
| CN114871364A (en) * | 2022-03-23 | 2022-08-09 | 中国核动力研究设计院 | Silk screen groove roller rolling forming press |
| CN117386089A (en) * | 2023-12-05 | 2024-01-12 | 多维联合集团有限公司 | Seamless arc corner four-sided tongue-and-groove metal plate |
-
2012
- 2012-11-28 CN CN 201220638680 patent/CN203113659U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102936938A (en) * | 2012-11-28 | 2013-02-20 | 上海甘南实业有限公司 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
| CN102936938B (en) * | 2012-11-28 | 2017-02-22 | 上海甘南实业有限公司 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
| CN104775578A (en) * | 2015-02-10 | 2015-07-15 | 湖北弘毅建设有限公司 | Prefabricated metal finish concrete outer wall plate |
| CN108448449A (en) * | 2018-04-09 | 2018-08-24 | 瑞鸿电控设备（武汉）有限公司 | A kind of dust-proof resistance to compression power control cabinet |
| CN114871364A (en) * | 2022-03-23 | 2022-08-09 | 中国核动力研究设计院 | Silk screen groove roller rolling forming press |
| CN117386089A (en) * | 2023-12-05 | 2024-01-12 | 多维联合集团有限公司 | Seamless arc corner four-sided tongue-and-groove metal plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130807 Termination date: 20161128 |