CN113942963B - A load sensitive forklift load port independent control system and method - Google Patents
A load sensitive forklift load port independent control system and method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
- B66F9/22—Hydraulic devices or systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/0755—Position control; Position detectors
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- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
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- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
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- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
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Abstract
本发明是为了克服现有技术不能同时满足叉车控制性能和节能性能要求的问题,提供一种负载敏感的叉车负载口独立控制系统及方法,以保障任意工况下叉车的工作可靠性,同时提高叉车液压系统的节能特性和控制特性。为了实现上述目的,采用以下技术方案:包括门架升降液压缸、操纵杆、门架倾斜液压缸、负载敏感泵、调节器、ECU控制器和货叉侧移液压缸,还包括升降阀组,倾斜阀组,侧移阀组,分别被配置为用于控制门架升降液压缸、门架倾斜液压缸、货叉侧移液压缸的无杆腔和有杆腔内液压油的流量、压力和流速;采用反步自适应鲁棒控制算法缓解液压系统非线性和不确定性带来控制精度低的问题;联合泵阀复合控制各液压缸,满足任意工况下的流量需求。
The purpose of the present invention is to overcome the problem that the prior art cannot simultaneously meet the requirements of forklift control performance and energy-saving performance, and provide a load-sensitive forklift load port independent control system and method, so as to ensure the working reliability of the forklift under any working conditions, and at the same time improve Energy-saving features and control features of forklift hydraulic systems. In order to achieve the above purpose, the following technical solutions are adopted: including mast lifting hydraulic cylinder, joystick, mast tilting hydraulic cylinder, load sensing pump, regulator, ECU controller and fork side shifting hydraulic cylinder, and also including lifting valve group, The tilt valve group and the side shift valve group are respectively configured to control the flow rate, pressure and Flow rate; the backstep adaptive robust control algorithm is used to alleviate the problem of low control accuracy caused by the nonlinearity and uncertainty of the hydraulic system; the combined pump and valve control each hydraulic cylinder to meet the flow demand under any working condition.
Description
技术领域technical field
本发明涉及运输车辆控制领域,尤其是涉及一种负载敏感的叉车负载口独立控制系统及方法。The invention relates to the field of transport vehicle control, in particular to a load-sensitive forklift load port independent control system and method.
背景技术Background technique
叉车在现代物流及仓储配送中发挥着重要作用,而液压系统作为叉车功能实现的执行系统,其性能优劣对叉车的工作性能有决定性影响。Forklifts play an important role in modern logistics and warehousing and distribution, and the hydraulic system, as the execution system for forklift functions, has a decisive impact on the performance of forklifts.
叉车液压系统主要由门架升降、门架倾斜及货叉侧移等子系统组成,通过控制各个子系统液压缸(即液压缸)伸缩实现指定动作。目前,叉车液压系统多采用单泵供油而多液压缸同时工作的负载敏感控制系统,即根据泵出口压力和负载压力之间的压力裕度,通过监测压力和流量自适应调节泵的流量,以减少旁路节流损失。但在负载惯性相差较大的条件下,容易出现流量饱和现象,即各液压缸所需流量之和大于泵的最大输出流量,导致流量优先供给负载较小的液压缸,大负载液压缸则因流量供给不足而减速甚至停止工作。此外,工况变化时单一控制策略下不同工作点负载敏感系统不能同时满足控制性能和节能性能要求。因此,设计出既能保证任意工况下各液压缸工作需求,又能同时提高节能特性和控制性能的叉车液压系统和控制方法尤为重要。The forklift hydraulic system is mainly composed of subsystems such as mast lifting, mast tilting, and fork side shifting. The specified actions are realized by controlling the expansion and contraction of the hydraulic cylinders (ie hydraulic cylinders) of each subsystem. At present, the forklift hydraulic system mostly adopts a load-sensitive control system in which a single pump supplies oil and multiple hydraulic cylinders work at the same time, that is, according to the pressure margin between the pump outlet pressure and the load pressure, the flow of the pump is adaptively adjusted by monitoring the pressure and flow. To reduce bypass throttling loss. However, under the condition of a large difference in load inertia, flow saturation is prone to occur, that is, the sum of the flow required by each hydraulic cylinder is greater than the maximum output flow of the pump, resulting in the flow being preferentially supplied to the hydraulic cylinder with a smaller load, and the large load hydraulic cylinder. Insufficient flow supply slows down or even stops working. In addition, when the working conditions change, the load-sensitive system at different operating points under a single control strategy cannot meet the requirements of control performance and energy-saving performance at the same time. Therefore, it is particularly important to design a forklift hydraulic system and control method that can not only ensure the working requirements of each hydraulic cylinder under any working condition, but also improve energy-saving characteristics and control performance.
现代叉车多采用单泵供油而多液压缸同时工作的负载敏感控制系统,在负载惯性相差较大的条件下,单一控制策略下不同工作点负载敏感系统的流量和压力匹配不能同时满足控制性能和节能性能要求。Modern forklifts mostly use a load-sensing control system in which a single pump supplies oil and multiple hydraulic cylinders work at the same time. Under the condition of a large difference in load inertia, the flow and pressure matching of the load-sensing system at different operating points under a single control strategy cannot satisfy the control performance at the same time. and energy-saving performance requirements.
叉车工况复杂多变,在负载惯性相差较大的条件下容易出现流量饱和现象,即各液压缸所需流量之和大于泵的最大输出流量,导致流量优先供给负载较小的液压缸,大负载液压缸则因流量供给不足而减速甚至停止工作。The working conditions of forklifts are complex and changeable, and flow saturation is prone to occur under the condition of large difference in load inertia, that is, the sum of the flow required by each hydraulic cylinder is greater than the maximum output flow of the pump, resulting in the flow being preferentially supplied to the hydraulic cylinder with a smaller load. The load hydraulic cylinder slows down or even stops working due to insufficient flow supply.
负载敏感多路阀阀芯耦合联动、液压系统非线性问题、液压油特性动态变化以及负载外部干扰导致的液压缸控制精度降低问题。Load-sensitive multi-way valve spool coupling linkage, non-linear problems of hydraulic system, dynamic changes of hydraulic oil characteristics, and reduction of hydraulic cylinder control accuracy caused by external interference of load.
目前针对叉车液压负载敏感控制系统现有技术如下:(1)以中国专利201410365226.1为例,通过优化多路阀结构来提高负载敏感系统的工作稳定性和降低能量损失,但多路阀存在机械联动现象,只能控制进出油口的一个油口,控制精度和能量利用率还有提升空间。(2)以赵君卫的《多液压缸负载敏感系统分流控制的研究》为例,通过研究各液压缸流量分配算法来提高负载敏感系统各液压缸的工作可靠性,但所采用的控制算法受系统非线性的影响较大,控制算法的设计上还可以进一步优化。At present, the existing technologies for forklift hydraulic load-sensing control systems are as follows: (1) Taking Chinese patent 201410365226.1 as an example, the work stability of the load-sensing system is improved and energy loss is reduced by optimizing the structure of the multi-way valve, but the multi-way valve has mechanical linkage Phenomenon, only one oil port of the oil inlet and outlet can be controlled, and there is still room for improvement in control accuracy and energy utilization. (2) Taking Zhao Junwei's "Study on Flow Distribution Control of Multi-hydraulic Cylinder Load Sensing System" as an example, the work reliability of each hydraulic cylinder of the load sensing system is improved by studying the flow distribution algorithm of each hydraulic cylinder, but the control algorithm adopted is affected by the system The influence of nonlinearity is greater, and the design of the control algorithm can be further optimized.
发明内容Contents of the invention
本发明是为了克服现有技术不能同时满足叉车控制性能和节能性能要求的问题,提供一种负载敏感的叉车负载口独立控制系统及方法,以保障任意工况下叉车的工作可靠性,同时提高叉车液压系统的节能特性和控制特性。The purpose of the present invention is to overcome the problem that the prior art cannot simultaneously meet the requirements of forklift control performance and energy-saving performance, and provide a load-sensitive forklift load port independent control system and method, so as to ensure the working reliability of the forklift under any working conditions, and at the same time improve Energy-saving features and control features of forklift hydraulic systems.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种负载敏感的叉车负载口独立控制系统,其特征是,包括门架升降液压缸、操纵杆、门架倾斜液压缸、负载敏感泵、调节器、ECU控制器和货叉侧移液压缸;A load-sensing independent control system for the load port of a forklift is characterized in that it includes a mast lifting hydraulic cylinder, a joystick, a mast tilting hydraulic cylinder, a load-sensing pump, a regulator, an ECU controller, and a fork side-moving hydraulic cylinder;
还包括升降阀组,被配置为用于控制门架升降液压缸的无杆腔和有杆腔内液压油的流量、压力和流速;It also includes a lifting valve group configured to control the flow, pressure and flow rate of hydraulic oil in the rodless chamber and the rod chamber of the mast lifting hydraulic cylinder;
还包括倾斜阀组,被配置为用于控制门架倾斜液压缸的无杆腔和有杆腔内液压油的流量、压力和流速;It also includes a tilting valve group configured to control the flow, pressure and flow rate of hydraulic oil in the rodless chamber and the rod chamber of the gantry tilting hydraulic cylinder;
还包括侧移阀组,被配置为用于控制货叉侧移液压缸的无杆腔和有杆腔内液压油的流量、压力和流速;It also includes a side shift valve group configured to control the flow, pressure and flow rate of hydraulic oil in the rodless chamber and the rod chamber of the fork side shift hydraulic cylinder;
其中操纵杆连接ECU控制器,门架升降液压缸连接升降阀组、门架倾斜液压缸连接倾斜阀组,货叉侧移液压缸连接侧移阀组,升降阀组、倾斜阀组和侧移阀组并联至负载敏感泵,负载敏感泵连接调节器,调节器连接ECU控制器。The joystick is connected to the ECU controller, the mast lifting hydraulic cylinder is connected to the lifting valve group, the mast tilting hydraulic cylinder is connected to the tilting valve group, the fork side shifting hydraulic cylinder is connected to the side shifting valve group, the lifting valve group, the tilting valve group and the side shifting valve group are connected. The valve group is connected in parallel to the load sensing pump, the load sensing pump is connected to the regulator, and the regulator is connected to the ECU controller.
进一步地,所述升降阀组,倾斜阀组及侧移阀组均使用三位三通电液比例阀;阀体上配置有阀芯位置传感器;所有三位三通电液比例阀之间互相独立,根据系统的需求由控制器输出电信号直接控制阀口开度和方向,门架升降液压缸、门架倾斜液压缸及货叉侧移液压缸带有位移传感器,被配置为用于检测活塞杆位置并将位置信息传回ECU控制器。Further, the lift valve group, tilt valve group and side shift valve group all use three-position three-way electro-hydraulic proportional valves; the valve body is equipped with a spool position sensor; all three-position three-way electro-hydraulic proportional valves are independent of each other, According to the requirements of the system, the controller outputs electric signals to directly control the opening and direction of the valve port. The mast lifting hydraulic cylinder, mast tilting hydraulic cylinder and fork side moving hydraulic cylinder are equipped with displacement sensors, which are configured to detect the piston rod. position and send the position information back to the ECU controller.
进一步地,所述升降阀组包括分别与门架升降液压缸的无杆腔和有杆腔连接的门架升降液压缸无杆腔控制阀和门架升降液压缸有杆腔控制阀,所述倾斜阀组包括分别与门架倾斜液压缸的无杆腔和有杆腔连接的门架倾斜液压缸无杆腔控制阀和门架倾斜液压缸有杆腔控制阀,所述侧移阀组包括分别与货叉侧移液压缸的无杆腔和有杆腔连接的货叉侧移液压缸无杆腔控制阀和货叉侧移液压缸有杆腔控制阀。Further, the lift valve group includes a control valve for the rodless cavity of the gantry lifting hydraulic cylinder and a control valve for the rod cavity of the gantry lifting hydraulic cylinder, which are respectively connected to the rodless cavity and the rod cavity of the gantry lifting hydraulic cylinder. The tilting valve group includes the rodless chamber control valve of the mast tilting hydraulic cylinder and the rod chamber control valve of the mast tilting hydraulic cylinder respectively connected with the rodless chamber and the rod chamber of the mast tilting hydraulic cylinder, and the side shifting valve group includes The rodless chamber control valve of the fork side shift hydraulic cylinder and the rod chamber control valve of the fork side shift hydraulic cylinder are respectively connected with the rodless chamber and the rod chamber of the fork side shift hydraulic cylinder.
进一步地,还包括多个压力传感器分别为第一压力传感器、第二压力传感器、第三压力传感器、第四压力传感器,第五压力传感器和第六压力传感器以及泵出口压力传感器,其中门架升降液压缸的有杆腔和无杆腔分别通过第一压力传感器、第二压力传感器与ECU控制器连接,门架倾斜液压缸的无杆腔和有杆腔分别通过第三压力传感器、第四压力传感器与ECU控制器连接,货叉侧移液压缸的无杆腔和有杆腔分别通过第五压力传感器、第六压力传感器与ECU控制器连接,其中升降阀组,倾斜阀组,侧移阀组并联连接泵出口压力传感器,泵出口压力传感器连接ECU控制器连接,且泵出口压力传感器与负载敏感泵为并联关系。Further, a plurality of pressure sensors are respectively the first pressure sensor, the second pressure sensor, the third pressure sensor, the fourth pressure sensor, the fifth pressure sensor and the sixth pressure sensor and the pump outlet pressure sensor, wherein the mast lifts The rod chamber and the rodless chamber of the hydraulic cylinder are respectively connected to the ECU controller through the first pressure sensor and the second pressure sensor. The sensor is connected to the ECU controller. The rodless chamber and the rod chamber of the fork side-shift hydraulic cylinder are respectively connected to the ECU controller through the fifth pressure sensor and the sixth pressure sensor. Among them, the lift valve group, tilt valve group, and side shift valve The group is connected to the pump outlet pressure sensor in parallel, the pump outlet pressure sensor is connected to the ECU controller, and the pump outlet pressure sensor is connected in parallel with the load sensing pump.
一种负载敏感的叉车负载口独立控制方法,使用上述系统,其特征是,包括以下步骤:A load-sensitive method for independently controlling the load port of a forklift, using the above-mentioned system, is characterized in that it includes the following steps:
步骤1:输入理想位置操纵指令,ECU控制器判断各液压缸负载方向和运动方向,计算理想驱动力Fdi,i=1,2,3,1代表升降阀组、2代表倾斜阀组、3代表侧移阀组,以此为依据判断各液压缸最优工作模式;所述最优工作模式包括:Fdi方向与液压缸活塞杆伸出方向一致时,无杆腔为速度控制,有杆腔为压力控制以保持较低的压力值;Fdi方向与液压缸活塞杆伸出方向相反时,无杆腔为压力控制以保持较低的压力值,有杆腔为速度控制;Fdi为零时,关闭阀组;Step 1: Input the ideal position manipulation command, the ECU controller judges the load direction and movement direction of each hydraulic cylinder, and calculates the ideal driving force F di , i=1, 2, 3, 1 represents the lifting valve group, 2 represents the tilting valve group, 3 Represents the side-shift valve group, based on which the optimal working mode of each hydraulic cylinder is judged; the optimal working mode includes: when the F di direction is consistent with the extending direction of the piston rod of the hydraulic cylinder, the rodless cavity is speed controlled, and the rod The chamber is for pressure control to maintain a lower pressure value; when the direction of F di is opposite to the extension direction of the piston rod of the hydraulic cylinder, the rodless chamber is for pressure control to maintain a lower pressure value, and the rod chamber is for speed control; F di is At zero time, close the valve group;
步骤2:各液压缸的压力和位置传感器输出数据至ECU控制器,根据理想驱动力Fdi采用反步自适应鲁棒位置跟踪控制算法分别确定无杆腔速度控制的控制律、有杆腔速度控制的控制律和速度控制理想流量,以及无杆腔压力控制的控制律、有杆腔压力控制的控制律和压力控制理想流量,同时根据所述步骤1各液压缸的最优工作模式输出各液压缸的理想控制流量包括速度控制理想流量和压力控制理想流量;Step 2: The pressure and position sensors of each hydraulic cylinder output data to the ECU controller. According to the ideal driving force F di , adopt the backstepping adaptive robust position tracking control algorithm to determine the control law of the rodless chamber speed control and the rod chamber speed The control law of the control and the ideal flow rate of the speed control, the control law of the pressure control of the rodless cavity, the control law of the pressure control of the rod cavity and the ideal flow rate of the pressure control, and at the same time output each hydraulic cylinder according to the optimal working mode of the
步骤3:基于步骤2输出的各液压缸两腔理想控制流量,输出控制信号up调节负载敏感泵的排量,实现流量的主要控制;输出升降阀组、倾斜阀组、侧移阀组的控制信号,调节各阀组阀口开度,实现各液压缸两腔流量的精确控制;Step 3: Based on the ideal control flow of the two chambers of each hydraulic cylinder output in step 2, output the control signal u p to adjust the displacement of the load-sensitive pump to realize the main control of the flow; The control signal adjusts the valve opening of each valve group to realize the precise control of the two-chamber flow of each hydraulic cylinder;
步骤4:判断实际流量是否满足要求,满足则完成控制;反之各液压缸反馈压力传感器和位移传感器值,重复步骤2和步骤3,直至实现各液压缸流量的与理想控制流量的匹配,同时保证系统压力与负载压力差值维持在设定值,实现电液负载敏感的功能。Step 4: Determine whether the actual flow rate meets the requirements, and if it is satisfied, the control is completed; otherwise, each hydraulic cylinder feeds back the values of the pressure sensor and displacement sensor, and repeats steps 2 and 3 until the flow rate of each hydraulic cylinder matches the ideal control flow rate, while ensuring The difference between system pressure and load pressure is maintained at the set value to realize the function of electro-hydraulic load sensitivity.
进一步地,所述步骤4判断实际流量是否满足要求的具体方法为根据阀口两端压差及给定各电液比例阀的电压,通过标定好的比例阀压力流量特性曲线,实时计算各液压缸实际流量,若实际流量与理想控制流量的差值的绝对值小于预设误差值,则满足控制要求。Further, the specific method for judging whether the actual flow rate meets the requirements in step 4 is to calculate the pressure flow rate of each hydraulic pressure in real time through the calibrated pressure-flow characteristic curve of the proportional valve according to the pressure difference at both ends of the valve port and the voltage of each electro-hydraulic proportional valve. The actual flow rate of the cylinder, if the absolute value of the difference between the actual flow rate and the ideal control flow rate is less than the preset error value, the control requirements are met.
因此,本发明具有如下有益效果:(1)本发明采用两个三位三通电液比例阀替换传统系统中的多路阀,简化系统结构、减少阀件使用成本,同时增加液压缸控制的自由度,为更符合实际工况的控制策略提供更好的硬件基础,提高了控制性能;(2)本发明一种负载敏感的叉车负载口独立控制技术,减少传统多液压缸负载敏感系统中由于低压液压缸端阀口压差过大引起的能量损失,提高能量利用率;(3)采用反步自适应鲁棒控制算法能有效缓解液压系统非线性和不确定性带来控制精度低的问题;联合泵阀复合控制,对每个液压缸的两个腔室的流量和压力进行准确控制,满足任意工况下各液压缸的流量需求。Therefore, the present invention has the following beneficial effects: (1) The present invention uses two three-position three-way electro-hydraulic proportional valves to replace the multi-way valves in the traditional system, which simplifies the system structure, reduces the cost of valve parts, and increases the freedom of hydraulic cylinder control It provides a better hardware foundation for the control strategy that is more in line with the actual working conditions, and improves the control performance; (2) a load-sensitive forklift load port independent control technology of the present invention reduces the traditional multi-hydraulic cylinder load-sensitive system. The energy loss caused by the excessive pressure difference at the valve port of the low-pressure hydraulic cylinder can improve the energy utilization rate; (3) The backstep adaptive robust control algorithm can effectively alleviate the problem of low control accuracy caused by the nonlinearity and uncertainty of the hydraulic system ;Combined pump and valve composite control to accurately control the flow and pressure of the two chambers of each hydraulic cylinder to meet the flow requirements of each hydraulic cylinder under any working condition.
附图说明Description of drawings
图1是本发明的控制系统连接图。Fig. 1 is a connection diagram of the control system of the present invention.
图2是本发明的控制方法程序图。Fig. 2 is a flowchart of the control method of the present invention.
图中:1、门架升降液压缸,2、操纵杆,3、门架倾斜液压缸,4、泵出口压力传感器,5、负载敏感泵,6、调节器,7、ECU控制器,8、货叉侧移液压缸,In the figure: 1. Gantry lifting hydraulic cylinder, 2. Joystick, 3. Gantry tilting hydraulic cylinder, 4. Pump outlet pressure sensor, 5. Load sensitive pump, 6. Regulator, 7. ECU controller, 8. Fork side shift hydraulic cylinder,
1.1、门架升降液压缸无杆腔控制阀,1.2、门架升降液压缸有杆腔控制阀,3.1、门架倾斜液压缸无杆腔控制阀,3.1、门架倾斜液压缸有杆腔控制阀,8.1、货叉侧移液压缸无杆腔控制阀,8.1、货叉侧移液压缸有杆腔控制阀,4.1、第一压力传感器,4.2、第二压力传感器,4.3、第三压力传感器,4.4、第四压力传感器,4.5、第五压力传感器,4.6、第六压力传感器。1.1. Gantry lifting hydraulic cylinder rodless cavity control valve, 1.2. Gantry lifting hydraulic cylinder rod cavity control valve, 3.1. Gantry tilting hydraulic cylinder rodless cavity control valve, 3.1. Gantry tilting hydraulic cylinder rod cavity control Valve, 8.1, fork side shift hydraulic cylinder rodless chamber control valve, 8.1, fork side shift hydraulic cylinder rod chamber control valve, 4.1, first pressure sensor, 4.2, second pressure sensor, 4.3, third pressure sensor , 4.4, the fourth pressure sensor, 4.5, the fifth pressure sensor, 4.6, the sixth pressure sensor.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本发明做进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1、图2所示的实施例中,In the embodiment shown in Fig. 1, Fig. 2,
一种负载敏感的叉车负载口独立控制系统,包括门架升降液压缸1、操纵杆2、门架倾斜液压缸3、负载敏感泵5、调节器6、ECU控制器7和货叉侧移液压缸8,还包括升降阀组,倾斜阀组,侧移阀组,分别被配置为用于控制门架升降液压缸1、门架倾斜液压缸3、货叉侧移液压缸8的无杆腔和有杆腔内液压油的流量、压力和流速;门架升降液压缸1、门架倾斜液压缸3及货叉侧移液压缸8带有位移传感器,被配置为用于检测活塞杆位置x1、x2、x3并将位置信息传回ECU控制器7。其中操纵杆连接ECU控制器7,门架升降液压缸1连接升降阀组、门架倾斜液压缸3连接倾斜阀组,货叉侧移液压缸8连接侧移阀组,升降阀组、倾斜阀组和侧移阀组并联至负载敏感泵5,负载敏感泵5连接调节器6,调节器6连接ECU控制器7。A load-sensitive independent control system for the load port of a forklift, including a mast lifting
上述升降阀组,倾斜阀组及侧移阀组均使用三位三通电液比例阀;阀体上配置有阀芯位置传感器;所有三位三通电液比例阀之间互相独立,根据系统的需求由控制器输出电信号直接控制阀口开度和方向。所述升降阀组包括分别与门架升降液压缸1的无杆腔和有杆腔连接的门架升降液压缸无杆腔控制阀1.1和门架升降液压缸有杆腔控制阀1.2,所述倾斜阀组包括分别与门架倾斜液压缸3的无杆腔和有杆腔连接的门架倾斜液压缸无杆腔控制阀3.1和门架倾斜液压缸有杆腔控制阀3.2,所述侧移阀组包括分别与货叉侧移液压缸8的无杆腔和有杆腔连接的货叉侧移液压缸无杆腔控制阀8.1和货叉侧移液压缸有杆腔控制阀8.2。The above-mentioned lifting valve group, tilting valve group and side shifting valve group all use three-position three-way electro-hydraulic proportional valves; the valve body is equipped with a spool position sensor; all three-position three-way electro-hydraulic proportional valves are independent of each other, according to the needs of the system The electrical signal output by the controller directly controls the opening and direction of the valve port. The lifting valve group includes a rodless cavity control valve 1.1 of the gantry lifting hydraulic cylinder and a rod cavity control valve 1.2 of the gantry lifting hydraulic cylinder connected to the rodless cavity and the rod cavity of the gantry lifting
上述负载敏感的叉车负载口独立控制系统还包括多个压力传感器分别为第一压力传感器4.1、第二压力传感器4.2、第三压力传感器4.3、第四压力传感器4.4,第五压力传感器4.5和第六压力传感器4.6以及泵出口压力传感器4,其中门架升降液压缸1的有杆腔和无杆腔分别通过第一压力传感器4.1、第二压力传感器4.2与ECU控制器7连接,门架倾斜液压缸3的无杆腔和有杆腔分别通过第三压力传感器4.3、第四压力传感器4.4与ECU控制器7连接,货叉侧移液压缸8的无杆腔和有杆腔分别通过第五压力传感器4.5、第六压力传感器4.6与ECU控制器连接7,其中升降阀组,倾斜阀组,侧移阀组并联连接泵出口压力传感器4,泵出口压力传感器4连接ECU控制器7连接,且泵出口压力传感器4与负载敏感泵5为并联关系。The above-mentioned load-sensitive forklift load port independent control system also includes a plurality of pressure sensors, respectively the first pressure sensor 4.1, the second pressure sensor 4.2, the third pressure sensor 4.3, the fourth pressure sensor 4.4, the fifth pressure sensor 4.5 and the sixth pressure sensor. The pressure sensor 4.6 and the pump outlet pressure sensor 4, wherein the rod cavity and the rodless cavity of the gantry lifting
上述系统的基本操作过程为:所述操纵杆2由人为操纵后通过CAN总线输出控制信号至ECU控制器7;所述多个压力传感器监测各液压缸有杆腔和无杆腔两腔的压力,阀芯位置传感器监测阀芯位置并通过CAN总线传回ECU控制器7;所述多个压力传感器检测负载敏感泵5出口的压力,并通过CAN总线传到ECU控制器7;ECU控制器7根据控制算法输出控制指令,所述调节器6接收控制指令调节负载敏感泵5的压力和流量,各阀组接收控制指令调节阀口开度和方向。The basic operation process of the above-mentioned system is as follows: the joystick 2 is manually manipulated to output control signals to the
一种负载敏感的叉车负载口独立控制方法,使用上述系统,包括以下步骤:A load-sensitive method for independently controlling the load port of a forklift, using the above-mentioned system, includes the following steps:
步骤1:输入理想位置操纵指令,ECU控制器判断各液压缸负载方向和运动方向,计算理想驱动力Fdi,i=1,2,3,1代表升降阀组、2代表倾斜阀组、3代表侧移阀组,以此为依据判断各液压缸最优工作模式;所述最优工作模式包括:Fdi方向与液压缸活塞杆伸出方向一致时,无杆腔为速度控制,有杆腔为压力控制以保持较低的压力值;Fdi方向与液压缸活塞杆伸出方向相反时,无杆腔为压力控制以保持较低的压力值,有杆腔为速度控制;Fdi为零时,关闭阀组;Step 1: Input the ideal position manipulation command, the ECU controller judges the load direction and movement direction of each hydraulic cylinder, and calculates the ideal driving force F di , i=1, 2, 3, 1 represents the lifting valve group, 2 represents the tilting valve group, 3 Represents the side-shift valve group, based on which the optimal working mode of each hydraulic cylinder is judged; the optimal working mode includes: when the F di direction is consistent with the extending direction of the piston rod of the hydraulic cylinder, the rodless cavity is speed controlled, and the rod The chamber is for pressure control to maintain a lower pressure value; when the direction of F di is opposite to the extension direction of the piston rod of the hydraulic cylinder, the rodless chamber is for pressure control to maintain a lower pressure value, and the rod chamber is for speed control; F di is At zero time, close the valve group;
步骤2:各液压缸的压力和位置传感器输出数据至ECU控制器,根据理想驱动力Fdi采用反步自适应鲁棒位置跟踪控制算法分别确定无杆腔速度控制的控制律Ls,i1及其理想控制流量Qsd,i1;有杆腔速度控制的控制律Ls,i2及其理想控制流量Qsd,i2,以及无杆腔压力控制的控制律Lp,i1及其理想控制流量Qpd,i1、有杆腔压力控制的控制律Lp,i2和理想控制流量Qpd,i2,同时根据所述步骤1各液压缸的最优工作模式输出各液压缸的理想控制流量Qd,ij,包括速度控制理想流量Qsd,ij和压力控制理想流量Qpd.ij;Step 2: The pressure and position sensors of each hydraulic cylinder output data to the ECU controller. According to the ideal driving force F di , adopt the backstep adaptive robust position tracking control algorithm to determine the control laws L s, i1 and Its ideal control flow rate Q sd,i1 ; the control law L s,i2 of rod chamber speed control and its ideal control flow rate Q sd,i2 , and the control law L p of rodless chamber pressure control, i1 and its ideal control flow rate Q pd,i1 , the control law L p,i2 of rod cavity pressure control and the ideal control flow Q pd,i2 , and output the ideal control flow Q d of each hydraulic cylinder according to the optimal working mode of each hydraulic cylinder in step 1, ij , including speed control ideal flow Q sd, ij and pressure control ideal flow Q pd.ij ;
步骤3:基于步骤2输出的各液压缸两腔理想控制流量,输出控制信号up调节负载敏感泵的排量,实现流量的主要控制;输出升降阀组、倾斜阀组、侧移阀组的控制信号,调节各阀组阀口开度,实现各液压缸两腔流量的精确控制;Step 3: Based on the ideal control flow of the two chambers of each hydraulic cylinder output in step 2, output the control signal u p to adjust the displacement of the load-sensitive pump to realize the main control of the flow; The control signal adjusts the valve opening of each valve group to realize the precise control of the two-chamber flow of each hydraulic cylinder;
步骤4:判断实际流量是否满足要求,满足则完成控制;反之各液压缸反馈压力传感器和位移传感器值,重复步骤2和步骤3,直至实现各液压缸流量的与理想控制流量的匹配,同时保证系统压力与负载压力差值维持在设定值,实现电液负载敏感的功能。Step 4: Determine whether the actual flow rate meets the requirements, and if it is satisfied, the control is completed; otherwise, each hydraulic cylinder feeds back the values of the pressure sensor and displacement sensor, and repeats steps 2 and 3 until the flow rate of each hydraulic cylinder matches the ideal control flow rate, while ensuring The difference between system pressure and load pressure is maintained at the set value to realize the function of electro-hydraulic load sensitivity.
所述步骤4判断实际流量是否满足要求的具体方法为根据阀口两端压差及给定各电液比例阀的电压,通过标定好的比例阀压力流量特性曲线,实时计算各液压缸实际流量Qr,ij,若∣Qr,ij-Qd,ij∣≤Z,Z为预设误差值,则满足控制要求。The specific method for judging whether the actual flow rate meets the requirements in step 4 is to calculate the actual flow rate of each hydraulic cylinder in real time through the calibrated pressure-flow characteristic curve of the proportional valve according to the pressure difference at both ends of the valve port and the voltage of each electro-hydraulic proportional valve. Q r,ij , if ∣Q r,ij -Q d,ij ∣≤Z, Z is the preset error value, then the control requirements are met.
上述实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。The foregoing embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
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