CN212207728U - A lens-enhancing sheet that is easy to repair - Google Patents
A lens-enhancing sheet that is easy to repair Download PDFInfo
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- CN212207728U CN212207728U CN202021147728.4U CN202021147728U CN212207728U CN 212207728 U CN212207728 U CN 212207728U CN 202021147728 U CN202021147728 U CN 202021147728U CN 212207728 U CN212207728 U CN 212207728U
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- 238000000576 coating method Methods 0.000 claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 18
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052709 silver Inorganic materials 0.000 claims abstract description 14
- 239000004332 silver Substances 0.000 claims abstract description 14
- 239000000758 substrate Substances 0.000 claims abstract description 11
- 239000010410 layer Substances 0.000 claims description 54
- 239000011247 coating layer Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 4
- 239000013078 crystal Substances 0.000 claims description 3
- 230000003667 anti-reflective effect Effects 0.000 claims 2
- 239000003795 chemical substances by application Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 238000007654 immersion Methods 0.000 abstract description 2
- 230000007704 transition Effects 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 238000000985 reflectance spectrum Methods 0.000 description 6
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 230000003595 spectral effect Effects 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000005331 crown glasses (windows) Substances 0.000 description 1
- 239000005308 flint glass Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型涉及一种便于返修的增透镜片,包括镜片基底、镀制于所述镜片基底外侧面的厚度为2~4nm的银层以及镀制于所述银层外侧面的增透膜层。增透镜片采用超薄AG作为基底和减反射膜AR膜层之间的过渡层,超薄层AG具有可见光波段低折射率和低吸收特性,不会因此减弱增透膜减反射效果,而且能在出现镀膜品质问题后利用化学浸泡法去除AG层,能起到彻底剥离AR膜的效果,然后重新沉积增透膜即可,能提高增透镜片的返修率,降低生产成本,对工业应用具有突出贡献。
The utility model relates to a lens enhancement sheet which is convenient for repairing, comprising a lens base, a silver layer with a thickness of 2-4 nm plated on the outer side of the lens base, and an anti-reflection film plated on the outer side of the silver layer . The lens enhancement sheet uses ultra-thin AG as the transition layer between the substrate and the AR film layer of the anti-reflection film. The ultra-thin layer of AG has the characteristics of low refractive index and low absorption in the visible light band, which will not weaken the anti-reflection effect of the anti-reflection film, and can After the coating quality problem occurs, the chemical immersion method is used to remove the AG layer, which can completely peel off the AR film, and then redeposit the anti-reflection film, which can improve the repair rate of the lens-enhancing sheet and reduce the production cost, which is suitable for industrial applications. Outstanding Contribution.
Description
技术领域technical field
本实用新型涉及光学领域,特别涉及一种便于返修的增透镜片。The utility model relates to the field of optics, in particular to a lens-enhancing sheet which is convenient for repairing.
背景技术Background technique
光线垂直入射在普通的玻璃表面上时,入射面的反射光强度与入射光的强度比值(反射率)只决定于相邻介质的折射率的比值:折射率为1.52的冕牌玻璃每个表面的反射约为4.2%左右。折射率较高的火石玻璃则表面反射更为显著。这种表面反射造成了两个严重的后果:光能量损失使象的亮度降低;表面反射光经过多次反射或漫射,有一部分成为杂散光,最后也到达象平面使象的衬度降低图象质量,特别是电视、电影摄影镜头等复杂系统都包含了很多个与空气相邻的表面,如不镀上增透膜其性能就会大大降低,因此这些仪器都是要在表面上镀制一层增透膜的。When light is vertically incident on an ordinary glass surface, the ratio of the intensity of the reflected light on the incident surface to the intensity of the incident light (reflectivity) is only determined by the ratio of the refractive index of the adjacent medium: each surface of crown glass with a refractive index of 1.52 The reflection is about 4.2%. Flint glass with a higher refractive index has a more pronounced surface reflection. This surface reflection has two serious consequences: the loss of light energy reduces the brightness of the image; the surface reflected light is reflected or diffused for many times, and part of it becomes stray light, and finally reaches the image plane to reduce the contrast of the image. Image quality, especially complex systems such as television and film camera lenses, contain many surfaces adjacent to the air. If they are not coated with anti-reflection coatings, their performance will be greatly reduced. Therefore, these instruments are coated on the surface. An anti-reflection coating.
应用于可见光谱区的光学仪器非常多,就其产量来说占据了减反射膜的绝大部分,几乎在所有的光学器件上都要进行减反处理。特别是可见视觉光学镜头的镜片表面一般都要镀可见宽度增透膜,以提高镜头通光量,减少鬼影等像质问题。There are many optical instruments used in the visible spectral region, accounting for the vast majority of anti-reflection coatings in terms of output, and anti-reflection processing is required on almost all optical devices. In particular, the surface of the lens of visible vision optical lenses is generally coated with a visible width antireflection coating to improve the light throughput of the lens and reduce image quality problems such as ghost images.
镀膜工艺通常是采用PVD(物理气相沉积)技术,虽然现在镀膜设备及工艺技术成熟,但膜厚的控制精度是纳米级的,而且增透膜除了光谱反射率指标要求,还有光洁度、牢固度等性能要求。因此若出现镀膜指标不合格或其它性能指标不合格的情况,往往只能报废镜片,因为要把沉积在镜片表面的膜层完全去除干净是很困难的,用化学法无法将膜层去除干净,残留不均的膜层会影响膜色,出现色斑等异常;物理重抛法则会因为出去镜片基材过多而导致镜片矢高不合格等问题。返修成本高且成品率低。The coating process usually adopts PVD (Physical Vapor Deposition) technology. Although the coating equipment and process technology are mature now, the control accuracy of the film thickness is nano-level, and the anti-reflection coating is not only required by the spectral reflectance index, but also has smoothness and firmness. and other performance requirements. Therefore, if the coating index is unqualified or other performance indexes are unqualified, the lens can only be scrapped, because it is very difficult to completely remove the film deposited on the surface of the lens, and the film cannot be removed by chemical methods. The uneven residual film will affect the color of the film, and there will be abnormalities such as color spots; the physical re-throwing law will cause problems such as unqualified lens sag height due to the excessive removal of the lens substrate. Rework costs are high and yields are low.
实用新型内容Utility model content
本实用新型提供一种便于返修的增透镜片,本实用新型的便于返修的增透镜片,若出现镀膜指标不合格或其它性能指标不合格的情况时,能将镜片上所镀制的膜层去除干净,而且镀制成功后不会减弱减反效果,使其在可见光范围内增透效果优良。The utility model provides a lens-enhancing sheet that is convenient for repairing. The lens-enhancing sheet of the utility model is convenient for repairing. If the coating index is unqualified or other performance indexes are unqualified, the film layer plated on the lens can be removed. It can be removed cleanly, and the anti-reflection effect will not be weakened after successful plating, so that it has excellent anti-reflection effect in the visible light range.
本实用新型通过以下技术方案实现:The utility model is realized through the following technical solutions:
一种便于返修的增透镜片,包括镜片基底、镀制于所述镜片基底外侧面的厚度为2~4nm的银层以及镀制于所述银层外侧面的增透膜层。A lens enhancement sheet which is convenient for repairing comprises a lens base, a silver layer with a thickness of 2-4 nm plated on the outer side of the lens base, and an anti-reflection film plated on the outer side of the silver layer.
优选地,所述的镜片基底为折射率范围为1.46-2.1的玻璃或者1.38-2.4的晶体。Preferably, the lens substrate is glass with a refractive index range of 1.46-2.1 or a crystal with a refractive index of 1.38-2.4.
优选地,所述的增透膜层包括从里向外依次堆叠而成的厚度为25.1-28.7nm的第一H4膜层、厚度为35.4-33.2nm的第一MgF2膜层、厚度为130.4-139.0nm的第二H4膜层和厚度为87.1-92.2nm的第二MgF2膜层。Preferably, the anti-reflection film layer includes a first H4 film layer with a thickness of 25.1-28.7 nm, a first MgF 2 film layer with a thickness of 35.4-33.2 nm, and a thickness of 130.4 nm, which are sequentially stacked from the inside to the outside. -139.0nm second H4 film and 87.1-92.2nm thick second MgF2 film.
一种便于返修的增透镜片的制备方法,包括如下步骤:先将镜片基底清洗干净,然后再镜片基底外侧面上镀制2~4nm的银层,最后将所述的增透膜层镀制于所述银层外侧面。A method for preparing a lens enhancement sheet that is easy to repair, comprising the following steps: first cleaning a lens substrate, then plating a 2-4 nm silver layer on the outer surface of the lens substrate, and finally plating the antireflection film layer on the outer side of the silver layer.
较之前的现有技术,本实用新型具有如下有益效果:本实用新型的增透镜片采用超薄AG作为基底和减反射膜AR膜层之间的过渡层,超薄层AG具有可见光波段低折射率和低吸收特性,不仅不会因此减弱增透膜减反射效果,而且能在出现镀膜品质问题后利用化学浸泡法去除AG层,即能起到彻底剥离AR膜的效果,然后重新沉积增透膜即可,因此能提高增透镜片的返修率,从而降低生产成本,对工业应用具有突出的贡献。Compared with the prior art, the present invention has the following beneficial effects: the lens-enhancing sheet of the present invention adopts ultra-thin AG as the transition layer between the substrate and the AR film layer of the anti-reflection film, and the ultra-thin layer AG has low refraction in the visible light band. It not only does not weaken the anti-reflection effect of the anti-reflection coating, but also can remove the AG layer by chemical immersion after the coating quality problem occurs, which can completely peel off the AR coating, and then redeposit the anti-reflection coating. Therefore, the repair rate of the lens-enhancing sheet can be increased, thereby reducing the production cost and making outstanding contributions to industrial applications.
附图说明Description of drawings
图1是本实用新型实施例1的结构示意图。FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
图2是本实用新型实施例1的380-780nm波长范围内的反射率光谱图。FIG. 2 is a reflectance spectrum diagram in the wavelength range of 380-780 nm in Example 1 of the present invention.
图3是本实用新型实施例2的380-780nm波长范围内的反射率光谱图。FIG. 3 is a reflectance spectrum diagram in the wavelength range of 380-780 nm in Example 2 of the present invention.
图4是本实用新型实施例3的380-780nm波长范围内的反射率光谱图。FIG. 4 is a reflectance spectrum diagram in the wavelength range of 380-780 nm in Example 3 of the present invention.
图5是本实用新型实施例4的380-780nm波长范围内的反射率光谱图。FIG. 5 is a reflectance spectrum diagram in the wavelength range of 380-780 nm in Example 4 of the present invention.
图6是本实用新型实施例5的380-780nm波长范围内的反射率光谱图。FIG. 6 is a reflectance spectrum diagram in the wavelength range of 380-780 nm in Example 5 of the present utility model.
图7是本实用新型实施例6的380-780nm波长范围内的反射率光谱图。FIG. 7 is a reflectance spectrum diagram in the wavelength range of 380-780 nm in Example 6 of the present invention.
具体实施方式Detailed ways
下面结合具体实施方式对本实用新型进一步阐述:Below in conjunction with specific embodiment, the utility model is further elaborated:
实施例1Example 1
如图1所示,一种便于返修的增透镜片,包括镜片基底1、镀制于所述镜片基底1外侧面的厚度为2~4nm的银层2以及镀制于所述银层2外侧面的增透膜层3。As shown in FIG. 1 , a lens-enhancing sheet for easy repair includes a lens base 1 , a silver layer 2 with a thickness of 2-4 nm plated on the outer side of the lens base 1 , and a silver layer 2 plated on the outside of the silver layer 2 Anti-reflection coating layer 3 on the side.
本实施例所述的镜片基底1是K9玻璃N=1.52。The lens substrate 1 described in this embodiment is K9 glass with N=1.52.
所述的增透膜层3包括从里向外依次堆叠而成的厚度为27.9nm的第一H4膜层3-1、厚度为32.2nm的第一MgF2膜层3-2、厚度为135.0nm的第二H4膜层3-3和厚度为89.5nm的第二MgF2膜层3-4。The anti-reflection film layer 3 includes a first H4 film layer 3-1 with a thickness of 27.9 nm, a first MgF 2 film layer 3-2 with a thickness of 32.2 nm, and a thickness of 135.0 nm, which are sequentially stacked from the inside to the outside. A second H4 film layer 3-3 with a thickness of 89.5 nm and a second MgF2 film layer 3-4 with a thickness of 89.5 nm.
实施例2Example 2
与上述实施例1不同的是,本实施例所述的增透膜层3包括从里向外依次堆叠而成的厚度为27.1nm的第一H4膜层3-1、厚度为31.2nm的第一MgF2膜层3-2、厚度为131.0.0nm的第二H4膜层3-3和厚度为86.8nm的第二MgF2膜层3-4。Different from the above Embodiment 1, the anti-reflection film layer 3 in this embodiment includes a first H4 film layer 3-1 with a thickness of 27.1 nm and a first H4 film layer 3-1 with a thickness of 31.2 nm, which are sequentially stacked from the inside to the outside. A MgF 2 film layer 3-2, a second H4 film layer 3-3 with a thickness of 131.0.0 nm, and a second MgF 2 film layer 3-4 with a thickness of 86.8 nm.
实施例3Example 3
与上述实施例1不同的是,本实施例所述的增透膜层3包括从里向外依次堆叠而成的厚度为28.7nm的第一H4膜层3-1、厚度为33.2nm的第一MgF2膜层3-2、厚度为139.0nm的第二H4膜层3-3和厚度为92.2nm的第二MgF2膜层3-4。Different from the above-mentioned Embodiment 1, the anti-reflection film layer 3 in this embodiment includes a first H4 film layer 3-1 with a thickness of 28.7 nm and a first H4 film layer 3-1 with a thickness of 33.2 nm, which are sequentially stacked from the inside to the outside. A MgF 2 film layer 3-2, a second H4 film layer 3-3 with a thickness of 139.0 nm, and a second MgF 2 film layer 3-4 with a thickness of 92.2 nm.
实施例4Example 4
本实施例所述的镜片基底1是石英晶体N=1.55The lens substrate 1 described in this embodiment is a quartz crystal N=1.55
所述的增透膜层3包括从里向外依次堆叠而成的厚度为25.9nm的第一H4膜层3-1、厚度为36.5nm的第一MgF2膜层3-2、厚度为134.4nm的第二H4膜层3-3和厚度为89.8nm的第二MgF2膜层3-4。The anti-reflection film layer 3 includes a first H4 film layer 3-1 with a thickness of 25.9 nm, a first MgF 2 film layer 3-2 with a thickness of 36.5 nm, and a thickness of 134.4 nm, which are sequentially stacked from the inside to the outside. A second H4 film layer 3-3 with a thickness of 89.8 nm and a second MgF2 film layer 3-4 with a thickness of 89.8 nm.
实施例5Example 5
与实施例4不同的是,本实施所述的增透膜层3包括从里向外依次堆叠而成的厚度为25.1nm的第一H4膜层3-1、厚度为35.4nm的第一MgF2膜层3-2、厚度为130.4nm的第二H4膜层3-3和厚度为87.1nm的第二MgF2膜层3-4。Different from Example 4, the anti-reflection coating layer 3 in this embodiment includes a first H4 coating layer 3-1 with a thickness of 25.1 nm and a first MgF layer with a thickness of 35.4 nm, which are sequentially stacked from the inside to the outside. 2 film layer 3-2, a second H4 film layer 3-3 with a thickness of 130.4 nm, and a second MgF 2 film layer 3-4 with a thickness of 87.1 nm.
实施例6Example 6
与实施例4不同的是,本实施所述的增透膜层3包括从里向外依次堆叠而成的厚度为26.7nm的第一H4膜层3-1、厚度为37.6nm的第一MgF2膜层3-2、厚度为138.4nm的第二H4膜层3-3和厚度为92.5nm的第二MgF2膜层3-4。Different from Example 4, the anti-reflection coating layer 3 in this embodiment includes a first H4 coating layer 3-1 with a thickness of 26.7 nm and a first MgF layer with a thickness of 37.6 nm, which are sequentially stacked from the inside to the outside. 2 film layers 3-2, a second H4 film layer 3-3 with a thickness of 138.4 nm, and a second MgF 2 film layer 3-4 with a thickness of 92.5 nm.
如图2-7所示,图2中细线所表示的是未镀制银层的增透膜的在380-780nm波长范围内的图谱,粗线是有镀制银层的增透膜的在380-780nm波长范围内的图谱,可见镀制银层后对其在380-780nm波长范围并没有减弱增透膜减反射效果,在实际应用中,能在出现镀膜品质问题后利用化学浸泡法去除AG层,即能起到彻底剥离AR膜的效果,然后重新沉积增透膜即可,因此能提高增透镜片的返修率,从而降低生产成本,对工业应用具有突出的贡献。As shown in Figure 2-7, the thin line in Figure 2 represents the spectrum of the anti-reflection coating without silver coating in the wavelength range of 380-780nm, and the thick line is the anti-reflection coating with silver coating. In the spectrum in the wavelength range of 380-780nm, it can be seen that the anti-reflection effect of the anti-reflection coating is not weakened in the wavelength range of 380-780nm after the silver coating. Removing the AG layer can completely peel off the AR film, and then redeposit the anti-reflection film. Therefore, the repair rate of the lens-enhancing sheet can be improved, thereby reducing the production cost and making outstanding contributions to industrial applications.
本实用新型并不只仅仅局限于上述实施例,凡是依据本实用新型原理的任何改进或替换,均应在本实用新型的保护范围之内。The present invention is not only limited to the above-mentioned embodiments, and any improvement or replacement based on the principles of the present invention shall fall within the protection scope of the present invention.
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CN111552012A (en) * | 2020-06-19 | 2020-08-18 | 福建福特科光电股份有限公司 | Anti-reflection lens convenient to repair and preparation method thereof |
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CN111552012B (en) * | 2020-06-19 | 2025-03-11 | 福建福特科光电股份有限公司 | A lens enhancement sheet convenient for repair and preparation method thereof |
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