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CN111975596A - A profiling grinding device suitable for underwater environment - Google Patents

A profiling grinding device suitable for underwater environment Download PDF

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Publication number
CN111975596A
CN111975596A CN202010853976.9A CN202010853976A CN111975596A CN 111975596 A CN111975596 A CN 111975596A CN 202010853976 A CN202010853976 A CN 202010853976A CN 111975596 A CN111975596 A CN 111975596A
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China
Prior art keywords
chassis
bellows
fixedly connected
air needle
motor
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Pending
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CN202010853976.9A
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Chinese (zh)
Inventor
陈晋市
张晗
石屹然
张志伟
霍东阳
魏星
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Jilin University
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Jilin University
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Priority to CN202010853976.9A priority Critical patent/CN111975596A/en
Publication of CN111975596A publication Critical patent/CN111975596A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Abstract

本发明涉及一种适用于水下环境的仿形研磨装置,属于水下清洁装置领域。支架、排水孔固定在底盘上,密封垫圈与波纹管上方固定连接,波纹管的下方连接在底盘上,电机与充气室之间有密封圈,充气室的圆柱壁上安装充气管路,充气管路的另一端从底盘下穿出,在充气室内部,连通气针的一端与电机输出轴固定连接,在联通气针中段固定连接旋转盘,该旋转盘与充气室上口处转动连接,在该旋转盘上方、连通气针的外部固定连接气囊和研磨网。优点是结构新颖,实现了对复杂孔洞的清洁,确保研磨的效率;采用电泵将清洁区域清洁下来的杂质连同液体、通过一个排水口将波纹管内的液体排出,确保液体的清洁度,避免其污染环境。

Figure 202010853976

The invention relates to a profiling grinding device suitable for underwater environment, belonging to the field of underwater cleaning devices. The bracket and the drain hole are fixed on the chassis, the sealing gasket is fixedly connected to the top of the bellows, the bottom of the bellows is connected to the chassis, there is a sealing ring between the motor and the inflatable chamber, and the inflatable pipe is installed on the cylindrical wall of the inflatable chamber. The other end of the road goes out from the bottom of the chassis. Inside the inflatable chamber, one end of the connecting air needle is fixedly connected to the motor output shaft, and the middle section of the connecting air needle is fixedly connected to a rotating disk, which is rotatably connected to the upper port of the inflatable chamber. The air bag and the grinding net are fixedly connected with the outer part of the air needle above the rotating disk. The advantage is that the structure is novel, which realizes the cleaning of complex holes and ensures the efficiency of grinding; the electric pump is used to clean the impurities in the cleaning area together with the liquid, and the liquid in the bellows is discharged through a drain port to ensure the cleanliness of the liquid and avoid it. polluted environment.

Figure 202010853976

Description

一种适用于水下环境的仿形研磨装置A profiling grinding device suitable for underwater environment

技术领域technical field

本发明属于水下清洁装置领域,具体涉及一种应用于水下环境的可以对小孔进行清洁并将杂物回收的仿形研磨装置。The invention belongs to the field of underwater cleaning devices, and in particular relates to a profiling grinding device used in an underwater environment, which can clean small holes and recover sundries.

背景技术Background technique

水下环境的各类设施由于水中各类物质的侵蚀容易在表面附着一定的杂物,尤其是较小的孔结构,因而影响各种设备的安装或者传感器的传感范围。同时,为保证水下的环境质量,许多应用领域需要将清理掉的杂物进行回收处理,避免对水体造成污染,现有的处理方式一般为使用研磨头,采用与地面情况一致的做法对水下细小孔洞结构进行清洁,这种做法难以将清理掉的杂物进行回收,使用时需要针对不同尺寸的孔洞使用相应的研磨工具,定位不准或尺寸判断有误常会导致刚性研磨头将孔洞结构破坏,因此需要一种对结构破坏性较小的研磨机构进行水下加工。Due to the erosion of various substances in the water, various facilities in the underwater environment are prone to attach certain sundries to the surface, especially the small pore structure, thus affecting the installation of various equipment or the sensing range of the sensor. At the same time, in order to ensure the quality of the underwater environment, many application fields need to recycle the cleaned up debris to avoid pollution to the water body. It is difficult to recycle the cleaned debris. When using, it is necessary to use corresponding grinding tools for holes of different sizes. Inaccurate positioning or wrong size judgment will often cause the rigid grinding head to remove the hole structure. Therefore, there is a need for underwater machining of a grinding mechanism that is less structurally destructive.

发明内容SUMMARY OF THE INVENTION

本发明提供一种适用于水下环境的仿形研磨装置,以解决目前对水下环境复杂孔洞的清洁时存在的孔洞结构易被破坏的问题。The invention provides a profiling grinding device suitable for underwater environment, so as to solve the problem that the hole structure is easy to be damaged when cleaning complex holes in the underwater environment at present.

本发明采取的技术方案是:支架通过螺钉固定连接在底盘上,排水孔固定在底盘上,密封垫圈与波纹管上方固定连接,波纹管的下方连接在底盘上,电机通过电机支架连接在底盘上,电机与充气室之间有密封圈,充气室的圆柱壁上安装充气管路,充气管路的另一端从底盘下穿出,在充气室内部,连通气针的一端与电机输出轴固定连接,在联通气针中段固定连接旋转盘,该旋转盘与充气室上口处转动连接,在该旋转盘上方、连通气针的外部固定连接气囊和研磨网;The technical scheme adopted by the present invention is as follows: the bracket is fixedly connected to the chassis through screws, the drainage hole is fixed to the chassis, the sealing washer is fixedly connected to the upper part of the bellows, the lower part of the bellows is connected to the chassis, and the motor is connected to the chassis through the motor bracket , There is a sealing ring between the motor and the inflatable chamber. An inflatable pipe is installed on the cylindrical wall of the inflatable chamber. The other end of the inflatable pipe is pierced from the bottom of the chassis. Inside the inflatable chamber, one end of the connecting gas needle is fixedly connected to the motor output shaft , a rotating disk is fixedly connected in the middle section of the connecting air needle, the rotating disk is rotatably connected with the upper mouth of the inflatable chamber, and the airbag and the grinding net are fixedly connected above the rotating disk and the outside of the connecting air needle;

所述连通气针的上联接口位于气囊内,下联接口位于充气室内。The upper connection port of the air needle is located in the air bag, and the lower connection port is located in the inflation chamber.

本发明优点是结构新颖,使用柔性的气囊和研磨网作为研磨结构,该结构可以通过向气囊内充气,使气囊和研磨网膨胀到所需的形状,且随着研磨的进行可以时刻改变形状,实现了对复杂孔洞的清洁,确保研磨的效率;通过将加工区域密封,同时采用电泵将清洁区域清洁下来的杂质连同液体、通过一个排水口将波纹管内的液体排出,将清洁时掉落下的杂质排出,确保液体的清洁度,避免其污染环境。The advantage of the invention is that the structure is novel, and the flexible air bag and the grinding net are used as the grinding structure. The structure can expand the air bag and the grinding net to the required shape by inflating the air bag, and the shape can be changed at any time as the grinding progresses. It realizes the cleaning of complex holes and ensures the efficiency of grinding; by sealing the processing area, and using an electric pump to remove the impurities from the cleaning area together with the liquid, the liquid in the bellows is discharged through a drain port, and the liquid that falls off during cleaning is discharged. The impurities are discharged to ensure the cleanliness of the liquid and prevent it from polluting the environment.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2是本发明的研磨网、气囊、旋转盘和连通气针的剖视图;Fig. 2 is the sectional view of the grinding net of the present invention, air bag, rotating disk and communicating gas needle;

图3是本发明气囊收缩示意图;3 is a schematic diagram of the contraction of the airbag of the present invention;

图4是本发明气囊充气示意图。Figure 4 is a schematic diagram of the airbag inflation of the present invention.

具体实施方式Detailed ways

参见图1,支架13通过螺钉固定连接在底盘7上,排水孔6固定在底盘上,用于与电泵的连接,密封垫圈4与波纹管5上方固定连接,波纹管5的下方连接在底盘7上,电机12通过电机支架13连接在底盘7上,电机12与充气室9之间有密封圈11,避免充气时气体从两者连接处逃逸,造成气囊3内气压不稳,充气室9的圆柱壁上安装充气管路10,充气管路10的另一端从底盘7下穿出,用于连接气泵;参见图2,在充气室9内部,连通气针14的一端与电机12输出轴固定连接,使之可以与电机输出轴一同旋转,在联通气针14中段固定连接旋转盘8,该旋转盘8与充气室9上口处转动连接,该旋转盘8的作用为阻挡空气从充气室逃逸,在该旋转盘8上方、连通气针14的外部固定连接气囊3和研磨网2,气囊3、研磨网2和旋转盘8与连通气针14同步旋转;Referring to FIG. 1, the bracket 13 is fixedly connected to the chassis 7 by screws, the drain hole 6 is fixed to the chassis for connection with the electric pump, the sealing gasket 4 is fixedly connected to the top of the bellows 5, and the bottom of the bellows 5 is connected to the chassis 7, the motor 12 is connected to the chassis 7 through the motor bracket 13, and there is a sealing ring 11 between the motor 12 and the inflatable chamber 9 to prevent the gas from escaping from the connection between the two during inflation, causing the air pressure in the air bag 3 to be unstable, and the inflatable chamber 9 Inflatable pipeline 10 is installed on the cylindrical wall of the cylinder, and the other end of the inflatable pipeline 10 is pierced from the bottom of the chassis 7 to connect the air pump; referring to FIG. It is fixedly connected so that it can rotate together with the motor output shaft, and the rotating disk 8 is fixedly connected in the middle section of the connecting air needle 14, and the rotating disk 8 is rotatably connected with the upper port of the air chamber 9. The chamber escapes, the airbag 3 and the grinding net 2 are fixedly connected above the rotating disc 8 and the outside of the communicating gas needle 14, and the airbag 3, the grinding net 2 and the rotating disc 8 rotate synchronously with the communicating gas needle 14;

所述连通气针14的上联接口141位于气囊3内,下联接口142位于充气室9内,用于将气体从充气室输送至气囊3内。The upper connection port 141 of the communication needle 14 is located in the airbag 3 , and the lower connection port 142 is located in the inflatable chamber 9 , and is used for delivering gas from the inflatable chamber to the airbag 3 .

工作原理working principle

使用时,将连通气针14、研磨网2,气囊3伸入待加工工件1的孔内,之后通过充气管路10向充气室9内注入空气,再由连通气针14的上联接口141和下联接口142将气体从充气室输送至气囊3内,气囊带动研磨网2膨胀,使研磨网2与待加工表面贴合,此时启动电机12,电机输出轴与联通气针14相连,连通气针14也与旋转盘08相连,气囊3和研磨网2均固定在旋转8上,与旋转盘8一同旋转,从而完成对待加工表面的研磨加工;气囊的充气和收缩示意图如图3、4;When in use, connect the air needle 14, the grinding net 2, and the air bag 3 into the hole of the workpiece 1 to be processed, and then inject air into the air chamber 9 through the inflation pipeline 10, and then connect the air needle 14 through the upper connecting interface 141. And the lower connection interface 142 transports the gas from the inflatable chamber to the air bag 3, the air bag drives the grinding net 2 to expand, so that the grinding net 2 is attached to the surface to be processed, at this time, the motor 12 is started, and the motor output shaft is connected with the connecting air needle 14. The ventilation needle 14 is also connected to the rotating disc 08, and the airbag 3 and the grinding net 2 are fixed on the rotating disc 8 and rotate together with the rotating disc 8, thereby completing the grinding process of the surface to be processed; the schematic diagrams of the inflation and contraction of the airbag are shown in Figures 3 and 4 ;

在研磨加工过程中,为保证碎屑不会逃逸到水中,避免对诸如核电站乏燃料水池等对水的质量要求较高的应用地点造成污染,本发明设计了液体抽取这一步骤,将电泵的吸水口连接至本发明的排水口6,随着研磨网对待加工孔的清洁,随时将清洁下的碎屑同波纹管5内的液体一同抽出;During the grinding process, in order to ensure that the debris will not escape into the water and avoid pollution to application sites with high water quality requirements, such as the spent fuel pool of a nuclear power plant, the present invention designs the liquid extraction step. The water suction port is connected to the drainage port 6 of the present invention, and along with the cleaning of the hole to be machined by the grinding net, the cleaned debris is drawn out together with the liquid in the bellows 5 at any time;

在加工时,密封垫圈4抵在待加工件1的表面,提高抽水效率,避免碎屑散落在水中,同时,由于波纹管5具有弹性,可以保证密封垫圈4时刻与待加工表面贴合;During processing, the sealing washer 4 abuts on the surface of the workpiece 1 to be processed to improve the pumping efficiency and prevent debris from being scattered in the water. At the same time, due to the elasticity of the bellows 5, the sealing washer 4 can be guaranteed to be in contact with the surface to be processed at all times;

加工完成后,气囊3内的气体再通过连通气针14、充气室9、充气管路10将气体排出,此时气囊缩小,可以将加工工件1取出,加工下一个孔洞。After the processing is completed, the gas in the airbag 3 is discharged through the connecting gas needle 14, the inflation chamber 9, and the inflation pipeline 10. At this time, the airbag shrinks, and the workpiece 1 can be taken out to process the next hole.

Claims (2)

1. The utility model provides a profile modeling grinder suitable for environment under water which characterized in that: the support passes through screw fixed connection on the chassis, the wash port is fixed on the chassis, seal ring and bellows top fixed connection, the below of bellows is connected on the chassis, the motor passes through motor support connection on the chassis, there is the sealing washer between motor and the plenum chamber, the cylindrical wall mounting inflation pipeline of plenum chamber, the other end of inflation pipeline wears out from under the chassis, inside the plenum chamber, the one end and the motor output shaft fixed connection of intercommunication air needle, at intercommunication air needle middle section fixed connection rotary disk, this rotary disk and plenum chamber upper port department rotate to be connected, above this rotary disk, the outside fixed connection gasbag and the grinding net of intercommunication air needle.
2. A profile grinding apparatus adapted for use in an underwater environment in accordance with claim 1, wherein: the upper connection port communicated with the air needle is positioned in the air bag, and the lower connection port is positioned in the inflation chamber.
CN202010853976.9A 2020-08-23 2020-08-23 A profiling grinding device suitable for underwater environment Pending CN111975596A (en)

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US3928947A (en) * 1974-02-08 1975-12-30 Dennis A Millett Pressurized water powered sanding device
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CN102678680A (en) * 2012-05-15 2012-09-19 哈尔滨工程大学 Large-capacity hydraulic compensation unit with constant compensation pressure allowance
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JP2018051707A (en) * 2016-09-30 2018-04-05 日本サカス株式会社 Water tank wall surface polishing apparatus and water tank wall surface polishing method
CN208913786U (en) * 2018-11-02 2019-05-31 天津天汽模飞悦汽车部件有限公司 One kind holding multifunctional assembled automobile die polishing machine
CN209585154U (en) * 2019-01-24 2019-11-05 张家港市王牌机电设备有限公司 A kind of latent bottom operation automatic desilting machine people under water
CN111230652A (en) * 2020-02-03 2020-06-05 天津大学 Air pressure controllable flexible grinding and polishing system
CN212218117U (en) * 2020-08-23 2020-12-25 吉林大学 A profiling grinding device suitable for underwater environment

Patent Citations (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1041560A (en) * 1949-04-20 1953-10-26 Kodak Pathe Method and apparatus for working spherical surfaces
US3928947A (en) * 1974-02-08 1975-12-30 Dennis A Millett Pressurized water powered sanding device
DD275431A1 (en) * 1988-09-09 1990-01-24 Energiewerke Nord Gmbh SUCTION APPARATUS FOR A GRINDING ROBOT
JP2005297090A (en) * 2004-04-07 2005-10-27 Toshiba Corp Underwater polishing device
KR20100043909A (en) * 2008-10-21 2010-04-29 주식회사 실트론 Pressure plate of polisher
US20110203823A1 (en) * 2010-02-25 2011-08-25 Julien Beaudry Robot for machining a part of structure under water
CN102678680A (en) * 2012-05-15 2012-09-19 哈尔滨工程大学 Large-capacity hydraulic compensation unit with constant compensation pressure allowance
CN203185135U (en) * 2013-03-31 2013-09-11 常州市江洋不锈钢有限公司 Air bulking type stainless steel tube inner polishing grinding head
CN104475869A (en) * 2014-10-22 2015-04-01 京西重工(上海)有限公司 Knuckle bayonet and processing method for the knuckle
CN104369064A (en) * 2014-11-20 2015-02-25 苏州大学 Air bag polishing tool and system and method
CN105710743A (en) * 2016-05-06 2016-06-29 钦州学院 Tool for polishing inner walls of holes
JP2018051707A (en) * 2016-09-30 2018-04-05 日本サカス株式会社 Water tank wall surface polishing apparatus and water tank wall surface polishing method
CN106695583A (en) * 2016-12-20 2017-05-24 江苏索力德机电科技股份有限公司 Superhard abrasive polishing tool and preparation method
CN208913786U (en) * 2018-11-02 2019-05-31 天津天汽模飞悦汽车部件有限公司 One kind holding multifunctional assembled automobile die polishing machine
CN209585154U (en) * 2019-01-24 2019-11-05 张家港市王牌机电设备有限公司 A kind of latent bottom operation automatic desilting machine people under water
CN111230652A (en) * 2020-02-03 2020-06-05 天津大学 Air pressure controllable flexible grinding and polishing system
CN212218117U (en) * 2020-08-23 2020-12-25 吉林大学 A profiling grinding device suitable for underwater environment

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