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CN216820489U - Cooling device combination - Google Patents

Cooling device combination Download PDF

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Publication number
CN216820489U
CN216820489U CN202220235317.3U CN202220235317U CN216820489U CN 216820489 U CN216820489 U CN 216820489U CN 202220235317 U CN202220235317 U CN 202220235317U CN 216820489 U CN216820489 U CN 216820489U
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copper
aluminum
heat
aluminum base
combined
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林胜煌
林源憶
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Asia Vital Components Co Ltd
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Asia Vital Components Co Ltd
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Abstract

The utility model provides a heat dissipation device combination, which comprises an aluminum base, an aluminum fin group and at least one U-shaped copper heat pipe which is arranged in an upright or inverted manner, wherein the aluminum base is provided with at least one combining part, a copper embedding layer is arranged on the combining part, the aluminum fin group is arranged on the aluminum base, the copper heat pipe is provided with a heat dissipation part and a heat absorption part which are respectively combined on the combining part of the aluminum fin group and the aluminum base, and the heat dissipation device can directly carry out welding combination on the aluminum base and the copper heat pipe without nickel treatment by virtue of the arrangement of the copper embedding layer.

Description

散热装置组合Heat sink combination

技术领域technical field

本实用新型涉及一种散热装置组合,尤指一种将一铜质置入层设置在该铝制基座或该铝制鳍片组欲结合的部位上,令该铝制基座分别与异金属的铜制热管或同材质的铝制鳍片组可不需经由化镍处理程序,即可直接进行焊接结合的散热装置组合。The utility model relates to a heat dissipation device combination, in particular to a copper embedded layer arranged on the aluminum base or the position where the aluminum fin group is to be combined, so that the aluminum base is respectively different from the different parts. The metal copper heat pipe or the aluminum fin set of the same material can be directly welded and combined with the heat sink assembly without going through the nickel treatment process.

背景技术Background technique

现有散热器或散热装置一般都以铜及铝搭配的材质制成,由于铜具有热传导效率高的特性,故现有散热器或散热装置通常系选用铜材质作为散热基座,当作是解决执行单元(中央处理器、显示卡晶片或其他晶体或发热源)产生的热进行热交换;但散热器或散热装置若全以铜制成则其重量极较重且成本高;因此目前采取的方式系直接与发热源接触并将吸收到发热源的部件(如传导单元(件、体、座)、铜板、热管、均温板等)以铜材质制成,其他部件(扣合式鳍片组、散热器、散热座)则选用相对重量较轻、成本较低的铝材质制成,借以减轻重量及降低成本。Existing radiators or heat sinks are generally made of a combination of copper and aluminum. Since copper has the characteristics of high heat conduction efficiency, the existing heat sinks or heat sinks are usually made of copper as the heat dissipation base, as a solution to the problem. The heat generated by the execution unit (central processing unit, graphics card chip or other crystal or heat source) is exchanged for heat; however, if the heat sink or heat sink is made of copper, its weight is extremely heavy and the cost is high; The method is to directly contact the heat source and absorb the components (such as conduction units (pieces, bodies, seats), copper plates, heat pipes, temperature equalization plates, etc.) , radiator, heat sink) are made of aluminum material with relatively light weight and low cost, so as to reduce weight and cost.

举例来说目前一般散热装置通常包括一铝制基座、复数铜制热管、扣接式铝制鳍片组及一金属铜板,该铝质扣接式鳍片组由复数个多片的鳍片相扣接组成,且每一鳍片具有两折边,每一折边具有向外凸伸的一扣部,所述的这些鳍片的扣部彼此相互扣接使两折边形成该铝质扣接式鳍片组的顶面与底面,并该铝质扣接式鳍片组是设置在该铝制基座的顶面上,所述的这些铜制热管的一吸热端容设在该铝制基座的底面凹设的凹槽内,该铜制热管的一散热端则与该铝质扣接式鳍片组相穿接,最后再搭配该金属铜板覆盖在该铝制基座的底面用以接触发热源。For example, the current general heat dissipation device usually includes an aluminum base, a plurality of copper heat pipes, a snap-on aluminum fin set and a metal copper plate. The aluminum snap-on fin set consists of a plurality of multi-piece fins. Each fin has two folded edges, each folded edge has a buckle portion that protrudes outward, and the buckle portions of these fins are buckled with each other so that the two folded edges form the aluminum The top surface and the bottom surface of the snap-on fin set, and the aluminum snap-on fin set is arranged on the top surface of the aluminum base, and a heat-absorbing end of the copper heat pipes is accommodated in In a recessed groove on the bottom surface of the aluminum base, a heat dissipation end of the copper heat pipe is connected to the aluminum snap-on fin set, and finally covered with the metal copper plate on the aluminum base The bottom surface is used to contact the heat source.

但由于铝制基座的铝表面易被氧化,且在焊接过程中会生成高熔点的氧化物(Al2O3)会直接妨碍与铜金属的熔合且给施焊带来困难,因为若铜金属与铝金属直接进行焊接时,两铜铝材料直接焊接的部位会在焊接后容易因脆性大而产生裂纹的问题;并且在铜金属与铝金属进行熔焊时,靠近铜金属这一侧的焊缝中很容易形成CuAl2的共晶体,且CuAl2等共晶体会分布于晶界附近,容易产生晶界间的疲劳或裂纹的问题。况且铜与铝金属的熔点及共晶温度相差甚大,所以在熔焊作业中当铝金属的表面完全熔化时,铜金属依然处于固态;相反地,当铜金属熔化时,铝金属早已熔化很多且无法以共容或共晶状态共存,造成铜金属与铝金属焊接难度大幅增加。另外,因焊缝易产生气孔,且铜金属与铝金属的导热性都很好,因而焊接时熔池金属结晶快,使高温时的冶金反应气体不及逸出,故而容易产生气孔。基于上述这些问题就是该铝制基座跟铜制热管及/ 或金属铜板相接触面无法直接焊接的原因。However, since the aluminum surface of the aluminum base is easily oxidized, and the high melting point oxide (Al 2 O 3 ) will be generated during the welding process, it will directly hinder the fusion with the copper metal and bring difficulties to the welding, because if the copper When metal and aluminum metal are directly welded, the part where the two copper and aluminum materials are directly welded will be prone to cracks due to brittleness after welding; The eutectic of CuAl 2 is easily formed in the weld, and the eutectic such as CuAl 2 is distributed near the grain boundary, which is prone to fatigue and cracks between the grain boundaries. Moreover, the melting point and eutectic temperature of copper and aluminum are quite different, so when the surface of the aluminum is completely melted in the fusion welding operation, the copper is still in a solid state; on the contrary, when the copper is melted, the aluminum has already melted a lot and It is impossible to coexist in a eutectic or eutectic state, which greatly increases the difficulty of welding copper metal and aluminum metal. In addition, because the welding seam is prone to pores, and the thermal conductivity of copper metal and aluminum metal is very good, the molten pool metal crystallizes quickly during welding, so that the metallurgical reaction gas at high temperature cannot escape, so pores are easily generated. Based on the above problems, it is the reason why the contact surface between the aluminum base and the copper heat pipe and/or the metal copper plate cannot be directly welded.

因此为了解决上述现有铝铜金属无法直接进行焊接及上述延伸出的问题,业者所采取的方式系对该铝制基座与铜制热管及/或金属铜板的相结合的面上进行表面处理改质后以便于进行异金属焊接,也即铝制基座的底面及凹槽内侧面或其相对结合接触面上均需事先形成一层化学镀镍层,通过该化学镀镍层才能让两相异金属(此两相异金属为铝跟铜)进行焊接。而目前熟悉该项技艺的士是使用无电镀镍作为金属表面改质的技术工法,它提供独特的沉积物性质,包括在深凹陷、孔和盲孔内的沉积物的均匀性;其中无电镀镍又可称做化学镀镍 (Chemical Deposition)或自催化镀法(Autocatalytic Plating)且其按磷含量分类有:低磷、中磷及高磷三种。而无电镀镍与电镀最大的差异点是其工作环境是在没有电流条件下,利用溶液中的还原剂将金属离子还原,而进行无电镀镍前必须对试片表面进行催化。Therefore, in order to solve the above-mentioned problems that the existing aluminum-copper metal cannot be directly welded and the above-mentioned extension, the method adopted by the industry is to perform surface treatment on the combined surface of the aluminum base, the copper heat pipe and/or the metal copper plate. After modification, it is convenient for dissimilar metal welding, that is, a layer of electroless nickel plating is required to be formed on the bottom surface of the aluminum base and the inner side of the groove or its relative bonding contact surface. Dissimilar metals (the two dissimilar metals are aluminum and copper) are welded. The taxis currently familiar with the art are the use of electroless nickel plating as a technical method of metal surface modification, which provides unique deposit properties, including deposit uniformity in deep depressions, holes and blind holes; among which electroless plating Nickel can also be called chemical nickel plating (Chemical Deposition) or autocatalytic plating method (Autocatalytic Plating) and it is classified into three types according to phosphorus content: low phosphorus, medium phosphorus and high phosphorus. The biggest difference between electroless nickel plating and electroplating is that its working environment is to use a reducing agent in the solution to reduce metal ions under the condition of no current, and the surface of the test piece must be catalyzed before electroless nickel plating.

然而,上述的方式虽可解决铝制基座与铜制热管及金属铜板的焊接问题,但却又衍生出环保及其他问题,因无电镀镍制程中是需使用大量的化学反应液体,并且在无电镀镍制程后将会产生大量含有重金属或化学物质的工业废液,而工业废液中都会产生大量的含有黄磷等有毒物质的废水。黄磷污水中含有 50~390mg/L浓度的黄磷,黄磷是一种剧毒物质,进入人体对肝脏等器官危害极大。长期饮用含磷的水可使人的骨质疏松,发生下颌骨坏死等病变。故现行各国环保意识提头已开始重视且禁用此项无电镀镍相关制程,故努力推广无毒制程借以环境保护。另外,近期无电镀镍中的镍原物料在全球供应链不稳定且严重短缺,也会导致整体成本提高。However, although the above method can solve the welding problem of the aluminum base, the copper heat pipe and the metal copper plate, it also brings about environmental protection and other problems, because a large amount of chemical reaction liquid needs to be used in the electroless nickel plating process, and the After the electroless nickel plating process, a large amount of industrial waste liquid containing heavy metals or chemical substances will be produced, and a large amount of waste water containing yellow phosphorus and other toxic substances will be produced in the industrial waste liquid. Yellow phosphorus sewage contains yellow phosphorus at a concentration of 50-390 mg/L. Yellow phosphorus is a highly toxic substance, which is extremely harmful to the liver and other organs when it enters the human body. Long-term drinking of phosphorus-containing water can cause osteoporosis and osteonecrosis of the mandible. Therefore, the current environmental awareness in various countries has begun to pay attention to and banned this electroless nickel plating related process, so efforts are made to promote the non-toxic process to protect the environment. In addition, the recent instability and severe shortage of nickel raw materials in electroless nickel plating in the global supply chain will also lead to higher overall costs.

据此,如何在不使用表面改质处理的前提下课题仍可对两相异金属进行焊接结合,实属目前亟需要克服的课题。Accordingly, how to weld and combine two dissimilar metals without using surface modification treatment is a problem that needs to be overcome urgently at present.

实用新型内容Utility model content

本实用新型的一目的提供一种该铝制基座上设置有一铜质置入层,借由该铜质置入层得与异金属的铜制热管不需经由表面改质即可直接焊接,借以有效达到降低成本及环境保护的散热装置组合。One object of the present invention is to provide a copper embedded layer on the aluminum base, through which the copper embedded layer can be directly welded with the copper heat pipe of different metals without surface modification, In order to effectively achieve the combination of heat sinks to reduce costs and protect the environment.

本实用新型的另一目的提供一种供一铜质置入层设置在该铝制基座及该铝制鳍片组的欲结合部位上,用以使异金属的热传元件不需表面改质即可直接焊接,以有效达到降低成本及环境保护的散热装置组合。Another object of the present invention is to provide a copper embedded layer on the part to be combined of the aluminum base and the aluminum fin group, so that the heat transfer element of dissimilar metal does not need surface modification. It can be directly welded with high quality, so as to effectively achieve a combination of heat sinks that reduce costs and protect the environment.

为实现上述目的,本实用新型采用的技术方案是:For achieving the above object, the technical scheme adopted by the present utility model is:

一种散热装置组合,其特征在于,包括:A combination of heat sinks, characterized in that it includes:

一铝制基座,具有一上侧面及至少一结合部,该结合部设置有一铜质置入层;an aluminum base with an upper side surface and at least a joint part, the joint part is provided with a copper embedded layer;

至少一铝制鳍片组,由复数鳍片相互扣接构成,且位于或结合在该铝制基座上方,每一鳍片上设置有至少一透孔,该透孔贯穿该鳍片,且每两鳍片之间界定一气流通道,该气流通道垂直或平行该铝制基座的该上侧面;At least one set of aluminum fins is composed of a plurality of fins that are buckled with each other, and is located or combined above the aluminum base, each fin is provided with at least one through hole, the through hole penetrates the fin, and each An airflow channel is defined between the two fins, and the airflow channel is perpendicular or parallel to the upper side surface of the aluminum base;

至少一U型呈正置或倒置的铜制热管,其具有贯穿该至少一铝制鳍片组的该透孔的至少一散热部,还具有设置在该铝制基座的该结合部处的一吸热部,该吸热部通过该铜质置入层与该铝制基座结合。At least one U-shaped upright or upside-down copper heat pipe has at least one heat dissipation portion penetrating the through hole of the at least one aluminum fin group, and also has a a heat absorbing part, the heat absorbing part is combined with the aluminum base through the copper embedded layer.

所述的散热装置组合,其中:该铝制基座具有一下侧面,该结合部是一凹槽或一穿孔,且选择位于该铝制基座的该上侧面或该下侧面或两者之间,且该至少一铝制鳍片组具有一底面,该底面对应该铝制基座的该上侧面。The heat dissipation device combination, wherein: the aluminum base has a side surface, and the joint is a groove or a through hole, and is selected to be located on the upper side or the lower side of the aluminum base or between the two , and the at least one aluminum fin group has a bottom surface, and the bottom surface corresponds to the upper side surface of the aluminum base.

所述的散热装置组合,其中:该至少一铝制鳍片组的该底面及该铝制基座的该上侧面至少任一设置有该铜质置入层,以使该至少一铝制鳍片组的该底面与该铝制基座的该上侧面经由该铜质置入层进行结合。The heat dissipation device combination, wherein: at least any one of the bottom surface of the at least one aluminum fin set and the upper side surface of the aluminum base is provided with the copper embedded layer, so that the at least one aluminum fin The bottom surface of the chip set is combined with the upper side surface of the aluminum base via the copper embedded layer.

所述的散热装置组合,其中:该结合部设置在该铝制基座的该下侧面,该吸热部与该结合部的该铜质置入层结合。The combination of the heat dissipation device, wherein: the joint part is arranged on the lower side surface of the aluminum base, and the heat absorption part is combined with the copper embedded layer of the joint part.

所述的散热装置组合,其中:还包含一铜制热传导元件,其具有一传热面,且该铝制基座的该下侧面上设置的该铜质置入层与该铜制热传导元件的该传热面相结合。The heat dissipation device combination, wherein: also includes a copper heat conduction element, which has a heat transfer surface, and the copper embedded layer provided on the lower side of the aluminum base and the copper heat conduction element. The heat transfer surfaces are combined.

所述的散热装置组合,其中:该铜质置入层以机械加工或表面处理制程或化学加工处理方式结合形成在该至少一铝制鳍片组的该底面及该铝制基座的该上侧面及该结合部上。The heat dissipation device combination, wherein: the copper embedded layer is formed on the bottom surface of the at least one aluminum fin group and the upper surface of the aluminum base by mechanical processing or surface treatment process or chemical processing method. on the side and the joint.

所述的散热装置组合,其中:该铜质置入层具有一深入面及一接触表面,该接触表面结合在该至少一铝制鳍片组的该底面及该铝制基座的该上侧面及该结合部上,该深入面结合在该至少一铝制鳍片组的该底面及该铝制基座的该上侧面及该结合部内。The heat dissipation device combination, wherein: the copper embedded layer has a deep surface and a contact surface, and the contact surface is combined with the bottom surface of the at least one aluminum fin group and the upper side surface of the aluminum base and on the joint portion, the deep surface is combined with the bottom surface of the at least one aluminum fin group, the upper side surface of the aluminum base, and the joint portion.

所述的散热装置组合,其中:每一鳍片的该透孔具有一凸缘,该凸缘由该鳍片的一侧凸出且界定一凸缘内侧面,该凸缘内侧面设有该铜质置入层,该铜质置入层与该散热部结合。The heat sink assembly, wherein: the through hole of each fin has a flange, the flange protrudes from one side of the fin and defines an inner side of the flange, and the inner side of the flange is provided with the copper A substance insertion layer is formed, and the copper substance insertion layer is combined with the heat dissipation part.

借由本实用新型的铝制基座及/或铝制鳍片组的欲结合部位设置有所述铜质置入层,使得该铝制基座可直接跟相异金属的铜制热管及/或铜制热传导元件以及同材质的该铝制鳍片组不需经由化镍处理即可直接焊接,以有效达到降低成本及环境保护的效果。By means of the aluminum base and/or the aluminum fin set of the present invention to be combined with the copper embedded layer, the aluminum base can be directly connected to the copper heat pipes and/or copper heat pipes of dissimilar metals. The copper heat conduction element and the aluminum fin group of the same material can be directly welded without nickel treatment, so as to effectively achieve the effects of cost reduction and environmental protection.

附图说明Description of drawings

图1A为本实用新型的立体分解示意图。FIG. 1A is a schematic exploded perspective view of the present invention.

图1B为本实用新型的立体分解的另一视角示意图。FIG. 1B is a schematic diagram of another perspective view of the three-dimensional exploded view of the present invention.

图2A为本实用新型的立体组合示意图。FIG. 2A is a three-dimensional combined schematic diagram of the present invention.

图2B为本实用新型的图2A的剖面示意图。2B is a schematic cross-sectional view of FIG. 2A of the present invention.

图3为本实用新型铜制热管的另外一替代实施例的立体组合示意图。FIG. 3 is a three-dimensional combined schematic diagram of another alternative embodiment of the copper heat pipe of the present invention.

附图标记说明:散热装置组合1;铝制鳍片组11;鳍片110;第一折边1101;第二折边1102;扣合部1103;底面111;顶面112;透孔113;凸缘1131;凸缘内侧面1132;气流通道114;铝制基座12;上侧面121;下侧面122;结合部 143;铜质置入层13;深入面131;接触表面132;铜制热管14;吸热部141;热管接触面1411;热管结合面1412;散热部142;毛细结构143;热管腔室144;中段145;铜制热传导元件16;传热面161;吸热面162。Description of reference numerals: heat sink assembly 1; aluminum fin group 11; fins 110; first folded edge 1101; second folded edge 1102; Rim 1131; Flange inner side 1132; Air flow channel 114; Aluminum base 12; Upper side 121; Lower side 122; ; heat absorption part 141; heat pipe contact surface 1411; heat pipe joint surface 1412; heat dissipation part 142; capillary structure 143; heat pipe chamber 144;

具体实施方式Detailed ways

本实用新型的上述目的及其结构与功能上的特性,将依据所附图式的较佳实施例予以说明。The above-mentioned purpose of the present invention and its structural and functional characteristics will be described with reference to the preferred embodiments of the accompanying drawings.

本实用新型提供一种散热装置组合1,请参阅第1A、1B、2A、2B,该散热装置组合1包括至少一铝制鳍片组11、一铝制基座12、至少一铜制热管14 及至少一铜制热传导元件16;其中,所述该铝制鳍片组11由复数鳍片110相互扣接所构成,每一鳍片110具有第一折边1101及一第二折边1102凸伸对齐相邻的另一鳍片110的第一折边1101及第二折边1102,且该第一折边1101与第二折边1102分别设有一扣合部1103,该扣合部1103在本图中虽表示凹凸配合的结构但不限于此,也包括任何结合的技术手段。每一鳍片110借由该扣合部 1103与相邻鳍片110的扣合部1103相互以扣接(扣合或搭接)方式结合构成扣组式鳍片(fin)的所述铝制鳍片组11。如此所述的这些第一折边1101共同构成该铝制鳍片组11的一顶面112,所述的这些第二折边1102则共同构成该铝制鳍片组 11的一底面111。The present invention provides a heat dissipation device assembly 1, please refer to 1A, 1B, 2A, 2B, the heat dissipation device assembly 1 includes at least one aluminum fin group 11, an aluminum base 12, at least one copper heat pipe 14 and at least one copper heat conduction element 16; wherein, the aluminum fin set 11 is formed by a plurality of fins 110 interlocking with each other, each fin 110 has a first folded edge 1101 and a second folded edge 1102 convex The first folded edge 1101 and the second folded edge 1102 of the other adjacent fins 110 are stretched and aligned, and the first folded edge 1101 and the second folded edge 1102 are respectively provided with a buckling portion 1103. The buckling portion 1103 is in the Although this figure shows the structure of concave-convex matching, it is not limited to this, and also includes any combination of technical means. Each fin 110 is combined with the buckling portion 1103 and the buckling portion 1103 of the adjacent fins 110 in a buckling (buckling or overlapping) manner to form the aluminum fin of the buckle type. Set of fins 11. The first folding edges 1101 as described above together constitute a top surface 112 of the aluminum fin set 11 , and the second folding edges 1102 together constitute a bottom surface 111 of the aluminum fin set 11 .

每一鳍片110上设置有至少一透孔113,该透孔113贯穿该鳍片110,所述的这些透孔113系彼此对齐,且所述的这些透孔113用以供该铜制热管14的一散热部142相贯穿结合,并该透孔113具有一凸缘1131环设在该透孔113的一边缘由该鳍片110的一侧向外凸出(在图中表示该鳍片110的前侧)并界定有一凸缘内侧面1132。又者,该铝制鳍片组11的一最外侧设有一倒扣的鳍片110以防止该第一、二折边1101、1102刮伤其他零件或误伤使用者(如图1A)。且每两鳍片110之间界定一气流通道114,该气流通道114系用以提供一外部气流通过以带走该鳍片110上的热量,当然在本实用新型实际实施时,所述的这些鳍片110 相对该气流通道114的一侧可再设置有至少一风扇(如轴流风扇),通过该风扇产生外部气流对所述的这些鳍片110强制散热。Each fin 110 is provided with at least one through hole 113, the through hole 113 penetrates the fin 110, the through holes 113 are aligned with each other, and the through holes 113 are used for the copper heat pipe 14, a heat dissipation part 142 of 14 is connected through and combined, and the through hole 113 has a flange 1131 ringed around an edge of the through hole 113 and protrudes outward from one side of the fin 110 (the fin 110 is shown in the figure). front side) and defines a flanged inner side 1132. Furthermore, an outermost side of the aluminum fin set 11 is provided with an inverted fin 110 to prevent the first and second folding edges 1101 and 1102 from scratching other parts or accidentally injuring the user (as shown in FIG. 1A ). And an airflow channel 114 is defined between every two fins 110, and the airflow channel 114 is used to provide an external airflow to pass through to take away the heat on the fins 110. Of course, in the actual implementation of the present invention, the above mentioned At least one fan (eg, an axial flow fan) can be further disposed on the side of the fins 110 opposite to the airflow channel 114 , and the fan can generate external airflow to forcibly dissipate the heat from the fins 110 .

所述该铝制基座12具有一上侧面121、一下侧面122及至少一结合部123,该铝制基座12的上侧面121与该铝制鳍片组11的底面111相结合,但不局限于此,该铝制鳍片组11也可位于对应该铝制基座12的上侧面121上方且彼此之间形成有一散热间隙。且该铝制鳍片组11的气流通道114系垂直该铝制基座 12的上侧面121,所述该结合部123可为一凹槽或一穿孔可选择位于该上侧面 121或下侧面122或两者之间设置,在本实施例该结合部123为凹槽设置在该铝制基座12的下侧面122说明,但不局限于此,该结合部123也可为穿孔贯穿在该铝制基座12的上、下侧面121、122之间位置。该结合部123用以与相对所述的这些铜制热管14的一吸热部141相结合。另外于具体实施时,该结合部123 的形状是搭配相结合该铜制热管14的吸热部141的形状设置,例如扁平状或圆形状或D形状。The aluminum base 12 has an upper side 121, a lower side 122 and at least one joint 123. The upper side 121 of the aluminum base 12 is combined with the bottom surface 111 of the aluminum fin set 11, but not Limited to this, the aluminum fin group 11 can also be located above the upper side surface 121 corresponding to the aluminum base 12 with a heat dissipation gap formed therebetween. And the airflow channel 114 of the aluminum fin set 11 is perpendicular to the upper side 121 of the aluminum base 12 , and the joint 123 can be a groove or a through hole and can be located on the upper side 121 or the lower side 122 or between the two, in this embodiment, the joint 123 is described as a groove disposed on the lower side 122 of the aluminum base 12 , but not limited to this, the joint 123 can also be a through hole running through the aluminum base 12 . The position between the upper and lower side surfaces 121 and 122 of the base 12 is controlled. The coupling portion 123 is used for coupling with a heat absorbing portion 141 of the copper heat pipes 14 . In addition, in the specific implementation, the shape of the joint portion 123 is matched with the shape of the heat absorption portion 141 of the copper heat pipe 14 , such as a flat shape, a circular shape, or a D shape.

续参阅图1A、图2图,如图所示,该铝制基座12的上、下侧面121、122 及该结合部123与该铝制鳍片组11的底面111分别设置有一铜质置入层(copper embedding layer)13,但不局限于此,该铜质置入层13可仅被设在该铝制基座12 的该结合部123及/或该下侧面122上。1A and 2 , as shown in the figures, the upper and lower sides 121 and 122 of the aluminum base 12 and the joint 123 and the bottom surface 111 of the aluminum fin group 11 are respectively provided with a copper plate. The copper embedding layer 13 is, but not limited thereto, the copper embedding layer 13 may be provided only on the bonding portion 123 and/or the lower side surface 122 of the aluminum base 12 .

上述铜质置入层13具有一深入面131及一接触表面132,该接触表面132 作为该铜质置入层13的外露表面与该铝制鳍片组11的该底面111及该铝制基座12的该上、下侧面121、122及该结合部123相结合,该深入面131则结合在该铝制鳍片组11的该底面111及该铝制基座12的该上、下侧面121、122及该结合部123内。其中该铜质置入层13可为铜粉粒或铜箔或铜片或液态铜经过机械加工(例如气压、液压、冲压或油压挤压制成)或表面处理制程(如喷涂、印刷)或化学加工处理(如电镀、阳极处理)方式结合形成在该铝制鳍片组11的底面 111与该铝制基座12的上、下侧面121、122及该结合部123上,且部分该铜质置入层13在结合形成的过程中会直接咬合或嵌入或埋入或深入到该铝制鳍片组 11的底面111及该铝制基座12的上、下侧面121、122与该结合部123内沉积形成所述深入面131。借由这样该铜质置入层13不仅结合在该底面111与该上、下侧面121、122及该结合部123上,该深入面131更会咬合或嵌入或埋入或深入到该底面111与该上、下侧面121、122及该结合部123内沉积作为该铜质置入层13的根基,以加强该铜质置入层13的结合力(结合强度),借以可防止该铜质置入层13从该铝制鳍片组11的底面111与该铝制基座12的上、下侧面121、 122及该结合部123上剥落脱离(分离)。借由上述的设置,令该铝制基座12的上、下侧面121、122分别与该铝制鳍片组11的底面111及该铜制热传导元件 16经由该铜质置入层13相结合,该铜制热管14的吸热部141与该铝制基座12 的结合部123的铜质置入层13相结合(如焊接接合)。The above-mentioned copper insertion layer 13 has a deep surface 131 and a contact surface 132, and the contact surface 132 serves as the exposed surface of the copper insertion layer 13, the bottom surface 111 of the aluminum fin group 11 and the aluminum base The upper and lower side surfaces 121 and 122 of the seat 12 are combined with the joint portion 123 , and the deep surface 131 is combined with the bottom surface 111 of the aluminum fin set 11 and the upper and lower side surfaces of the aluminum base 12 . 121 , 122 and the joint portion 123 . Wherein the copper embedded layer 13 can be copper powder or copper foil or copper sheet or liquid copper through mechanical processing (such as air pressure, hydraulic pressure, stamping or hydraulic extrusion) or surface treatment process (such as spraying, printing) Or chemical processing (such as electroplating, anodizing) is formed on the bottom surface 111 of the aluminum fin group 11 and the upper and lower sides 121, 122 of the aluminum base 12 and the joint 123, and part of the The copper intercalation layer 13 will be directly engaged or embedded or embedded or penetrated into the bottom surface 111 of the aluminum fin group 11 and the upper and lower side surfaces 121 and 122 of the aluminum base 12 and the The deep surface 131 is formed by deposition in the bonding portion 123 . In this way, the copper intercalation layer 13 is not only bonded to the bottom surface 111 , the upper and lower side surfaces 121 , 122 and the joint portion 123 , but also the deep surface 131 is engaged or embedded or embedded or penetrated into the bottom surface 111 . The upper and lower side surfaces 121, 122 and the bonding portion 123 are deposited as the foundation of the copper insertion layer 13 to strengthen the bonding force (bonding strength) of the copper insertion layer 13, thereby preventing the copper insertion layer 13. The embedded layer 13 is peeled off (separated) from the bottom surface 111 of the aluminum fin group 11 , the upper and lower side surfaces 121 , 122 of the aluminum base 12 and the joint portion 123 . With the above arrangement, the upper and lower side surfaces 121 and 122 of the aluminum base 12 are respectively combined with the bottom surface 111 of the aluminum fin set 11 and the copper heat conduction element 16 via the copper intercalation layer 13 . , the heat absorbing part 141 of the copper heat pipe 14 is combined with the copper insert layer 13 of the joint part 123 of the aluminum base 12 (eg, welded joint).

另外,该铜制热管14为U型可呈正置或倒置置设,且分别与该铝制基座 12及铝制鳍片组11为相异金属材质,在本实施例该铜制热管14以U型且呈倒置说明,每一只铜制热管14具有一热管腔室144内填充有一工作流体(如纯水),该热管腔室144内壁设置有一毛细结构143(如烧结粉末体、凹槽、网格体、纤维、辨条体或前述任一组合)。In addition, the copper heat pipe 14 is U-shaped and can be set upright or upside down, and is made of different metal materials from the aluminum base 12 and the aluminum fin group 11 respectively. In this embodiment, the copper heat pipe 14 is made of U-shaped and inverted, each copper heat pipe 14 has a heat pipe chamber 144 filled with a working fluid (such as pure water), and a capillary structure 143 (such as sintered powder, grooves, meshes, fibers, bars, or any combination of the foregoing).

该铜制热管14具有该吸热部141与至少一散热部142及一连接该吸热部141 及散热部142之中段145,该散热部142贯穿该铝制鳍片组11的该透孔113并位于该铝制基座12的上侧面121上方,该吸热部141结合该铝制基座12的该结合部123上,该吸热部141将吸收发热源的热量传送至远端的散热部142上再经由该铝制鳍片组11向外散热;该吸热部141具有一热管接触面1411及一热管结合面1412,该吸热部141的热管接触面1411系平齐该铝制基座12的该下侧面122,该吸热部141的热管结合面1412与该结合部123的该铜质置入层 13相焊接接合,该散热部142则穿设该鳍片110的透孔113并与该凸缘1131的凸缘内侧面1132相紧配结合,但不局限于此。在另外一替代实施,该铜制热管 14的散热部142与该透孔113的凸缘1131为松配结合,通过该凸缘内侧面1132 上设有该铜质置入层13与该铜制热管14的散热部142结合(如焊接接合)。The copper heat pipe 14 has the heat absorption part 141 and at least one heat dissipation part 142 and a middle section 145 connecting the heat absorption part 141 and the heat dissipation part 142 . The heat dissipation part 142 penetrates the through hole 113 of the aluminum fin set 11 . and located above the upper side surface 121 of the aluminum base 12 , the heat absorbing portion 141 is combined with the joint portion 123 of the aluminum base 12 , and the heat absorbing portion 141 transmits the heat absorbed by the heat source to the remote heat dissipation The heat-absorbing portion 142 dissipates heat through the aluminum fin set 11 ; the heat-absorbing portion 141 has a heat-pipe contact surface 1411 and a heat-pipe joint surface 1412 , and the heat-absorbing portion 141 has a heat-pipe contact surface 1411 flush with the aluminum The lower side surface 122 of the base 12 , the heat pipe joint surface 1412 of the heat absorbing portion 141 and the copper insert layer 13 of the joint portion 123 are welded and joined, and the heat dissipation portion 142 passes through the through holes of the fins 110 113 and tightly fit with the inner side surface 1132 of the flange 1131, but not limited to this. In another alternative implementation, the heat dissipation portion 142 of the copper heat pipe 14 and the flange 1131 of the through hole 113 are loosely coupled, and the copper insert layer 13 and the copper material are provided on the inner side surface 1132 of the flange. The heat dissipation portion 142 of the heat pipe 14 is bonded (eg, welded).

在前述铜制热管14的另外一替代实施例,参阅图3,辅以参阅图1A,该铜制热管14为U型且呈正置,该铜制热管14之中段145被当作为该吸热部141 结合在该铝制基座12的该结合部123上,该铜制热管14的前、后端分别作为散热部142垂直该铝制基座12,并穿设有铝制鳍片组11,所述的这些复数鳍片 110与该铜制热管14的散热部142呈垂直态样,且每两鳍片110之间的气流通道114系平行该铝制基座12的上侧面121。In another alternative embodiment of the aforementioned copper heat pipe 14 , please refer to FIG. 3 , with reference to FIG. 1A , the copper heat pipe 14 is U-shaped and upright, and the middle section 145 of the copper heat pipe 14 is used as the heat absorbing part 141 is combined on the joint portion 123 of the aluminum base 12, the front and rear ends of the copper heat pipe 14 are respectively used as the heat dissipation portion 142 to be perpendicular to the aluminum base 12, and the aluminum fin set 11 is passed through, The plurality of fins 110 are perpendicular to the heat dissipation portion 142 of the copper heat pipe 14 , and the airflow channel 114 between each two fins 110 is parallel to the upper side surface 121 of the aluminum base 12 .

再者,虽然图中表示该铜制热管14的散热部142的截面是圆形,该吸热部 141的热管接触面1411为一平面,并平齐该铝制基座12的下侧面122,以使该吸热部141的截面是D形(或扁平状)。但不局限于此,在其他替代实施,该吸热部141及散热部142的截面可同为圆形或扁平状或D形状。Furthermore, although the cross section of the heat dissipation portion 142 of the copper heat pipe 14 is shown as a circle, the heat pipe contact surface 1411 of the heat absorption portion 141 is a plane and is flush with the lower side surface 122 of the aluminum base 12, The cross section of the heat absorbing portion 141 is D-shaped (or flat). However, it is not limited to this, and in other alternative implementations, the cross-sections of the heat absorbing portion 141 and the heat dissipating portion 142 may both be circular, flat or D-shaped.

续参阅图1B、图2B,该铜制热传导元件16为一铜板体(如铜底板),在本实施例该铜制热传导元件16与该铝制基座12为相异金属材质,但与铜制热管 14为相同金属材质。并该铜制热传导元件16具有一传热面161与一吸热面162,该传热面161分别与该铝制基座12的该下侧面122的铜质置入层13及该铜制热管14的该热管接触面1411相结合(如焊接接合)。1B and FIG. 2B, the copper heat conduction element 16 is a copper plate body (such as a copper base plate). In this embodiment, the copper heat conduction element 16 and the aluminum base 12 are made of different metal materials, but the copper heat conduction element 16 is made of different metals. The heating pipes 14 are made of the same metal material. And the copper heat conduction element 16 has a heat transfer surface 161 and a heat absorption surface 162, the heat transfer surface 161 is respectively connected with the copper embedded layer 13 of the lower side surface 122 of the aluminum base 12 and the copper heat pipe The heat pipe contact surfaces 1411 of 14 are joined (eg welded joints).

该铜制热传导元件16的吸热面162与一发热元件(如中央处理器或图形处理器;图中未示)相贴设,该吸热面162是用以将吸附该发热元件产生的热量传导至该传热面161上,使该铜制热管14的吸热部141的热管接触面1411吸附该传热面161热量,经由传导至远端的散热部142上,再借由该铝制鳍片组11将该散热部142上的热量向外排出散热。The heat-absorbing surface 162 of the copper heat-conducting element 16 is attached to a heating element (such as a central processing unit or a graphics processor; not shown in the figure), and the heat-absorbing surface 162 is used to absorb the heat generated by the heating element. Conducted to the heat transfer surface 161, so that the heat pipe contact surface 1411 of the heat absorbing part 141 of the copper heat pipe 14 absorbs the heat of the heat transfer surface 161, and then conducts to the heat dissipation part 142 at the far end, and then uses the aluminum The fin group 11 discharges the heat on the heat dissipation portion 142 to the outside for heat dissipation.

同时该传热面161上的部份热量会被该铝制基座12的下侧面122的铜质置入层13所吸附,并通过铝制基座12向外进行热交换。At the same time, part of the heat on the heat transfer surface 161 will be absorbed by the copper embedded layer 13 on the lower side surface 122 of the aluminum base 12 , and the heat exchange will be performed outward through the aluminum base 12 .

因此,借由本实用新型的铝制基座12及/或铝制鳍片组11的欲结合部位设置有所述铜质置入层13,使得该铝制基座12可直接跟相异金属的铜制热管14 及/或铜制热传导元件16以及该铝制鳍片组11不需经由化镍处理即可直接焊接,借此不仅能有效降低成本,且还可达到环保及解决现有镍磷原物料短缺的问题。Therefore, the copper intercalation layer 13 is provided at the position to be combined with the aluminum base 12 and/or the aluminum fin set 11 of the present invention, so that the aluminum base 12 can be directly connected with the dissimilar metals. The copper heat pipe 14 and/or the copper heat conduction element 16 and the aluminum fin group 11 can be directly welded without nickel treatment, which can not only effectively reduce the cost, but also achieve environmental protection and solve the problem of existing nickel phosphorus shortage of raw materials.

以上说明对本实用新型而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离权利要求所限定的精神和范围的情况下,可作出许多修改、变化或等效,但都将落入本实用新型的保护范围之内。The above description is only illustrative rather than restrictive for the present invention. Those skilled in the art will understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined by the claims. But all will fall within the protection scope of the present invention.

Claims (8)

1. A heat sink assembly, comprising:
an aluminum base having an upper side and at least a bonding portion, the bonding portion having a copper embedding layer;
at least one aluminum fin group which is formed by mutually buckling a plurality of fins and is positioned or combined above the aluminum base, wherein each fin is provided with at least one through hole which penetrates through the fins, an air flow channel is defined between every two fins, and the air flow channel is vertical to or parallel to the upper side surface of the aluminum base;
the U-shaped copper heat pipe is arranged upright or inverted, is provided with at least one heat dissipation part penetrating through the through hole of the at least one aluminum fin group and is also provided with a heat absorption part arranged at the combination part of the aluminum base, and the heat absorption part is combined with the aluminum base through the copper embedded layer.
2. The heat sink assembly of claim 1, wherein: the aluminum base is provided with a lower side surface, the combining part is a groove or a through hole and is selectively positioned on the upper side surface or the lower side surface or between the upper side surface and the lower side surface of the aluminum base, and the at least one aluminum fin group is provided with a bottom surface which corresponds to the upper side surface of the aluminum base.
3. The heat sink assembly of claim 2, wherein: at least one of the bottom surface of the at least one aluminum fin group and the upper side surface of the aluminum base is provided with the copper embedding layer, so that the bottom surface of the at least one aluminum fin group and the upper side surface of the aluminum base are combined through the copper embedding layer.
4. The heat sink assembly of claim 2, wherein: the combining part is arranged on the lower side surface of the aluminum base, and the heat absorbing part is combined with the copper embedded layer of the combining part.
5. The heat sink assembly of claim 2, wherein: also comprises a copper heat conduction element with a heat transfer surface, and the copper embedded layer arranged on the lower side surface of the aluminum base is combined with the heat transfer surface of the copper heat conduction element.
6. The heat sink assembly of claim 3, wherein: the copper embedded layer is formed on the bottom surface of the at least one aluminum fin set, the upper side surface of the aluminum base and the combining portion by a mechanical processing or surface treatment process or a chemical processing.
7. The heat sink assembly of claim 3, wherein: the copper embedded layer has a deep surface and a contact surface, the contact surface is combined on the bottom surface of the at least one aluminum fin group and the upper side surface and the combining portion of the aluminum base, and the deep surface is combined in the bottom surface of the at least one aluminum fin group and the upper side surface and the combining portion of the aluminum base.
8. The heat sink assembly of claim 1, wherein: the through hole of each fin is provided with a flange which protrudes from one side of the fin and defines a flange inner side surface, the flange inner side surface is provided with the copper embedded layer, and the copper embedded layer is combined with the heat dissipation part.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114269137A (en) * 2022-01-28 2022-04-01 奇鋐科技股份有限公司 Cooling device combination
US12146714B2 (en) 2022-01-28 2024-11-19 Asia Vital Components Co., Ltd. Heat dissipation device assembly

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114269137A (en) * 2022-01-28 2022-04-01 奇鋐科技股份有限公司 Cooling device combination
US12146714B2 (en) 2022-01-28 2024-11-19 Asia Vital Components Co., Ltd. Heat dissipation device assembly

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