CN205505768U - Aluminum smelting stove that energy -saving residual heat recycling utilized - Google Patents
Aluminum smelting stove that energy -saving residual heat recycling utilized Download PDFInfo
- Publication number
- CN205505768U CN205505768U CN201620231723.7U CN201620231723U CN205505768U CN 205505768 U CN205505768 U CN 205505768U CN 201620231723 U CN201620231723 U CN 201620231723U CN 205505768 U CN205505768 U CN 205505768U
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- CN
- China
- Prior art keywords
- furnace
- smelting furnace
- flue gas
- preheater
- waste heat
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- Expired - Fee Related
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- 238000003723 Smelting Methods 0.000 title claims abstract description 41
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 23
- 238000004064 recycling Methods 0.000 title claims abstract description 12
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000003546 flue gas Substances 0.000 claims abstract description 20
- 239000007789 gas Substances 0.000 claims abstract description 19
- 239000002918 waste heat Substances 0.000 claims abstract description 18
- 238000002485 combustion reaction Methods 0.000 claims abstract description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 9
- 239000001301 oxygen Substances 0.000 claims description 9
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 239000000779 smoke Substances 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 4
- 239000000446 fuel Substances 0.000 abstract description 4
- 239000001569 carbon dioxide Substances 0.000 abstract description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 239000003245 coal Substances 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 230000009466 transformation Effects 0.000 abstract description 2
- 125000004122 cyclic group Chemical group 0.000 abstract 2
- 241001417490 Sillaginidae Species 0.000 abstract 1
- 241001062472 Stokellia anisodon Species 0.000 abstract 1
- 239000004411 aluminium Substances 0.000 abstract 1
- 235000019504 cigarettes Nutrition 0.000 abstract 1
- 238000011161 development Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及熔炼炉技术领域,具体涉及一种节能型余热循环利用的铝熔炼炉。The utility model relates to the technical field of smelting furnaces, in particular to an energy-saving aluminum smelting furnace for recycling waste heat.
背景技术Background technique
铝加工和生产行业已经经历了几十年的发展,在大量引进和自身的努力发展之下,国内已经形成了从原铝生产到铝制品销售的完整产业链,而在生产当中的每个环节也几乎都经历过了技术工艺的革新。但工业的发展所带来的也少不了其负面效应,时至今日,当能源日益紧张、环境污染严重不再仅仅是大众议论的话题而作为企业的一项强力控制标准存在时,铝熔炼炉的成材率及能耗管控将显得尤为重要。在铝熔炼上所使用的设备也经历了很多年的变化发展,基本上每一项技术的进步对于国民经济的发展、对于国内附属产业发展的完善和引导以及对于环境的保护都起到了极大的促进作用。The aluminum processing and production industry has experienced decades of development. With a large number of introductions and its own efforts to develop, a complete industrial chain from primary aluminum production to aluminum product sales has been formed in China, and every link in production Almost all have experienced technological innovations. However, the development of industry has also brought about its negative effects. Today, when energy is increasingly tense and environmental pollution is no longer just a topic of public discussion, it exists as a strong control standard for enterprises. The aluminum smelting furnace Yield and energy consumption control will be particularly important. The equipment used in aluminum smelting has also experienced many years of change and development. Basically, every technological progress has played a great role in the development of the national economy, the improvement and guidance of the development of domestic subsidiary industries, and the protection of the environment. promotion.
现有的熔炼炉,其集烟管通过引风机直接连接集尘室,集尘室连接烟囱,高热的烟气随烟囱直接排向天空,既浪费热量,又耗费焦炭等燃料,产生大量的硫化物等有害气体,且产生大量的二氧化碳,使地球表面温度增高,产生温室效应。总之,现有的这种冶炼炉存在大量的有害人类生存环境的问题,且冶炼成本高。In the existing smelting furnace, the smoke collection pipe is directly connected to the dust collection chamber through the induced draft fan, and the dust collection chamber is connected to the chimney. Harmful gases such as pollutants, and a large amount of carbon dioxide are produced, which increases the temperature of the earth's surface and produces a greenhouse effect. In a word, the existing smelting furnace has a lot of problems harmful to the living environment of human beings, and the smelting cost is high.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于提供一种设备改造简单,经济效益好的节能型余热循环利用的铝熔炼炉。The technical problem to be solved by the utility model is to provide an aluminum smelting furnace with simple equipment modification and good economic benefits for energy-saving waste heat recycling.
本实用新型所要解决的技术问题采用以下技术方案来实现:The technical problem to be solved by the utility model adopts the following technical solutions to realize:
一种节能型余热循环利用的铝熔炼炉,包括一熔炼炉,所述熔炼炉体一侧设有预热炉,所述熔炼炉的燃烧室出烟口上方安装有用于收集烟气余热的收集罩,所述收集罩通过引风管道连接到预热炉,将熔炼炉烟气中排出的余热引入到预热炉内,为预热炉内的铝块加温,实现预热炉和熔炼炉之间余热的循环利用,所述预热炉上部出烟孔连接有烟气收集筒,所述烟气收集筒连接到尾气处理装置,对预热炉内的烟气进行处理;An energy-saving aluminum smelting furnace for waste heat recycling, comprising a smelting furnace, a preheating furnace is provided on one side of the smelting furnace body, and a collector for collecting waste heat of flue gas is installed above the smoke outlet of the combustion chamber of the smelting furnace. The collection cover is connected to the preheating furnace through the air duct, and the waste heat discharged from the flue gas of the smelting furnace is introduced into the preheating furnace to heat the aluminum blocks in the preheating furnace, realizing the preheating furnace and the melting furnace Recycling of waste heat between, the smoke outlet on the upper part of the preheating furnace is connected with a flue gas collection tube, and the flue gas collecting tube is connected to the tail gas treatment device to process the flue gas in the preheating furnace;
所述预热炉为立式矩形结构,所述预热炉顶部设有加料口,所述加料口下方位于炉体内装有上下两层纵横交错的挡料辊,以改变再生铝块以泄洪式的下落方式落下,减缓其下落速度。The preheating furnace has a vertical rectangular structure, and the top of the preheating furnace is provided with a feeding port. Below the feeding port, there are two layers of criss-crossing retaining rollers installed in the furnace body to change the regenerated aluminum block into a flood discharge type. The way of falling falls, slowing down its falling speed.
所述熔炼炉前侧底部设有放铝口和放渣口,所述熔炼炉侧部设有富氧气体喷入口,所述富氧气体喷入口处设置有富氧喷枪。The bottom of the front side of the smelting furnace is provided with an aluminum discharge port and a slag discharge port, the side of the smelting furnace is provided with an oxygen-enriched gas injection port, and an oxygen-enriched gas spray gun is arranged at the oxygen-enriched gas injection port.
所述的尾气处理装置包括一烟气过滤器。The exhaust gas treatment device includes a flue gas filter.
本实用新型的有益效果是:本实用新型适宜各种熔炼炉的改造,结构简单,设计合理,节省煤炭等燃料的消耗,降低冶炼成本,燃料燃烧产生的有害气体和二氧化碳气体也相应减少,减少了环境污染,降低了温室效益,实现废弃物的循环利用,符合政府节能环保的政策。The beneficial effects of the utility model are: the utility model is suitable for the transformation of various smelting furnaces, has a simple structure and a reasonable design, saves fuel consumption such as coal, reduces smelting costs, and correspondingly reduces harmful gases and carbon dioxide gas produced by fuel combustion. Environmental pollution is reduced, greenhouse benefits are reduced, and waste recycling is realized, which is in line with the government's energy-saving and environmental protection policies.
附图说明Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式detailed description
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.
如图1所示,一种节能型余热循环利用的铝熔炼炉,包括一熔炼炉10,熔炼炉体10一侧设有预热炉20,熔炼炉10的燃烧室出烟口上方安装有用于收集烟气余热的收集罩30,收集罩30通过引风管道301连接到预热炉20,将熔炼炉10排出的烟气中的余热引入到预热炉20内,为预热炉20内的铝块加温,加温后的铝块通过输送机构送入熔炼炉10,实现预热炉20和熔炼炉10之间余热的循环利用,预热炉20上部出烟孔连接有烟气收集筒201,烟气收集筒201连接到尾气处理装置40,尾气处理装置40包括一烟气过滤器,对预热炉20内的烟气进行处理。As shown in Figure 1, an energy-saving aluminum smelting furnace for waste heat recycling includes a smelting furnace 10, a preheating furnace 20 is provided on one side of the smelting furnace body 10, and a device for The collection hood 30 for collecting the waste heat of the flue gas, the collection hood 30 is connected to the preheating furnace 20 through the air duct 301, and the waste heat in the flue gas discharged from the smelting furnace 10 is introduced into the preheating furnace 20, which is the heat in the preheating furnace 20. The aluminum block is heated, and the heated aluminum block is sent to the smelting furnace 10 through the conveying mechanism to realize the recycling of waste heat between the preheating furnace 20 and the smelting furnace 10. 201 , the flue gas collection tube 201 is connected to the tail gas treatment device 40 , and the tail gas treatment device 40 includes a flue gas filter to treat the flue gas in the preheating furnace 20 .
预热炉20为立式矩形结构,预热炉20顶部设有加料口202,加料口202下方位于炉体内装有上下两层纵横交错的挡料辊203,以改变再生铝块以泄洪式的下落方式落下,减缓其下落速度。熔炼炉10前侧底部设有放铝口和放渣口,熔炼炉10侧部设有富氧气体喷入口101,富氧气体喷入口101处设置有富氧喷枪102。The preheating furnace 20 is a vertical rectangular structure. The top of the preheating furnace 20 is provided with a feeding port 202, and below the feeding port 202 is located in the furnace body. There are upper and lower layers of criss-crossing retaining rollers 203, so as to change the regenerated aluminum block into a flood discharge type. The way of falling falls, slowing down its falling speed. The front bottom of the smelting furnace 10 is provided with an aluminum discharge port and a slag discharge port, and the side of the smelting furnace 10 is provided with an oxygen-enriched gas injection port 101, and an oxygen-enriched gas injection port 101 is provided with an oxygen-enriched spray gun 102.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (3)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106643149A (en) * | 2017-01-18 | 2017-05-10 | 绵阳易简环保科技有限公司 | Multifunctional electric furnace dust removal and afterheat utilization equipment |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106643149A (en) * | 2017-01-18 | 2017-05-10 | 绵阳易简环保科技有限公司 | Multifunctional electric furnace dust removal and afterheat utilization equipment |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Aluminum smelting stove that energy -saving residual heat recycling utilized Effective date of registration: 20180528 Granted publication date: 20160824 Pledgee: The development of small and medium-sized enterprises financing Company Limited by Guarantee Jieshou City Pledgor: ANHUI JINLAN JINYING ALUMINUM CO.,LTD. Registration number: 2018340000177 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20190731 Granted publication date: 20160824 Pledgee: The development of small and medium-sized enterprises financing Company Limited by Guarantee Jieshou City Pledgor: ANHUI JINLAN JINYING ALUMINUM CO.,LTD. Registration number: 2018340000177 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Energy saving aluminum smelting furnace with waste heat recycling Effective date of registration: 20210831 Granted publication date: 20160824 Pledgee: The development of small and medium-sized enterprises financing Company Limited by Guarantee Jieshou City Pledgor: ANHUI JINLAN JINYING ALUMINUM Co.,Ltd. Registration number: Y2021980008535 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20160824 Pledgee: The development of small and medium-sized enterprises financing Company Limited by Guarantee Jieshou City Pledgor: ANHUI JINLAN JINYING ALUMINUM CO.,LTD. Registration number: Y2021980008535 |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160824 |