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CN108298474B - Fork truck high-efficient economizer system with speed governing function - Google Patents

Fork truck high-efficient economizer system with speed governing function Download PDF

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Publication number
CN108298474B
CN108298474B CN201711437196.0A CN201711437196A CN108298474B CN 108298474 B CN108298474 B CN 108298474B CN 201711437196 A CN201711437196 A CN 201711437196A CN 108298474 B CN108298474 B CN 108298474B
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double
oil
valve
hydraulic
motor
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CN108298474A (en
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童水光
单玉爽
从飞云
童哲铭
张鑫磊
唐宁
余跃
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/20Means for actuating or controlling masts, platforms, or forks
    • B66F9/22Hydraulic devices or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/08Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/01Locking-valves or other detent i.e. load-holding devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • F15B13/044Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by electrically-controlled means, e.g. solenoids, torque-motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/02Servomotor systems with programme control derived from a store or timing device; Control devices therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/14Energy-recuperation means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/20507Type of prime mover
    • F15B2211/20515Electric motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/88Control measures for saving energy

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Transportation (AREA)
  • Structural Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Forklifts And Lifting Vehicles (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

The invention provides a forklift high-efficiency energy-saving system with a speed regulation function, which comprises a double-acting motor-generator, a double-acting pump-motor, a closed pressure oil tank, a hydraulic control oil supplementing valve, a bidirectional hydraulic lock valve, a lifting oil cylinder, a safety valve, a three-phase bridge inverter, an energy supply-energy storage device, a control device and an oil tank, wherein the double-acting motor-generator is connected with the double-acting pump-motor; the double-acting pump-motor is connected with the double-acting motor-generator; the double-acting motor-generator is connected with the three-phase bridge inverter; the three-phase bridge inverter is connected with the energy supply-energy storage device; the control device controls the working states of the three-phase bridge inverter and the energy supply-storage device; an oil discharge port and an oil suction port of the double-acting pump-motor are connected with a hydraulic control oil supplementing valve; the hydraulic control oil supplementing valve is connected with the bidirectional hydraulic lock valve, and the bidirectional hydraulic lock valve is connected with the rod cavity and the rodless cavity of the lifting oil cylinder; the lifting cylinder is provided with a rod cavity and a rodless cavity which are connected with a safety valve. The potential energy recovery system of the invention adjusts the descending speed of the fork by controlling the rotating speed of the double-acting motor-generator, eliminates the throttling loss of the hydraulic circuit, reduces the heating of hydraulic oil, improves the potential energy recovery efficiency, has simple and reliable system hardware and software, and can be realized to a high degree.

Description

一种具有调速功能的叉车高效节能系统A high-efficiency energy-saving system for forklifts with speed regulation function

技术领域Technical Field

本发明涉及一种叉车节能系统,特别涉及一种具有调速功能的叉车高效节能系统。The invention relates to a forklift energy-saving system, and in particular to a forklift high-efficiency energy-saving system with a speed regulation function.

背景技术Background Art

现阶段电动叉车势能回收方面,除了现在的研究热点,采用储能装置回收下降势能,进一步的,在储能装置的基础上如何最大限度提高势能回收效率,是现在的研究重点,也是研究薄弱环节。针对电动叉车势能回收效率方面,液压系统中调节货叉下降速度的电液伺服阀的节流损失,不仅直接导致了液压系统发热,也是势能损失、势能回收效率低的关键因素,因此减少节流损失,对提高叉车势能回收效率具有重要意义。此外电动叉车储能装置多选用铅酸蓄电池储能,而叉车货叉下降过程通常在十几秒到几十秒之间,铅酸蓄电池功率密度低,短时间内难以快速充电,不能高效率回收货叉下降势能。At present, in terms of potential energy recovery of electric forklifts, in addition to the current research hotspot, the use of energy storage devices to recover the descending potential energy, further, how to maximize the potential energy recovery efficiency based on the energy storage device is the current research focus and also the weak link in the research. Regarding the potential energy recovery efficiency of electric forklifts, the throttling loss of the electro-hydraulic servo valve that adjusts the fork descent speed in the hydraulic system not only directly causes the heating of the hydraulic system, but is also a key factor in potential energy loss and low potential energy recovery efficiency. Therefore, reducing throttling losses is of great significance to improving the potential energy recovery efficiency of forklifts. In addition, the energy storage device of electric forklifts mostly uses lead-acid batteries for energy storage, and the fork descent process of the forklift is usually between ten seconds and dozens of seconds. The lead-acid battery has a low power density and is difficult to charge quickly in a short period of time, and cannot efficiently recover the descending potential energy of the fork.

针对电动叉车势能回收系统,现有技术如下:For the potential energy recovery system of electric forklifts, the existing technologies are as follows:

以中国专利200610042603 .3为例,通过电液伺服阀和发电机-马达泵控系统调节货叉下降速度,需要同时控制电机、泵转速和电液伺服阀的工作方位,即电机、泵、电磁伺服阀的实时高精度匹配,对系统硬件和软件设备要求高,可实现性要求高。Taking Chinese patent 200610042603.3 as an example, the fork lowering speed is adjusted by the electro-hydraulic servo valve and the generator-motor pump control system. It is necessary to simultaneously control the motor, pump speed and the working position of the electro-hydraulic servo valve, that is, the real-time high-precision matching of the motor, pump and electromagnetic servo valve, which has high requirements on the system hardware and software equipment and high feasibility.

以中国专利201210128114 .5为例,通过多路阀实现能量再生和回收,但是多路阀结构复杂,油路多,将叉车转向系统与举升系统设计在一个液压系统中,液压油路改动变化大,操作复杂程度高。Taking Chinese patent 201210128114.5 as an example, energy regeneration and recovery is achieved through a multi-way valve, but the multi-way valve has a complex structure and many oil circuits. The forklift steering system and lifting system are designed in one hydraulic system, the hydraulic oil circuit is greatly modified and the operation is highly complicated.

以中国专利201620398878 .X为例,通过节流调速和变转速容积调速实现电动叉车势能回收,但是液压系统手动换向阀控制精度低,节流调速能量损失大,还会导致液压油发热,降低系统效率。Taking Chinese patent 201620398878.X as an example, potential energy recovery of electric forklifts is achieved through throttling speed regulation and variable speed volumetric speed regulation. However, the control accuracy of the manual reversing valve in the hydraulic system is low, the energy loss of throttling speed regulation is large, and it will also cause the hydraulic oil to heat up, reducing system efficiency.

发明内容Summary of the invention

针对上述现有技术存在的不足,本发明在于提供具有货叉调速功能、正常工况下没有节流损失的电动叉车用高效节能系统。In view of the above-mentioned deficiencies in the prior art, the present invention provides a high-efficiency energy-saving system for an electric forklift having a fork speed regulation function and having no throttling loss under normal working conditions.

本发明解决上述技术问题所采用的技术方案是:一种具有调速功能的叉车高效节能系统,包括双作用电机、双作用马达、双向液压锁阀、举升油缸、三相桥式逆变器、供能储能装置和控制装置;双作用马达与双作用电机相连,双作用马达的排油口和吸油口与双向液压锁阀相连;双向液压锁阀分别与举升油缸的有杆腔和无杆腔相连;控制装置包括控制芯片和辅助电路,双作用电机与三相桥式逆变器相连,三相桥式逆变器与供能储能装置相连,控制装置分别连接至三相桥式逆变器以及供能储能装置并控制二者的工作状态。The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a high-efficiency and energy-saving forklift system with speed regulation function, including a double-acting motor, a double-acting motor, a two-way hydraulic lock valve, a lifting cylinder, a three-phase bridge inverter, an energy supply and energy storage device and a control device; the double-acting motor is connected to the double-acting motor, and the oil discharge port and the oil suction port of the double-acting motor are connected to the two-way hydraulic lock valve; the two-way hydraulic lock valve is respectively connected to the rod cavity and the rodless cavity of the lifting cylinder; the control device includes a control chip and an auxiliary circuit, the double-acting motor is connected to the three-phase bridge inverter, the three-phase bridge inverter is connected to the energy supply and energy storage device, and the control device is respectively connected to the three-phase bridge inverter and the energy supply and energy storage device and controls the working status of the two.

进一步地,控制装置接受电流传感器、电压传感器和速度编码器的采集信号,输出PWM信号,控制三相桥式逆变器中MOS管的导通和关断情况,控制供能储能装置中继电器的导通和关断情况,电流传感器安装在三相逆变器的三相电线中的U、V相,电压传感器安装在超级电容和蓄电池的输出端,速度编码器安装在双作用电机输出轴。Furthermore, the control device receives collected signals from the current sensor, voltage sensor and speed encoder, outputs a PWM signal, controls the on and off status of the MOS tube in the three-phase bridge inverter, controls the on and off status of the relay in the energy supply and storage device, the current sensor is installed on the U and V phases of the three-phase wires of the three-phase inverter, the voltage sensor is installed on the output end of the supercapacitor and the battery, and the speed encoder is installed on the output shaft of the double-acting motor.

进一步地,控制芯片是ATMEGA328P-PU芯片。Furthermore, the control chip is an ATMEGA328P-PU chip.

进一步地,该系统还包括液控补油阀和密闭压力油罐,密闭压力油罐与液控补油阀相连,液控补油阀并联在双作用马达的出油口和吸油口,密闭压力油罐的液压油通过液控补油阀的两个单向阀可分别向双作用马达的出油口和吸油口供油。Furthermore, the system also includes a hydraulically controlled oil replenishing valve and a closed pressure oil tank. The closed pressure oil tank is connected to the hydraulically controlled oil replenishing valve. The hydraulically controlled oil replenishing valve is connected in parallel to the oil outlet and oil suction port of the double-acting motor. The hydraulic oil in the closed pressure oil tank can be supplied to the oil outlet and oil suction port of the double-acting motor respectively through two one-way valves of the hydraulically controlled oil replenishing valve.

进一步地,该系统包括安全阀,安全阀由两个溢流阀组成,两个溢流阀分别与举升油缸有杆腔和无杆腔相连。Furthermore, the system includes a safety valve, which is composed of two overflow valves, and the two overflow valves are respectively connected to the rod chamber and the rodless chamber of the lifting cylinder.

进一步地,双作用电机包括电机和发电机,当双作用电机正转时输出电能,当电机反转时产生电能。Furthermore, the double-acting motor includes a motor and a generator, which outputs electrical energy when the double-acting motor rotates forward and generates electrical energy when the motor rotates reversely.

进一步地,双作用马达包括马达和泵,当双作用马达正转时产生吸引力,当双作用马达反转时产生推力。Further, the double-acting motor includes a motor and a pump, and generates attraction force when the double-acting motor rotates forward, and generates thrust force when the double-acting motor rotates reversely.

进一步地,液压油流入双向液压锁阀左边液控单向阀时,油压控制双向液压锁阀右边液控单向阀反向开启,进入举升油缸无杆腔的液压油推动举升油缸有杆腔液压油通过双向锁阀右边液控单向阀,流回双作用马达;液压油流入双向液压锁阀右边液控单向阀时,油压控制双向液压锁阀左边液控单向阀反向开启,进入举升油缸有杆腔的液压油推动举升油缸无杆腔液压油通过双向锁阀左边液控单向阀,流回双作用马达。Furthermore, when the hydraulic oil flows into the hydraulically controlled one-way valve on the left side of the two-way hydraulic lock valve, the oil pressure controls the hydraulically controlled one-way valve on the right side of the two-way hydraulic lock valve to open in reverse, and the hydraulic oil entering the rodless chamber of the lifting cylinder pushes the hydraulic oil in the rod chamber of the lifting cylinder through the hydraulically controlled one-way valve on the right side of the two-way lock valve and flows back to the double-acting motor; when the hydraulic oil flows into the hydraulically controlled one-way valve on the right side of the two-way hydraulic lock valve, the oil pressure controls the hydraulically controlled one-way valve on the left side of the two-way hydraulic lock valve to open in reverse, and the hydraulic oil entering the rod chamber of the lifting cylinder pushes the hydraulic oil in the rodless chamber of the lifting cylinder through the hydraulically controlled one-way valve on the left side of the two-way lock valve and flows back to the double-acting motor.

进一步地,货叉下降速度过慢时,发电机上的电流传感器和速度编码器将发电机工作转速、转矩状态传给控制装置,控制装置将发电机实际转速信号与给定转速比对,调节MOS管开关次序,增大双作用电机-发电机转速,减小双作用电机-发电机转矩,减小双作用泵-马达转矩,减小液压系统下降阻力,液压油通过双向液压锁阀右边的液控单向阀加快流入举升油缸有杆腔,同时液压控制双向液压锁阀左边的液控单向阀反向打开,举升油缸无杆腔液压油通过双向液压锁阀左边的液控单向阀加快流回双作用泵-电机,进而加快货叉下降速度。Furthermore, when the fork is lowered too slowly, the current sensor and speed encoder on the generator transmit the generator working speed and torque state to the control device, and the control device compares the actual speed signal of the generator with the given speed, adjusts the switching order of the MOS tube, increases the speed of the double-acting motor-generator, reduces the torque of the double-acting motor-generator, reduces the torque of the double-acting pump-motor, reduces the descending resistance of the hydraulic system, and the hydraulic oil flows into the rod chamber of the lifting cylinder faster through the hydraulic-controlled one-way valve on the right side of the two-way hydraulic lock valve. At the same time, the hydraulic-controlled one-way valve on the left side of the two-way hydraulic lock valve is hydraulically controlled to open in the opposite direction, and the hydraulic oil in the rodless chamber of the lifting cylinder flows back to the double-acting pump-motor faster through the hydraulic-controlled one-way valve on the left side of the two-way hydraulic lock valve, thereby accelerating the descending speed of the fork.

本发明的有益效果是:1.本发明通过双作用电机、双作用马达组成的泵控系统,利用直接转矩技术控制双作用电机转速,从而控制货叉下降速度,避免了阀控系统的复杂调速过程,控制装置简单,对系统硬件和软件要求不高,可实现性高。2.本发明通过双作用电机、双作用马达组成的泵控系统,代替原有系统中控制货叉下降速度的电液伺服阀,消除系统正常工况下节流损失,提高势能回收效率,进一步地延长蓄电池单次充放电使用时间,延长叉车蓄电池续航时间;3. 本发明通过双向液压锁阀、液控补油阀、双作用电机、双作用马达组成的具有货叉调速功能的势能回收系统,油路简单,控制简单,操作实践方便,可实现性高;4 .在本发明中,超级电容功率密度高,通过超级电容回收货叉下降势能,其快速充放电性能,可实现短时间内势能的高效率回收,并可为电动叉车起升系统提供起升瞬间电能,平滑蓄电池输出功率,延长蓄电池使用寿命。5 .本发明在电流传感器安装在三相逆变器中安装电流传感器,在超级电容和蓄电池的输出端安装电压传感器,在双作用电机输出轴安装速度编码器,实时采集三相逆变器的电流信号、超级电容和蓄电池的电压信号以及电机输出轴的转速信号并发送至控制系统,控制系统根据上述信号能够获得对货叉的上升和下降的速度,并通过调节 MOS管的开关顺序对油路进行调节,从而实现调节货叉运行速度的目的,本发明的操作简单,控制准确。The beneficial effects of the present invention are: 1. The present invention uses a pump control system composed of a double-acting motor and a double-acting motor, and utilizes direct torque technology to control the speed of the double-acting motor, thereby controlling the lowering speed of the fork, avoiding the complex speed regulation process of the valve control system, and the control device is simple, with low requirements on system hardware and software, and high feasibility. 2. The present invention replaces the electro-hydraulic servo valve for controlling the descending speed of the fork in the original system by a pump control system composed of a double-acting motor and a double-acting motor, thereby eliminating throttling losses under normal system conditions, improving potential energy recovery efficiency, further extending the single charge and discharge time of the battery, and extending the battery life of the forklift; 3. The present invention comprises a potential energy recovery system with a fork speed regulation function, which is composed of a two-way hydraulic lock valve, a hydraulically controlled oil replenishing valve, a double-acting motor, and a double-acting motor. The oil circuit is simple, the control is simple, the operation is convenient, and the feasibility is high; 4. In the present invention, the supercapacitor has a high power density, and the potential energy of the fork descent is recovered by the supercapacitor. Its fast charging and discharging performance can realize high-efficiency recovery of potential energy in a short time, and can provide instantaneous lifting power for the electric forklift lifting system, smooth the battery output power, and extend the battery life. 5. The present invention installs a current sensor in a three-phase inverter, installs a voltage sensor at the output end of a supercapacitor and a battery, and installs a speed encoder on the output shaft of a double-acting motor. The current signal of the three-phase inverter, the voltage signal of the supercapacitor and the battery, and the speed signal of the motor output shaft are collected in real time and sent to the control system. The control system can obtain the rising and falling speeds of the fork according to the above signals, and adjust the oil circuit by adjusting the switching sequence of the MOS tube, thereby achieving the purpose of adjusting the running speed of the fork. The present invention is simple to operate and accurate in control.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的整体框图。FIG. 1 is an overall block diagram of the present invention.

图2是本发明的供能-储能装置示意图。FIG. 2 is a schematic diagram of the energy supply-energy storage device of the present invention.

图3是本发明的三相桥式逆变器示意图,其中B4、B6、B8、B10、B12、B14是二极管,B15、B16、B17是电阻。3 is a schematic diagram of a three-phase bridge inverter of the present invention, wherein B4, B6, B8, B10, B12, and B14 are diodes, and B15, B16, and B17 are resistors.

图4是本发明的控制装置示意图。FIG. 4 is a schematic diagram of a control device of the present invention.

具体实施方式DETAILED DESCRIPTION

以下结合实施例对本发明的技术方案作具体描述,实施例仅用于进一步说明本发明,而并非对本发明的限定。The technical solution of the present invention is described in detail below in conjunction with embodiments. The embodiments are only used to further illustrate the present invention, but not to limit the present invention.

参照附图1,本发明提供一种具有调速功能的叉车高效节能系统,包括双作用电机1,双作用马达2,密闭压力油罐8,液控补油阀3,双向液压锁阀4,举升油缸5安全阀6,三相桥式逆变器,供能-储能装置,控制装置,油箱7;双作用马达2与双作用电机1相连;双作用马达1的排油口和吸油口与双向液压锁阀 4相连;双向液压锁阀4分别与举升油缸5的有杆腔和无杆腔相连;控制装置包括控制芯片和辅助电路,双作用电机与三相桥式逆变器相连,三相桥式逆变器与供能储能装置相连,控制装置分别连接至三相桥式逆变器以及供能储能装置并控制二者的工作状态。Referring to Figure 1, the present invention provides a forklift energy-saving system with speed regulation function, including a double-acting motor 1, a double-acting motor 2, a closed pressure oil tank 8, a hydraulically controlled oil replenishing valve 3, a two-way hydraulic lock valve 4, a lifting cylinder 5 safety valve 6, a three-phase bridge inverter, an energy supply-energy storage device, a control device, and an oil tank 7; the double-acting motor 2 is connected to the double-acting motor 1; the oil discharge port and the oil suction port of the double-acting motor 1 are connected to the two-way hydraulic lock valve 4; the two-way hydraulic lock valve 4 is respectively connected to the rod cavity and the rodless cavity of the lifting cylinder 5; the control device includes a control chip and an auxiliary circuit, the double-acting motor is connected to the three-phase bridge inverter, the three-phase bridge inverter is connected to the energy supply and energy storage device, and the control device is respectively connected to the three-phase bridge inverter and the energy supply and energy storage device and controls the working states of the two.

双作用电机1输出轴安装内置轴承速度编码器,完成对电机转子位置和转速信息的检测,检测信号传送到控制装置ATMEGA328P-PU芯片的I/O口。The output shaft of the double-acting motor 1 is equipped with a built-in bearing speed encoder to detect the motor rotor position and speed information, and the detection signal is transmitted to the I/O port of the ATMEGA328P-PU chip of the control device.

密闭压力油罐8与液控补油阀3相连,液控补油阀3并联在双作用马达2 的出油口和吸油口,密闭压力油罐8的液压油通过液控补油阀3的两个单向阀可分别向双作用马达的出油口和吸油口供油。The closed pressure oil tank 8 is connected to the hydraulically controlled oil replenishing valve 3, and the hydraulically controlled oil replenishing valve 3 is connected in parallel to the oil outlet and oil suction port of the double-acting motor 2. The hydraulic oil in the closed pressure oil tank 8 can be supplied to the oil outlet and oil suction port of the double-acting motor respectively through the two one-way valves of the hydraulically controlled oil replenishing valve 3.

安全阀6由两个溢流阀组成,两个溢流阀分别与举升油缸5有杆腔和无杆腔相连。由于叉车货叉举升重物重量具有较大不确定性,所以货叉受到较大冲击突然下降时,举升油缸5液压油来不及流动,易出现憋缸现象,为了防止此类情况的发生,当举升油缸内压力达到溢流阀设定压力时,溢流阀打开,释放举升油缸 5内的压力,保护举升油缸5。供能-储能装置,参照附图2,由蓄电池A1和超级电容A2组成,还包括分别与蓄电池A1和超级电容A2相连的第一继电器A5、第二继电器A6,以及第一电压传感器A3、第二电压传感器A4。蓄电池A1和超级电容A2并联在三相桥式逆变器的输出端,为叉车起升系统提供能量源,并用于储存货叉下降回收的势能。货叉下降时,第二电压传感器A4以1KHZ的检测频率检测超级电容A2两端电压,当超级电容A2两端电压低于额定电压27V 时,控制装置控制第二继电器A6导通,货叉下降势能优先为超级电容A2供电;货叉下降时或超级电容A2正在回收势能充电时,当超级电容A2两端电压不低于额定电压时,控制装置控制第二继电器A6关断、第一继电器A5导通,货叉下降势能为蓄电池A1充电;货叉下降行程结束时,控制装置控制第一继电器A5、第二继电器A6关断。当货叉举升时,第二电压传感器A4检测超级电容 A1两端电压,当超级电容A1两端电压不低于额定电压时,控制装置控制第二继电器A6导通,超级电容A2为叉车举升瞬间提供电能,供电时间1至2秒或直至超级电容A2电压不足20V时,之后控制装置控制第二继电器A6关断、第一继电器A5导通,由蓄电池A1为叉车举升系统供电。The safety valve 6 is composed of two overflow valves, and the two overflow valves are respectively connected to the rod chamber and the rodless chamber of the lifting cylinder 5. Since the weight of the forklift fork lifting heavy objects has a large uncertainty, when the fork is suddenly lowered by a large impact, the hydraulic oil of the lifting cylinder 5 does not have time to flow, and the cylinder is easily blocked. In order to prevent this from happening, when the pressure in the lifting cylinder reaches the set pressure of the overflow valve, the overflow valve opens to release the pressure in the lifting cylinder 5 to protect the lifting cylinder 5. The energy supply-energy storage device, referring to Figure 2, is composed of a battery A1 and a supercapacitor A2, and also includes a first relay A5, a second relay A6, and a first voltage sensor A3 and a second voltage sensor A4 respectively connected to the battery A1 and the supercapacitor A2. The battery A1 and the supercapacitor A2 are connected in parallel to the output end of the three-phase bridge inverter to provide an energy source for the forklift lifting system and to store the potential energy recovered by the fork descent. When the fork is lowered, the second voltage sensor A4 detects the voltage across the supercapacitor A2 at a detection frequency of 1KHZ. When the voltage across the supercapacitor A2 is lower than the rated voltage of 27V, the control device controls the second relay A6 to be turned on, and the potential energy of the fork's descent is used to power the supercapacitor A2 first; when the fork is lowered or the supercapacitor A2 is recovering potential energy for charging, when the voltage across the supercapacitor A2 is not lower than the rated voltage, the control device controls the second relay A6 to be turned off and the first relay A5 to be turned on, and the potential energy of the fork's descent is used to charge the battery A1; when the fork's descent stroke ends, the control device controls the first relay A5 and the second relay A6 to be turned off. When the fork is lifted, the second voltage sensor A4 detects the voltage across the supercapacitor A1. When the voltage across the supercapacitor A1 is not lower than the rated voltage, the control device controls the second relay A6 to be turned on, and the supercapacitor A2 provides power for the forklift to lift instantly. The power supply time is 1 to 2 seconds or until the voltage of the supercapacitor A2 is less than 20V. After that, the control device controls the second relay A6 to be turned off and the first relay A5 to be turned on, and the battery A1 supplies power to the forklift lifting system.

电压传感器利用电阻分压原理,将端口输入电压缩小五倍,检测值传送到ATMEGA328P-PU芯片I/O口,完成电压信号的采集。The voltage sensor uses the principle of resistor voltage division to reduce the port input voltage by five times, and transmits the detection value to the ATMEGA328P-PU chip I/O port to complete the voltage signal acquisition.

三相桥式逆变器主要完成供能-储能装置与双作用电机1之间电流的交直流转换,供能-储能装置工作电流为直流电,双作用电机1工作电流为三相交流电。三相桥式逆变器的结构如附图3所示,主要由六个或六倍数个MOS管、六个自由开关的二极管组成。同一竖列的MOS管为一相,为避免直流电源短路,每相 MOS同一时刻只有一个导通。当供能-储能装置为双作用电机1供电时,控制装置发出PWM信号控制六个MOS管的导通与关断,利用三相之间不同MOS管的导通延时,可将直流电压转换为电压脉冲序列,以驱动双作用电机1;因为每个驱动桥臂多个MOS管并联时,可以增加驱动电流,因此根据双作用电机1的额定电流情况,确定所需MOS管的个数。当双作用电机1为供能储能装置充电时,MOS管停止工作,每个驱动桥上自由开关的二极管转化为传统的六脉冲整流器,将三相交流电转化为直流电,为蓄电池充电。第一电流传感器B1和第二电流传感器B2分别检测三相电U、V相的电流,检测信号传送给ATMEGA328P-PU芯片,利用三相电流和为零,可求出W相电流,通过检测电流可以判断当前双作用电机1的转矩状态。The three-phase bridge inverter mainly completes the AC-DC conversion of the current between the energy supply-energy storage device and the double-acting motor 1. The working current of the energy supply-energy storage device is direct current, and the working current of the double-acting motor 1 is three-phase alternating current. The structure of the three-phase bridge inverter is shown in Figure 3, which is mainly composed of six or six times MOS tubes and six free-switch diodes. The MOS tubes in the same vertical column are one phase. In order to avoid short circuit of the DC power supply, only one MOS in each phase is turned on at the same time. When the energy supply-energy storage device supplies power to the double-acting motor 1, the control device sends a PWM signal to control the conduction and shutdown of the six MOS tubes. By using the conduction delay of different MOS tubes between the three phases, the DC voltage can be converted into a voltage pulse sequence to drive the double-acting motor 1; because when multiple MOS tubes are connected in parallel in each driving bridge arm, the driving current can be increased, so the number of required MOS tubes is determined according to the rated current of the double-acting motor 1. When the double-acting motor 1 charges the energy storage device, the MOS tube stops working, and the free-switching diodes on each drive bridge are converted into traditional six-pulse rectifiers, converting the three-phase AC power into DC power to charge the battery. The first current sensor B1 and the second current sensor B2 detect the current of the U and V phases of the three-phase power respectively, and the detection signal is transmitted to the ATMEGA328P-PU chip. The W phase current can be obtained by using the three-phase current sum to be zero. The torque state of the current double-acting motor 1 can be determined by detecting the current.

电流传感器为电磁隔离霍尔元件,当电线中有电流流过时,霍尔元件中产生感应磁场,检测到的电流信号直接传送到控制装置ATMEGA328P-PU芯片的I/O 口,完成电流信号的采集。The current sensor is an electromagnetically isolated Hall element. When current flows through the wire, an induced magnetic field is generated in the Hall element. The detected current signal is directly transmitted to the I/O port of the control device ATMEGA328P-PU chip to complete the current signal collection.

控制装置主要由ATMEGA328P-PU芯片和辅助电路组成,如附图 4所示。ATMEGA328P-PU芯片集成在arduino板中,包括数字I/O接口和模拟I/O接口,可完成对电流信号、电压信号的数据采集,输出PWM信号控制继电器的通断,控制装置的控制电路图如图3所示。ATMEGA328P-PU芯片接受货叉起升信号、下降信号,并采集供能-储能装置中的电压传感器信号,控制供能-储能装置中继电器的通断情况;控制装置通过直接转矩控制技术控制双作用电机1转速,ATMEGA328P-PU芯片接受编程程序中的速度给定(命令速度),通过霍尔电流传感器和速度编码器判断当前三相桥式逆变器的工作状态,产生转矩命令(转矩电流)控制三相桥式逆变器的工作状态,进而控制双作用电机1转速。The control device is mainly composed of an ATMEGA328P-PU chip and an auxiliary circuit, as shown in Figure 4. The ATMEGA328P-PU chip is integrated in the Arduino board, including a digital I/O interface and an analog I/O interface, which can complete the data acquisition of current signals and voltage signals, and output a PWM signal to control the on-off of the relay. The control circuit diagram of the control device is shown in Figure 3. The ATMEGA328P-PU chip receives the lifting signal and the lowering signal of the fork, and collects the voltage sensor signal in the energy supply-energy storage device to control the on-off of the relay in the energy supply-energy storage device; the control device controls the speed of the double-acting motor 1 through direct torque control technology. The ATMEGA328P-PU chip receives the speed setting (command speed) in the programming program, judges the current working state of the three-phase bridge inverter through the Hall current sensor and the speed encoder, generates a torque command (torque current) to control the working state of the three-phase bridge inverter, and then controls the speed of the double-acting motor 1.

实施例1,第一种工作状态。Embodiment 1, the first working state.

当货叉起升时,控制装置接到货叉起升信号,此时第二电压传感器A5检测超级电容A2两端电压,若超级电容A2两端电压不低于额定电压时,控制装置控制第二继电器A6导通,超级电容A2为叉车举升瞬间提供电能,供电时间为1至2秒或直至超级电容A2电压不足20V时,之后控制装置控制第二继电器 A6关断、第一继电器A5导通,由蓄电池A1为叉车举升系统供电。此时三相桥式逆变器将超级电容A2或蓄电池A1的直流电,控制装置控制三相桥式逆变器 MOS管B3、B13、B7、B5、B11、B9依次打开,并控制三相之间MOS管开关时序相差120度,使U、V、W三相近似输出正弦波,将直流电转换成交流电,为双作用电机1供电,此时双作用电机1工作在电机状态。双作用电机1带动双作用马达2旋转,此时双作用马达2工作在泵状态。控制装置实时接收双作用电机1的电流及转速信号,并与控制程序中的给定转速对比,控制PWM信号,进而改变MOS管的开关次序,使U、V、W三相输出电压幅值和双作用电机1的负载角,从而控制三相交流电压控制发电机转速,进而控制泵转速。泵带动液压油经过双向液压锁阀4流到举升油缸5无杆腔,当货叉需要停留在某个位置完成装卸动作时,泵由工作状态变为非工作状态,双向液压锁阀4迅速切断油路,防止举升油缸5无杆腔回油,进而锁住货叉位置。当电动叉车举升系统遇到较重负载,导致举升油缸5有杆腔和无杆腔压力相差较大或突然出现液压油冲击时,此时安全阀6打开,自动调节举升油缸5有杆腔与无杆腔压力差,防止举升油缸5出现憋缸现象。在泵的工作过程中,若泵吸油不足,导致起升油路液压油不足时,液控补油阀3自动给泵补油,保证液压系统的正常工作。When the fork is lifted, the control device receives the fork lifting signal. At this time, the second voltage sensor A5 detects the voltage across the supercapacitor A2. If the voltage across the supercapacitor A2 is not lower than the rated voltage, the control device controls the second relay A6 to turn on. The supercapacitor A2 provides power for the forklift to lift instantly. The power supply time is 1 to 2 seconds or until the voltage of the supercapacitor A2 is less than 20V. After that, the control device controls the second relay A6 to turn off and the first relay A5 to turn on. The battery A1 supplies power to the forklift lifting system. At this time, the three-phase bridge inverter converts the DC power of the supercapacitor A2 or the battery A1. The control device controls the three-phase bridge inverter MOS tubes B3, B13, B7, B5, B11, and B9 to turn on in sequence, and controls the MOS tube switch timing between the three phases to differ by 120 degrees, so that the three phases U, V, and W output approximately sinusoidal waves, converting DC power into AC power to power the double-acting motor 1. At this time, the double-acting motor 1 works in the motor state. The double-acting motor 1 drives the double-acting motor 2 to rotate, and the double-acting motor 2 works in the pump state. The control device receives the current and speed signal of the double-acting motor 1 in real time, and compares it with the given speed in the control program, controls the PWM signal, and then changes the switching order of the MOS tube, so that the U, V, W three-phase output voltage amplitude and the load angle of the double-acting motor 1, thereby controlling the three-phase AC voltage to control the generator speed, and then controlling the pump speed. The pump drives the hydraulic oil to flow to the rodless chamber of the lifting cylinder 5 through the two-way hydraulic lock valve 4. When the fork needs to stay at a certain position to complete the loading and unloading action, the pump changes from the working state to the non-working state, and the two-way hydraulic lock valve 4 quickly cuts off the oil circuit to prevent the rodless chamber of the lifting cylinder 5 from returning oil, thereby locking the position of the fork. When the electric forklift lifting system encounters a heavy load, resulting in a large difference in pressure between the rod chamber and the rodless chamber of the lifting cylinder 5 or a sudden hydraulic oil shock, the safety valve 6 opens at this time to automatically adjust the pressure difference between the rod chamber and the rodless chamber of the lifting cylinder 5 to prevent the lifting cylinder 5 from being stuck. During the operation of the pump, if the pump does not absorb enough oil, resulting in insufficient hydraulic oil in the lifting oil circuit, the hydraulically controlled oil replenishing valve 3 automatically replenishes oil to the pump to ensure the normal operation of the hydraulic system.

实施例2,第二种工作状态。Embodiment 2, second working state.

当货叉下降时,举升油缸5无杆腔回油,双向液压锁阀4打开,液压油经过双向液压锁阀4,流入双作用泵-马达2,带动双作用马达2反转。此时,双作用马达2工作在泵状态。泵带动双作用电机1反转,此时,双作用电机1工作在发电机状态,发电机发电通过三相桥式逆变器给超级电容A2或蓄电池A1充电。货叉下降速度过快时,发电机上的电流传感器和速度编码器将发电机工作转速、转矩状态传给控制装置,控制装置将发电机实际转速信号与给定转速比对,计算定子磁链空间矢量的角度,就近选择将MOS管B3、B9、B11或B5、B7、B13 或B5、B7、B11或B5、B9、B11导通,使双作用电机1定子磁链变大,增大发电机转矩,增大马达转矩,增大液压系统下降阻力,液压油通过双向液压锁阀4右边的液控单向阀减慢流入举升油缸5有杆腔,同时液压控制双向液压锁阀4左边的液控单向阀反向打开,举升油缸5无杆腔液压油通过双向液压锁阀4左边的液控单向阀减慢流回双作用泵-电机,进而减慢货叉下降速度。货叉下降速度过慢时,就近选择将MOS管B3、B9、B13或B3、B9、B11或B3、B7、B11或B5、B9、B13导通,使双作用电机1定子磁链变小,减小发电机转矩,减小马达转矩,减小液压系统下降阻力,液压油通过双向液压锁阀4右边的液控单向阀加快流入举升油缸5有杆腔,同时液压控制双向液压锁阀4左边的液控单向阀反向打开,举升油缸5无杆腔液压油通过双向液压锁阀4左边的液控单向阀加快流回双作用马达2,进而加快货叉下降速度。当发电机为超级电容A2或蓄电池A1充电时,第二电压传感器A4检测超级电容A2两端电压,当超级电容A2两端电压低于额定电压27V时,控制装置控制第二继电器A6导通,货叉下降势能优先为超级电容A2充电;货叉下降时或超级电容A2正在回收势能充电时,当超级电容A2两端电压不低于额定电压时,控制装置控制第二继电器A6关断、第一继电器A1导通,货叉下降势能为蓄电池A1充电;货叉下降行程结束时,控制装置控制第一继电器A5、第二继电器A6关断。When the fork is lowered, the rodless chamber of the lifting cylinder 5 returns oil, the two-way hydraulic lock valve 4 opens, and the hydraulic oil flows through the two-way hydraulic lock valve 4 into the double-acting pump-motor 2, driving the double-acting motor 2 to reverse. At this time, the double-acting motor 2 works in the pump state. The pump drives the double-acting motor 1 to reverse, and at this time, the double-acting motor 1 works in the generator state, and the generator generates electricity to charge the super capacitor A2 or the battery A1 through the three-phase bridge inverter. When the fork descends too fast, the current sensor and speed encoder on the generator transmit the generator working speed and torque state to the control device. The control device compares the actual speed signal of the generator with the given speed, calculates the angle of the stator flux space vector, and selects the nearest MOS tube B3, B9, B11 or B5, B7, B13 or B5, B7, B11 or B5, B9, B11 to turn on, so that the stator flux of the double-acting motor 1 becomes larger, the generator torque is increased, the motor torque is increased, the hydraulic system descending resistance is increased, and the hydraulic oil slows down the flow into the rod chamber of the lifting cylinder 5 through the hydraulic control one-way valve on the right side of the two-way hydraulic lock valve 4. At the same time, the hydraulic control one-way valve on the left side of the two-way hydraulic lock valve 4 is hydraulically controlled to open in the reverse direction, and the hydraulic oil in the rodless chamber of the lifting cylinder 5 slows down the flow back to the double-acting pump-motor through the hydraulic control one-way valve on the left side of the two-way hydraulic lock valve 4, thereby slowing down the descending speed of the fork. When the fork descends too slowly, select and turn on the MOS tubes B3, B9, B13 or B3, B9, B11 or B3, B7, B11 or B5, B9, B13 nearby to reduce the stator magnetic flux of the double-acting motor 1, reduce the generator torque, reduce the motor torque, reduce the descending resistance of the hydraulic system, and the hydraulic oil flows into the rod chamber of the lifting cylinder 5 faster through the hydraulic control one-way valve on the right side of the two-way hydraulic lock valve 4. At the same time, the hydraulic control one-way valve on the left side of the two-way hydraulic lock valve 4 is hydraulically controlled to open in the reverse direction, and the hydraulic oil in the rodless chamber of the lifting cylinder 5 flows back to the double-acting motor 2 faster through the hydraulic control one-way valve on the left side of the two-way hydraulic lock valve 4, thereby accelerating the descending speed of the fork. When the generator charges the supercapacitor A2 or the battery A1, the second voltage sensor A4 detects the voltage across the supercapacitor A2. When the voltage across the supercapacitor A2 is lower than the rated voltage of 27V, the control device controls the second relay A6 to be turned on, and the potential energy of the fork's descent is used to charge the supercapacitor A2 first; when the fork is descending or the supercapacitor A2 is recovering potential energy for charging, when the voltage across the supercapacitor A2 is not lower than the rated voltage, the control device controls the second relay A6 to be turned off and the first relay A1 to be turned on, and the potential energy of the fork's descent is used to charge the battery A1; when the fork's descent stroke ends, the control device controls the first relay A5 and the second relay A6 to be turned off.

Claims (1)

1.一种具有调速功能的叉车高效节能系统,其特征是,包括双作用电机、双作用马达、双向液压锁阀、举升油缸、三相桥式逆变器、供能储能装置和控制装置;双作用马达与双作用电机相连,双作用马达的排油口和吸油口与双向液压锁阀相连;双向液压锁阀分别与举升油缸的有杆腔和无杆腔相连;控制装置包括控制芯片和辅助电路,双作用电机与三相桥式逆变器相连,三相桥式逆变器与供能储能装置相连,控制装置分别连接至三相桥式逆变器以及供能储能装置并控制二者的工作状态;1. A high-efficiency energy-saving system for forklifts with speed regulation function, characterized in that it includes a double-acting motor, a double-acting motor, a two-way hydraulic lock valve, a lifting cylinder, a three-phase bridge inverter, an energy supply and energy storage device and a control device; the double-acting motor is connected to the double-acting motor, and the oil discharge port and the oil suction port of the double-acting motor are connected to the two-way hydraulic lock valve; the two-way hydraulic lock valve is respectively connected to the rod chamber and the rodless chamber of the lifting cylinder; the control device includes a control chip and an auxiliary circuit, the double-acting motor is connected to the three-phase bridge inverter, the three-phase bridge inverter is connected to the energy supply and energy storage device, and the control device is respectively connected to the three-phase bridge inverter and the energy supply and energy storage device and controls the working states of the two; 供能储能装置,由蓄电池和超级电容组成,还包括分别与蓄电池和超级电容相连的第一继电器、第二继电器,以及第一电压传感器、第二电压传感器;蓄电池和超级电容并联在三相桥式逆变器的输出端,为叉车起升系统提供能量源,并用于储存货叉下降回收的势能,货叉下降时,第二电压传感器以1KHZ的检测频率检测超级电容两端电压,当超级电容两端电压低于额定电压27V 时,控制装置控制第二继电器导通,货叉下降势能优先为超级电容供电;货叉下降时或超级电容正在回收势能充电时,当超级电容两端电压不低于额定电压时,控制装置控制第二继电器关断、第一继电器导通,货叉下降势能为蓄电池充电;货叉下降行程结束时,控制装置控制第一继电器、第二继电器关断,当货叉举升时,第二电压传感器检测超级电容两端电压,当超级电容两端电压不低于额定电压时,控制装置控制第二继电器导通,超级电容为叉车举升瞬间提供电能,供电时间1至2秒或直至超级电容电压不足20V时,之后控制装置控制第二继电器关断、第一继电器导通,由蓄电池为叉车举升系统供电;The energy supply and storage device is composed of a battery and a supercapacitor, and also includes a first relay and a second relay connected to the battery and the supercapacitor respectively, as well as a first voltage sensor and a second voltage sensor; the battery and the supercapacitor are connected in parallel at the output end of the three-phase bridge inverter to provide an energy source for the forklift lifting system and are used to store the potential energy recovered by the forklift descending. When the forklift descends, the second voltage sensor detects the voltage across the supercapacitor at a detection frequency of 1KHZ. When the voltage across the supercapacitor is lower than the rated voltage of 27V When the fork is lowered, the control device controls the second relay to be turned on, and the potential energy of the fork descent is used to power the supercapacitor first; when the fork is lowered or the supercapacitor is recovering potential energy for charging, when the voltage across the supercapacitor is not lower than the rated voltage, the control device controls the second relay to be turned off and the first relay to be turned on, and the potential energy of the fork descent is used to charge the battery; when the fork descent stroke ends, the control device controls the first relay and the second relay to be turned off, and when the fork is lifted, the second voltage sensor detects the voltage across the supercapacitor, and when the voltage across the supercapacitor is not lower than the rated voltage, the control device controls the second relay to be turned on, and the supercapacitor provides power for the forklift to lift instantly, and the power supply time is 1 to 2 seconds or until the supercapacitor voltage is less than 20V, after which the control device controls the second relay to be turned off and the first relay to be turned on, and the battery powers the forklift lifting system; 控制装置接受电流传感器、电压传感器和速度编码器的采集信号,输出PWM信号,控制三相桥式逆变器中MOS管的导通和关断情况,控制供能储能装置中继电器的导通和关断情况,电流传感器安装在三相逆变器的三相电线中的U、V相,电压传感器安装在超级电容和蓄电池的输出端,速度编码器安装在双作用电机输出轴;The control device receives the collected signals from the current sensor, voltage sensor and speed encoder, outputs PWM signals, controls the on and off status of the MOS tube in the three-phase bridge inverter, controls the on and off status of the relay in the energy supply and energy storage device, the current sensor is installed on the U and V phases of the three-phase wires of the three-phase inverter, the voltage sensor is installed on the output end of the supercapacitor and the battery, and the speed encoder is installed on the output shaft of the double-acting motor; 该系统还包括液控补油阀和密闭压力油罐,密闭压力油罐与液控补油阀相连,液控补油阀并联在双作用马达的出油口和吸油口,密闭压力油罐的液压油通过液控补油阀的两个单向阀可分别向双作用马达的出油口和吸油口供油;The system also includes a hydraulically controlled oil replenishing valve and a closed pressure oil tank, the closed pressure oil tank is connected to the hydraulically controlled oil replenishing valve, the hydraulically controlled oil replenishing valve is connected in parallel to the oil outlet and the oil suction port of the double-acting motor, and the hydraulic oil in the closed pressure oil tank can be supplied to the oil outlet and the oil suction port of the double-acting motor respectively through two one-way valves of the hydraulically controlled oil replenishing valve; 该系统包括安全阀,安全阀由两个溢流阀组成,两个溢流阀分别与举升油缸有杆腔和无杆腔相连;The system includes a safety valve, which is composed of two relief valves, and the two relief valves are respectively connected to the rod chamber and the rodless chamber of the lifting cylinder; 双作用电机包括电机和发电机,当双作用电机正转时输出电能,当电机反转时产生电能;The double-acting motor includes a motor and a generator, which outputs electrical energy when the double-acting motor rotates forward and generates electrical energy when the motor rotates reversely; 双作用马达包括马达和泵,当双作用马达正转时产生吸引力,当双作用马达反转时产生推力;液压油流入双向液压锁阀左边液控单向阀时,油压控制双向液压锁阀右边液控单向阀反向开启,进入举升油缸无杆腔的液压油推动举升油缸有杆腔液压油通过双向锁阀右边液控单向阀,流回双作用马达;液压油流入双向液压锁阀右边液控单向阀时,油压控制双向液压锁阀左边液控单向阀反向开启,进入举升油缸有杆腔的液压油推动举升油缸无杆腔液压油通过双向锁阀左边液控单向阀,流回双作用马达;The double-acting motor includes a motor and a pump. When the double-acting motor rotates forward, it generates attraction, and when the double-acting motor rotates reversely, it generates thrust. When the hydraulic oil flows into the hydraulically controlled one-way valve on the left side of the two-way hydraulic lock valve, the oil pressure controls the hydraulically controlled one-way valve on the right side of the two-way hydraulic lock valve to open in the reverse direction, and the hydraulic oil entering the rodless chamber of the lifting cylinder pushes the hydraulic oil in the rod chamber of the lifting cylinder through the hydraulically controlled one-way valve on the right side of the two-way lock valve and flows back to the double-acting motor. When the hydraulic oil flows into the hydraulically controlled one-way valve on the right side of the two-way hydraulic lock valve, the oil pressure controls the hydraulically controlled one-way valve on the left side of the two-way hydraulic lock valve to open in the reverse direction, and the hydraulic oil entering the rod chamber of the lifting cylinder pushes the hydraulic oil in the rodless chamber of the lifting cylinder through the hydraulically controlled one-way valve on the left side of the two-way lock valve and flows back to the double-acting motor. 货叉下降速度过快时,发电机上的电流传感器和速度编码器将发电机的工作转速和转矩状态传给控制装置,控制装置将发电机实际转速信号与给定转速比对,调节MOS管开关顺序,使双作用电机定子磁链变大,增大发电机转矩,增大马达转矩,增大液压系统下降阻力,液压油通过双向液压锁阀右边的液控单向阀减慢流入举升油缸有杆腔,同时液压控制双向液压锁阀左边的液控单向阀反向打开,举升油缸无杆腔液压油通过双向液压锁阀左边的液控单向阀减慢流回双作用马达,进而减慢货叉下降速度;When the fork descends too fast, the current sensor and speed encoder on the generator transmit the working speed and torque state of the generator to the control device. The control device compares the actual speed signal of the generator with the given speed, adjusts the switching sequence of the MOS tube, increases the stator magnetic flux of the double-acting motor, increases the torque of the generator, increases the torque of the motor, increases the descending resistance of the hydraulic system, and the hydraulic oil flows slowly into the rod chamber of the lifting cylinder through the hydraulic control one-way valve on the right side of the two-way hydraulic lock valve. At the same time, the hydraulic control one-way valve on the left side of the two-way hydraulic lock valve is hydraulically controlled to open in the opposite direction, and the hydraulic oil in the rodless chamber of the lifting cylinder flows slowly back to the double-acting motor through the hydraulic control one-way valve on the left side of the two-way hydraulic lock valve, thereby slowing down the descending speed of the fork; 货叉下降速度过慢时,发电机上的电流传感器和速度编码器将发电机工作转速、转矩状态传给控制装置,调节MOS管开关顺序,使双作用电机定子磁链变小,减小发电机转矩,减小马达转矩,减小液压系统下降阻力,液压油通过双向液压锁阀右边的液控单向阀加快流入举升油缸有杆腔,同时液压控制双向液压锁阀左边的液控单向阀反向打开,举升油缸无杆腔液压油通过双向液压锁阀左边的液控单向阀加快流回双作用马达,进而加快货叉下降速度。When the fork descends too slowly, the current sensor and speed encoder on the generator transmit the generator working speed and torque state to the control device, adjust the MOS tube switching sequence, reduce the stator magnetic flux of the double-acting motor, reduce the generator torque, reduce the motor torque, reduce the hydraulic system descending resistance, and the hydraulic oil flows into the rod chamber of the lifting cylinder faster through the hydraulic control one-way valve on the right side of the two-way hydraulic lock valve. At the same time, the hydraulic control one-way valve on the left side of the two-way hydraulic lock valve is hydraulically controlled to open in the opposite direction, and the hydraulic oil in the rodless chamber of the lifting cylinder flows back to the double-acting motor faster through the hydraulic control one-way valve on the left side of the two-way hydraulic lock valve, thereby accelerating the fork descending speed.
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