CN210065875U - Crude copper production is with refining device - Google Patents
Crude copper production is with refining device Download PDFInfo
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- CN210065875U CN210065875U CN201920216450.2U CN201920216450U CN210065875U CN 210065875 U CN210065875 U CN 210065875U CN 201920216450 U CN201920216450 U CN 201920216450U CN 210065875 U CN210065875 U CN 210065875U
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- furnace body
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- blister copper
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- 238000007670 refining Methods 0.000 title claims abstract description 49
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 229910052802 copper Inorganic materials 0.000 title description 12
- 239000010949 copper Substances 0.000 title description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 32
- 239000000428 dust Substances 0.000 claims abstract description 21
- 238000009413 insulation Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims 1
- 239000012535 impurity Substances 0.000 abstract description 8
- 239000002912 waste gas Substances 0.000 abstract description 5
- 239000002918 waste heat Substances 0.000 abstract description 4
- 230000006698 induction Effects 0.000 abstract 1
- 238000011084 recovery Methods 0.000 description 10
- 239000010410 layer Substances 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 238000003723 Smelting Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000000605 extraction Methods 0.000 description 4
- 239000011229 interlayer Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000005997 Calcium carbide Substances 0.000 description 1
- 229910001021 Ferroalloy Inorganic materials 0.000 description 1
- 229910000604 Ferrochrome Inorganic materials 0.000 description 1
- 229910000616 Ferromanganese Inorganic materials 0.000 description 1
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 1
- 229910001145 Ferrotungsten Inorganic materials 0.000 description 1
- 229910000914 Mn alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 description 1
- PYLLWONICXJARP-UHFFFAOYSA-N manganese silicon Chemical compound [Si].[Mn] PYLLWONICXJARP-UHFFFAOYSA-N 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及粗铜的提炼设备技术领域,具体是一种粗铜生产用提炼装置。The utility model relates to the technical field of refining equipment for blister copper, in particular to a refining device for blister copper production.
背景技术Background technique
火法炼铜设备是一种用来提炼铜矿石中的铜,而本实用新型火法炼铜设备主要由熔炉、风管、鼓风机、螺旋提升机、沉淀池和控制器这六个部分组成,随着科学技术的发展火法炼铜设备的种类越来越多,对于火法炼铜设备需求越来越高,矿热炉又称电弧电炉或电阻电炉。它主要用于还原冶炼矿石,碳质还原剂及溶剂等原料。主要生产硅铁,锰铁,铬铁、钨铁、硅锰合金等铁合金,是冶金工业中重要工业原料及电石等化工原料。矿热炉变压器的负载连续、平稳,阻抗电压低,调压级数较多,级差较小过载能力强。可分为有载、无励磁调压两种。一般前几级恒容量输出,后几级恒电流输出现有的矿热炉设备依靠操作人员经验进行控制,进料以后估计一个量增加电量或减少电量,这样的技术存在的问题是,控制很粗放,电能浪费大。The pyrometallurgical copper smelting equipment is a kind of copper used for refining copper ore, and the pyrometallurgical copper smelting equipment of the present utility model is mainly composed of six parts: a furnace, an air duct, a blower, a screw elevator, a sedimentation tank and a controller. , With the development of science and technology, there are more and more types of pyro-copper smelting equipment, and the demand for pyro-copper smelting equipment is getting higher and higher. The submerged arc furnace is also called electric arc furnace or resistance electric furnace. It is mainly used for reducing smelting ores, carbonaceous reducing agents and solvents and other raw materials. It mainly produces ferrosilicon, ferromanganese, ferrochromium, ferrotungsten, silicon-manganese alloy and other ferroalloys, which are important industrial raw materials in the metallurgical industry and chemical raw materials such as calcium carbide. The load of the submerged arc furnace transformer is continuous and stable, the impedance voltage is low, the number of voltage regulation stages is large, and the level difference is small and the overload capacity is strong. It can be divided into on-load and non-excitation voltage regulation. Generally, the first few stages of constant capacity output and the last few stages of constant current output are controlled by the existing submerged arc furnace equipment relying on the operator's experience. Extensive, large power waste.
但是在两次提炼之间,对于矿热炉内的热废气没有很好的利用,导致能源的浪费,同时会使得炉内温度降低,需要再次从较低的温度开始重新加热,从而耗费大量的电能。因此,本领域技术人员提供了一种粗铜生产用提炼装置,以解决上述背景技术中提出的问题。However, between the two refining times, the hot waste gas in the submerged arc furnace is not well utilized, which leads to a waste of energy, and at the same time, the temperature in the furnace decreases, and it needs to be reheated from a lower temperature, which consumes a lot of energy. electrical energy. Therefore, those skilled in the art provide a refining device for blister copper production to solve the problems raised in the above background art.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种粗铜生产用提炼装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a refining device for blister copper production to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种粗铜生产用提炼装置,包括炉体,所述炉体的上方安装有加热电极,所述加热电极的左侧安装有进料漏斗,所述加热电极的右侧安装有除尘器,所述除尘器的出气端连通有回热管,所述炉体的侧壁设置为双层,所述回热管连通于所述炉体,所述炉体的右侧设置有出料嘴,所述炉体的左侧安装有风机,所述风机的出气端连接有出气管。所述除尘器、加热电极、风机和液压泵均与外部的电源电性连接。A refining device for blister copper production includes a furnace body, a heating electrode is installed above the furnace body, a feeding funnel is installed on the left side of the heating electrode, and a dust collector is installed on the right side of the heating electrode, so the The gas outlet end of the dust collector is connected with a heat recovery pipe, the side wall of the furnace body is set to be double-layered, the heat recovery pipe is connected to the furnace body, and a discharge nozzle is arranged on the right side of the furnace body. A fan is installed on the left side of the body, and an air outlet pipe is connected to the air outlet end of the fan. The dust collector, the heating electrode, the fan and the hydraulic pump are all electrically connected with an external power source.
作为本实用新型进一步的方案:所述炉体的下方设置有底座,所述底座的上方固定连接有转动柱,所述转动柱的上端转动连接于炉体。As a further solution of the present invention, a base is arranged below the furnace body, a rotating column is fixedly connected above the base, and the upper end of the rotating column is rotatably connected to the furnace body.
作为本实用新型再进一步的方案:所述炉体的内部设置有提炼池,所述提炼池的底部为弧形,所述出料嘴连通于所述提炼池。As a further solution of the present invention, a refining pool is arranged inside the furnace body, the bottom of the refining pool is arc-shaped, and the discharge nozzle is communicated with the refining pool.
作为本实用新型再进一步的方案:所述炉体、回热管和出气管的外侧壁均设置有保温层。As a further solution of the present invention, the outer side walls of the furnace body, the heat recovery pipe and the gas outlet pipe are all provided with a thermal insulation layer.
作为本实用新型再进一步的方案:所述加热电极的加热端沿着至所述炉体的内部,所述加热电极的数量为两个,两个所述加热电极对称安装于所述炉体的上方。As a further solution of the present invention: the heating end of the heating electrode is along the inside of the furnace body, the number of the heating electrodes is two, and the two heating electrodes are symmetrically installed on the furnace body. above.
作为本实用新型再进一步的方案:所述转动柱的左侧安装有液压泵,所述液压泵的输出端连接有液压管,所述液压管连通有液压杆,所述液压杆位于所述液压泵的左侧,所述液压杆的上端转动连接于所述炉体。As a further solution of the present invention, a hydraulic pump is installed on the left side of the rotating column, the output end of the hydraulic pump is connected with a hydraulic pipe, and the hydraulic pipe is connected with a hydraulic rod, and the hydraulic rod is located in the hydraulic rod. On the left side of the pump, the upper end of the hydraulic rod is rotatably connected to the furnace body.
与现有技术相比,本实用新型的有益效果是:本实用新型在提炼完成后,启动风机和除尘器,此时除尘器将炉体内部的余热空气抽出并将空气中的杂质进行过滤除尘,使得不含有杂质和粉尘的热空气通过回热管输送至炉体的内外夹层中,使得在下次提炼的间隙对炉体内部进行保温,防止热量的大量流失,然后风机将炉体内外夹层的热空气通过出气管抽出,使得炉体内外夹层的热空气不断循环,从而保持炉体在较高的温度,相比较现有技术,新型的粗铜生产用提炼装置能够对炉内的热废气重新利用使用起来更加节能环保,降低了电力消耗。Compared with the prior art, the beneficial effect of the utility model is that after the refining is completed, the fan and the dust collector are started, and the dust collector will extract the waste heat air inside the furnace body and filter and dedust the impurities in the air. , so that the hot air without impurities and dust is transported to the inner and outer interlayers of the furnace body through the heat recovery pipe, so that the interior of the furnace body is kept warm during the next refining interval to prevent a large amount of heat loss, and then the fan will heat the inner and outer interlayers of the furnace body. The air is drawn out through the air outlet pipe, so that the hot air inside and outside the furnace body is continuously circulated, so as to keep the furnace body at a higher temperature. Compared with the existing technology, the new refining device for blister copper production can reuse the hot waste gas in the furnace. It is more energy-saving and environmentally friendly to use and reduces power consumption.
附图说明Description of drawings
图1为一种粗铜生产用提炼装置的结构示意图;Fig. 1 is the structural representation of a kind of refining device for blister copper production;
图2为一种粗铜生产用提炼装置中炉体的结构示意图;Fig. 2 is a kind of structural representation of furnace body in the refining device for blister copper production;
图3为一种粗铜生产用提炼装置中底座的结构示意图。Figure 3 is a schematic structural diagram of a base in a refining device for blister copper production.
图中:1、底座;2、转动柱;3、炉体;4、出料嘴;5、回热管;6、除尘器; 7、加热电极;8、进料漏斗;9、出气管;10、风机;11、液压杆;12、液压泵; 13、液压管;14、提炼池。In the figure: 1. Base; 2. Rotating column; 3. Furnace body; 4. Discharge nozzle; 5. Heat recovery pipe; 6. Dust collector; 7. Heating electrode; 8. Feeding funnel; 9. Outlet pipe; 10 , fan; 11, hydraulic rod; 12, hydraulic pump; 13, hydraulic pipe; 14, refining pool.
具体实施方式Detailed ways
请参阅图1~3,本实用新型实施例中,一种粗铜生产用提炼装置,包括炉体3,炉体3的上方安装有加热电极7,加热电极7的左侧安装有进料漏斗8,加热电极7的右侧安装有除尘器6,除尘器6的出气端连通有回热管5,炉体3 的侧壁设置为双层,回热管5连通于炉体3,炉体3的右侧设置有出料嘴4,炉体3的左侧安装有风机10,风机10的出气端连接有出气管9。除尘器6、加热电极7、风机10和液压泵12均与外部的电源电性连接,本实用新型在提炼完成后,启动风机10和除尘器6,此时除尘器6将炉体3内部的余热空气抽出并将空气中的杂质进行过滤除尘,使得不含有杂质和粉尘的热空气通过回热管5输送至炉体3的内外夹层中,使得在下次提炼的间隙对炉体3内部进行保温,防止热量的大量流失,然后风机10将炉体内外夹层的热空气通过出气管抽出,使得炉体内外夹层的热空气不断循环,从而保持炉体在较高的温度,相比较现有技术,新型的粗铜生产用提炼装置能够对炉内的热废气重新利用使用起来更加节能环保,降低了电力消耗。Please refer to FIGS. 1 to 3 , in the embodiment of the present invention, a refining device for blister copper production includes a
炉体3的下方设置有底座1,底座1的上方固定连接有转动柱2,转动柱2 的上端转动连接于炉体3,如图3所示,在使用时,当在提炼完成后,此时先将炉体3绕着转动柱2进行倾斜,将炉体3内部熔融状态下的铜液倒出,从而完成粗铜的取出。The bottom of the
炉体3的内部设置有提炼池14,提炼池14的底部为弧形,出料嘴4连通于提炼池14,如图3所示,在使用时,由于提炼池14的底部为弧形,当在炉体3 绕着转动柱2进行倾斜,提炼池14内部的粗铜从出料嘴4倒出,提炼池14的底部为弧形,使得不会有粗铜残留。The interior of the
炉体3、回热管5和出气管9的外侧壁均设置有保温层,在使用时,炉体3、回热管5和出气管9外侧壁的保温层能够保持热空气在输送过程中温度不会降低过快,从而提高热空气的利用率,使用起来更加节能环保。The outer side walls of the
加热电极7的加热端沿着至炉体3的内部,加热电极7的数量为两个,两个加热电极7对称安装于炉体3的上方,在进行提炼时,此时先将粗铜矿石原料从进料漏斗8中加入,然后原料到达炉体3的内部,将加热电极7接通电源,加热电极7将内部的矿石进行加热,从而完成粗铜提取。The heating end of the
转动柱2的左侧安装有液压泵12,液压泵12的输出端连接有液压管13,液压管13连通有液压杆11,液压杆11位于液压泵12的左侧,液压杆11的上端转动连接于炉体3,如图3所示,在使用时,当在提炼完成后,启动液压泵12,液压泵12通过液压管13带动液压杆11伸长,从而将炉体3的左侧向上抬起,此时先将炉体3绕着转动柱2进行倾斜,将炉体3内部熔融状态下的铜液倒出,从而完成粗铜的取出。A
本实用新型的工作原理是:在进行提炼时,此时先将粗铜矿石原料从进料漏斗8中加入,然后原料到达炉体3的内部,将加热电极7接通电源,加热电极7 将内部的矿石进行加热,从而完成粗铜提取,当在提炼完成后,启动液压泵12,液压泵12通过液压管13带动液压杆11伸长,从而将炉体3的左侧向上抬起,此时先将炉体3绕着转动柱2进行倾斜,将炉体3内部熔融状态下的铜液倒出,当在炉体3绕着转动柱2进行倾斜,提炼池14内部的粗铜从出料嘴4倒出,提炼池14的底部为弧形,使得不会有粗铜残留,本实用新型在提炼完成后,启动风机10和除尘器6,此时除尘器6将炉体3内部的余热空气抽出并将空气中的杂质进行过滤除尘,使得不含有杂质和粉尘的热空气通过回热管5输送至炉体3 的内外夹层中,使得在下次提炼的间隙对炉体3内部进行保温,防止热量的大量流失,然后风机10将炉体内外夹层的热空气通过出气管抽出,使得炉体内外夹层的热空气不断循环,从而保持炉体在较高的温度,相比较现有技术,新型的粗铜生产用提炼装置能够对炉内的热废气重新利用使用起来更加节能环保,降低了电力消耗。The working principle of the utility model is as follows: when refining, the raw copper ore raw material is firstly added from the feeding
以上所述的,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. The technical solution of the utility model and its utility model concept are equivalently replaced or changed, and should be covered within the protection scope of the present utility model.
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