CN216820489U - Cooling device combination - Google Patents
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- 238000001816 cooling Methods 0.000 title 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 144
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 141
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 119
- 229910052802 copper Inorganic materials 0.000 claims abstract description 117
- 239000010949 copper Substances 0.000 claims abstract description 117
- 230000017525 heat dissipation Effects 0.000 claims abstract description 35
- 238000010521 absorption reaction Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 16
- 238000012546 transfer Methods 0.000 claims description 10
- 238000012545 processing Methods 0.000 claims description 5
- 238000004381 surface treatment Methods 0.000 claims description 4
- 238000012993 chemical processing Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 30
- 229910052759 nickel Inorganic materials 0.000 abstract description 15
- 238000003466 welding Methods 0.000 abstract description 9
- 229910052751 metal Inorganic materials 0.000 description 21
- 239000002184 metal Substances 0.000 description 21
- 238000007747 plating Methods 0.000 description 11
- 238000003780 insertion Methods 0.000 description 7
- 230000037431 insertion Effects 0.000 description 7
- 150000002739 metals Chemical class 0.000 description 7
- 238000012986 modification Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 5
- 230000005496 eutectics Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910052698 phosphorus Inorganic materials 0.000 description 5
- 239000011574 phosphorus Substances 0.000 description 5
- 230000007613 environmental effect Effects 0.000 description 4
- 230000002687 intercalation Effects 0.000 description 4
- 238000009830 intercalation Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- OBSZRRSYVTXPNB-UHFFFAOYSA-N tetraphosphorus Chemical compound P12P3P1P32 OBSZRRSYVTXPNB-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 229910018565 CuAl Inorganic materials 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
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- 238000002844 melting Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 206010031264 Osteonecrosis Diseases 0.000 description 1
- 208000001132 Osteoporosis Diseases 0.000 description 1
- WPPDFTBPZNZZRP-UHFFFAOYSA-N aluminum copper Chemical compound [Al].[Cu] WPPDFTBPZNZZRP-UHFFFAOYSA-N 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 238000005234 chemical deposition Methods 0.000 description 1
- 239000012295 chemical reaction liquid Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 210000004185 liver Anatomy 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 210000004373 mandible Anatomy 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000004021 metal welding Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- OFNHPGDEEMZPFG-UHFFFAOYSA-N phosphanylidynenickel Chemical compound [P].[Ni] OFNHPGDEEMZPFG-UHFFFAOYSA-N 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
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- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种散热装置组合,尤指一种将一铜质置入层设置在该铝制基座或该铝制鳍片组欲结合的部位上,令该铝制基座分别与异金属的铜制热管或同材质的铝制鳍片组可不需经由化镍处理程序,即可直接进行焊接结合的散热装置组合。The utility model relates to a heat dissipation device combination, in particular to a copper embedded layer arranged on the aluminum base or the position where the aluminum fin group is to be combined, so that the aluminum base is respectively different from the different parts. The metal copper heat pipe or the aluminum fin set of the same material can be directly welded and combined with the heat sink assembly without going through the nickel treatment process.
背景技术Background technique
现有散热器或散热装置一般都以铜及铝搭配的材质制成,由于铜具有热传导效率高的特性,故现有散热器或散热装置通常系选用铜材质作为散热基座,当作是解决执行单元(中央处理器、显示卡晶片或其他晶体或发热源)产生的热进行热交换;但散热器或散热装置若全以铜制成则其重量极较重且成本高;因此目前采取的方式系直接与发热源接触并将吸收到发热源的部件(如传导单元(件、体、座)、铜板、热管、均温板等)以铜材质制成,其他部件(扣合式鳍片组、散热器、散热座)则选用相对重量较轻、成本较低的铝材质制成,借以减轻重量及降低成本。Existing radiators or heat sinks are generally made of a combination of copper and aluminum. Since copper has the characteristics of high heat conduction efficiency, the existing heat sinks or heat sinks are usually made of copper as the heat dissipation base, as a solution to the problem. The heat generated by the execution unit (central processing unit, graphics card chip or other crystal or heat source) is exchanged for heat; however, if the heat sink or heat sink is made of copper, its weight is extremely heavy and the cost is high; The method is to directly contact the heat source and absorb the components (such as conduction units (pieces, bodies, seats), copper plates, heat pipes, temperature equalization plates, etc.) , radiator, heat sink) are made of aluminum material with relatively light weight and low cost, so as to reduce weight and cost.
举例来说目前一般散热装置通常包括一铝制基座、复数铜制热管、扣接式铝制鳍片组及一金属铜板,该铝质扣接式鳍片组由复数个多片的鳍片相扣接组成,且每一鳍片具有两折边,每一折边具有向外凸伸的一扣部,所述的这些鳍片的扣部彼此相互扣接使两折边形成该铝质扣接式鳍片组的顶面与底面,并该铝质扣接式鳍片组是设置在该铝制基座的顶面上,所述的这些铜制热管的一吸热端容设在该铝制基座的底面凹设的凹槽内,该铜制热管的一散热端则与该铝质扣接式鳍片组相穿接,最后再搭配该金属铜板覆盖在该铝制基座的底面用以接触发热源。For example, the current general heat dissipation device usually includes an aluminum base, a plurality of copper heat pipes, a snap-on aluminum fin set and a metal copper plate. The aluminum snap-on fin set consists of a plurality of multi-piece fins. Each fin has two folded edges, each folded edge has a buckle portion that protrudes outward, and the buckle portions of these fins are buckled with each other so that the two folded edges form the aluminum The top surface and the bottom surface of the snap-on fin set, and the aluminum snap-on fin set is arranged on the top surface of the aluminum base, and a heat-absorbing end of the copper heat pipes is accommodated in In a recessed groove on the bottom surface of the aluminum base, a heat dissipation end of the copper heat pipe is connected to the aluminum snap-on fin set, and finally covered with the metal copper plate on the aluminum base The bottom surface is used to contact the heat source.
但由于铝制基座的铝表面易被氧化,且在焊接过程中会生成高熔点的氧化物(Al2O3)会直接妨碍与铜金属的熔合且给施焊带来困难,因为若铜金属与铝金属直接进行焊接时,两铜铝材料直接焊接的部位会在焊接后容易因脆性大而产生裂纹的问题;并且在铜金属与铝金属进行熔焊时,靠近铜金属这一侧的焊缝中很容易形成CuAl2的共晶体,且CuAl2等共晶体会分布于晶界附近,容易产生晶界间的疲劳或裂纹的问题。况且铜与铝金属的熔点及共晶温度相差甚大,所以在熔焊作业中当铝金属的表面完全熔化时,铜金属依然处于固态;相反地,当铜金属熔化时,铝金属早已熔化很多且无法以共容或共晶状态共存,造成铜金属与铝金属焊接难度大幅增加。另外,因焊缝易产生气孔,且铜金属与铝金属的导热性都很好,因而焊接时熔池金属结晶快,使高温时的冶金反应气体不及逸出,故而容易产生气孔。基于上述这些问题就是该铝制基座跟铜制热管及/ 或金属铜板相接触面无法直接焊接的原因。However, since the aluminum surface of the aluminum base is easily oxidized, and the high melting point oxide (Al 2 O 3 ) will be generated during the welding process, it will directly hinder the fusion with the copper metal and bring difficulties to the welding, because if the copper When metal and aluminum metal are directly welded, the part where the two copper and aluminum materials are directly welded will be prone to cracks due to brittleness after welding; The eutectic of CuAl 2 is easily formed in the weld, and the eutectic such as CuAl 2 is distributed near the grain boundary, which is prone to fatigue and cracks between the grain boundaries. Moreover, the melting point and eutectic temperature of copper and aluminum are quite different, so when the surface of the aluminum is completely melted in the fusion welding operation, the copper is still in a solid state; on the contrary, when the copper is melted, the aluminum has already melted a lot and It is impossible to coexist in a eutectic or eutectic state, which greatly increases the difficulty of welding copper metal and aluminum metal. In addition, because the welding seam is prone to pores, and the thermal conductivity of copper metal and aluminum metal is very good, the molten pool metal crystallizes quickly during welding, so that the metallurgical reaction gas at high temperature cannot escape, so pores are easily generated. Based on the above problems, it is the reason why the contact surface between the aluminum base and the copper heat pipe and/or the metal copper plate cannot be directly welded.
因此为了解决上述现有铝铜金属无法直接进行焊接及上述延伸出的问题,业者所采取的方式系对该铝制基座与铜制热管及/或金属铜板的相结合的面上进行表面处理改质后以便于进行异金属焊接,也即铝制基座的底面及凹槽内侧面或其相对结合接触面上均需事先形成一层化学镀镍层,通过该化学镀镍层才能让两相异金属(此两相异金属为铝跟铜)进行焊接。而目前熟悉该项技艺的士是使用无电镀镍作为金属表面改质的技术工法,它提供独特的沉积物性质,包括在深凹陷、孔和盲孔内的沉积物的均匀性;其中无电镀镍又可称做化学镀镍 (Chemical Deposition)或自催化镀法(Autocatalytic Plating)且其按磷含量分类有:低磷、中磷及高磷三种。而无电镀镍与电镀最大的差异点是其工作环境是在没有电流条件下,利用溶液中的还原剂将金属离子还原,而进行无电镀镍前必须对试片表面进行催化。Therefore, in order to solve the above-mentioned problems that the existing aluminum-copper metal cannot be directly welded and the above-mentioned extension, the method adopted by the industry is to perform surface treatment on the combined surface of the aluminum base, the copper heat pipe and/or the metal copper plate. After modification, it is convenient for dissimilar metal welding, that is, a layer of electroless nickel plating is required to be formed on the bottom surface of the aluminum base and the inner side of the groove or its relative bonding contact surface. Dissimilar metals (the two dissimilar metals are aluminum and copper) are welded. The taxis currently familiar with the art are the use of electroless nickel plating as a technical method of metal surface modification, which provides unique deposit properties, including deposit uniformity in deep depressions, holes and blind holes; among which electroless plating Nickel can also be called chemical nickel plating (Chemical Deposition) or autocatalytic plating method (Autocatalytic Plating) and it is classified into three types according to phosphorus content: low phosphorus, medium phosphorus and high phosphorus. The biggest difference between electroless nickel plating and electroplating is that its working environment is to use a reducing agent in the solution to reduce metal ions under the condition of no current, and the surface of the test piece must be catalyzed before electroless nickel plating.
然而,上述的方式虽可解决铝制基座与铜制热管及金属铜板的焊接问题,但却又衍生出环保及其他问题,因无电镀镍制程中是需使用大量的化学反应液体,并且在无电镀镍制程后将会产生大量含有重金属或化学物质的工业废液,而工业废液中都会产生大量的含有黄磷等有毒物质的废水。黄磷污水中含有 50~390mg/L浓度的黄磷,黄磷是一种剧毒物质,进入人体对肝脏等器官危害极大。长期饮用含磷的水可使人的骨质疏松,发生下颌骨坏死等病变。故现行各国环保意识提头已开始重视且禁用此项无电镀镍相关制程,故努力推广无毒制程借以环境保护。另外,近期无电镀镍中的镍原物料在全球供应链不稳定且严重短缺,也会导致整体成本提高。However, although the above method can solve the welding problem of the aluminum base, the copper heat pipe and the metal copper plate, it also brings about environmental protection and other problems, because a large amount of chemical reaction liquid needs to be used in the electroless nickel plating process, and the After the electroless nickel plating process, a large amount of industrial waste liquid containing heavy metals or chemical substances will be produced, and a large amount of waste water containing yellow phosphorus and other toxic substances will be produced in the industrial waste liquid. Yellow phosphorus sewage contains yellow phosphorus at a concentration of 50-390 mg/L. Yellow phosphorus is a highly toxic substance, which is extremely harmful to the liver and other organs when it enters the human body. Long-term drinking of phosphorus-containing water can cause osteoporosis and osteonecrosis of the mandible. Therefore, the current environmental awareness in various countries has begun to pay attention to and banned this electroless nickel plating related process, so efforts are made to promote the non-toxic process to protect the environment. In addition, the recent instability and severe shortage of nickel raw materials in electroless nickel plating in the global supply chain will also lead to higher overall costs.
据此,如何在不使用表面改质处理的前提下课题仍可对两相异金属进行焊接结合,实属目前亟需要克服的课题。Accordingly, how to weld and combine two dissimilar metals without using surface modification treatment is a problem that needs to be overcome urgently at present.
实用新型内容Utility model content
本实用新型的一目的提供一种该铝制基座上设置有一铜质置入层,借由该铜质置入层得与异金属的铜制热管不需经由表面改质即可直接焊接,借以有效达到降低成本及环境保护的散热装置组合。One object of the present invention is to provide a copper embedded layer on the aluminum base, through which the copper embedded layer can be directly welded with the copper heat pipe of different metals without surface modification, In order to effectively achieve the combination of heat sinks to reduce costs and protect the environment.
本实用新型的另一目的提供一种供一铜质置入层设置在该铝制基座及该铝制鳍片组的欲结合部位上,用以使异金属的热传元件不需表面改质即可直接焊接,以有效达到降低成本及环境保护的散热装置组合。Another object of the present invention is to provide a copper embedded layer on the part to be combined of the aluminum base and the aluminum fin group, so that the heat transfer element of dissimilar metal does not need surface modification. It can be directly welded with high quality, so as to effectively achieve a combination of heat sinks that reduce costs and protect the environment.
为实现上述目的,本实用新型采用的技术方案是:For achieving the above object, the technical scheme adopted by the present utility model is:
一种散热装置组合,其特征在于,包括:A combination of heat sinks, characterized in that it includes:
一铝制基座,具有一上侧面及至少一结合部,该结合部设置有一铜质置入层;an aluminum base with an upper side surface and at least a joint part, the joint part is provided with a copper embedded layer;
至少一铝制鳍片组,由复数鳍片相互扣接构成,且位于或结合在该铝制基座上方,每一鳍片上设置有至少一透孔,该透孔贯穿该鳍片,且每两鳍片之间界定一气流通道,该气流通道垂直或平行该铝制基座的该上侧面;At least one set of aluminum fins is composed of a plurality of fins that are buckled with each other, and is located or combined above the aluminum base, each fin is provided with at least one through hole, the through hole penetrates the fin, and each An airflow channel is defined between the two fins, and the airflow channel is perpendicular or parallel to the upper side surface of the aluminum base;
至少一U型呈正置或倒置的铜制热管,其具有贯穿该至少一铝制鳍片组的该透孔的至少一散热部,还具有设置在该铝制基座的该结合部处的一吸热部,该吸热部通过该铜质置入层与该铝制基座结合。At least one U-shaped upright or upside-down copper heat pipe has at least one heat dissipation portion penetrating the through hole of the at least one aluminum fin group, and also has a a heat absorbing part, the heat absorbing part is combined with the aluminum base through the copper embedded layer.
所述的散热装置组合,其中:该铝制基座具有一下侧面,该结合部是一凹槽或一穿孔,且选择位于该铝制基座的该上侧面或该下侧面或两者之间,且该至少一铝制鳍片组具有一底面,该底面对应该铝制基座的该上侧面。The heat dissipation device combination, wherein: the aluminum base has a side surface, and the joint is a groove or a through hole, and is selected to be located on the upper side or the lower side of the aluminum base or between the two , and the at least one aluminum fin group has a bottom surface, and the bottom surface corresponds to the upper side surface of the aluminum base.
所述的散热装置组合,其中:该至少一铝制鳍片组的该底面及该铝制基座的该上侧面至少任一设置有该铜质置入层,以使该至少一铝制鳍片组的该底面与该铝制基座的该上侧面经由该铜质置入层进行结合。The heat dissipation device combination, wherein: at least any one of the bottom surface of the at least one aluminum fin set and the upper side surface of the aluminum base is provided with the copper embedded layer, so that the at least one aluminum fin The bottom surface of the chip set is combined with the upper side surface of the aluminum base via the copper embedded layer.
所述的散热装置组合,其中:该结合部设置在该铝制基座的该下侧面,该吸热部与该结合部的该铜质置入层结合。The combination of the heat dissipation device, wherein: the joint part is arranged on the lower side surface of the aluminum base, and the heat absorption part is combined with the copper embedded layer of the joint part.
所述的散热装置组合,其中:还包含一铜制热传导元件,其具有一传热面,且该铝制基座的该下侧面上设置的该铜质置入层与该铜制热传导元件的该传热面相结合。The heat dissipation device combination, wherein: also includes a copper heat conduction element, which has a heat transfer surface, and the copper embedded layer provided on the lower side of the aluminum base and the copper heat conduction element. The heat transfer surfaces are combined.
所述的散热装置组合,其中:该铜质置入层以机械加工或表面处理制程或化学加工处理方式结合形成在该至少一铝制鳍片组的该底面及该铝制基座的该上侧面及该结合部上。The heat dissipation device combination, wherein: the copper embedded layer is formed on the bottom surface of the at least one aluminum fin group and the upper surface of the aluminum base by mechanical processing or surface treatment process or chemical processing method. on the side and the joint.
所述的散热装置组合,其中:该铜质置入层具有一深入面及一接触表面,该接触表面结合在该至少一铝制鳍片组的该底面及该铝制基座的该上侧面及该结合部上,该深入面结合在该至少一铝制鳍片组的该底面及该铝制基座的该上侧面及该结合部内。The heat dissipation device combination, wherein: the copper embedded layer has a deep surface and a contact surface, and the contact surface is combined with the bottom surface of the at least one aluminum fin group and the upper side surface of the aluminum base and on the joint portion, the deep surface is combined with the bottom surface of the at least one aluminum fin group, the upper side surface of the aluminum base, and the joint portion.
所述的散热装置组合,其中:每一鳍片的该透孔具有一凸缘,该凸缘由该鳍片的一侧凸出且界定一凸缘内侧面,该凸缘内侧面设有该铜质置入层,该铜质置入层与该散热部结合。The heat sink assembly, wherein: the through hole of each fin has a flange, the flange protrudes from one side of the fin and defines an inner side of the flange, and the inner side of the flange is provided with the copper A substance insertion layer is formed, and the copper substance insertion layer is combined with the heat dissipation part.
借由本实用新型的铝制基座及/或铝制鳍片组的欲结合部位设置有所述铜质置入层,使得该铝制基座可直接跟相异金属的铜制热管及/或铜制热传导元件以及同材质的该铝制鳍片组不需经由化镍处理即可直接焊接,以有效达到降低成本及环境保护的效果。By means of the aluminum base and/or the aluminum fin set of the present invention to be combined with the copper embedded layer, the aluminum base can be directly connected to the copper heat pipes and/or copper heat pipes of dissimilar metals. The copper heat conduction element and the aluminum fin group of the same material can be directly welded without nickel treatment, so as to effectively achieve the effects of cost reduction and environmental protection.
附图说明Description of drawings
图1A为本实用新型的立体分解示意图。FIG. 1A is a schematic exploded perspective view of the present invention.
图1B为本实用新型的立体分解的另一视角示意图。FIG. 1B is a schematic diagram of another perspective view of the three-dimensional exploded view of the present invention.
图2A为本实用新型的立体组合示意图。FIG. 2A is a three-dimensional combined schematic diagram of the present invention.
图2B为本实用新型的图2A的剖面示意图。2B is a schematic cross-sectional view of FIG. 2A of the present invention.
图3为本实用新型铜制热管的另外一替代实施例的立体组合示意图。FIG. 3 is a three-dimensional combined schematic diagram of another alternative embodiment of the copper heat pipe of the present invention.
附图标记说明:散热装置组合1;铝制鳍片组11;鳍片110;第一折边1101;第二折边1102;扣合部1103;底面111;顶面112;透孔113;凸缘1131;凸缘内侧面1132;气流通道114;铝制基座12;上侧面121;下侧面122;结合部 143;铜质置入层13;深入面131;接触表面132;铜制热管14;吸热部141;热管接触面1411;热管结合面1412;散热部142;毛细结构143;热管腔室144;中段145;铜制热传导元件16;传热面161;吸热面162。Description of reference numerals: heat sink assembly 1;
具体实施方式Detailed ways
本实用新型的上述目的及其结构与功能上的特性,将依据所附图式的较佳实施例予以说明。The above-mentioned purpose of the present invention and its structural and functional characteristics will be described with reference to the preferred embodiments of the accompanying drawings.
本实用新型提供一种散热装置组合1,请参阅第1A、1B、2A、2B,该散热装置组合1包括至少一铝制鳍片组11、一铝制基座12、至少一铜制热管14 及至少一铜制热传导元件16;其中,所述该铝制鳍片组11由复数鳍片110相互扣接所构成,每一鳍片110具有第一折边1101及一第二折边1102凸伸对齐相邻的另一鳍片110的第一折边1101及第二折边1102,且该第一折边1101与第二折边1102分别设有一扣合部1103,该扣合部1103在本图中虽表示凹凸配合的结构但不限于此,也包括任何结合的技术手段。每一鳍片110借由该扣合部 1103与相邻鳍片110的扣合部1103相互以扣接(扣合或搭接)方式结合构成扣组式鳍片(fin)的所述铝制鳍片组11。如此所述的这些第一折边1101共同构成该铝制鳍片组11的一顶面112,所述的这些第二折边1102则共同构成该铝制鳍片组 11的一底面111。The present invention provides a heat dissipation device assembly 1, please refer to 1A, 1B, 2A, 2B, the heat dissipation device assembly 1 includes at least one
每一鳍片110上设置有至少一透孔113,该透孔113贯穿该鳍片110,所述的这些透孔113系彼此对齐,且所述的这些透孔113用以供该铜制热管14的一散热部142相贯穿结合,并该透孔113具有一凸缘1131环设在该透孔113的一边缘由该鳍片110的一侧向外凸出(在图中表示该鳍片110的前侧)并界定有一凸缘内侧面1132。又者,该铝制鳍片组11的一最外侧设有一倒扣的鳍片110以防止该第一、二折边1101、1102刮伤其他零件或误伤使用者(如图1A)。且每两鳍片110之间界定一气流通道114,该气流通道114系用以提供一外部气流通过以带走该鳍片110上的热量,当然在本实用新型实际实施时,所述的这些鳍片110 相对该气流通道114的一侧可再设置有至少一风扇(如轴流风扇),通过该风扇产生外部气流对所述的这些鳍片110强制散热。Each
所述该铝制基座12具有一上侧面121、一下侧面122及至少一结合部123,该铝制基座12的上侧面121与该铝制鳍片组11的底面111相结合,但不局限于此,该铝制鳍片组11也可位于对应该铝制基座12的上侧面121上方且彼此之间形成有一散热间隙。且该铝制鳍片组11的气流通道114系垂直该铝制基座 12的上侧面121,所述该结合部123可为一凹槽或一穿孔可选择位于该上侧面 121或下侧面122或两者之间设置,在本实施例该结合部123为凹槽设置在该铝制基座12的下侧面122说明,但不局限于此,该结合部123也可为穿孔贯穿在该铝制基座12的上、下侧面121、122之间位置。该结合部123用以与相对所述的这些铜制热管14的一吸热部141相结合。另外于具体实施时,该结合部123 的形状是搭配相结合该铜制热管14的吸热部141的形状设置,例如扁平状或圆形状或D形状。The
续参阅图1A、图2图,如图所示,该铝制基座12的上、下侧面121、122 及该结合部123与该铝制鳍片组11的底面111分别设置有一铜质置入层(copper embedding layer)13,但不局限于此,该铜质置入层13可仅被设在该铝制基座12 的该结合部123及/或该下侧面122上。1A and 2 , as shown in the figures, the upper and
上述铜质置入层13具有一深入面131及一接触表面132,该接触表面132 作为该铜质置入层13的外露表面与该铝制鳍片组11的该底面111及该铝制基座12的该上、下侧面121、122及该结合部123相结合,该深入面131则结合在该铝制鳍片组11的该底面111及该铝制基座12的该上、下侧面121、122及该结合部123内。其中该铜质置入层13可为铜粉粒或铜箔或铜片或液态铜经过机械加工(例如气压、液压、冲压或油压挤压制成)或表面处理制程(如喷涂、印刷)或化学加工处理(如电镀、阳极处理)方式结合形成在该铝制鳍片组11的底面 111与该铝制基座12的上、下侧面121、122及该结合部123上,且部分该铜质置入层13在结合形成的过程中会直接咬合或嵌入或埋入或深入到该铝制鳍片组 11的底面111及该铝制基座12的上、下侧面121、122与该结合部123内沉积形成所述深入面131。借由这样该铜质置入层13不仅结合在该底面111与该上、下侧面121、122及该结合部123上,该深入面131更会咬合或嵌入或埋入或深入到该底面111与该上、下侧面121、122及该结合部123内沉积作为该铜质置入层13的根基,以加强该铜质置入层13的结合力(结合强度),借以可防止该铜质置入层13从该铝制鳍片组11的底面111与该铝制基座12的上、下侧面121、 122及该结合部123上剥落脱离(分离)。借由上述的设置,令该铝制基座12的上、下侧面121、122分别与该铝制鳍片组11的底面111及该铜制热传导元件 16经由该铜质置入层13相结合,该铜制热管14的吸热部141与该铝制基座12 的结合部123的铜质置入层13相结合(如焊接接合)。The above-mentioned
另外,该铜制热管14为U型可呈正置或倒置置设,且分别与该铝制基座 12及铝制鳍片组11为相异金属材质,在本实施例该铜制热管14以U型且呈倒置说明,每一只铜制热管14具有一热管腔室144内填充有一工作流体(如纯水),该热管腔室144内壁设置有一毛细结构143(如烧结粉末体、凹槽、网格体、纤维、辨条体或前述任一组合)。In addition, the
该铜制热管14具有该吸热部141与至少一散热部142及一连接该吸热部141 及散热部142之中段145,该散热部142贯穿该铝制鳍片组11的该透孔113并位于该铝制基座12的上侧面121上方,该吸热部141结合该铝制基座12的该结合部123上,该吸热部141将吸收发热源的热量传送至远端的散热部142上再经由该铝制鳍片组11向外散热;该吸热部141具有一热管接触面1411及一热管结合面1412,该吸热部141的热管接触面1411系平齐该铝制基座12的该下侧面122,该吸热部141的热管结合面1412与该结合部123的该铜质置入层 13相焊接接合,该散热部142则穿设该鳍片110的透孔113并与该凸缘1131的凸缘内侧面1132相紧配结合,但不局限于此。在另外一替代实施,该铜制热管 14的散热部142与该透孔113的凸缘1131为松配结合,通过该凸缘内侧面1132 上设有该铜质置入层13与该铜制热管14的散热部142结合(如焊接接合)。The
在前述铜制热管14的另外一替代实施例,参阅图3,辅以参阅图1A,该铜制热管14为U型且呈正置,该铜制热管14之中段145被当作为该吸热部141 结合在该铝制基座12的该结合部123上,该铜制热管14的前、后端分别作为散热部142垂直该铝制基座12,并穿设有铝制鳍片组11,所述的这些复数鳍片 110与该铜制热管14的散热部142呈垂直态样,且每两鳍片110之间的气流通道114系平行该铝制基座12的上侧面121。In another alternative embodiment of the aforementioned
再者,虽然图中表示该铜制热管14的散热部142的截面是圆形,该吸热部 141的热管接触面1411为一平面,并平齐该铝制基座12的下侧面122,以使该吸热部141的截面是D形(或扁平状)。但不局限于此,在其他替代实施,该吸热部141及散热部142的截面可同为圆形或扁平状或D形状。Furthermore, although the cross section of the
续参阅图1B、图2B,该铜制热传导元件16为一铜板体(如铜底板),在本实施例该铜制热传导元件16与该铝制基座12为相异金属材质,但与铜制热管 14为相同金属材质。并该铜制热传导元件16具有一传热面161与一吸热面162,该传热面161分别与该铝制基座12的该下侧面122的铜质置入层13及该铜制热管14的该热管接触面1411相结合(如焊接接合)。1B and FIG. 2B, the copper
该铜制热传导元件16的吸热面162与一发热元件(如中央处理器或图形处理器;图中未示)相贴设,该吸热面162是用以将吸附该发热元件产生的热量传导至该传热面161上,使该铜制热管14的吸热部141的热管接触面1411吸附该传热面161热量,经由传导至远端的散热部142上,再借由该铝制鳍片组11将该散热部142上的热量向外排出散热。The heat-absorbing
同时该传热面161上的部份热量会被该铝制基座12的下侧面122的铜质置入层13所吸附,并通过铝制基座12向外进行热交换。At the same time, part of the heat on the
因此,借由本实用新型的铝制基座12及/或铝制鳍片组11的欲结合部位设置有所述铜质置入层13,使得该铝制基座12可直接跟相异金属的铜制热管14 及/或铜制热传导元件16以及该铝制鳍片组11不需经由化镍处理即可直接焊接,借此不仅能有效降低成本,且还可达到环保及解决现有镍磷原物料短缺的问题。Therefore, the
以上说明对本实用新型而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离权利要求所限定的精神和范围的情况下,可作出许多修改、变化或等效,但都将落入本实用新型的保护范围之内。The above description is only illustrative rather than restrictive for the present invention. Those skilled in the art will understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined by the claims. But all will fall within the protection scope of the present invention.
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US12146714B2 (en) | 2022-01-28 | 2024-11-19 | Asia Vital Components Co., Ltd. | Heat dissipation device assembly |
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US12146714B2 (en) | 2022-01-28 | 2024-11-19 | Asia Vital Components Co., Ltd. | Heat dissipation device assembly |
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