CN108663862B - Display panel - Google Patents
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- CN108663862B CN108663862B CN201810457553.8A CN201810457553A CN108663862B CN 108663862 B CN108663862 B CN 108663862B CN 201810457553 A CN201810457553 A CN 201810457553A CN 108663862 B CN108663862 B CN 108663862B
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136227—Through-hole connection of the pixel electrode to the active element through an insulation layer
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/1368—Active matrix addressed cells in which the switching element is a three-electrode device
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/60—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
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- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
- Liquid Crystal (AREA)
- Thin Film Transistor (AREA)
Abstract
本发明提供一显示面板,显示面板包括一基板、一扫描线、一数据线、一薄膜晶体管、一第一绝缘层、一平坦化层及一像素电极层。扫描线设置于该基板上,具有一凹部。数据线设置于该基板上,该数据线与该扫描线交错设置。薄膜晶体管设置于该基板上,并具有一栅极与一漏极,该栅极与该扫描线电性连接,该漏极与该数据线电性连接。第一绝缘层,设置于该漏极上且暴露该漏极的一部分,其中该扫描线的该凹部与暴露出的该漏极的该部分对应设置。平坦化层设置于该第一绝缘层上。像素电极层设置于该平坦化层上,且与暴露出的该漏极的该部分电性连接。
The present invention provides a display panel, which includes a substrate, a scan line, a data line, a thin film transistor, a first insulating layer, a planarization layer and a pixel electrode layer. The scan line is arranged on the substrate and has a concave portion. The data line is arranged on the substrate, and the data line and the scan line are arranged in an interlaced manner. The thin film transistor is arranged on the substrate and has a gate and a drain, the gate is electrically connected to the scan line, and the drain is electrically connected to the data line. The first insulating layer is arranged on the drain and exposes a portion of the drain, wherein the concave portion of the scan line is arranged corresponding to the exposed portion of the drain. The planarization layer is arranged on the first insulating layer. The pixel electrode layer is arranged on the planarization layer and is electrically connected to the exposed portion of the drain.
Description
本申请是2014年2月25日申请的,申请号为201410064232.3的“显示面板及显示装置”的中国发明专利申请的分案This application was filed on February 25, 2014, and the application number is 201410064232.3, a division of a Chinese invention patent application for "display panel and display device"
技术领域technical field
本发明关于一种显示面板及具备该显示面板的显示装置。The present invention relates to a display panel and a display device including the display panel.
背景技术Background technique
随着科技的进步,平面显示装置已经广泛地被运用在各种领域,尤其是液晶显示装置,因具有体型轻薄、低功率消耗及无辐射等优越特性,已经渐渐地取代传统阴极射线管显示装置,而应用至许多种类的电子产品中,例如移动电话、可携式多媒体装置、笔记本电脑、液晶电视及液晶屏幕等等。With the advancement of science and technology, flat-panel display devices have been widely used in various fields, especially liquid crystal display devices, which have gradually replaced traditional cathode ray tube display devices due to their superior characteristics such as thinness, low power consumption, and no radiation. , and applied to many kinds of electronic products, such as mobile phones, portable multimedia devices, notebook computers, LCD TVs and LCD screens, etc.
现有一种液晶显示装置包含一薄膜晶体管基板,薄膜晶体管基板具有一薄膜晶体管及一像素电极设置于一基板上。于工艺中,需于薄膜晶体管的漏极的上方以刻蚀方式设置一通孔,并将一透明导电层经由该通孔内壁,以将薄膜晶体管的漏极与像素电极电连接。另外,薄膜晶体管的栅极与一扫描线电连接,而薄膜晶体管的源极与一数据线电连接。当扫描线将一扫描信号输入薄膜晶体管的栅极时,可通过控制薄膜晶体管而将数据线的数据电压经由源极、漏极及透明导电层而输入像素电极,借此可控制液晶的转向而显示影像。A conventional liquid crystal display device includes a thin film transistor substrate. The thin film transistor substrate has a thin film transistor and a pixel electrode disposed on a substrate. In the process, a through hole needs to be etched above the drain electrode of the thin film transistor, and a transparent conductive layer is passed through the inner wall of the through hole to electrically connect the drain electrode of the thin film transistor with the pixel electrode. In addition, the gate electrode of the thin film transistor is electrically connected to a scan line, and the source electrode of the thin film transistor is electrically connected to a data line. When the scan line inputs a scan signal to the gate of the thin film transistor, the data voltage of the data line can be input to the pixel electrode through the source electrode, the drain electrode and the transparent conductive layer by controlling the thin film transistor. Display images.
另外,现有的多晶硅薄膜晶体管具有约100cm2/Vs左右的迁移率,但其必须于450℃以上的温度下进行制造,因而仅能形成于高耐热性的基板上,而不适合应用于大面积或可挠性的基板。此外,现有的非晶硅薄膜晶体管虽然能以较低的温度,约300℃,进行制造,但由于此种非晶硅薄膜晶体管仅具有约1cm2/Vs左右的迁移率,因而无法适用于高精细度的面板。对此,有业者提出以金属氧化物半导体,例如是氧化铟镓锌(indium gallium zincoxide,IGZO),作为薄膜晶体管的通道层。In addition, the existing polysilicon thin film transistor has a mobility of about 100 cm 2 /Vs, but it must be fabricated at a temperature of 450° C. or higher, so it can only be formed on a substrate with high heat resistance, and is not suitable for application Large area or flexible substrates. In addition, although the existing amorphous silicon thin film transistor can be manufactured at a relatively low temperature, about 300° C., since such an amorphous silicon thin film transistor only has a mobility of about 1 cm 2 /Vs, it is not suitable for use in High-definition panel. In this regard, some manufacturers propose to use metal oxide semiconductors, such as indium gallium zinc oxide (IGZO), as the channel layer of the thin film transistor.
虽然,氧化铟镓锌薄膜晶体管具有优于非晶硅薄膜晶体管的迁移率的优点,且其在工艺上也较多晶硅薄膜晶体管的工艺简单,但是氧化铟镓锌对于光、水及氧气皆十分的敏感。Although the indium gallium zinc oxide thin film transistor has the advantage of higher mobility than the amorphous silicon thin film transistor, and its process is simpler than that of the crystalline silicon thin film transistor, the indium gallium zinc oxide is very sensitive to light, water and oxygen. sensitive.
为了保护薄膜晶体管的通道层,现有技术是于金属氧化物半导体的通道层上设置一层保护层(材料例如为二氧化硅)来保护通道层。如图1A所示,其为于金属氧化物半导体通道层上设置一层保护层后,薄膜晶体管的电特性曲线示意图。虽然已设置一层保护层来保护通道层,然而,在经过一段时间之后(或经一热处理之后),如图1B所示,薄膜晶体管的特性曲线仍会偏离原来图1A的曲线,使得薄膜晶体管的效能降低,进而影响显示面板及显示装置的显示品质。In order to protect the channel layer of the thin film transistor, in the prior art, a protective layer (such as silicon dioxide) is disposed on the channel layer of the metal oxide semiconductor to protect the channel layer. As shown in FIG. 1A , which is a schematic diagram of an electrical characteristic curve of a thin film transistor after a protective layer is disposed on the metal oxide semiconductor channel layer. Although a protective layer has been provided to protect the channel layer, after a period of time (or after a heat treatment), as shown in FIG. 1B , the characteristic curve of the thin film transistor still deviates from the original curve in FIG. 1A , so that the thin film transistor The performance of the device is reduced, thereby affecting the display quality of the display panel and the display device.
因此,如何提供一种显示面板及显示装置,可具有稳定的薄膜晶体管效能而使显示面板及显示装置具有稳定的显示品质,并已成为重要课题之一。Therefore, how to provide a display panel and a display device that can have stable thin film transistor performance so that the display panel and the display device have stable display quality has become one of the important issues.
发明内容SUMMARY OF THE INVENTION
有鉴于上述课题,本发明的目的为提供一种可具有稳定的薄膜晶体管效能而使显示面板及显示装置具有稳定的显示品质的显示面板及显示装置。In view of the above-mentioned problems, an object of the present invention is to provide a display panel and a display device which can have a stable thin film transistor performance so that the display panel and the display device have stable display quality.
本发明的技术方案是:提供一种显示面板,其包括一基板、一扫描线、一数据线、一薄膜晶体管、一第一绝缘层、一平坦化层及一像素电极层。扫描线设置于该基板上,具有一凹部。数据线设置于该基板上,该数据线与该扫描线交错设置。薄膜晶体管设置于该基板上,并具有一栅极与一漏极,该栅极与该扫描线电性连接,该漏极与该数据线电性连接。第一绝缘层,设置于该漏极上且暴露该漏极的一部分,其中该扫描线的该凹部与暴露出的该漏极的该部分对应设置。平坦化层设置于该第一绝缘层上。像素电极层设置于该平坦化层上,且与暴露出的该漏极的该部分电性连接。The technical solution of the present invention is to provide a display panel, which includes a substrate, a scan line, a data line, a thin film transistor, a first insulating layer, a planarization layer and a pixel electrode layer. The scan line is arranged on the substrate and has a concave portion. The data lines are arranged on the substrate, and the data lines and the scan lines are arranged alternately. The thin film transistor is disposed on the substrate and has a gate electrode and a drain electrode, the gate electrode is electrically connected to the scan line, and the drain electrode is electrically connected to the data line. The first insulating layer is disposed on the drain electrode and exposes a part of the drain electrode, wherein the recessed part of the scan line is disposed correspondingly to the exposed part of the drain electrode. The planarization layer is disposed on the first insulating layer. The pixel electrode layer is disposed on the planarization layer and is electrically connected with the exposed portion of the drain electrode.
附图说明Description of drawings
图1A为现有的一种薄膜晶体管基板中,于薄膜晶体管的通道层上设置一层保护层时,薄膜晶体管的电特性曲线示意图。FIG. 1A is a schematic diagram of an electrical characteristic curve of a thin film transistor in a conventional thin film transistor substrate when a protective layer is provided on a channel layer of the thin film transistor.
图1B为图1A的薄膜晶体管基板中,一段时间后的薄膜晶体管的电特性曲线示意图。FIG. 1B is a schematic diagram of an electrical characteristic curve of the thin film transistor in the thin film transistor substrate of FIG. 1A after a period of time.
图2A为本发明的一种薄膜晶体管基板的俯视示意图。2A is a schematic top view of a thin film transistor substrate of the present invention.
图2B为图2A的区域C的放大示意图。FIG. 2B is an enlarged schematic view of area C of FIG. 2A .
图2C为图2B的剖面线B-B剖视示意图。FIG. 2C is a schematic cross-sectional view taken along the section line B-B of FIG. 2B .
图2D为图2C的局部放大示意图。FIG. 2D is a partial enlarged schematic view of FIG. 2C .
图2E为另一实施例的薄膜晶体管基板的剖视示意图。FIG. 2E is a schematic cross-sectional view of a thin film transistor substrate according to another embodiment.
图3A至图3D绘示图2C的通孔的制造方法示意图。3A to 3D are schematic diagrams illustrating a method for fabricating the through hole of FIG. 2C .
图4为数据线及扫描线与重叠处的相对示意图。FIG. 4 is a relative schematic diagram of the data lines and the scan lines and their overlapping positions.
图5A为本发明较佳实施例的薄膜晶体管基板中,于薄膜晶体管的通道层上设置第一子层及第二子层时,薄膜晶体管的电特性曲线示意图。5A is a schematic diagram of an electrical characteristic curve of a thin film transistor when a first sublayer and a second sublayer are disposed on the channel layer of the thin film transistor in the thin film transistor substrate of the preferred embodiment of the present invention.
图5B为图5A的薄膜晶体管基板中,一段时间后的薄膜晶体管的电特性曲线示意图。FIG. 5B is a schematic diagram of an electrical characteristic curve of the thin film transistor in the thin film transistor substrate of FIG. 5A after a period of time.
图6为本发明较佳实施例的一种显示面板的剖视示意图。6 is a schematic cross-sectional view of a display panel according to a preferred embodiment of the present invention.
图7为本发明较佳实施例的一种显示装置的剖视示意图。7 is a schematic cross-sectional view of a display device according to a preferred embodiment of the present invention.
主要元件标号说明Main component label description
1、1a:薄膜晶体管基板 11:栅极介电层1. 1a: Thin film transistor substrate 11: Gate dielectric layer
12:通道层 13:第一绝缘层12: channel layer 13: first insulating layer
131:第一子层 132:第二子层131: First sublayer 132: Second sublayer
14:平坦化层 15:第二绝缘层14: Planarization layer 15: Second insulating layer
16:像素电极层 18:共同电极层16: Pixel electrode layer 18: Common electrode layer
2:显示面板 3:显示装置2: Display panel 3: Display device
A:配向膜 B:背光模块A: Alignment film B: Backlight module
B-B:剖面线 BM:黑色矩阵层B-B: Hatch line BM: Black matrix layer
C:区域 D:漏极C: Region D: Drain
E:电极层 ES:刻蚀终止层E: Electrode layer ES: Etch stop layer
F:彩色滤光片 G:栅极F: Color filter G: Grid
L:显示层 O:重叠处L: Display layer O: Overlap
O1:第一开口 O2:第二开口O1: First opening O2: Second opening
P1:第一侧壁 P2:第二侧壁P1: First side wall P2: Second side wall
S:源极 S1:基板S: Source S1: Substrate
S2:对向基板 T:薄膜晶体管S2: Counter substrate T: Thin film transistor
U:凹部 V1:第一通孔U: Recess V1: First through hole
V2:第二通孔 w1:第一宽度V2: second via w1: first width
w2:第二宽度 w3:距离w2: second width w3: distance
具体实施方式Detailed ways
以下将参照相关图式,说明依本发明较佳实施例的显示面板及显示装置,其中相同的元件将以相同的参照符号加以说明。The display panel and the display device according to the preferred embodiments of the present invention will be described below with reference to the related drawings, wherein the same elements will be described with the same reference symbols.
本发明较佳实施例的显示面板为一主动矩阵式(active matrix)液晶显示面板,并包括一薄膜晶体管基板1,以下,先详细介绍薄膜晶体管基板1的结构。The display panel of the preferred embodiment of the present invention is an active matrix liquid crystal display panel, and includes a thin
请参照图2A至图2D所示,其中,图2A为薄膜晶体管基板1的俯视示意图,图2B为图2A的区域C的放大示意图,图2C为图2B的剖面线B-B剖视示意图,而图2D为图2C的局部放大示意图。需特别注意的是,为了方便说明,图2A至图2D所显示的各元件的高度及宽度的尺寸关系(比例)仅为示意,并不代表实际的尺寸关系。Please refer to FIGS. 2A to 2D , wherein FIG. 2A is a schematic top view of the thin
如图2A所示,薄膜晶体管基板1可具有多条扫描线、多条数据线及多个像素(图2A只绘出二条扫描线及四条数据线)。其中,这些扫描线及这些数据线可呈交错设置以形成这些像素阵列。当这些扫描线接收一扫描信号时可分别使这些扫描线导通,并将对应每一行像素的一数据信号通过这些数据线传送至这些像素,使显示面板可显示画面。于图2A中,显示的数据线是分别呈一剖面线,不过,在其它的布局中,数据线也可分别呈一直线或其它形状。另外,薄膜晶体管基板1还可具有一黑色矩阵层BM,黑色矩阵层BM设置于扫描线之上,用以遮蔽扫描线的区域,并防止像素的漏光。当然,黑色矩阵层BM也可以设置于液晶显示面板的一对向基板上。于此是以黑色矩阵层BM设置于薄膜晶体管基板1为例。As shown in FIG. 2A , the thin
如图2C所示,薄膜晶体管基板1具有一基板S1、一薄膜晶体管T、一第一绝缘层13(图2D所示)、一平坦化层14、一第二绝缘层15、一像素电极层16及一共同电极层18。As shown in FIG. 2C , the thin
薄膜晶体管T设置于基板S1上。在实施上,基板S1可为一可透光的材质,用于穿透式显示装置,例如是玻璃、石英或类似物、塑料、橡胶、玻璃纤维或其他高分子材料,较佳的可为一硼酸盐无碱玻璃基板(alumino silicate glass substrate)。基板S1亦可为一不透光的材质,用于自发光或反射式显示装置,例如是金属-玻璃纤维复合板、金属-陶瓷复合板。The thin film transistor T is disposed on the substrate S1. In practice, the substrate S1 can be a light-transmitting material for a transmissive display device, such as glass, quartz or the like, plastic, rubber, glass fiber or other polymer materials, preferably a light-transmitting material. Alumino silicate glass substrate. The substrate S1 can also be made of an opaque material for self-luminous or reflective display devices, such as a metal-glass fiber composite board and a metal-ceramic composite board.
本实施例的薄膜晶体管T具有一栅极G、一栅极介电层11、一通道层12、一源极S及一漏极D。栅极G设置于基板S1上,且栅极G的材质可为金属(例如为铝、铜、银、钼、或钛)或其合金所构成的单层或多层结构。部分用以传输驱动信号的导线,可以使用与栅极G同层且同一工艺的结构,彼此电性相连,例如扫描线。栅极介电层11设置于栅极G上,且栅极介电层11可为有机材质例如为有机硅氧化合物,或无机材质例如为氮化硅、氧化硅、氮氧化硅、碳化硅、氧化铝、氧化铪、或上述材质的多层结构。栅极介电层11需完整覆盖栅极G,并可选择部分或全部覆盖基板S1。The thin film transistor T of this embodiment has a gate G, a
通道层12相对栅极G位置设置于栅极介电层11上。在实施上,通道层12例如可包含一氧化物半导体。其中,前述的氧化物半导体包括氧化物,且氧化物包括铟、镓、锌及锡或其中之一,例如为氧化铟镓锌(Indium Gallium Zinc Oxide,IGZO)。The
源极S与漏极D分别设置于通道层12上,且源极S和漏极D分别与通道层12接触,于薄膜晶体管T的通道层12未导通时,两者电性分离。其中,源极S与漏极D的材质可为金属(例如铝、铜、银、钼、或钛)或其合金所构成的单层或多层结构。此外,部分用以传输驱动信号的导线,可以使用与源极S与漏极D同层且同一工艺的结构,例如数据线。The source electrode S and the drain electrode D are respectively disposed on the
值得一提的是,本实施例的薄膜晶体管T的源极S与漏极D是设置于一刻蚀终止(etch stop)层ES上,且源极S与漏极D的一端可分别自刻蚀终止层ES的开口与通道层12接触。其中,刻蚀终止层ES可为有机材质例如为有机硅氧化合物,或单层无机材质例如氮化硅、氧化硅、氮氧化硅、碳化硅、氧化铝、氧化铪、或上述材质组合的多层结构,并不限定。不过,在其他的实施例中,如图2E所示,也可将源极S与漏极D直接设置于通道层12上,而不需刻蚀终止层ES。It is worth mentioning that the source S and the drain D of the thin film transistor T in this embodiment are disposed on the etch stop layer ES, and one end of the source S and the drain D can be self-etched respectively. The opening of the termination layer ES is in contact with the
另外,请再参照图2B至图2D所示,第一绝缘层13具有一第一子层131及一第二子层132,第一子层131及第二子层132依序设置于漏极D上,并至少覆盖部分漏极D。于此,第一子层131设置于漏极D上,并具有一第一宽度w1的一第一开口O1,而第二子层132具有一第二宽度w2的一第二开口O2位于第一开口O1上。其中,第一开口O1与第二开口O2可形成一第一通孔V1,且第二宽度w2大于第一宽度w1。换言之,由于第二子层132的第二开口O2大于第一子层131的第一开口O1,使得第一绝缘层13(第一子层131及第二子层132)的第一通孔V1为一阶梯状。2B to FIG. 2D again, the first insulating
第一子层131及第二子层132可使用沉积率例如小于的厚度来形成。其中,第一子层131的材料可包含氧化硅(SiOx)或氮化硅(SiNx)。本实施例是以二氧化硅(SiO2)为例,而其厚度可介于至3000埃之间较佳者例如为另外,第二子层132的材料可包含氮化硅或氧化铝(AlxOx)。本实施例是以氮化硅为例,且其厚度可介于至之间 其中,第二子层132的较佳厚度为至之间。The
于实际中,可以刻蚀工艺于第一子层131与第二子层132分别刻蚀出开口O1、O2,由于第二子层132(氮化硅)被刻蚀掉较多,而第一子层131(氧化硅)被刻蚀掉较少,故可使第一通孔V1呈现阶梯状。另外,于本实施例中,第一子层131具有一斜面,且第二子层132亦具有一斜面。另外,本实施例的第一子层131的第一宽度w1为第一开口O1中宽度最小者,且第二子层132的第二宽度w2亦为第二开口O2中宽度最小者。此外,第一子层131的一侧边缘与第二子层132的同一侧边缘的距离w3可例如为0.1微米(μm)至0.5微米之间(0.1μm≦距离w3≦0.5μm)。In practice, the
平坦化层14设置于第一绝缘层13上,并于漏极D的上具有一第二通孔V2,且第一通孔V1与第二通孔V2的尺寸可为相同或不相同,并不加以限制。于此,第一通孔V1及第二通孔V2的俯视形状分别以四方形为例。其中,第一通孔V1与第二通孔V2是部分重叠并形成一重叠处O,也就是说,第一开口O1与第二开口O2所形成的第一通孔V1与平坦化层14的第二通孔V2在薄膜晶体管基板1的基板S1上的投影至少部分为相互重叠,且重叠处O的面积可介于4至49平方微米之间。The
另外,第一通孔V1与第二通孔V2的重叠处O的面积与第一通孔V1的面积比例可介于0.14~0.78之间,而第一通孔V1与第二通孔V2的重叠处O的面积与第二通孔V2的面积比例亦可介于0.14~0.78之间,于此,面积可以剖面面积或投影的面积来作说明,例如该重叠处O的面积为9平方微米,第一通孔V1的面积为36平方微米。相较于现有于较大通孔内刻蚀另一通孔的技术而言,第一通孔V1与第二通孔V2重叠处O的面积较现有技术的通孔面积小,且不会有于大通孔内对位另一通孔的对位问题。另外,也由于重叠处O的面积较现有技术的通孔面积小,故于扫描线上设置黑色矩阵层BM时,其相对的覆盖宽度也可以较现有小,故可提高显示面板的像素开口率。特别注意的是,第一通孔V1与第二通孔V2的重叠处O的尺寸介于2至8微米之间,以利于后续的工艺。In addition, the ratio of the area of the overlapping portion O of the first through hole V1 and the second through hole V2 to the area of the first through hole V1 may be between 0.14 and 0.78, and the ratio of the first through hole V1 and the second through hole V2 The ratio of the area of the overlapping portion O to the area of the second through hole V2 can also be between 0.14 and 0.78. Here, the area can be described by the cross-sectional area or the projected area. For example, the area of the overlapping portion O is 9 square microns. , the area of the first through hole V1 is 36 square micrometers. Compared with the existing technology of etching another through hole in a larger through hole, the area of O where the first through hole V1 and the second through hole V2 overlap is smaller than that of the through hole in the prior art, and there is no Alignment of another via in a large via. In addition, because the area of the overlapping portion O is smaller than the area of the through hole in the prior art, when the black matrix layer BM is arranged on the scanning line, the relative coverage width can be smaller than that in the prior art, so the pixels of the display panel can be increased. opening rate. It is particularly noted that the size of the overlapping position O of the first through hole V1 and the second through hole V2 is between 2 and 8 μm, so as to facilitate subsequent processes.
以下,请参照图3A至图3D所示,于此,先说明图2C的通孔的制造方法。Hereinafter, please refer to FIGS. 3A to 3D . Here, a method for manufacturing the through hole of FIG. 2C will be described first.
首先,如图3A所示,依序在源极S与漏极D上沉积第一绝缘层13及平坦化层14。其中,第一绝缘层13具有一第一子层131及一第二子层132。First, as shown in FIG. 3A , a first insulating
接着,如图3B所示,以一光罩(未绘示)进行微影刻蚀工艺,在平坦化层14上形成第二通孔V2,并暴露第一绝缘层13。Next, as shown in FIG. 3B , a photomask (not shown) is used to perform a lithography etching process to form a second via V2 on the
再来,如图3C所示,形成第二绝缘层15覆盖第一绝缘层13及平坦化层14。Next, as shown in FIG. 3C , a second insulating
然后,如图3D所示,以一光罩对第二绝缘层15及第一绝缘层13进行微影刻蚀工艺,形成第一通孔V1以暴露漏极D。Then, as shown in FIG. 3D , the second insulating
第一通孔V1与第二通孔V2的形状可例如分别包含多边形、圆形椭圆形或不规则形。第一通孔V1与第二通孔V2的重叠情况较佳者为第一通孔V1与第二通孔V2均为矩形,且第一通孔V1与第二通孔V2的重叠处O在中央部位。如此一来,较不会有现有的大通孔内对位小通孔的问题,进而不会影响后续工艺中,透明导电层的电性导通(若对位不佳,可能会影响透明导电层的设置,进而影响漏极及像素电极的电性连接)。The shapes of the first through holes V1 and the second through holes V2 may include polygons, circular ovals or irregular shapes, for example. The overlapping situation of the first through hole V1 and the second through hole V2 is preferably that the first through hole V1 and the second through hole V2 are both rectangular, and the overlapping position O of the first through hole V1 and the second through hole V2 is at central part. In this way, there is less problem of alignment of small vias in the existing large vias, and thus will not affect the electrical conduction of the transparent conductive layer in the subsequent process (if the alignment is not good, the transparent conductive layer may be affected. The arrangement of the layers affects the electrical connection between the drain electrode and the pixel electrode).
请再参照图2C所示,第二绝缘层15设置于平坦化层14上,而像素电极层16设置于第二绝缘层15上,于此,像素电极层16是呈梳状。另外,像素电极层16填入第一开口O1与第二开口O2所形成的第一通孔V1与第二通孔V2内,并可经由第一通孔V1及第二通孔V2的重叠处O而电连接漏极D。其中,像素电极层16的材质例如可为铟锡氧化物(ITO)、铟锌氧化物(IZO)、铝锌氧化物(AZO)、镉锡氧化物(CTO)、氧化锡(SnO2)、或氧化锌(ZnO)等透明导电材料。Referring to FIG. 2C again, the second insulating
特别一提的是,于现有技术刻蚀绝缘层时,通孔的侧壁容易产生直角或倒角而有断差存在,故于通孔内设置透明导电层时,将容易产生断线情况而影响良率。但第一通孔V1与第二通孔V2的重叠处O的第一侧壁P1中,填入重叠处O的像素电极层16的其中一部分位于第一侧壁P1,且与平坦化层14直接接触(如图2C的通孔的右侧壁所示)。另外,本实施例的第一通孔V1与第二通孔V2的重叠处O的第二侧壁P2中,填入重叠处O的第二绝缘层15的其中一部分位于第二侧壁P2且与平坦化层14直接接触(如图2C的通孔的左侧壁所示),第二侧壁P2的第二绝缘层15可使位于平坦化层14的上下的绝缘层(第二子层132与第二绝缘层15)连接起来,故断差可能产生的数量相对于现有技术少,且一般平坦层15刻蚀后较为平缓,此两种侧壁不同的层迭关系,使得设置像素电极层16时,其断线的机率也相对较小,间接可提高工艺的良率。In particular, when the insulating layer is etched in the prior art, the sidewalls of the through holes are prone to have right angles or chamfers, and there are breaks. Therefore, when the transparent conductive layer is arranged in the through holes, it is easy to cause disconnection. and affect the yield. However, in the first side wall P1 of the overlapping position O of the first through hole V1 and the second through hole V2, a part of the
此外,共同电极层18设置于平坦化层14与第二绝缘层15之间。再一提的是,在其它的实施例中,如图4所示,由于第一通孔V1与第二通孔V2的重叠处O的面积较现有技术的通孔小,故扫描线于邻近数据线的相交处可具有一凹部U(凹部U的扫描线被挖空),且凹部U可对应设置于第一通孔V1与第二通孔V2的重叠处O(图4只显示第一通孔V1与第二通孔V2的重叠处O的部分,并未显示第一通孔V1与第二通孔V2的俯视形状)。如上所述,由于第一通孔V1与第二通孔V2的重叠处O的面积较现有技术的通孔小,所以扫描线上凹部U不会太大而使扫描线产生断线,而只会造成具有凹部U处的扫描线的线宽较小,故可借此降低扫描线与数据线之间的耦合电容。In addition, the
请参照图5A及图5B所示,其中,图5A为本发明较佳实施例的薄膜晶体管基板1中,于薄膜晶体管T的通道层12上设置第一子层131及第二子层132时,薄膜晶体管T的电特性曲线示意图,而图5B为图5A的薄膜晶体管基板1中,一段时间后的薄膜晶体管T的电特性曲线示意图。其中,图5A及图5B系以4种不同的量测条件所得到薄膜晶体管T的4条特性曲线。Please refer to FIG. 5A and FIG. 5B , wherein FIG. 5A shows the thin
由图5A及图5B可发现,通过第一子层131及第二子层132的设置,经过一段时间后与现有相较,图5B的曲线变化相对于图1B而言小了很多。另外,图5B的曲线变化相对于图5A而言差异并不太。换言之,通过第一子层131及第二子层132依序设置于薄膜晶体管T的漏极D及通道层12上,可使薄膜晶体管T的效能维持稳定,进而不会影响到显示面板及显示装置的显示品质。It can be found from FIGS. 5A and 5B , through the arrangement of the
接着,请参照图6所示,其为本发明较佳实施例的一种显示面板2的剖视示意图。Next, please refer to FIG. 6 , which is a schematic cross-sectional view of a
显示面板2包括一薄膜晶体管基板1、一对向基板S2及一显示层L。对向基板S2与薄膜晶体管基板1相对设置,并可选择性地具有一电极层E及一配向膜A。其中,对向基板S2可为一可透光的材质,例如是玻璃、石英或类似物。在实际运用时,薄膜晶体管基板1的基板S1与对向基板S2可选用不同的材质,例如是对向基板S2使用钾玻璃基板,而基板S1使用硼酸盐无碱玻璃基板。此外,电极层E是设置于对向基板S2面对薄膜晶体管基板1的一侧,而配向膜A则设置于电极层E之下。另外,对向基板S2与电极层E之间亦可插入一彩色滤光片F以作为彩色化显示之用。此外,显示层L设置于薄膜晶体管基板1与对向基板S2之间,其中,显示层可为液晶层或有机发光层。薄膜晶体管基板1已于上述中详述,于此不再赘述。当然,薄膜晶体管基板1也可以图2E的薄膜晶体管基板1a来取代。The
另外,请参照图7所示,其为本发明较佳实施例的一种显示装置3的剖视示意图。In addition, please refer to FIG. 7 , which is a schematic cross-sectional view of a
显示装置3包含一显示面板2及一背光模块B。而显示面板2包含一薄膜晶体管基板1、一对向基板S2及一显示层L。薄膜晶体管基板1已于上述中详述,于此不再赘述。The
对向基板S2与薄膜晶体管基板1相对设置,并可择性地具有一电极层E及一配向膜A。其中,对向基板S2可为一可透光的材质,例如是玻璃、石英或类似物。在实际运用时,薄膜晶体管基板1的基板S1与对向基板S2可选用不同的材质,例如是对向基板S2使用钾玻璃基板,而基板S1使用硼酸盐无碱玻璃基板。此外,电极层E是设置于对向基板S2面对薄膜晶体管基板1的一侧,而配向膜A则设置于电极层E之下。另外,对向基板S2与电极层E之间亦可插入一彩色滤光片F以作为彩色化显示之用。此外,显示层L设置于薄膜晶体管基板1与对向基板S2之间。需特别注意的是,图6及图7的薄膜晶体管T的源极S与漏极D设置于刻蚀终止层ES上,且源极S与漏极D的一端分别自刻蚀终止层ES的开口与通道层12接触。其中,刻蚀终止层ES可为有机材质例如为有机硅氧化合物,或单层无机材质如氮化硅、氧化硅、氮氧化硅、碳化硅、氧化铝、氧化铪、或上述材质组合的多层结构。不过,在其他的实施例中,也可将源极S与漏极D直接设置于通道层12上,并与通道层12接触。The opposite substrate S2 is disposed opposite to the thin
此外,背光模块B设置于薄膜晶体管基板1相对于对向基板S2的另一侧,并发出光线,使光线自薄膜晶体管基板1的基板S1通过显示层L,再由对向基板S2射出。值得注意的是,在此实施例中,显示层L为液晶层,故搭配背光模块B,若显示层L为有机发光层,则不需搭配背光模块B。In addition, the backlight module B is disposed on the other side of the thin
综上所述,因依据本发明的显示面板及显示装置中,薄膜晶体管基板的第一绝缘层具有一第一子层及一第二子层,且第一子层与第二子层依序设置于薄膜晶体管的漏极上。其中,第一子层具有第一宽度的第一开口,第二子层于第一开口上具有第二宽度的第二开口,而第一开口与第二开口可形成第一通孔,且第二宽度可大于第一宽度。另外,薄膜晶体管基板的像素电极层设置于第二绝缘层上,并填入第一通孔而连接漏极。借此,与现有相较,通过第一子层及第二子层依序设置于薄膜晶体管的漏极上,使得一段时间之后的薄膜晶体管的效能仍然可维持稳定,进而不会影响到显示面板及显示装置的显示品质。To sum up, in the display panel and the display device according to the present invention, the first insulating layer of the thin film transistor substrate has a first sublayer and a second sublayer, and the first sublayer and the second sublayer are in sequence arranged on the drain of the thin film transistor. The first sub-layer has a first opening with a first width, the second sub-layer has a second opening with a second width on the first opening, and the first opening and the second opening can form a first through hole, and the third The second width may be greater than the first width. In addition, the pixel electrode layer of the thin film transistor substrate is disposed on the second insulating layer, and fills the first through hole to connect to the drain electrode. Therefore, compared with the prior art, the first sub-layer and the second sub-layer are sequentially disposed on the drain electrode of the thin film transistor, so that the performance of the thin film transistor after a period of time can still be maintained stable, so that the display will not be affected. Display quality of panels and display devices.
另外,在本发明一实施例中,由于第一开口与第二开口所形成的第一通孔与平坦化层的第二通孔在薄膜晶体管基板的基板上的投影为相互重叠,且重叠处的面积可介于4至49平方微米之间。借此,与现有于较大通孔内刻蚀另一通孔的技术而言,第一通孔与第二通孔的重叠处的面积可较现有技术的通孔面积小,而且不会有于大通孔内对位另一通孔的对位问题。另外,也由于重叠处的面积较现有技术的通孔面积小,故于扫描线上设置黑色矩阵层时,其相对的覆盖宽度也可以较现有小,故也可提高显示面板及显示装置的像素开口率。In addition, in an embodiment of the present invention, the projections of the first through hole formed by the first opening and the second opening and the second through hole of the planarization layer on the substrate of the thin film transistor substrate overlap with each other, and the overlapping position The area can be between 4 and 49 square microns. Therefore, compared with the existing technology of etching another through hole in a larger through hole, the overlapping area of the first through hole and the second through hole can be smaller than that of the through hole in the prior art, and there is no Alignment of another via in a large via. In addition, because the overlapping area is smaller than the area of the through hole in the prior art, when the black matrix layer is arranged on the scanning line, the relative coverage width can be smaller than that in the prior art, so the display panel and the display device can also be improved. pixel aperture ratio.
以上所述仅为举例性,而非为限制性者。任何未脱离本发明的精神与范畴,而对其进行的等效修改或变更,均应包含于权利要求中。The above description is exemplary only, not limiting. Any equivalent modifications or changes without departing from the spirit and scope of the present invention should be included in the claims.
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