CN106643149A - Multifunctional electric furnace dust removal and afterheat utilization equipment - Google Patents
Multifunctional electric furnace dust removal and afterheat utilization equipment Download PDFInfo
- Publication number
- CN106643149A CN106643149A CN201710036007.2A CN201710036007A CN106643149A CN 106643149 A CN106643149 A CN 106643149A CN 201710036007 A CN201710036007 A CN 201710036007A CN 106643149 A CN106643149 A CN 106643149A
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- electric furnace
- furnace body
- dust removal
- multifunctional electric
- drum
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- 239000000428 dust Substances 0.000 title claims abstract description 15
- 239000000779 smoke Substances 0.000 claims abstract description 16
- 239000003517 fume Substances 0.000 claims description 19
- 239000002918 waste heat Substances 0.000 claims description 19
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 6
- 239000003546 flue gas Substances 0.000 claims description 6
- 239000002184 metal Substances 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 241000270295 Serpentes Species 0.000 abstract 1
- 239000000463 material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/06—Crucible or pot furnaces heated electrically, e.g. induction crucible furnaces with or without any other source of heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details specially adapted for crucible or pot furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D13/00—Apparatus for preheating charges; Arrangements for preheating charges
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details specially adapted for crucible or pot furnaces
- F27B2014/085—Preheating of the charge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种电炉附件,特别是涉及一种多功能电炉除尘余热利用设备。The invention relates to an electric furnace accessory, in particular to a multifunctional electric furnace dust removal waste heat utilization device.
背景技术Background technique
电炉是利用电热效应供热的冶金炉,其广泛的运用于金属的熔炼,主要依靠炉体内的坩埚来对金属进行熔炼,然而现有的电炉在金属熔炼时坩埚大多是处于开放状态,这样就会导致大量的热随着烟气直接排出,从而造成了热量浪费,同时还可能烫伤操作人员,给其人身安全带来安全隐患。The electric furnace is a metallurgical furnace that uses the electrothermal effect to supply heat. It is widely used in the melting of metals. It mainly relies on the crucible in the furnace body to melt the metal. However, most of the existing electric furnaces are open when the metal is smelted. It will cause a large amount of heat to be discharged directly with the flue gas, resulting in waste of heat, and may burn the operator at the same time, bringing safety hazards to their personal safety.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种多功能电炉除尘余热利用设备,其余热利用彻底、结构简单、安全可靠。The technical problem to be solved by the present invention is to provide a multifunctional electric furnace dust removal waste heat utilization device, which can fully utilize the waste heat, has a simple structure, and is safe and reliable.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种多功能电炉除尘余热利用设备,包括炉体、安装于炉体内的坩埚和设于炉体两侧的支架,所述炉体正上方通过螺钉连接有烟气罩,所述烟气罩内水平设置有滚筒,所述滚筒两侧通过转轴与支架连接,所述滚筒一侧的转轴上同轴连接有驱动电机,所述烟气罩的侧壁上开设有与转轴相配合的升降槽,所述滚筒上方蛇形排布有换热水管,所述烟气罩顶端上设置有出烟管。通过在炉体正上方通过螺钉连接有烟气罩,在烟气罩内水平设置有滚筒,这样可利用烟气罩来有效的避免烟气直接排出,从而避免对操作人员造成伤害,安全可靠,同时可以将待熔炼物料通过滚筒上的进料口装入滚筒内,利用烟气余热对物料进行预热,以便于下一步的熔炼;通过在烟气罩的侧壁上开设有与转轴相配合的升降槽,这样便于了烟气罩的移动,当需要向滚筒内加料或出料时,可直接移动烟气罩,操作简单;通过在滚筒上方蛇形排布有换热水管,这样便于了进一步对余热进行回收利用,使得余热回收利用更加彻底。A multi-functional electric furnace dust removal waste heat utilization equipment, including a furnace body, a crucible installed in the furnace body and brackets arranged on both sides of the furnace body. A drum is arranged horizontally, both sides of the drum are connected to the bracket through a rotating shaft, a drive motor is coaxially connected to the rotating shaft on one side of the drum, and a lifting groove matching the rotating shaft is provided on the side wall of the fume hood. A heat exchange pipe is arranged in a serpentine shape above the drum, and a smoke outlet pipe is arranged on the top of the smoke hood. A fume hood is connected by screws directly above the furnace body, and a roller is installed horizontally in the fume hood, so that the fume hood can be used to effectively avoid the direct discharge of the fume, thereby avoiding harm to the operator, safe and reliable. At the same time, the material to be smelted can be loaded into the drum through the feed port on the drum, and the waste heat of the flue gas can be used to preheat the material to facilitate the next step of smelting; The lifting groove is convenient for the movement of the fume hood. When it is necessary to feed or discharge materials into the drum, the fume hood can be moved directly, and the operation is simple; the heat exchange pipes are arranged in a serpentine shape above the drum, which is convenient. Further recycling of waste heat makes the waste heat recovery and utilization more thorough.
作为优选,所述滚筒内壁上设置有螺旋筋,这样便于物料在桶内轴向移动,预热更加均匀。As a preference, spiral ribs are provided on the inner wall of the drum, which facilitates the axial movement of the material in the barrel and makes the preheating more uniform.
作为优选,所述烟气罩的形状为长方体形,这样便于滚筒的安装和工作。Preferably, the shape of the fume hood is a cuboid, which facilitates the installation and operation of the drum.
作为优选,所述烟气罩顶端上设置有吊环,这样便于移动烟气罩。Preferably, a suspension ring is arranged on the top end of the fume hood, which is convenient for moving the fume hood.
作为优选,所述出烟管内设置有过滤网,这样便于过滤烟气中的大颗粒杂质。Preferably, a filter screen is arranged in the smoke outlet pipe, which is convenient for filtering large particles of impurities in the smoke.
与现有技术相比,本发明一种多功能电炉除尘余热利用设备的有益效果:通过在炉体上设置预热滚筒和换热水管,这样可有效的对待熔炼金属进行预热,又可多用途的回收余热,从而达到余热利用彻底、结构简单、安全可靠的效果。Compared with the prior art, the beneficial effect of the multi-functional electric furnace dust removal waste heat utilization equipment of the present invention is that by setting the preheating drum and the heat exchange pipe on the furnace body, the metal to be smelted can be effectively preheated, and more The waste heat can be recovered for various purposes, so as to achieve the effect of thorough utilization of waste heat, simple structure, safety and reliability.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明一种多功能电炉除尘余热利用设备的结构示意图。Fig. 1 is a structural schematic diagram of a multifunctional electric furnace dust removal waste heat utilization device of the present invention.
图2是本发明一种多功能电炉除尘余热利用设备的烟气罩左视图。Fig. 2 is a left view of the flue gas hood of a multifunctional electric furnace dust removal waste heat utilization device of the present invention.
其中,附图标记:1为炉体,2为坩埚,3为支架,4为螺钉,5为烟气罩,6为滚筒,7为转轴,8为驱动电机,9为升降槽,10为换热水管,11为出烟管,12为螺旋筋,13为吊环,14为过滤网。Among them, reference numerals: 1 is the furnace body, 2 is the crucible, 3 is the bracket, 4 is the screw, 5 is the fume hood, 6 is the drum, 7 is the rotating shaft, 8 is the driving motor, 9 is the lifting groove, 10 is the changer Hot water pipe, 11 is a smoke outlet pipe, 12 is a spiral rib, 13 is a suspension ring, and 14 is a filter screen.
具体实施方式detailed description
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.
本说明书中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification, unless specifically stated, can be replaced by other alternative features that are equivalent or have similar purposes. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.
如图1和图2所示,本发明一种多功能电炉除尘余热利用设备,包括炉体1、安装于炉体1内的坩埚2和设于炉体1两侧的支架3,所述炉体1正上方通过螺钉4连接有烟气罩5,所述烟气罩5内水平设置有滚筒6,所述滚筒6两侧通过转轴7与支架3连接,所述滚筒6一侧的转轴7上同轴连接有驱动电机8,所述烟气罩5的侧壁上开设有与转轴7相配合的升降槽9,所述滚筒6上方蛇形排布有换热水管10,所述烟气罩5顶端上设置有出烟管11,所述滚筒6内壁上设置有螺旋筋12,所述烟气罩5的形状为长方体形,所述烟气罩5顶端上设置有吊环13,所述出烟管11内设置有过滤网14。As shown in Figures 1 and 2, a multifunctional electric furnace dust removal waste heat utilization device of the present invention includes a furnace body 1, a crucible 2 installed in the furnace body 1, and supports 3 arranged on both sides of the furnace body 1. A fume hood 5 is connected directly above the body 1 through screws 4, and a drum 6 is horizontally arranged inside the fume hood 5, and both sides of the drum 6 are connected to the bracket 3 through a rotating shaft 7, and the rotating shaft 7 on one side of the drum 6 A drive motor 8 is coaxially connected to the top, and a lifting groove 9 matching with the rotating shaft 7 is provided on the side wall of the fume cover 5. A heat exchange pipe 10 is arranged in a serpentine shape above the drum 6, and the flue gas A smoke outlet pipe 11 is provided on the top of the cover 5, a spiral rib 12 is provided on the inner wall of the drum 6, the shape of the smoke cover 5 is cuboid, and a suspension ring 13 is provided on the top of the cover 5. A filter screen 14 is arranged inside the smoke outlet pipe 11 .
如图1所示,本发明一种多功能电炉除尘余热利用设备使用时,将待预热物料通过滚筒的进料口装入滚筒内,再通过螺钉将烟气罩与炉体进行连接,再通过坩埚开始熔炼物料,当置于炉体内的坩埚需要取出倒料时,再拧下螺钉,通过吊环将烟气罩吊离即可操作,其操作简单、安全可靠。As shown in Figure 1, when a multi-functional electric furnace dust removal waste heat utilization device of the present invention is used, the material to be preheated is loaded into the drum through the feed port of the drum, and then the flue gas cover is connected with the furnace body through screws, and then The material is smelted through the crucible. When the crucible placed in the furnace body needs to be taken out and poured, the screw is unscrewed, and the fume hood is lifted off by the lifting ring to operate. The operation is simple, safe and reliable.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡是在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
Claims (5)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110513740A (en) * | 2019-08-01 | 2019-11-29 | 合肥人和节能环保设备制造有限公司 | A kind of kitchen heat energy recycle device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110513740A (en) * | 2019-08-01 | 2019-11-29 | 合肥人和节能环保设备制造有限公司 | A kind of kitchen heat energy recycle device |
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